COMPANY PROFILE

Super spinning mills B unit was established in 1983. The company is

located at kotnur, Hindpur, Andrapradesh. The mill is located in the
area of 80 acres. The founder of this mill was L.G BALAKRISHNAN. The
MD of super spinning mills B unit was mr.SUMANTH RAMAMURTHI.
The general manager of the mill was Mr. BALASUNDARAN.
CERTIFICATES
BVQ ISO 9001-2008
ISO 14001-2004
OEKO-TEX 100
SA8000:2008
REGISTERED WITH

Control Union Certifications(Organic Exchange

Standard)
Global organic Textile standard(GOTS)
AWARDS

THE AWARD FOR EXCELLENCE (by ICMF Birla

Economic and Textile Research Fondation)
BEST MANAGEMEMENT AWARD (for its outstanding
contribution towards hamoious industrial relations
and labourwelfare during 1988-99 by Andrapradesh
Govt.)
QUALITY CIRCLE AWARD
EXPORTS
The company exports there products to following
countries.
EXPORTING COUNTRIES

Bangladesh Egypt Japan Srilanka

China Hong kong Mexico Spain

Germany Italy Pakistan UAE

 BLOW ROOM
MIXING:

This is a process in which two (or) more varities of cotton

are mixed to get better quality of yarn.

OBJECTS OF MIXING:

a) To even the variation in staple length of different

cotton from different places.
b) To reduce the cost of production and to regulate the
price of product.
c) To set the desired strength in the yarn.
d) To set the required colour shade.

OBJECTS OF BLOWROOM:

a) To open the cotton from compressed bale.

b) To remove all the impurities.
c) To ensure raw material for subsequent machines.
BLOWROOM LINE:

UNIFLOC
AEROTECH
UNICLEAN
POLYSENSOR
DUST CAGE

UNIMIX UNIMIX
FLEXICLEANER(ERM CLEAER) FLEXICLEANER
PREMIERI QUBE POLYSENSOR
DDC DDC
CARDING CARDING
LINE-3 LINE-4
MBO MBO
AEROTECH DDC
MONOCYLLINDER AEROTECH

UNIMIX MONOCYLINDER
VETAL SCAN ERM CLEANER(1)
ERM ERMCLEANER(2)
APPLIED FIBRE SCAN POLYSENSOR
CARDING CARDING
RITER UNIFLOC:
OBJECT: To open the bale and esures feed to the next processing machines.
TECHNICAL DATA:
1. Model: Unifloc A11
2. Production capacity
One assortment: 1400 Kgs/hr.
Two assortments: 1000 Kgs/hr.
Three assortments: 750 Kgs/hr.
3. Tower height: 2.5 mts.
4. Take off width: 2300 mm.
5. Possible length of track: 55mts.
6. Take off depth: 1-20 mm.
7. Drive to take off unit: chain drive.
8. Beater at take of unit: spiral type.
9. Beater speed: 1600 rpm(max).
10. Retacting roller speed: 9.3-14.6mts(6 difference speeds)
11. Traverse speed: 8.5 to 12 mtrs/min.
12. Distance between bale groups: 1.2 mts.
13. Conveyor belt: endless type.
14. Bale exhaust: 15-20 cm height material left. Height can be set 50mm from floor.

AEROTEC: Objects of this machine is to eliminate the heavy weight particles.

UNICLEAN: Objects is this machine is to clean the cotton and remove the dust particles.
MAKE: Rieter

MODEL: B11

BEATER SPEED: 500-550 rpm

TYPE OF BEATER: Pin type.

POLYSENSOR: It is a machine in which the fibres other than the cotton, like polyester, polyethylene,
coloured fibresetc., are removed from cotton fibres.

The polysensor consists of 48 cameras. 24 on each side. There will be a proper lighting so that the cameras can
captures the foreign materials easily.

It takes about 10 pics/sec.

If any foreign materials are detected it is thrown out by blowing air at high pressure.
 DDC: DDC- Dust Deducting cage.
This is used to remove minute dust particles.
It consists of two perforated drums (or) cages, between which the material will move.
When the material moves between these two cages the minute particles will be taken into the cages
through the perforations, as there will be suction through those perforations.

