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SAILOR 6000 GMDSS Console system

Installation manual
SAILOR 6000 GMDSS Console
system
Installation manual

Document number: 98-131571-B


Release date: August 26, 2013

98-131571-B i
Disclaimer
Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying
documentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposes
only, is subject to change without notice and may contain errors or inaccuracies. Manuals issued by Thrane & Thrane
are periodically revised and updated. Anyone relying on this information should acquire the most current version e.g.
from cobham.com/satcom or from the distributor. Thrane & Thrane is not responsible for the content or accuracy of
any translations or reproductions, in whole or in part, of this manual from any other source.
Thrane & Thrane A/S trading as Cobham SATCOM.

Copyright
2013 Thrane & Thrane A/S. All rights reserved.

Trademark Acknowledgements
SAILOR is a registered trademarks of Thrane & Thrane A/S.
Other product and company names mentioned in this manual may be trademarks or trade names of their
respective owners.

ii 98-131571-B
Table of Contents
Chapter 1 General information

1.1 Introduction.......................................................................................................................................1-1

Chapter 2 Installation

2.1 Dimensions.........................................................................................................................................2-1

2.2 Drilling and cutting template.....................................................................................................2-3


2.2.2 Tabletop mounting for 3 x 400mm section...............................................................2-4

2.2.3 Bulkhead mounting for 2 x 400mm section...............................................................2-4

2.2.4 Bulkhead mounting for 3 x 400mm section...............................................................2-5

2.2.5 Earth stubs mounting............................................................................................................2-5


2.2.6 Placement of connection boards and moxa switches...........................................2-6

2.3 Mounting the console onto the bulkhead...........................................................................2-6

2.4 Paper roll..............................................................................................................................................2-9


2.5 Control units......................................................................................................................................2-9

2.6 Message Terminal............................................................................................................................2-10

2.7 Power Converter..............................................................................................................................2-10

2.8 Factory configuration of the console....................................................................................2-11

Chapter 3 Electrical installation


3.1 Grounding cables.............................................................................................................................3-1

3.2 Console light......................................................................................................................................3-2


3.3 Console Connection Box.............................................................................................................3-2

3.4 Connection board...........................................................................................................................3-3

3.5 Schematic connection board....................................................................................................3-4

3.6 MF/HF CAN-bus termination.....................................................................................................3-4

3.7 mini-C CAN-bus termination.....................................................................................................3-5

Chapter 4 Installation cables

4.1 Console wiring system..................................................................................................................4-1

4.2 Internal cable overview................................................................................................................4-2


4.2.1 Internal cables 4 section console w/2 x MF/HF Radiotelex and mini-C.......4-3

4.2.2 Internal cables 3 section console w/ MF/HF Radiotelex, mini-C and VHF.........4-4

98-131571-B iii
Table of Contents

4.2.3 Internal cables 3 section console w/ MF/HF, 2 x mini-C and VHF...................4-5

4.2.4 Internal cables 2 section console w/ MF/HF and VHF...........................................4-6

4.2.5 Internal cables 1 section console w/ MF/HF and VHF...........................................4-7

4.3 External cabling................................................................................................................................4-8

4.3.1 External cabling - Light, Ethernet switch and position source...........................4-8

4.3.2 External cabling - VHF...........................................................................................................4-9

4.3.3 External cabling - MF/HF......................................................................................................4-10

4.3.4 External cabling - mini-C and Power Supply...............................................................4-11

iv 98-131571-B
Chapter 1
Chapter 1: General information

1 General information

General information
1.1 Introduction
With the System 6000 GMDSS console, all the communication equipment of the ship can be combined in one small,
compact console.

One of the main purposes of the console is to make the best possible use of the limited space on board a ship. Further-
more, the fact that all the equipment is kept in the same place makes installation easy and fast. Finally, the modular
structure of the system means that it can easily be altered if for example a need to have it extended should arise.

The standard console includes the following: Dimable light and connection board. Furthermore, the console is
designed with removable front plates for easy service and maintenance.

The console can be configured to match any maritime communication need. On the following pages, some typical
configurations are shown.

98-131571-B Chapter 1: General information 1-1


Introduction

1-2 Chapter 1: General information 98-131571-B


Chapter 2

2 Installation
2.1 Dimensions
Console type numbers and part numbers refer to console hardware only, i.e. an empty console with only dimable
light and connection board(s) installed.

Equipment illustrated for reference only.

Type 6334C
1645mm 380mm

2 pcs. SAILOR 630x MF/HF Control Unit

Installation
3 pcs. SAILOR H1252B USB/Parallel Printer MF/HF

3 pcs. SAILOR 6006 Message Terminal

500mm
Telex Telex Mini-C

405mm
MF/HF

Weight:
excl. units 60 kg
incl. units 89 kg 99-132159

Type 6333D

1 pcs. SAILOR 630x MF/HF Control Unit 1245mm 380mm

1 pcs. SAILOR 62xx VHF Radio


2 pcs. SAILOR H1252B USB/Parallel Printer MF/HF

2 pcs. SAILOR 6006 Message Terminal


500mm

Mini-C Mini-C
405mm

VHF

Weight:
excl. units 45 kg
incl. units 65 kg 99-132160

Type 6333B
1245mm 380mm

1 pcs. SAILOR 630x MF/HF Control Unit


2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
500mm

Telex MF/HF Mini-C


405mm

Weight:
excl. units 45 kg
incl. units 65 kg 99-132211

Type 6333C
1245mm 380mm

1 pcs. SAILOR 630x MF/HF Control Unit


2 pcs. SAILOR H1252B USB/Parallel Printer
2 pcs. SAILOR 6006 Message Terminal
500mm

Mini-C MF/HF Mini-C


405mm

Weight:
excl. units 45 kg
incl. units 65 kg 99-132161

98-131571-B Chapter 2: Installation 2-1


Dimensions

Type 6334B

1 pcs. SAILOR 630x MF/HF Control Unit


1 pcs. SAILOR 62xx VHF Radio 1445mm 380mm

2 pcs. SAILOR H1252B USB/Parallel Printer


2 pcs. SAILOR 6006 Message Terminal MF/HF

1 pcs. TT-3670 IP Handset

500mm
Mini-C Mini-C

405mm
VHF

Weight:
excl. units 50 kg
incl. units 71 kg 99-132162

Type: 6333A

1 pcs. SAILOR 630x MF/HF Control Unit 1245mm 380mm

1 pcs. SAILOR 62xx VHF Radio


2 pcs. SAILOR H1252B USB/Parallel Printer MF/HF

2 pcs. SAILOR 6006 Message Terminal


500mm

Telex Mini-C
405mm

VHF

Weight:
excl. units 45 kg
incl. units 65 kg 99-132163

Type 6334A

1 pcs. SAILOR 630x MF/HF Control Unit


1 pcs. SAILOR 62xx VHF Radio 1445mm 380mm

2 pcs. SAILOR H1252B USB/Parallel Printer


2 pcs. SAILOR 6006 Message Terminal MF/HF

1 pcs. TT-3670 IP Handset


500mm

Telex Mini-C
405mm

VHF

Weight:
excl. units 50 kg
incl. units 71 kg 99-132164

Type 6332A

1 pcs. SAILOR 630x MF/HF Control Unit 845mm 380mm

1 pcs. SAILOR 62xx VHF Radio


1 pcs. SAILOR H1252B USB/Parallel Printer MF/HF

1 pcs. SAILOR 6006 Message Terminal


500mm

Telex
405mm

VHF

Weight:
excl. units 28 kg
incl. units 45 kg 99-132165

Type 6331A
445mm 380mm

1 pcs. SAILOR 630x MF/HF Control Unit MF/HF

1 pcs. SAILOR 62xx VHF Radio


405mm

VHF

Weight:
excl. units 15 kg
incl. units 23 kg 99-132166

2-2 Chapter 2: Installation 98-131571-B


Drilling and cutting template

Type 6330

SAILOR 6330 Console connection box

Installation

2.2 Drilling and cutting template


The console can be placed and mounted, in several different ways, to ensure optimal integration into the user
environment.

