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Product: TRACK-TYPE TRACTOR


Model: D8N TRACK-TYPE TRACTOR 9TC
Configuration: D8N TRACTOR 9TC00001-UP (MACHINE) POWERED BY 3406 ENGINE

Disassembly and Assembly


D8N TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR3412-04 Publication Date -01/08/2004 Date Updated -19/03/2009

SENR34120036

Transmission And Bevel Gears


SMCS - 3159-029; 3176-011; 3176-012; 3256

Remove Transmission And Bevel Gears


NOTE: Two methods exist to remove the power shift transmission planetary.

a. The method described here: Remove transmission and bevel gears from the tractor and then
separate the bevel gears from the planetary. This is easiest and most preferred method since it allows
the weight of the transmission and bevel gears to be supported by the rollers that are attached to the
bevel gear case.

b. The method described in the topic, Remove And Install Transmission Planetary. It is the least
recommended procedure due to the additional tooling that is necessary and the higher degree of
difficulty.

Start By:

a. remove main drive shaft

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b. remove drive axles

1. Remove the plug in the bottom of the transmission and bevel gear case, and drain the power train
oil. Loosen the bolts that hold the transmission suction screen cover in place, and drain the oil from
the transmission case. Total oil drained will be approximately 159 liter (42 U.S. gal). Install the plug,
and tighten the suction screen cover bolts.

2. Remove yoke (1). Remove retainer (2) and the O-ring seal from the transmission and bevel gear
case.

3. With tooling (A), reach into the left final drive housing approximately 940 mm (37 in). Rotate
tooling (B) 180, and then pull tooling (A) out approximately 25 mm (1 in) until the sliding carrier is
off the bevel gear shaft. Then rotate tooling (A) back 180, and remove it from the final drive
housing.

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4. Remove four bolts (4). Remove seventeen bolts (5), and remove the cover and gasket.

5. Adapter (7) slides onto two sleeves and O-ring seals behind it. Remove adapter (7) and the sleeves.

6. Remove the bolts that hold two covers (3). Remove the pins, and disconnect control cables (6) from
transmission control. Pull cables (6) out of the transmission cover and tie out of the way.

7. Remove the cover, and install tooling (B) onto the transmission cover. Attach a hoist to tooling (B).

NOTICE

Four bolts (8) hold the transmission cover and the bevel gear case
together. Do not remove four bolts (8).

8. Remove twenty-two bolts (9).

9. The weight of the transmission and bevel gears is 829 kg (1825 lb). Use tooling (C), and separate
the transmission from the transmission and bevel gear case. Use the hoist, and slowly pull the

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transmission and bevel gears from the case. The transmission and bevel gears will roll out on the
telescoping tube assemblies.

The transmission and bevel gear must be supported when the hoist is
moved from the rear tube adapter [tooling (B)] to the link brackets on
top of the transmission [tooling (D)]. To prevent possible personal
injury, make sure the support is on a solid footing so the transmission
and bevel gears will not fall when the hoist is removed from tooling (B).

10. Install tooling (D) onto the top of the transmission case. Put a floor jack or wood blocks in
position to support the transmission.

11. Remove the hoist from tooling (B). Attach the hoist to tooling (D), and remove the transmission
and bevel gears from the tube assemblies.

12. Remove the large diameter O-ring seal from the outer diameter of the transmission case. Remove
four O-ring seals (10) and (11) from the transmission and bevel gear case.

Install Transmission And Bevel Gears

1. Put clean oil on the O-ring seals.

2. Install O-ring seal (12) on the transmission case. Install four O-ring seals (10) and (11) on the
transmission and bevel gear case.

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3. Install tooling (D) on top of the transmission case, and attach a hoist.

4. Put the transmission and bevel gears in position so the rollers are on tube assemblies (13).

The transmission and bevel gear must be supported when the hoist is
moved from the link brackets on top of the transmission [tooling (D)], to
the rear tube adapter [tooling (B)]. To prevent possible personal injury,
make sure the support is on a solid footing so the transmission and bevel
gears will not fall when the hoist is removed from tooling (D).

5. Put a floor jack or wood blocks in position to support the transmission.

6. Install tooling (B) onto the transmission cover.

7. Remove the hoist from tooling (D). Attach the hoist to tooling (B).

8. Remove tooling (D) from the top of the transmission.

9. Attach tooling (E) between each roller frame and tooling (B).

10. Keep the transmission level with the hoist, and pull it evenly into the case with tooling (E).

11. Install the twenty-two bolts that hold the transmission and bevel gears in the case.

12. Remove tooling (E). Remove tooling (B), and install the cover and gasket.

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13. Put the O-ring seals on two covers


transmission cover.

14. Install the bolts that hold two covers (3).

15. Put directional cable (16) in position on the priority valve, and install the pin assembly to hold it.

16. Put speed cable (15) in position on the priority valve, and install the pin assembly to hold it.

17. Put the four O-ring seals on two sleeves (14), and install them into the transmission hydraulic
control.

18. Install adapter (7) onto the two sleeves.

19. Put the gaskets and the cover in position, and install seventeen bolts (5). Align the holes in adapter
(7) with the holes in the cover, and install four bolts (4).

20. Use two guide bolts, and put the O-ring seal and retainer (2) in position. Install the six bolts, and
tighten to a torque of 59 7 Nm (44 5 lb ft).

21. Install drive shaft yoke (1).

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22. Fill the transmission and bevel gear case with oil. See the Maintenance Manual for the proper type
of oil and capacity.

End By:

a. install drive axles

b. install main drive shaft

Separate And Connect Transmission And Bevel Gears

Start By:

a. remove transmission and bevel gears

1. The weight of the transmission and bevel gear is 828 kg (1825 lb). Install tooling (A) to the bevel
gear, and attach a hoist. Put the transmission and bevel gear in position on tooling (B).

2. Remove the four bolts that hold transfer and bevel gears (1) to transmission (2).

3. The weight of transfer and bevel gears (1) is 380 kg (838 lb). Separate the transfer and bevel gears
from transmission (2).

NOTE: The following steps are for connection of the transfer and bevel gears to the transmission.

4. Inspect the O-ring seals, and replace if necessary. Put the O-ring seals in position on the
transmission.

5. Install tooling (A) to the transfer and bevel gears, and attach a hoist. Lower transfer and bevel gears
(1) onto transmission (2).

6. Install the four bolts that fasten the bevel gear to the transmission.

7. Remove the transmission and bevel gear from tooling (B), and remove tooling (A).

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End By:

a. install transmission and bevel gears

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