UINIMIX:-
OBJECT: This machine is used to mix the varieties of cotton to get homogeneous mix.
TECHNICAL DATA:

1. Production: 400Kgs/hr.
2. Storage capacity: 200-300Kgs.
3. Operative range: Cotton, natural polymers, and synthetic polymers of fibre length up to 65mm
4. Conveyor belt motor 50hz: 0.49-2.45m/min.
5. Make: LMW(Lakshmi machine works).
6. Model: LB7/3.
7. No. of chambers: 6.
8. Type of beater: saw toothed.
9. Speed of beater:350-550 rpm.
10. Conveyor: endless type.

FLEXI CLEANER(OR)ERM CLEANER:

OBJECT: The object of this machine is to open and cleaning of material finely.

TECHNICAL DATA:

1. Beater type: pin type, saw toothed.

2. Working width: 1000mm.
3. Beater dia: 400mm.
4. Feed roller dia: 80&60mm.
5. Main motor pulley: 160mm.
6. Beater pulley: 236mm.
7. Production rate: 500kgs/hr.
8. Main beater motor: 3 phase induction motor.
9. Horse power: 5.
10. Feed motor: stober gear motor.
11. RPM: 1450.
MBO:-
OBJECT:- This machine is used to reduce the size of tuft by beating.

TECHNICAL DATA:

MAKE: LMW

MODEL: B3/4

BEATER DIA: 400mm

FEED ROLLER DIA: 80&60mm

STRIPPER ROLLER DIA: 250mm

PRODUCTION: upto 300Kgs/hr

MAIN MOTOR RPM: 1420 rpm

KW: 4

PARTS: Feed lattice, inclined lattice, Evener roller, Beater, Hopper, Swing door, Stripping roller, Grid bars.etc.

WORKIG:- The layers of bale can be placed on rubber lattice (or) Feed lattice this material can be transfers to the
inclined lattice. The inclined lattice consists of spikes which helps to the transportation of material to the evener
roller. The evener roller doesnt allow the tufts which are higher in size. Then the material is opened by the
beater. The fibres accumulated on the beater is removed with the help of stripping roller. Finally the opened and
cleaned cotton will go out with an equal rate due to swing door operation.

MONO CYLINDER:
OBJECT: The object of this machine is to open and clean the material by means of un grip beating.

TECHNICAL DATA:

Beater speed: upto 720 rpm.

Beater length: 1200mm.

Beater dia: 700mm.

Production rate: 600kgs/hr.

Main motor rpm: 1400.

Drive: The cylinder through a v-belt.

Type of beater: pin type.

 CARDING
OBJECTS:

To open the tuft of fibres.

To make the fibre parallel and straight.
To remove remaining trash particles.
To remove short fibres.
To produce sliver.

Passage of material in carding:

The material is fed through chute feed system to lickerin by passing over the feed plate. Then the material
transfers to the cylinder by stripping action. The material is cleaned with the help of carding action, which takes
place between cylinder and flats. The cleaned cotton transfers to the Doffer, and there by it is delivered in the
form of web. This web is condensed by passing through condenser (or) Trumpet. The condensed material is known
as sliver. This sliver moves initially through table calendar roller followed by collier calendar roller. Finally the sliver
is wound in the form of coils in a can.

Parts in Carding machine:

1. Chute feed system.

2. Feed roller.
3. Feed plate.
4. Licker-in.
5. Mote knifes.
6. Licker-in under casing.
7. Cylinder.
8. Cylinder under casing.
9. Flats.
10. Doffer.
11. Flats clearer roller.
12. Brush roller.
13. Crush roller.
14. Table calendar roller.
15. Coiler calendar roller.
16. Coiling mechanism.
17. Trumpet.
18. Stationary flats.
19. Front plate.
20. Back plate.

TECHNICAL DATA:

Make:lmw.

Model: lc 361.

Can change speed: 100rpm.

Motor speed: 1460 rpm.

Cylinder speed: 500 rpm.

Licker-in pulley : 267 m.

Licker-in speed: 1015 rpm.

Flats drive pulley: 67.

Flats speed: 12.6 inch/min.

Feed plates to licker-in: 0.75 mm.

Licker-in to 1stmote knife: 0.35mm.

Licker-in to 2nd mote knife: 0.45mm.

Licker-in to cylinder: 0.25mm.

Cylinder to top back plate: 0.55mm.

Cylinder to bottom back plate: 0.85mm.

Front top plate: 0.90.

Front bottom plate: 0.55.