2.2.1 Tabletop mounting for 2 x 400mm section


Drilling template
for 400mm section.
447.5
402.5

802.5
47.5

455
475

850
375
395

775
795
55
75
0

0
15

65 Cut for cable entry Cut for cable entry


85
115

4 mounting holes (6) 4 mounting holes (6)

300

375
25 ** 25 **
400 400

NB! The table must be sufficiently supported


to carry the console.

99-132394

98-131571-B Chapter 2: Installation 2-3


Drilling and cutting template

2.2.2 Tabletop mounting for 3 x 400mm section


Drilling template
for 400mm section.

1202.5
447.5
402.5

847.5
802.5

1250
47.5

1175
1195
455
475

855
375
395

775
795

875
55
75
0

0
15

65 Cut for cable entry Cut for cable entry Cut for cable entry
85
115

4 mounting holes (6) 4 mounting holes (6) 4 mounting holes (6)

300

375
25 ** 25 **

400 400 400

NB! The table must be sufficiently supported


to carry the console.

2.2.3 Bulkhead mounting for 2 x 400mm section

Drilling template
for 400mm section.
850
475
375

775
75
0

405

300 * * * *

Earth stubs entry. Earth stubs entry.

25 ** 100 100 25 **
400 400

99-132410

2-4 Chapter 2: Installation 98-131571-B


Drilling and cutting template

2.2.4 Bulkhead mounting for 3 x 400mm section


Drilling template
for 400mm section.

1250
1175
475
375

775

875
75
0
405

300 * * * * * *

Installation
Earth stubs entry. Earth stubs entry. Earth stubs entry.

25 ** 100 100 100 25 **


400 400 400

99-132409

* To avoid vibration noise, the console should be fastened with screws onto the bulkhead.

** Space from last left- and righthand section to wall.


(22.5 + spacing = 25mm)

2.2.5 Earth stubs mounting

Earth stubs entry. Earth stubs entry. Earth stubs entry.

100 100 100


187.5

587.5

987.5
0

Earth stubs made of steel and


welded to the steel bulkhead.
copper
100mmx0.5mm

100
mm
15mm

15mm
40mm
30mm

4 pcs. M6 bolts
99-132541

98-131571-B Chapter 2: Installation 2-5


Mounting the console onto the bulkhead

2.2.6 Placement of connection boards and moxa switches

Connection Board (1) Moxa switches Connection Board (2)

(1) (2)

Earth stubs entry. Earth stubs entry. Earth stubs entry.

100 100 100

99-132542

2.3 Mounting the console onto the bulkhead


When the console is placed on a table, the back of the console can be attached onto the bulkhead.
This allows for free access to the connection board and wiring while installing.

1 Remove the rear (back cover) panels, by removing all 6 screws in each panel.
(These will not be needed further and may be discharged of).
2 Remove the edge-profile, from top of the right end of the console (3 screws).
3 Remove the plate on the right end of the console (5 screws).

2 1

2-6 Chapter 2: Installation 98-131571-B


Mounting the console onto the bulkhead

4 Remove all key-hole screws from the back.


5 Using a hacksaw, cut away the back part, of the bottom plate, by following the pre-cut lines.
Do this on sections, where connection boards are fitted.

Installation


6 Mount all key-hole screws, from the inside of the console.

98-131571-B Chapter 2: Installation 2-7


Mounting the console onto the bulkhead

7 Fasten the console to the bulkhead,


with 2 screws per section.
8 Loosen key-hole screws and lift up the front part.

Lift here

12

9 At this point connection board wiring may be done


while having free access to the connection boards.
10 Fit the front part back onto the key-hole screws.
11 Fasten key-hole screws.
12 Fasten the console to the table, with four screws per section
13 Reinstall the plate, removed in step 3.
14 Reinstall the edge-profile, removed in step 2.

2-8 Chapter 2: Installation 98-131571-B


Control Units

2.4 Paper roll

Installation
Clearance required above console

min. 680
to open top for access to
printer paper roll.

99-133321

2.5 Control units

98-131571-B Chapter 2: Installation 2-9


Message Terminal

2.6 Message Terminal

2.7 Power Converter


Install the SAILOR 6090 Power Converter on the dividing support frame in the console.

2-10 Chapter 2: Installation 98-131571-B


Factory configuration of the console

2.8 Factory configuration of the console


When the 6000 GMDSS Console system is ordered along with the relevant equipment sets and Service Pack part
number (Service Pack denotes factory installation of units in console) the configuration of the equipment will be
as per the following notation:

In consoles with two handsets and hence two radio control units, the left side handset is always associated with
the upper most control unit (MF/HF CU).
Supplied with the Console accessory kit are self adhesive labels which may be used to mark the respective handsets
for MF/HF and VHF, for ease of identification (Fig. 1).

Installation
VHF
1245mm
MF/HF
MF/HF 2

MF/HF
500mm

Mini-C Mini-C
405mm

VHF

Fig.1

Equipment configuration:
99-132160
With two 6006 mini-C installed (Fig. 2) the printer and Message Terminal/keyboard associated with #1 mini-C (part
of primary GMDSS equipment) is installed in the left hand side of the console. The #2 mini-C equipment (part of
duplication GMDSS equipment) is installed in the right hand side. Both Message Terminals will be configured with
the Capsat application software program.
The MF/HF controller is installed as the upper most unit (as part of System #1 or primary GMDSS equipment) and
the #1 VHF installed below the MF/HF Control Unit also as part of the #1 System or primary GMDSS equipment.

1245mm

#1 printer #2 printer

MF/HF
500mm

Mini-C Mini-C
405mm

#1 #2
VHF

99-132160 Fig.2

98-131571-B Chapter 2: Installation 2-11


Factory configuration of the console

With one 6006 mini-C and the full MF/HF Radiotelex installed (Fig. 3) the MF/HF Control unit is installed as the
upper most unit being part of System #1 or primary GMDSS equipment with associated Radiotelex Message
terminal/keyboard and printer installed in the left hand side of the console.
The #1 VHF is installed below the MF/HF Control Unit as part of the #1 System or primary GMDSS equipment.
The 6006 mini-C is installed in the right hand side of the console being part of System #2 or duplication GMDSS
equipment. The two Message Terminals (Fig. 3) are configured with the Radiotelex application software program
and the Capsat application software program respectively.

1245mm 380mm

Radiotelex printer Printer

MF/HF
500mm

Telex Mini-C
405mm

VHF

99-132163 Fig. 3

2-12 Chapter 2: Installation 98-131571-B


Chapter 3

3 Electrical installation
3.1 Grounding cables
Grounding of all external cable screens to the console is important in order to reduce risc of noise and inter-
ference in the GMDSS installation.

The screen of each external cable must be properly terminated to the support bracket by means of a cable lug
properly secured to the support bracket with a screw.

