P.O.

Box 840687, Houston, Texas 77284

Phone: 713 896 6500 Fax: 713 896 6611

13December2011

ErectionandInstallationProcedure
ForSSeriesKingpostCranes(ExceptS48&S56)
This procedure applies to the above-referenced Seatrax models which use a hemispherical-type upper
swing bearing. It outlines the general methods and guidelines for erecting and installing the crane on-
site. This work should be carried out by or under the guidance of a Seatrax service technician.
Prior to commencing erection review the following documents and have them on-hand for reference:
Procedure DataBook1Section
GeneralArrangement
GeneralDocumentation
BoomGeneralArrangement
InitialStartupandCommissioningProcedure
BoltInstallation&InspectionProcedure
SpecificationforLargeDiameterNuts&Bolts
SwingBearingSystemReplacementProcedure InspectionandMaintenance
WedgeSockets
CollectorRings
Rigging
ReevingDiagrams Rigging

LubricationSchedule Lubrication

KINGPOST
1. Protect from damage the machined/lubricated areas on top of the kingpost and in the gear area.
2. Attach 2 tag lines to kingpost at bull gear for stabilization during lift.
3. Attach lifting aids to kingpost trunnions or lifting eyes as appropriate and lift kingpost.
4. Lower the kingpost onto platform pedestal and set vertically true in the N-S and E-W to 1/2.
5. Fully weld the interconnecting butt-weld and complete all necessary NDE.

GANTRY
1. Gently lay gantry back.
2. Attach upper landing platform to gantry.
3. Attach lower landing platform to gantry.
4. Attach upper vertical ladder to the upper and lower landings.
5. Attach main vertical ladder to upper/gantry.
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6. Attach maintenance jib arm (if equipped) to gantry and secure.
7. Lift gantry using lifting eyes attached and position over the upperworks assembly.
8. Lower gantry into matching upperworks attachment points. Connect the two units together using
the pins supplied and install gantry pin retaining bolts.

UPPERWORKS/GANTRY
1. Prepare kingpost by removing shrinkwrap from slew bearing surfaces, cleaning off shipping grease
and re-greasing upper bearing surface with Lubemaster Premalube per the Lubrication Schedule
in the Lubrication section of Data Book 1.
2. Lower the upperworks/gantry assembly over the kingpost, aligning the factory-installed upper
bearing with gantry opening, and lower into position. Grease and install all lower bearing shoes
and bearing surfaces with Lubemaster Premalube per the Lubrication Schedule.
3. Lower all cables and air line (if equipped with pneumatic system) through kingpost and tie them
off to keep them from falling. Install cables and airline to collector bottom box.
4. Unbolt the stabbing guide from atop the kingpost.
5. Refer to Collector Rings in the Inspection and Maintenance section of Data Book 1. Connect
electrical/instrument cables to the slip ring collector. Bolt slip-ring assembly to top of kingpost.
6. Attach external gantry air line (in loose gear box) to air swivel atop the collector ring. Run the line
with the cable channel down the gantry and attach to the line near the boom winch.
7. At kingpost base, connect electrical cables to junction boxes, airline to rig air, and access ladder to
upperworks.

BOOMSECTIONS
1. Bolt the sections of boom together as show in the general assembly. The V on the end of the
boom section is always toward the boom point.
NOTE: for large cranes (e.g., S108, S126) with boom sections that must be welded onsite, do so in
accordance with the Boom Section Welding Procedure in the Rigging section of Data Book 1.
2. Insert bolts with the head toward the boom tip: this is important for increased safety and reduced
corrosion potential. Install a hardened flat washer under the head of the bolt and under the nut. Use
only the bolts supplied or bolts that conform to Seatrax Specifications for Large Diameter Nuts
and Bolts located in the Inspection and Maintenance section of Data Book 1. Torque to correct
value.

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BOOMASSEMBLY
1. Insert boom butt into boom connection plates in upperworks. Insert boom foot pins. Pre-grease
with Lubemaster Premalube as-required. Insert and tighten boom foot pin retaining bolts.
2. Apply at least 6 shots of Lubemaster Premalube grease to each pin fitting to grease bushing.
3. Connect hydraulic hoses to main/aux. winch as marked, ensuring hose is passed through the carrier
hoops provided. It is imperative that dirt is kept from entering the system.
4. Complete electrical connections for boom and gantry mounted equipment
5. At this point, the crane can be run in accordance with Initial Start-up & Commissioning
Procedure while the rope is reeved.

RIGGING
Refer to the Rigging section of Data Book 1.

COMPLETION
Follow the Initial Start-up and Commissioning Procedure in the Inspection and Maintenance section
of Data Book 1, which includes the following:
1. Check wire rope anchors on all hoists.
2. Install slew gear(s) if not previously installed.
3. Connect all guards.
4. Complete all mechanical/hydraulic/electrical system connections.
5. Grease all bearings and sheaves (see Lubrication in Data Book 1)

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