Cylinder to cylinder under casing: 2.6, 1.3, 1.5, 1.0

Cylinder to flats: 0.25, 0.25, 0.2, 0.2, 0.2

Cylinder to Doffer: 0.15.

Top crush roller to bottom crush roller: 0.

Back c-cleaner top: 0.40.

Back c-cleaner middle: 0.425.

Back c-cleaner bottom: 0.45.

Front c-cleaner top: 0.40.

Front c-cleaner middle: 0.40.

Front c-cleaner bottom: 0.40.

Type of auto-leveler: closed loop.

Production rate: 120Kgs/hr.

Working width: 1000mm.

No. of flats 97.

Working flats: 36.

Can dimensions: 40*48

Type of clothing: metallic clothing.

Waste % : 2-10%

Total weight of machine:7000Kgs.

Draft: 60-300.

System pressure: 6 bars minimum.

Weight of feed: 400-800 grains/mts.

Sliver range: 0.08-0.18 Ne

Can changer: Automatic.

 PRE-COMBING DRAWFRAME

(OR)

BREAKER-DRAWFRAME

OBJECT:

To parallelize the fibres of card sliver and align them to the axes of the sliver through drafting process.
To improve the regularity in sliver weight per unit length through doubling of sliver.
To mix different slivers to give homogenous blended sliver.
To straighten out the fibreand improve the fibre extent.

PARTS:

i. Creels
ii. Electronic stop motion
iii. Separators
iv. Guide rollers
v. Funnel
vi. Feed plate
vii. Drafting system
viii. Top arm loading
ix. Indication lamp
x. Calendar rollers
xi. Coiling mechanism

TECHINICAL DATA:

Make: LMW

Model: LD2

Delivery speed: upto 1000mpm

Type of drafting system: 4 over 3

Type of top arm pressure: spring loaded

Feed can dia: 40 dia

No. of delivery heads: 2

Delivery can size: 40x48

 UNILAP

OBJECT: The main object of this machine is to convert the slivers into lap form.

TECHNICAL DATA:

i. Make: Rieter
ii. Model: E5/3
iii. No. of doublings:28
iv. Lap width:300mm
v. Rachet: 60-40
vi. Break draft:1.04-1.37
vii. Intermediate draft: 1.09-1.54
viii. Total draft in drafting system: 1.20-2.24
ix. Lap weight: 60-80 grams/mtr
x. Loading: 60-80Kgs
xi. Top roll dia: 39mm
xii. Delivery: 120mpm
xiii. System air pressure: 7 bar

PASSAGE OF MATERIAL THROUGH UNILAP:-

The draw-frame cans are used to give the feed. The sliver from the draw-frame cans passed to the guide
and then through stop motion rollers. The stop motion rollers will stop working if the material is not present in
between the rollers. Then the sliver reaches the funnel by passing through guide plate and separators. All slivers
are collected &condensed at funnel and these slivers are drafted at drawing rollers. Each drafting section can draft
14 slivers, remaining 14 slivers are drafted by another drafting system. The drafted material from section-1 &
section-2 are combined and wound on a spool.
 COMBER
OBJECT:
To eliminate the short fibres.
Elimination of remaining impurities

TECHNICAL DATA:
Make: LMW

Model: LK6/z

No. of heads: 8

One head length: 430mm

Feed lap max. dia: 500mm

Feed lap width: 300mm

Drafting system: 3/3

Noil% : 5.25%

Speed upto: 500npm

Production upto: 1.75 tons/day

Type of nippers: aluminium alloy nippers

Can size: 24x48

Frequency: 50Hz

Compressed air required: 6-8 bars

Lap weight: 20Kgs

Lap spool dia: 200mm

Lap sheet weight: 63 grams/mts

Total draft: 10.9

Break draft: 1.36

Rachet wheel: 22T

Feed/nip: 4.3cm
 FINISHERDRAWFRAME
OBJECTS:

Doubling
Drafting
Auto leveling
Coiling

TECHINICAL DATA:

Make: Rieter

Model: RSB-D-30

Creel type: Power creel

Can changer: automatic

Space requirement: 8.5mts

Delivery: single

Delivery speed: 250-1000 rpm

Doublings: 8

Fibre length processed:upto 80mm

Feed hank: NE 0.09-0.47

Compressed air requirement: 6-8bars

SUCTION SYSTEM CLEANS FOLLOWING PARTS:

i. Sliver entry
ii. Drafting system(bottom)
iii. Scanning rollers

POWER DETAILS:

