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Page 1 of 12
1000 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
2 Bus duct Sizing Calculation for MCC
2.1 Short Time Thermal Withstand Capability of Bus bar
Minimum Cross Sectional Area of Busbar (A) In Sq. ( Isc / T ) / {14 x 10 log [T1
=
Inches +258)/(T2+258)] }
2.2 Required cross sectional Area 650.226 Sq.mm for pure aluminium.
Actual Cross section of Bus bar Selected (As per
2.2 = 1250
Clause1.13) in Sq.mm
Conclusion:
2.3 The required cross section 650.226 Sq.mm is less than actual cross section 1250 Sq.mm of the bus bar
selected. Hence, the bus bar size chosen is safe for the envisaged system.
3 Bus bar Selection for Continuous Current Rating :
3.10 Bus bar Selected : As per Clause1.11
Open air rating of bus bar for 50 Deg. C rise over
: 1850
ambient in Amps.
3.11
No. of times Interleaved (As per Clause1.11) : 1 x 1850
Overall Rating of Bus Bar in Amps. : 1850
3.12 Phase spacing in mm. : 150
3.13 Enclosed Size in (W x D x H ) mm : 5500 x 800 x 2400 mm
3.14 Bus bar Enclosed in (W x D ) mm : 800 x 400 mm
3.15 Design Ambient Temperature : 50 Deg. C
3.16 Maximum allowable temp. rise : 35 Deg. C
Page 2 of 12
1000 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
3.18 De-rating / Up rating:
a Ambient correction factor for 35 Deg. Rise = 0.9
= Sk / (SF x F )
a SK = Cantilever strength of insulator(Kg/cm) = 1600
b SF = Safety factor = 2.5
Length of Span of insulator in mm = 586.278
Adopted Span is OK
Conclusion:
4.4 Average span of 586.278 mm is required but span adopted is 500 mm, hence it is safe for the system
envisaged.
Page 3 of 12
1000 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
5 Temperature Rise Calculation
Where, I1=Calculated Rating in Amps (After
5.1 = 1238.51025
deration) As per Clause 3.19
Page 4 of 12
630 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
1 Input Data
1.1 Type of Panel : Cubical Type
1.2 System : 3PH ,3 Wire / 4 Wire
1.3 Rated Voltage : 415V
1.4 degree of Protection : 50 Hz.
Page 5 of 12
630 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
2 Bus duct Sizing Calculation for MCC
2.1 Short Time Thermal Withstand Capability of Bus bar
Minimum Cross Sectional Area of Busbar (A) In Sq. ( Isc / T ) / {14 x 10 log [T1
=
Inches +258)/(T2+258)] }
2.2 Required cross sectional Area 650.226 Sq.mm for pure aluminium.
Actual Cross section of Bus bar Selected (As per
2.2 = 900
Clause1.13) in Sq.mm
Conclusion:
2.3 The required cross section 650.226 Sq.mm is less than actual cross section 900 Sq.mm of the bus bar selected.
Hence, the bus bar size chosen is safe for the envisaged system.
3 Bus bar Selection for Continuous Current Rating :
3.10 Bus bar Selected : As per Clause1.11
Open air rating of bus bar for 50 Deg. C rise over
: 1350
ambient in Amps.
3.11
No. of times Interleaved (As per Clause1.11) : 1 x 1350
Overall Rating of Bus Bar in Amps. : 1350
3.12 Phase spacing in mm. : 150
3.13 Enclosed Size in (W x D x H ) mm : 7800 x 800 x 2400 mm
3.14 Bus bar Enclosed in (W x D ) mm : 800 x 400 mm
3.15 Design Ambient Temperature : 50 Deg. C
3.16 Maximum allowable temp. rise : 35 Deg. C
Page 6 of 12
630 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
3.18 De-rating / Up rating:
a Ambient correction factor for 35 Deg. Rise = 0.9
= Sk / (SF x F )
a SK = Cantilever strength of insulator(Kg/cm) = 1600
b SF = Safety factor = 2.5
Length of Span of insulator in mm = 586.278
Adopted Span is OK
Conclusion:
4.4 Average span of 586.278 mm is required but span adopted is 500 mm, hence it is safe for the system
envisaged.
Page 7 of 12
630 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
5 Temperature Rise Calculation
Where, I1=Calculated Rating in Amps (After
5.1 = 903.77775
deration) As per Clause 3.19
Page 8 of 12
800 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
1 Input Data
1.1 Type of Panel : Cubical Type
1.2 System : 3PH ,3 Wire / 4 Wire
1.3 Rated Voltage : 415V
1.4 degree of Protection : 50 Hz.
Page 9 of 12
800 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
2 Bus duct Sizing Calculation for MCC
2.1 Short Time Thermal Withstand Capability of Bus bar
Minimum Cross Sectional Area of Busbar (A) In Sq. ( Isc / T ) / {14 x 10 log [T1
=
Inches +258)/(T2+258)] }
2.2 Required cross sectional Area 650.226 Sq.mm for pure aluminium.
Actual Cross section of Bus bar Selected (As per
2.2 = 1000
Clause1.13) in Sq.mm
Conclusion:
2.3 The required cross section 650.226 Sq.mm is less than actual cross section 1000 Sq.mm of the bus bar
selected. Hence, the bus bar size chosen is safe for the envisaged system.
3 Bus bar Selection for Continuous Current Rating :
3.10 Bus bar Selected : As per Clause1.11
Open air rating of bus bar for 50 Deg. C rise over
: 1500
ambient in Amps.
3.11
No. of times Interleaved (As per Clause1.11) : 1 x 1500
Overall Rating of Bus Bar in Amps. : 1500
3.12 Phase spacing in mm. : 150
3.13 Enclosed Size in (W x D x H ) mm : 4400 x 800 x 2400 mm
3.14 Bus bar Enclosed in (W x D ) mm : 800 x 400 mm
3.15 Design Ambient Temperature : 50 Deg. C
3.16 Maximum allowable temp. rise : 35 Deg. C
Page 10 of 12
800 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
3.18 De-rating / Up rating:
a Ambient correction factor for 35 Deg. Rise = 0.9
= Sk / (SF x F )
a SK = Cantilever strength of insulator(Kg/cm) = 1600
b SF = Safety factor = 2.5
Length of Span of insulator in mm = 586.278
Adopted Span is OK
Conclusion:
4.4 Average span of 586.278 mm is required but span adopted is 500 mm, hence it is safe for the system
envisaged.
Page 11 of 12
800 A MCC BUSBAR SIZING CALCULATION
PROJECT 5000 TCD SUGAR PLANT WITH 30 MW POWER PLANT Revision : 01
CLIENT M/s. K.P.R. SUGAR MILL LTD Date : 24-05-2012
CONSULTANT M/s AVANT GARDE ENGINEERS AND CONSULTANT (P) LTD. No. of Sheet - 4
EPC
ISGEC HEAVY ENGINEERING LIMITED
CONTRACTOR
Document ID KR11-10302-CLC-001
5 Temperature Rise Calculation
Where, I1=Calculated Rating in Amps (After
5.1 = 1004.1975
deration) As per Clause 3.19
Page 12 of 12