Electrical installation
99-127906

All internal cable screens are grounded to the support bracket using tie wraps.

99-127907

98-131571-B Chapter 2: Electrical Installation 3-1


Console light

3.2 Console light


The intention is to supply the console workplace, with sufficient ambient light for working. If desired, the light
can be turned off completely, so that it does not distract the ship operator, for example during night time.
However when required the light can be turned on quickly, by means of a switch.

By turning the dimming potentiometer clockwise, the light intensity increases, and correspondingly turning the
potentiometer counter clockwise decreases the light intensity.

The light can be switched off, by turning the potentiometer fully counter clockwise past the click.

The gooseneck lamp is fed by a regulated DC voltage. The max. voltage supplied to the gooseneck lamp is
around 12VDC.

The gooseneck lamp comprise a 3 pin XLR-plug with a release button. Pin 2 carries positive supply voltage (+),
pin 3 is connected to DC-. Pin 1 is not connected.

The gooseneck lamp supplied with the console is of the type providing white light. A gooseneck lamp of red
light type is available from the Thrane & Thrane eShop identified as P/N S-29-127565-A.

3.3 Console Connection Box


The Console Connection Board is available build into a box, the SAILOR 6330, for use in installations not
featuring a SAILOR console. Providing the same connection possibilities the application of the SAILOR 6330
Console Connection Box will be simular to the application of the connction board in the SAILOR consoles, i.e.
one Connection Box for the primary side and one for the duplication side etc.
The Connection Box is supplied with the following interconnection cables, all of a length of 1 meter.

Identification Description Pcs


37-131079 Connection cable, 1x10 pole LTW 2
37-131080 Connection cable, 1x12 pole LTW 2
37-131081 Connection cable, 1x10 pole LTW 2
37-131510 NMEA 2K Micro Device Cable 2

Please refer to chapter 4 in this manual for details on how to connect the equipment using the SAILOR 6330
Console Connecton Box.

3-2 Chapter 3: Electrical Installation 98-131571-B


Connection board

3.4 Connection board


The connectors on the Connection board are grouped in relation to products.

Each connector has been given a unique name and designator in order to clearly identify the connector. Also
where the wires are mounted into terminal strips, each connection has been named. The first digit of a designa-
tor, is a consecutive number, and the second digit is a digit only used for connections belonging to that group.
Every designator starts with a J, to indicate that this is a type of connector. For example, the first connector
for VHF connection carries the designator J20, the second connector J21 and so on.

Consoles with two connection boards, the primary equipment connects to the left connection board. The
duplication equipment connects to the right connection board. This means that for example in communicati-
ons systems with two VHF radios, the primary VHF is the one located in the console and connects to the left
connection board. The duplication VHF will, if connected through the console connect to the right hand side
connection board.

Component location connection board

Electrical installation
LIGHT Thrane & Thrane 38-130999-F
Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-
3 GND LABEL 4 +15V
3 GND
Power IN 24VDC 5 CAN H
6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON
1 1 1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
4 DSC OC MESSAGE
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
8 Ext.Sp- J50 2182 9 RX+
9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC
12 TX-
GND

1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51
1 24VDC+
ETHERNET
J25 Power J60
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61

1 + 1 + 1 + 1 +
2 - 2 - 2 - 2 -
GND
3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

99-130999

98-131571-B Chapter 2: Electrical Installation 3-3


3-4
4 3 2 1
LIGHT MESSAGE TERM / PRINTER POWER

J11 J12 J50


Dimmer Gooseneck Message Term Power
1. Gooseneck+ 1 Gooseneck+ 1 1. Gooseneck+ 1. 24VDC+ 1A 1B Message/Printer_24VDC+
2 24VDC+ 2 2A 2B Message/Printer_24VDC-
2. 24VDC+ 3 24VDC- 2. 24VDC- 2. 24VDC- 3A 3B
3. 24VDC- 4 2 POL. MINI-FIT 3. NC 4A 4B
4. NC 4. NC
4 POL. MINI-FIT 236-404

Power In Printer Power


Scematic connection board

J52 J51
D Power In
D
J10 1. 24VDC+ 1A 1B 1A 1B 1. 24VDC+
1. 24VDC+ 1A 1B 2A 2B 2A 2B
2A 2B 2. 24VDC- 3A 3B 3A 3B 2. 24VDC-
2. 24VDC- 3A 3B 3. GND 3. GND
3. GND Klemt. 6mm2 3pol Grey
236-403
236-403
MF/HF

TU TU-CU Bus
1. SHLD J35 J34
2. GND 1. SHLD
1A 1B MF/HF_SHLD 1
3. +24VDC 2A 2B MF/HF_GND 2 2. GND
MINI-C
4. +15VDC 3A 3B MF/HF_+24VDC 3 3. +24VDC
4A 4B MF/HF_CAN_+15VDC 4 4. +15VDC
5. CAN_H 5A 5B MF/HF_CAN_H 5
Antenna MSG Terminal 5. CAN_H
6. CAN_L 6A 6B MF/HF_CAN_L 6
J40 7A 7B MF/HF_CAN_GND 7 6. CAN_L
J42 1. SHLD 7. GND
1. SHLD 1A 1B SHLD 8A 8B MF/HF_CU_on/off 8
1 2. 15VDC+ 8. CU on/off 7. C_GND
2. +15VDC 2A 2B 15VDC+ 9A 9B MF/HF_RX+ 9
3A 3B 15VDC- 2 3. C_GND 9. RX+ telephony (out) 10A 10B MF/HF_RX- 10 8. CU on/off
3. C_GND 3 NMEA0183
4A 4B CAN_H 4. CAN_H 10. RX- telephony (out) 11A 11B MF/HF_TX+ 11 9. RX+ telephony (out)
4. CAN_H 5A 5B CAN_L 4 12A 12B MF/HF_TX- 12
5 5. CAN_L 11. TX+ telephony (in) 10. RX- telephony (out)
5. CAN_L
C 12. TX- telephony (in) 11. TX+ telephony (in) C
Klemt. 2.5mm2 5 pol LTW12-05PMMP-SF8001
J70 236-412 pin length=7mm 12. TX- telephony (in)
TCU 1A 1B NMEA+
3.5 Schematic connection board

2A 2B NMEA-
J41 1. SHLD 3A 3B J33
J31
1 2. 15VDC+ Handset ACC
Power In 1 1 J32 External CU/Termination
2 3. C_GND 236-403 2 2
J43 1. NC 1. NMEA+
1A 1B 3 3 3 1A 1B
1. 15VDC+ 4 4. CAN_H 2. NC 2. NMEA-
2A 2B 4 2182_Select4 2A 2B 1. SHLD
2. 15VDC- 3A 3B 5 5. CAN_L 3. NC 5 MF/HF_MIC+ 5 3. 3A 3B
3. GND 6 MF/HF_EARPIECE 6 4A 4B 2. GND
LTW12-05PMMP-SF8001 4. NC 2182_Select
7 MF/HF_HOOK/PTT 7 5A 5B 3. +24VDC
Klemt. 6mm2 3pol Green 5. MIC 8 MF/HF_+12VDC 8 4. NC 6A 6B 4. +15VDC
6. EAR 9 9 5. MIC+ 7A 7B
10 MF/HF_GND 10 8A 8B 5. CAN_H
7. HOOK/PTT 6. EARPIECE
9A 9B 6. CAN_L
8. 12V 10 Pin Circular 7. HOOK/PTT 10A 10B
10 Pin Circular 7. C_GND
9. GND 8. +12VDC 11A 11B
12A 12B 8. CU on/off
10. GND 2182 J36 9. GND
9. RX+ telephony (out)
1.Select
2182_Select 1A 1B 10. GND
10. RX- telephony (out)
VHF 2A 2B 236-412
2. MF/HF GND Message Term J30 11. TX+ telephony (in)