Main motor: 7.5/1.3KW

Can changer: 0.25KW

Variable speed motor: 1.64KW

Drafting system: 4 over 3 with pressure bar

Top roller pressure: pneumatic

Scanning rollers load: pneumatic

Draft possible: 4.5-11.7

AUTOLEVELER:-
Auto leveler maintains the uniformity, evenness and hank constantly. The auto leveler machine
consist of one moveable roller and one fixed roller. While scanning of sliver, movable roller can moves
slightly into and fro direction. This movements can be done according to fluctuations present in the
sliver. The scanning rollers generates an signal. This signals are basically of low strength so they are
amplified in an amplifier and passes to the servo motor, according to the signals received corrections are
made by changing drafting rollers speed. So that we can get uniformed sliver as the delivery.
 SIMPLEX
OBJECT: Object of the machine is to draft the sliver to from roving of required draft the sliver to form roving of
required hank twist the drafted stand and wind the roving on the bobbin.

PASSAGE OF MATERIAL THROUGH A SPEED FRAME:

Finisher drawing cans are used to give feed to simplex. The slivers are passed through ceramic guides by means of
creels. After passing through 4 creels the sliver enter into the drafting zone by passing through inlet condenser.
The sliver can be drafted till required hank of material delivered. The delivered fibresare slightly twisted by the
false twister. The twist range in the simplex is 0.9-1.5 TPI. The twisted material is called as roving. Then roving is
passed through flyer and to flyer finger .finally the roving can be wind on a bobbin in proper manner.

PARTS IN SPEED FRAME:

i. Creels
ii. Ceramic guide
iii. Inlet condenser
iv. Middle condenser
v. Floating condenser
vi. Spacer
vii. Apron
viii. Rubber cots
ix. Fluted rollers
x. False twister
xi. Flyer
xii. Flyer finger
xiii. Flyer fingers eye
xiv. Spindle
xv. Bobbin
xvi. Spindle rail
xvii. Stop motion sensor
xviii. Cone drums
xix. Bobbin insertor

TECHINICAL DATA:

Make: Lakshmi

Model: LF 1400

Total spindles: 2328

Spindle guage: 221.83mm

Number of spindles per machine: 120

Flyer speed: 1400rom

Production of cotton: upto 30mpm

Man made:upto 40mpm

Drafts: 3.5-13.0
Type of drafting: roller drafting(4/4)

Count range: 0.5-3.0

Type of top arm load: spring loaded

Drive motor: 7.5-12.5 HP

Cone drum reset motor: 0.12HP

Bottom apron: 97x67x0.9

Top apron: 42x65x0.9

Cots: 19x2x55

Flyer weight: 1.480Kg

 RING FRAME
OBJECTS: The objects of rig frame is to draft, twist and build the material.

PARTS OF MACHINE:

i. Umbrella creel
ii. J-lever
iii. Guide rods
iv. Condenser
v. Rubber cots
vi. Aprons
vii. Nose bar
viii. Fluted roller
ix. Spacer
x. Mango tube
xi. Fabric apron
xii. Spindle
xiii. Cop
xiv. Lappet hook
xv. ABC ring
xvi. Ring flange
xvii. Traveler
xviii. Traveler clearer
xix. Seperaters
xx. Ring rail
xxi. Spindle wharve
xxii. Boldstar
xxiii. Spindle tape
xxiv. Tin roller
xxv. Jockey pulley
xxvi. Cam
xxvii. Damping cylinder
xxviii. Rachet wheel
xxix. Main shaft
xxx. Elite fan
xxxi. Variator discs
xxxii. Variator belt
xxxiii. Waste chamber
PASSAGE OF MATERIAL THROUGH A RING FRAME:

Roving un winds from creeled bobbins and is guided by J-lever and guide rods then it enters into drafting
system by passing trough condenser. At drafting system the material is drafted and is delivered from the front
roller of drafting system. The delivered fibre strand is collected with the help of already produced yarn. The
existing yarn will carry untwisted fibres through lappet hook. ABC ring and between traveler and flange.

When these untwisted fibres passes through traveler the twist is inserted finally twisted fibres
are wound on to the ring cop.

