Beruflich Dokumente
Kultur Dokumente
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 9
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 12
COUNTERSHAFT ASSY...................................................................................................................................................... 13
FILTER REGULATOR .......................................................................................................................................................... 15
HOSES & CONNECTIONS .................................................................................................................................................. 16
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 18
INTEGRAL OIL PUMP ......................................................................................................................................................... 19
ISOLATORS ......................................................................................................................................................................... 21
KITS & ASSEMBLIES .......................................................................................................................................................... 22
LEVERS/HOUSINGS............................................................................................................................................................ 25
M/S ASSY- CURRENT DESIGN .......................................................................................................................................... 27
M/S ASSY-PREVIOUS DESIGN .......................................................................................................................................... 29
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 31
MISCELLANEOUS ............................................................................................................................................................... 33
OIL COOLER ........................................................................................................................................................................ 34
RANGE CYLINDER .............................................................................................................................................................. 36
REVERSE IDLER ................................................................................................................................................................. 38
ROADRANGER VALVE ....................................................................................................................................................... 41
SHIFT BAR HOUSING (STD)............................................................................................................................................... 42
SPLITTER CYLINDER ......................................................................................................................................................... 45
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
Reman Transmission
AFTMKT 09-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Group: AUXILIARY DRIVE GEAR
9 1
8
5
8
7
3
2
1 6
10481-12/92 Aux DG
8 21599 WASHER 2
5
Group: CASE (AUX)
4 **
5 5 **
1
6
7 4 21
2 5 20
8
5
3 17
18
15 19
16
11 10 9
12
14 *
13
n
e sig
e st D
Lat
9
10
22
23
**Note Items 4 & 5 / Magnetic Speedometer Openings:
13*
Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor and
20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug
* See Service Manual for Proper Shimming Procedure
10402A-3-99
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
SENSOR
7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2765,K-2773
8
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23 1
22
* 18
39
19
4 3
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300B-8-00
* Bushing quantity requirements: #1 Housing Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28 18128 PIN 2
10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38 20814 SPACER 2
11
Group: COUNTERSHAFT & BRGS(AUX)
1
2 3
3 4300184 SPACER 2
12
Group: COUNTERSHAFT ASSY
11
13 12
5
15
16
14 9
10
2 1
5 3
6
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 21596 KEY 2
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16 23204 SPACER 2
14
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
15
Group: HOSES & CONNECTIONS
1 1
3
To Roadranger Valve
4
5
12
S
12 6
P
EXH
7
9 10
11
8
12
S
LO
Range Cylinder
To Roadranger Valve 12
12
15
14
Splitter Cylinder
16
SP
10116A-5/93 Super10 HC
16
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 22870 TEE 1
7 7935 BREATHER 1
17
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2765,K-
4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
18
Group: INTEGRAL OIL PUMP
20
10 10 10 22
3
12 17 19
9 11
18
6
26
1 2 10
14
15 27
8
13
4 5
Latest Design
10520-4-92
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
19
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 20509 KEY 2
26 20507 ELEMENT 1
20
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2765,K-2773
K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
- 1630 K - 1941
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2765,K-
4125
S-2058 SHIFT BAR HSG ASSY 22800 ,4301786 ,S - 1 COMPLETE - FOR USE W/SHIFT
(STD) 1968 LEVER
S-2074 SHIFT BAR HSG ASSY 4301786 1 COMPLETE - FOR USE W/REMOTE
(STD) CONTROL
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
- 1558 S - 1560
24
Group: LEVERS/HOUSINGS
16 17
13
2 4 19
3 4
5 3
6 5
7 6 15
14
8 8
23 24 33
20
21
K-2428 - Low S-1677 - Low S-2129 - Low 22
K-2429 - High S-1579 - High S-2130 - High
10200-10/92
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
26
Group: M/S ASSY- CURRENT DESIGN
7
12 4 13
6
8 7
8
7
6
9
4
7 13
1 2
3
5 4
6
7
10322A-3-97 MS - LO Inertia
1 K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614
27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
Group: M/S ASSY-PREVIOUS DESIGN
12 4 13
6
8 7
8
7
6
9
4
13
1 2
3
5 4
6
7
10322-12-93 MS - LO Inertia
1 K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614
29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
Group: MAINSHAFT & SYNCHRO(AUX)
12
11
10
7 9
8
5
6
5
3 4
1 2
17
e
oint Yok
e rsal J
Univ
13
16
14 15
31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35
Group: RANGE CYLINDER
19
4
st 18
Late gn 17
i
Des
Included in 999
5 14
*
13
17
9 11
8 12
10
7 15
6 16
*Indicates location 15
of insert valves
and plugs on range 16
cylinder cover.
rear view of cover
1
3 11464-06-01
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
36
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
37
Group: REVERSE IDLER
6
5 12
3
4
3
6
Latest Design
11
7
5 3
4
3
2
10
8
5 7
3
4
3
2
1
9
9
Old Design
11383-5-97 RI
Old Design
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
38
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 5202 PLUG 2
39
Group: ROADRANGER VALVE
2 2
2
2 2 Old Design
2 999
2
4
4
13
*6 *
6
12
* 11 *
11
10104-11/92 RRV
40
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
41
Group: SHIFT BAR HOUSING (STD)
9
10
9 8
10 14
8 12 13 14
15
7 11 15
2
6
0
er 1 ller 3
Sutpon Fu
Ea 3
5
30
19 999
20
21 23 29
22
*
24
25
28
33
*
27 24
26
37 36
24 35
34
*
38
42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-2058 SHIFT BAR HSG ASSY 22800 ,4301786 ,S - 1 COMPLETE-FOR USE W/SHIFT
(STD) 1968 LEVER
999 S-2074 SHIFT BAR HSG ASSY 4301786 1 COMPLETE-FOR USE W/REMOTE
(STD) CONTROL
44
Group: SPLITTER CYLINDER
13
10
6
1
5
11 14 12
3 4
9
7 8
21
18
17
t
Lates
g n
2 Desi
11468-11-00
19
16
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
45
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 21760 COVER 1
46
47
48