Chapter 3: Electrical Installation


1
12. TX- telephony (in)
236-402 1. CAN_SHLD 2
B 2. CAN_V+15VDC 3 B
Handset 3. CAN_GND 4
J23 ACC AUX J20 AUX 5
1. NC J22 J21 4. CAN_H
1. NMEA+ 1. Shield (GND) 1. VDR+ LTW12-05PMMP-SF8001
2. NC 1 1 1 1A 1B 5. CAN_L
2 2 2. NMEA- 2. Lo Power Forced 2 Lo_Pwr_Forced 2A 2B 2. VDR- W1
3. NC TEST CONNECTOR Jumper
3 3 3. AIS+ 3. NMEA+ 3 3A 3B 3. AUX OC
4. NC 4 4 4. AIS- 4. NMEA- 4 4A 4B 4. DSC Call
5. MIC 5 VHF_MIC+ 5 5 AUX_OC 5A 5B 1. NMEA+
6 VHF_EARPIECE 6 5. MIC+ 5. AUX OC 6 DSC_Call 6A 6B 5. DSC Alarm
6. EAR 7 VHF_HOOK/PTT 7 6. EARPIECE 6. DSC Call 7 DSC_Alarm 7A 7B 6. GND 2. NMEA- R1
TEST 120R
7. HOOK/PTT 8 Battery V+ 8 7. HOOK/PTT 7. DSC Alarm 8 GND 8A 8B 7. Ext. Speaker + 3. LIGHT_24VDC+
9 Battery V-_GND 9 9 Ext_Speaker+ 9A 9B CONNECTOR
8. 12V 8. Battery V+ 8. GND 8. Ext. Speaker - 4. LIGHT_24VDC-
10 Battery V-_GND 10 10 Ext_Speaker- J80
9. GND 9. Battery V- GND 9. Ext. Speaker+ 11 VDR+ 9. Lo Power Forced 5. MF/HF_GND
10. GND 10 Pin Circular 10 Pin Circular 10. Battery V- GND 10. Ext. Speaker - 12 VDR- 1 2 6. MF/HF_+24VDC
Klemt. 2.5mm2 9 pol 3 4 7. MF/HF_CAN_H
11. VDR+ pin length=7mm 5 6
AIS J24 7 8 8. MF/HF_CAN_L
12. VDR-
1A 1B AIS+ ETHERNET 9 10 9. MF/HF_CAN_GND
1. AIS+ 2A 2B AIS- 11 12 10. MF/HF CU on/off
2. AIS- 13 14
236-402 15 16 11. RX+ telephony (out)
Power In J60 Power Out 12. RX- telephony (out)
J61 13. TX+ telephony (in)
1. 24VDC+ 1A 1B 24VDC+_Ethernet1A 1B 1. 24VDC+ Micro-Match 16 pin
Power In J25 Power Out 2A 2B 24VDC-_Ethernet2A 2B 14. TX- telephony (in)
A J26
2. 24VDC- 3A 3B 2. 24VDC- 15. NC A
1. 24VDC+ 1A 1B 24VDC+_VHF 1B 1A 1. 24VDC+ 3. GND 236-402 16. +15VDC
2A 2B 24VDC-_VHF 2B 2A Klemt. 6mm2 3pol Grey
2. 24VDC- 3A 3B 2. 24VDC- LABLE1
3. GND 236-402
Skrue lsdh sdfhs sjdf s
kjhsaldjdfd jsd

edsdfsd dfs sdf sdf


Klemt. 6mm2 3pol Grey H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 SIZE CODE IDENT NO. DRAWING NO.
FIRST

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

A3 Console 6000 Connection 93-130999-E

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

lable_plads
ANGLE
PROJECTION SCALE SHEET 1 OF 1

4 3 2 1

98-131571-B
MF/HF CAN-bus termination

3.6 MF/HF CAN-bus termination


The jumper W1 terminates the MF/HF CAN-bus. If an external CU is connected to the console connection
board and the cable is more than 6 m long, remove the jumper W1. The termination must then be connected
to the CU at the most distant point from the transceiver.

W1

LIGHT Thrane & Thrane 38-130999-F


Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-
3 GND LABEL 4 +15V
3 GND
Power IN 24VDC 5 CAN H
6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON
1 1 1
9 RX+
J20 J22 J23 J30 J31

Electrical installation
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
4 DSC OC MESSAGE
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
8 Ext.Sp- J50 2182 9 RX+
9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC
12 TX-
GND

1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51
1 24VDC+
ETHERNET
J25 Power J60
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61

1 + 1 + 1 + 1 +
2 - 2 - 2 - 2 -
GND
3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

99-130999

98-131571-B Chapter 2: Electrical Installation 3-5


mini-C CAN-bus termination

3.7 mini-C CAN-bus termination


In case the mini-C CAN-bus is to be terminated in the console, i.e. no TCU (6194) connected install inline
termination connector at J41.
Inline Micro termination connector is available from Thrane & Thrane, identified as P/N 406100-932.

3-6 Chapter 3: Electrical Installation 98-131571-B


Chapter 4

4 Installation cables
4.1 Console wiring system
The internal wiring of the console has been grouped and numbered in the following drawings, so that each
cable is easily identified by its unique identifier.

Numbering
The numbering is grouped in three digits, as indicated below. The type of signal carried is also indicated in the
table listing the internal cables.

X.Y.ZZ

C7 = Primary internal 1 = RF/Antenna X.2.00 through 19 = Control/Data


C8 = Duplication, backup, internal 2 = Signals X.2.20 through 29 = Relay output
C9 = Common internal 3 = DC power X.2.30 through 39 = Ext. signal
4 = AC power X.3.00 through 09 = Heavy duty DC
(distribution)

Installation cables
X.3.10 through 19 = Single power

98-131571-B Chapter 4: Installation cables 4-1


Internal cable overview

4.2 Internal cable overview


Cable No. Cable type From/To From/To Part No. Signal Conn.
C7.1.00 PL-PL 62xx VHF RF-Plug 527830 VHF Main RF 1:1
C7.1.01 PL-PL 62xx VHF RF-Plug 527830 VHF DSC RF 1:1

C7.2.00 12-12 pole LTW CU 630x MF/HF 37-131080 CANBUS 1:1


C7.2.01 10-10 pole LTW CU 630x MF/HF 37-131079 ACC 1:1
C7.2.02 10-10 pole LTW Handset Bulk Plug 37-131081 AF / PTT 1:1
C7.2.03 Ethernet CAT5E CU 630x MF/HF SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C7.2.04 12-12 pole LTW 62xx VHF 37-131080 AUX 1:1
C7.2.05 10-10 pole LTW 62xx VHF 37-131079 ACC 1:1
C7.2.06 10-10 pole LTW Handset Bulk Plug 37-131081 AF / PTT 1:1
C7.2.07 Ethernet CAT5E 62xx VHF SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C7.2.08 NMEA2000 Message Terminal 37-131510 CANBUS 1:1
C7.2.09 USB Message Terminal Printer Supplied Data 1:1
C7.2.10 Ethernet CAT5E Message Terminal SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C7.2.11 8 pole mine DIN Printer Printer switch Supplied Control 2