TECHINICAL DATA:

Make: LMW

Model: LR 6/s

No. of spindles: 960

Spindle guage: 70mm

Spindles/section: 48

Drafting angle: 45

Lift: 160mm

Spindle type: M18.HN /M19

Tube length: 180mm

Spindle weight: 244 grams

Spindle warve: 18.5 mm

Spindle brake: hand brake

Spindle tapper ratio: 1:40

Tape size: 2386x11mm

Main motor: 37Kw

Pneumafil suction fan: 4.0Kw

Spindle speed: mechanically upto 18000rpm m21 spindles

:mechanicallyupto 22000rpm-M19 spindles

Drafting system: loading pneumatically

Cradle length: 36mm

Bottom roll dia: 30

Flange width: 3.2mm

Spindle drive: four spindle drive

 AUTO CONER
OBJECTS:

To convert smaller package to bigger package.

To remove objectionable faults in yarn.
PASSAGE OF MATERIAL THROUGH A AUTOCONER:-
The ring cops are placed manually by the workers in a magazine which have 6 to 9 slots. These cops are
transferred to the peg by passing over a guide plate. The yarn from cop will passes through balloon controller, loop
gate, ceramic guides, tensioner, EYE and Wax unit. Finally it is wound on to a cone.

FUNCTIONS OF VARIOUS PARTS IN AUTOCONER:

PEG: It holds the cop in vertical direction

COP EJECTOR: It ejects the cops when ever no. of faults in cops is exceeds a set point.

Loop gate: loop gate controls the slough offing of yarn from cop.

BALOON CONTROLLER: more no. of balloons causes end breakage in autoconer. So balloon controller is there to
control ballon formation.

CERAMIC GUIDE: Mechanical parts may damage the yarn

TENSIONER: Tensioner applies the optimum tension to yarn.

EYE: Electronic yarn clearer removes objectionable faults by sensing continuously.

WAX UNIT: Wax unit apply the ax to the yarn to reduce hairiness of yarn.

SPLICER: Splicer splices the yarn when breakages occur.

SUCTION ARM: It will suck the yarn from cone and bring the yarn tip to the splicing area.

PARTS OF AUTOCONER:

I. Peg
II. Cop ejector
III. Cop guide plates
IV. Loop gate
V. Balloon controller
VI. Sensor
VII. Empty cop conveyor belt
VIII. Package conveyor
IX. Tensioner
X. Splicer
XI. Eye
XII. Wax unit
XIII. Suction arm
XIV. Gripper arm
XV. Drum
 XVI. Cradle
XVII. Empty cone racks
XVIII. Pneumafil tube
XIX. Auto doffer
XX. Magazine
XXI. Ribbon breaker

TECHNICAL DATA:

Make: schlafhorst
Model: 338
Speed: upto1400 mpm
Drum type: steel drum
No. of turns: 2-5
Ribbon breaker: patterning will be controlled by varying the drum speed continuously
Tension controller: By measuring the tension with a tension sensor throughout the unwinding of the cop
and will be maintained uniform tension throughout the cop.
Machine direction: Right& Left
No. of drums/machine: 60
Winding traverse width: 6 inches
Winding drum: Normal wind steel drum
Joining method: Wet splicing
Splicer head: Individual type
Type of tensioner: Disc type
Yarn trap/pneumafil tube dia: 5mm
Magazine: 6 pockets
Cutter material: steel
Compressed air required for splicing: 6 Kgs/cm2
Drum dia: 90mm
Magazine type: Round
Eye: Uster quantum, Loepfe
Ring cop content:35grams
Tube length:180mm
 YARN CONDITIONING PLANT

OBJECTS:
I. To increase the weight of package by 10-12%
II. To reduce the snarling effect
III. To set moisture regain value to 8%

TECHINICAL SPECIFICATIONS:

Overall dimension of the machine:

Diameter of shell-2000mm
Length-2200mm
Height-5100mm
Width-3000mm
Approximate weigth of YCP is- 6 metric tons
Capacity- 800-1000kgs/batch
Production/day: 5 metric tons
Compressed air: 6kgs/ sq.cm 9or) 6bars
Water requirement: approx. 100L/batch
Temperature: 80-1100C
Water: soft water
 RELATIVE HUMIDITY

RH% FOR DIFFERENT DIPARTMENTS:

DEPARTMENT RH% TEMPERATURE

MIXING 60-65 27-35
BLOWROOM 50-55 27-35
CARDING 50-55 27-35
PREPARATORY 50-55 27-35
RING SPINNING 50-60 27-35
WINDING 60-65 27-32