C7.3.10 Power Cable 62xx VHF Supplied DC supply M


C7.3.11 Power Cable Message terminal Supplied DC supply M
C7.3.12 Power Cable Printer Supplied DC supply M
C7.3.13 Power Cable 6090 Power Conv. 37-133053

C8.2.00 12-12 pole LTW CU 630x MF/HF 37-131080 CANBUS 1:1


C8.2.01 10-10 pole LTW CU 630x MF/HF 37-131079 ACC 1:1
C8.2.02 10-10 pole LTW Handset Bulk Plug 37-131081 AF / PTT 1:1
C8.2.03 Ethernet CAT5E CU 630x MF/HF SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C8.2.06 10-10 pole LTW Handset Bulk Plug 37-131081 AF / PTT 1:1
C8.2.08 NMEA2000 Message Terminal 37-131510 CANBUS 1:1
C8.2.09 USB Message Terminal Printer Supplied Data 1:1
C8.2.10 Ethernet CAT5E Message Terminal SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C8.2.11 8 pole mine DIN Printer Printer switch Supplied Control
C8.2.12 NMEA2000 Message Terminal 37-131510 CANBUS 1:1
C8.2.14 USB Message Terminal Printer Supplied Data 1:1
C8.2.15 Ethernet CAT5E Message Terminal SAILOR 6197 Switch 37-206122-150 Ethernet 1:1
C8.2.16 8 pole mine DIN Printer Printer switch Supplied Control 2

C8.3.11 Power Cable Message Terminal Supplied DC supply M


C8.3.12 Power Cable Printer Supplied DC supply M
C8.3.13 Power Cable Printer Supplied DC supply M
C8.3.14 Power Cable Message Terminal Supplied DC supply M

C9.2.18 Ethernet CAT5E SAILOR 6197 Switch SAILOR 6197 Switch 37-206570-025 Ethernet 1:1

C9.3.16 Power Cable SAILOR 6197 Switch 37-131395 DC supply M


C9.3.17 Cable, 4 pole Light Control 37-126772 DC supply 4
C9.3.18 Cable, 2 pole Light / Gooseneck 37-126773 DC supply 3
C9.3.19 Power Cable SAILOR 6197 Switch 37-131395 DC supply M
Additional cables can be ordered at Cobham SATCOM eshop.
4-2 Chapter 4: Installation cables 98-131571-B
C7.2.11 C8.2.11 C8.2.16
Printer Printer Printer

98-131571-B
Light

Light Control
R2
C2

U1

C1
R1
4 1

R5
R3

R4

VR1
J1

C9.3.18
C9.3.17
C8.3.13
C8.3.12
C7.2.01

C7.3.12
Thrane & Thrane 38-130999-F Thrane & Thrane 38-130999-F Thrane & Thrane 38-130999-F
LIGHT Gooseneck
NMEA Ext. CU LIGHT Gooseneck
NMEA Ext. CU LIGHT Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32 J12 TEST 0183 J32 J12 TEST 0183 J32
J10 VHF & MF/HF 1 SHLD J10 VHF & MF/HF 1 SHLD J10 VHF & MF/HF 1 SHLD
1 24VDC+ J80 J70 1 24VDC+ J80 J70 1 24VDC+ J80 J70
2 GND 2 GND 2 GND
Dimmer 1 NMEA+ Dimmer 1 NMEA+ Dimmer 1 NMEA+
2 24VDC- J11 3 +24V 2 24VDC- J11 3 +24V 2 24VDC- J11 3 +24V
2 NMEA- 2 NMEA- 2 NMEA-
3 GND LABEL 4 +15V 3 GND LABEL 4 +15V 3 GND LABEL 4 +15V
3 GND 3 GND 3 GND
Power IN 24VDC 5 CAN H Power IN 24VDC 5 CAN H Power IN 24VDC 5 CAN H
6 CAN L 6 CAN L 6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND AUX
VHF Handset ACC Telex ACC 7 C_GND AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON 8 CU_ON 8 CU_ON
CU 630x 1 1 1 1 1 1 1 1 1
CU 630x
9 RX+ 9 RX+ 9 RX+
J20 J22 J23 J30 J31 J20 J22 J23 J30 J31 J20 J22 J23 J30 J31
C8.2.01
MF/HF 1 10 RX- 1 10 RX- 1 10 RX- MF/HF
11 TX+ 11 TX+ 11 TX+

MSG Terminal Handset 12 TX- MSG Terminal Handset 12 TX- MSG Terminal Handset 12 TX-
TCU TCU TCU
W1 W1 W1
1 R1 1 R1 1 R1
MF/HF MF/HF MF/HF
J41 J33 TU J41 J33 TU J41 J33 TU
AUX 1 J35 AUX 1 J35 AUX 1 J35
J21 1 SHLD J21 1 SHLD J21 1 SHLD
1 VDR+ mini-C 2 GND 1 VDR+ mini-C 2 GND 1 VDR+ mini-C C8.2.00 2 GND
2 VDR- MSG Terminal 2 VDR- MSG Terminal 2 VDR- MSG Terminal
TU-CU Bus 3 +24V TU-CU Bus 3 +24V TU-CU Bus 3 +24V
3 AUX OC 3 AUX OC 3 AUX OC
4 +15V 4 +15V 4 +15V
4 DSC OC MESSAGE 4 DSC OC MESSAGE 4 DSC OC MESSAGE
5 CAN H 5 CAN H 5 CAN H
J42 TERMINAL/ J34 J42 TERMINAL/ J34 J42 TERMINAL/ J34
5 DSC Al 1
PRINTER 6 CAN L 5 DSC Al 1
PRINTER 6 CAN L 5 DSC Al 1
PRINTER 6 CAN L
6 GND 6 GND 6 GND
7 C_GND 7 C_GND 7 C_GND
7 Ext.Sp+
Terminal 7 Ext.Sp+
Terminal 7 Ext.Sp+
Terminal
Power 8 CU_ON Power 8 CU_ON Power 8 CU_ON
8 Ext.Sp- J50 2182 8 Ext.Sp- J50 2182 8 Ext.Sp- J50 2182
9 RX+ 9 RX+ 9 RX+
1 24VDC+ Select 1 24VDC+ Select 1 24VDC+ Select
9 Lo Pwr Antenna J36 10 RX- 9 Lo Pwr Antenna J36 10 RX- 9 Lo Pwr Antenna J36 10 RX-
Forced J40 2 24VDC- Forced J40 2 24VDC- Forced J40 2 24VDC-
AIS 11 TX+ AIS 11 TX+ AIS 11 TX+
J24 1 SHLD 3 NC J24 1 SHLD 3 NC J24 1 SHLD 3 NC
4 12 TX- 4 12 TX- 4 12 TX-

GND
GND
GND

1 AIS+ 2 15VDC+ NC 1 AIS+ 2 15VDC+ NC 1 AIS+ 2 15VDC+ NC


C7.2.02 2 AIS- 3C_GND Printer PWR 2 AIS- 3C_GND Printer PWR 2 AIS- 3C_GND Printer PWR
C8.2.02
Power Out J51 ETHERNET Power Out J51 ETHERNET Power Out J51 ETHERNET
4 CAN_H 1 24VDC+ 4 CAN_H 1 24VDC+ 4 CAN_H 1 24VDC+
J25 Power J60 J25 Power J60 J25 Power J60
1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+ 1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+ 1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+
Out Out Out
2 24VDC- 3 GND 2 24VDC- 2 24VDC- 3 GND 2 24VDC- 2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61 J26 J43 J52 J61 J26 J43 J52 J61

1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 +
2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -

Console 6000 Connection


Console 6000 Connection
Console 6000 Connection
GND GND GND
3 GND 3 GND 3 GND 3 3 GND 3 GND 3 GND 3 3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

C7.3.11

Chapter 4: Installation cables


C7.2.00
C9.3.16
C7.2.03

Message terminal Message terminal Message terminal


C8.3.11
C8.2.14
C8.3.14

C8.2.03

C7.2.08
C8.2.08

C8.2.09
C8.2.12
C9.3.19

X1 X1 X1
X2 X3 X4 X2 X3 X4 X2 X3 X4

USB USB Ethernet USB USB Ethernet USB USB Ethernet


C7.2.09 X5 X6 X7 X5 X6 X7 X5 X6 X7

C9.2.18

C8.2.10
Moxa switch
C7.2.10
C8.2.15

Moxa switch
99-131371-B Keyboard Keyboard Keyboard

4-3
Internal cable overview

4.2.1 Internal cables 4 section console w/2 x MF/HF Radiotelex and mini-C (sea area A4)

Installation cables
4-4
C7.2.11 C8.2.11
Printer Light Printer

Light Control
R2
C2

U1

C1
R1
4 1

R5
R3

R4

VR1
J1
Internal cable overview

C9.3.18
C8.3.12

C9.3.17
C7.3.12
C7.2.04 C8.2.09
C7.2.05
C7.2.01
Thrane & Thrane 38-130999-F Thrane & Thrane 38-130999-F
LIGHT Gooseneck
NMEA Ext. CU LIGHT Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32 J12 TEST 0183 J32
J10 VHF & MF/HF 1 SHLD J10 VHF & MF/HF 1 SHLD
1 24VDC+ J80 J70 1 24VDC+ J80 J70
2 GND 2 GND
Dimmer 1 NMEA+ Dimmer 1 NMEA+
2 24VDC- J11 3 +24V 2 24VDC- J11 3 +24V
2 NMEA- 2 NMEA-
3 GND LABEL 4 +15V 3 GND LABEL 4 +15V
3 GND 3 GND
Power IN 24VDC 5 CAN H Power IN 24VDC 5 CAN H
6 CAN L 6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON 8 CU_ON
CU 630x 1 1 1 1 1 1
62xx
C7.1.01

9 RX+ 9 RX+
J20 J22 J23 J30 J31 J20 J22 J23 J30 J31
MF/HF 1 10 RX- 1 10 RX- VHF
11 TX+ 11 TX+

MSG Terminal Handset 12 TX- MSG Terminal Handset 12 TX-


TCU TCU
W1 W1
1 R1 1 R1
MF/HF MF/HF
J41 J33 TU J41 J33 TU
AUX 1 J35 AUX 1 J35
J21 1 SHLD J21 1 SHLD
1 VDR+ mini-C 2 GND 1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal 2 VDR- MSG Terminal
TU-CU Bus 3 +24V TU-CU Bus 3 +24V
3 AUX OC 3 AUX OC
4 +15V 4 +15V
4 DSC OC MESSAGE 4 DSC OC MESSAGE
5 CAN H 5 CAN H
J42 TERMINAL/ J34 J42 TERMINAL/ J34
5 DSC Al 1
PRINTER 6 CAN L 5 DSC Al 1
PRINTER 6 CAN L
6 GND 6 GND
7 C_GND 7 C_GND
7 Ext.Sp+
Terminal 7 Ext.Sp+
Terminal
Power 8 CU_ON Power 8 CU_ON
8 Ext.Sp- J50 2182 8 Ext.Sp- J50 2182
9 RX+ 9 RX+
1 24VDC+ Select 1 24VDC+ Select
9 Lo Pwr Antenna J36 10 RX- 9 Lo Pwr Antenna J36 10 RX-
Forced J40 2 24VDC- Forced J40 2 24VDC- C8.3.11
AIS 11 TX+ AIS 11 TX+
J24 1 SHLD 3 NC J24 1 SHLD 3 NC
4 12 TX- 4 12 TX-

GND
GND

1 AIS+ 2 15VDC+ NC 1 AIS+ 2 15VDC+ NC


C7.2.02 2 AIS- 3C_GND Printer PWR 2 AIS- 3C_GND Printer PWR
Power Out J51 ETHERNET Power Out J51 ETHERNET
4 CAN_H 1 24VDC+ 4 CAN_H 1 24VDC+
J25 Power J60 J25 Power J60
1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+ 1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+
Out Out
2 24VDC- 3 GND 2 24VDC- 2 24VDC- 3 GND 2 24VDC-
C7.1.00

J26 J43 J52 J61 J26 J43 J52 J61

1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 +
2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -

Console 6000 Connection


Console 6000 Connection
GND GND
3 GND 3 GND 3 GND 3 3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

Chapter 4: Installation cables


C7.3.10
C7.2.06
C7.2.00
C7.2.03 C9.3.16
C7.2.07
6090
Message terminal Power Converter Message terminal
C9.3.19

X1 C7.3.11 C7.3.13 X1
X2 X3 X4 X2 X3 X4

USB USB Ethernet USB USB Ethernet


C7.2.09 X5 X6 X7 X5 X6 X7

C7.2.08 C9.2.18 C8.2.08

Moxa switch
4.2.2 Internal cables 3 section console w/MF/HF Radiotelex, mini-C and VHF

C7.2.10
C8.2.10

Moxa switch

99-131372-B Keyboard Keyboard

98-131571-B
C7.2.11 C8.2.11
Printer Printer

98-131571-B
Light

Light Control
R2
C2

U1

C1
R1
4 1

R5
R3

R4

VR1
J1

C9.3.18
C8.3.12

C9.3.17
C7.3.12
C7.2.04 C8.2.09
C7.2.05
C7.2.01
Thrane & Thrane 38-130999-F Thrane & Thrane 38-130999-F
LIGHT Gooseneck
NMEA Ext. CU LIGHT Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32 J12 TEST 0183 J32
J10 VHF & MF/HF 1 SHLD J10 VHF & MF/HF 1 SHLD
1 24VDC+ J80 J70 1 24VDC+ J80 J70
2 GND 2 GND
Dimmer 1 NMEA+ Dimmer 1 NMEA+
2 24VDC- J11 3 +24V 2 24VDC- J11 3 +24V
2 NMEA- 2 NMEA-
3 GND LABEL 4 +15V 3 GND LABEL 4 +15V
3 GND 3 GND
Power IN 24VDC 5 CAN H Power IN 24VDC 5 CAN H
6 CAN L 6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON 8 CU_ON
CU 630x 1 1 1 1 1 1
62xx
C7.1.01

9 RX+ 9 RX+
J20 J22 J23 J30 J31 J20 J22 J23 J30 J31
MF/HF 1 10 RX- 1 10 RX- VHF
11 TX+ 11 TX+

MSG Terminal Handset 12 TX- MSG Terminal Handset 12 TX-


TCU TCU
W1 W1
1 R1 1 R1
MF/HF MF/HF
J41 J33 TU J41 J33 TU
AUX 1 J35 AUX 1 J35
J21 1 SHLD J21 1 SHLD
1 VDR+ mini-C 2 GND 1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal 2 VDR- MSG Terminal
TU-CU Bus 3 +24V TU-CU Bus 3 +24V
3 AUX OC 3 AUX OC
4 +15V 4 +15V
4 DSC OC MESSAGE 4 DSC OC MESSAGE
5 CAN H 5 CAN H
J42 TERMINAL/ J34 J42 TERMINAL/ J34
5 DSC Al 1
PRINTER 6 CAN L 5 DSC Al 1
PRINTER 6 CAN L
6 GND 6 GND
7 C_GND 7 C_GND
7 Ext.Sp+
Terminal 7 Ext.Sp+
Terminal
Power 8 CU_ON Power 8 CU_ON
8 Ext.Sp- J50 2182 8 Ext.Sp- J50 2182
9 RX+ 9 RX+
1 24VDC+ Select 1 24VDC+ Select
9 Lo Pwr Antenna J36 10 RX- 9 Lo Pwr Antenna J36 10 RX-
Forced J40 2 24VDC- Forced J40 2 24VDC- C8.3.11
AIS 11 TX+ AIS 11 TX+
J24 1 SHLD 3 NC J24 1 SHLD 3 NC
4 12 TX- 4 12 TX-

GND
GND

1 AIS+ 2 15VDC+ NC 1 AIS+ 2 15VDC+ NC


C7.2.02 2 AIS- 3C_GND Printer PWR 2 AIS- 3C_GND Printer PWR
Power Out J51 ETHERNET Power Out J51 ETHERNET
4 CAN_H 1 24VDC+ 4 CAN_H 1 24VDC+
J25 Power J60 J25 Power J60
1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+ 1 24VDC+ 5 CAN_L 2 24VDC- 1 24VDC+
Out Out
2 24VDC- 3 GND 2 24VDC- 2 24VDC- 3 GND 2 24VDC-
C7.1.00

J26 J43 J52 J61 J26 J43 J52 J61

1 + 1 + 1 + 1 + 1 + 1 + 1 + 1 +
2 - 2 - 2 - 2 - 2 - 2 - 2 - 2 -

Console 6000 Connection


Console 6000 Connection
GND GND
3 GND 3 GND 3 GND 3 3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

Chapter 4: Installation cables


C7.3.10
C7.2.06
C7.2.00
C7.2.03 C9.3.16
C7.2.07
6090
Message terminal Power Converter Message terminal
C9.3.19

X1 C7.3.11 C7.3.13 X1
X2 X3 X4 X2 X3 X4
4.2.3 Internal cables 3 section console w/ MF/HF, 2 x mini-C and VHF

USB USB Ethernet USB USB Ethernet


C7.2.09 X5 X6 X7 X5 X6 X7

C7.2.08 C9.2.18 C8.2.12

C7.2.10
Moxa switch
C8.2.10

Moxa switch

99-131373-B Keyboard Keyboard

4-5
Internal cable overview

Installation cables
Internal cable overview

4.2.4 Internal cables 2 section console w/ MF/HF Radio Telex and VHF

C7.2.11
Printer Light

Light Control
R2
C2

U1
4 1 R1

C1
R5

VR1

R3
R4
J1

C9.3.18

C9.3.17
C7.2.05
C7.2.04

LIGHT Thrane & Thrane 38-130999-F


Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-
3 GND
C7.1.01

LABEL 4 +15V
3 GND
Power IN 24VDC 5 CAN H
6 CAN L
VHF Handset
62xx AUX ACC Telex ACC 7 C_GND
CU 630x
C7.2.01
8 CU_ON
1 1

VHF MF/HF
1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC

C7.2.00
4 +15V
4 DSC OC MESSAGE
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
C7.1.00

8 Ext.Sp- J50 2182 9 RX+


9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC

C7.2.06 12 TX-
C7.2.02
GND
1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51 ETHERNET
C7.3.10
1 24VDC+ J60
J25 Power
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61

1 + 1 + 1 + 1 +
6090 2 - 2 - 2 - 2 -
GND
3 3 3 GND 3
Power Converter
GND GND

Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

C7.3.13
C7.3.12
C7.2.07

Message terminal
C9.3.16

X1
X2 X3 X4
C7.3.11
C7.2.09 USB USB Ethernet

X5 X6 X7

C7.2.08

C7.2.03
C7.2.10

Moxa switch

99-131374-B
Keyboard

4-6 Chapter 4: Installation cables 98-131571-B


Internal cable overview

4.2.5 Internal cables 1 section console w/ MF/HF and VHF

Light

Light Control
R2
C2

U1
4 1 R1

C1
R5

VR1

R3
R4
J1

C9.3.18

C9.3.17
C7.2.05
C7.2.04

LIGHT Thrane & Thrane 38-130999-F


Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-
3 GND
C7.1.01

LABEL 4 +15V
3 GND
Power IN 24VDC 5 CAN H
6 CAN L
VHF Handset
62xx AUX ACC Telex ACC 7 C_GND
CU 630x
C7.2.01
8 CU_ON
1 1

VHF MF/HF
1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
MESSAGE
C7.2.00
4 DSC OC 5 CAN H
J42 TERMINAL/ J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
C7.1.00

8 Ext.Sp- J50 2182 9 RX+


9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC

C7.2.06 12 TX-
C7.2.02

GND
1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51 ETHERNET
C7.3.10
1 24VDC+ J60
J25 Power
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61

1 + 1 + 1 + 1 +
6090 2 - 2 - 2 - 2 -
GND
3 3 3 GND 3
Power Converter
GND GND

Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

C7.2.03
C9.3.16

Installation cables
C7.3.13

C7.2.07

99-131375-B Moxa switch

98-131571-B Chapter 4: Installation cables 4-7


External cabling

4.3 External cabling

4.3.1 External cabling - Light, Ethernet switch and position source

SAILOR 6081 (Optional up to 3 additional 6080)


Power Supply & Charger

Power Supply Position source


1 LIGHT Thrane & Thrane 38-130999-F
NMEA
24V DC+
Gooseneck TEST 0183
Ext. CU
1
NMEA+
J12 J32
J10 VHF & MF/HF 1 SHLD

2 1 24VDC+ J80 J70


2
2 GND
Dimmer 1 NMEA+
24V DC- 2 24VDC-
3 GND
J11
2 NMEA-
3 +24V
NMEA-
3
LABEL 4 +15V

3
3 GND
Power IN 24VDC
GND
5 CAN H

AUX
VHF Handset ACC Telex ACC
6 CAN L
7 C_GND
GND
8 CU_ON
1 1 1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
4 DSC OC MESSAGE
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
8 Ext.Sp- J50 2182 9 RX+
9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC
12 TX-
GND

Power Supply
1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51
1 24VDC+
ETHERNET
J25 Power J60
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
1
24V DC+
J26 J43 J52 J61

1 + 1 + 1 + 1 +
- - 2
2 - 2 2 - 2
24V DC-
3
GND
3 GND 3 GND 3 GND 3
Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC GND

SAILOR 6081 (Optional up to 3 x 6080)


Power Supply & Charger

99-132821-B

4-8 Chapter 4: Installation cables 98-131571-B


External cabling

4.3.2 External cabling - VHF

Connection CU - AUX Connector


Board J21 Description Wire color LTW 12 pin
Pin Pin
1 VDR+ Mixed Rx/Tx for record Violet 11
2 VDR- Mixed Rx/Tx for record Cyan 12
3 AUX 0C Yellow 5
4 DSC Call Grey 6
5 DSC Alarm Pink 7
6 -Battery Red 8
7 External Speaker + Black 9
8 External Speaker - Orange 10
9 Lo Power forced control Blue 2
Shield (GND) Brown 1
NC White 3
NC Green 4

LIGHT Thrane & Thrane 38-130999-F


Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-
3 GND LABEL 4 +15V
3 GND
Power IN 24VDC 5 CAN H

Installation cables
6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON
1 1 1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
4 DSC OC MESSAGE
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al 1
PRINTER 6 CAN L
6 GND
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
8 Ext.Sp- J50 2182 9 RX+
9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Forced J40 2 24VDC-
AIS 3
11 TX+
J24 1 SHLD NC
12 TX-
GND

Power Supply
1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51
1 24VDC+
ETHERNET
J25 Power J60
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
1 2 24VDC- 3 GND 2 24VDC-

24V DC+
J26 J43 J52 J61

1 + 1 + 1 + 1 +
2 - -
24V DC- 2 - 2 2 - 2

3
GND
3 GND 3 GND 3 GND 3
GND Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC

SAILOR 6081 (Optional up to 3 x 6080)


Power Supply & Charger

99-132822-B

98-131571-B Chapter 4: Installation cables 4-9


External cabling

4.3.3 External cabling - MF/HF

Connection Connection Connection CU - AUX Connector


Board J36 Board J33 Board J70 Description Wire LTW 10 pin
color
Pin Pin Pin Pin
1 NMEA+ Brown 1 SAILOR 630x
MF/HF Control Unit
2 NMEA- Blue 2
1 2182 Select White 3
NC Green 4
5 MIC Yellow 5
Ext. CU
6 EAR Grey 6
7 HOOK_PTT Pink 7 1
SHLD
2
8 12V DC Red 8 GND
3
2 9 GND Black 9 +24V
4
2 10 GND Orange 10 +15V
5
CAN H
6
CAN L
7
GND
8
CU on/off
9
LIGHT Thrane & Thrane 38-130999-F
Gooseneck
NMEA Ext. CU RX+ tel
J12 TEST 0183 J32
10
VHF & MF/HF
RX- tel
J10 1 SHLD
1 24VDC+ J80 J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11
2 NMEA-
3 +24V
11
Power IN 24VDC
3 GND LABEL
3 GND
4 +15V
TX+ tel
12
5 CAN H

TX- tel
6 CAN L
AUX
VHF Handset ACC Telex ACC 7 C_GND
8 CU_ON
1 1 1
9 RX+
J20 J22 J23 J30 J31
1 10 RX-
11 TX+

MSG Terminal Handset 12 TX-


TCU
W1
R1
MF/HF 1

J41 J33 TU
AUX 1 J35

TU
J21 1 SHLD
1 VDR+ mini-C 2 GND
2 VDR- MSG Terminal TU-CU Bus 3 +24V
3 AUX OC
4 +15V
4 DSC OC MESSAGE
1
TERMINAL/ 5 CAN H
J42 J34
5 DSC Al PRINTER
SHLD
1 6 CAN L
6 GND
7 C_GND
Terminal
7 Ext.Sp+
Power 8 CU_ON
2
8 Ext.Sp-
9 Lo Pwr Antenna
1
J50
24VDC+
2182
Select
9 RX+
GND
3
J36 10 RX-
Forced J40 2 24VDC-
AIS
+24V
11 TX+
J24 1 SHLD 3 NC
12 TX-
GND

1 AIS+ 2 15VDC+ 4
4
NC
2 AIS- Printer PWR
+15V
3C_GND
Power Out 4 CAN_H
J51 ETHERNET
Power Supply
1 24VDC+ J60
Power
5
J25
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC-
J26
3 GND
J52
2 24VDC-
J61
CAN H
6
J43

1 + 1 + 1 + 1 + CAN L
1 - -
24V DC+ 2 - 2 2 - 2
7
2 3 GND 3 GND 3 GND 3
GND
GND
24V DC- Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC 8
3 CU on/off
GND 9
RX+ tel
10
RX- tel
SAILOR 6081 (Optional up to 3 x 6080) 11
Power Supply & Charger TX+ tel
12
TX- tel

SAILOR 636x
MF/HF Transceiver Unit

99-132823-B

4-10 Chapter 4: Installation cables 98-131571-B


External cabling

4.3.4 External cabling - mini-C and Power Supply

SAILOR 6194 SAILOR 3027


Terminal Control Unit mini-C Antenna

LIGHT Thrane & Thrane 38-130999-F


Gooseneck
NMEA Ext. CU
J12 TEST 0183 J32
J10
J80
VHF & MF/HF 1 SHLD
1 24VDC+ J70 2 GND
Dimmer 1 NMEA+
2 24VDC- J11 3 +24V
2 NMEA-

Power IN 24VDC
3 GND LABEL
3 GND
4 +15V
Antenna
Terminal
5 CAN H
6 CAN L
VHF Handset Telex ACC
Control Unit
AUX ACC 7 C_GND
8 CU_ON
1
SHLD
1 1 1

1
9 RX+
J20 J22 J23 J30 J31

2
10 RX-
SHLD
1

11 TX+

2 TCU MSG Terminal Handset 12 TX- +15V


15V+ R1
W1
3
3
MF/HF 1

J33 TU GND
4
J41

GND AUX 1 J35


J21 1 SHLD

4
1 VDR+ mini-C 2 GND CAN H
MSG Terminal
5
2 VDR-
CAN H TU-CU Bus 3 +24V

5
3 AUX OC
4 DSC OC MESSAGE
TERMINAL/
4 +15V
5 CAN H
CAN L
CAN L 5 DSC Al
6 GND
1
J42
PRINTER
J34
6 CAN L
7 C_GND
7 Ext.Sp+
Terminal
Power 8 CU_ON
8 Ext.Sp- J50 2182 9 RX+
9 Lo Pwr
1 24VDC+ Select
Antenna J36 10 RX-
Note: If no TCU connected install inline AIS
Forced J40 2 24VDC-
11 TX+
micro termination connector to J41 J24 1 SHLD 3 NC
12 TX-

GND
1 AIS+ 2 15VDC+ 4 NC
2 AIS- 3C_GND Printer PWR
Power Out 4 CAN_H
J51 ETHERNET
Power Supply Power Supply
1 24VDC+ J60
J25 Power
Console 6000 Connection

5 CAN_L 1 24VDC+
1 24VDC+ 2 24VDC- Out
2 24VDC- 3 GND 2 24VDC-
J26 J43 J52 J61

1 + 1 + 1 + 1 +
1 - - 1
15V DC+ 2 - 2 2 - 2
24V DC+
2 2
GND
3 GND 3 GND 3 GND 3
15V DC- Power IN 24VDC Power IN 15VDC Power IN 24VDC Power IN 24VDC 24V DC-
3 3
GND GND

Installation cables
SAILOR 6081 (Optional up to 3 x 6080) SAILOR 6081 (Optional up to 3 x 6080)
Power Supply & Charger Power Supply & Charger

99-132824-B

For further installation details, please refer to individual product manuals and cable plans available for download
at the Cobham SATCOM extranet.

98-131571-B Chapter 4: Installation cables 4-11


External cabling

4-12 Chapter 4: Installation cables 98-131571-B


98-131571-B
www.cobham.com/satcom

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