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Operation & Maintenance Manual

Flail Cutter

(FC155 Europe Only) S/N A01P00101 & Above


(FC175 Europe Only) S/N 467500101 & Above
(FC200) S/N 467300101 & Above

Dealer Copy -- Not for Resale

6903299enUS (03-15) (J) Printed in U.S.A. Bobcat Company 2015

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OPERATOR SAFETY WARNINGS
Operator must have instructions before operating the machine. Untrained
WARNING operators can cause injury or death.
W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety
is involved! Carefully read the message that follows.

CORRECT CORRECT CORRECT

P-90216 P-60250 B-15570

Never use the flail cutter without Always install approved lift arm Always use the seat bar and
instructions. See machine signs support device when servicing fasten seat belt snugly.
(decals), Operation & flail cutter. Raise lift arm(s) and Always keep hands and feet on
Maintenance Manual, and tilt Bob-Tach fully forward. the controls when operating
Operators Handbook. machine.

CORRECT WRONG WRONG

Dealer Copy -- Not for Resale


P-60256 P-60252 P-60251

Always check work area before Do not use machine or flail cutter Never allow riders on flail cutter.
operating flail cutter. in atmosphere with explosive
Never use machine without dust, gas, or where exhaust can Keep bystanders away when
operator cab with ROPS and contact flammable material. operating flail cutter.
FOPS approval. Fasten your seat
belt.

WRONG WRONG WRONG

P-60253 P-60254 P-60255

Keep bystanders away when Always carry attachment as low Do not put hands, feet, or
operating flail cutter. as possible. objects under flail cutter when
Do not operate without rotor Do not travel or turn with lift engine is running.
shutoff device. arm(s) up. To park, engage parking brake
and put attachment flat on the
ground and stop engine.
SAFETY EQUIPMENT
The Bobcat machine and attachment must be equipped with safety items necessary for each job. Ask your dealer about
attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR OR ARM REST IF EQUIPPED: When up, it must lock the machines hydraulic functions.
3. OPERATOR CAB (ROPS and FOPS): It must be on the machine with all fasteners tight.
4. OPERATORS HANDBOOK: Must be in the cab.
5. MACHINE AND ATTACHMENT SAFETY SIGNS (DECALS): Replace if damaged.
6. SPECIAL APPLICATIONS KIT: Available from your Dealer.
7. GRAB HANDLES: Replace if damaged.
8. SAFETY TREADS: Replace if damaged.
9. LIFT ARM SUPPORT DEVICE
10. PARKING BRAKE
11. ROTOR SHUTOFF DEVICE 1 OSW47-0809
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CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat attachment in the spaces below. Always use these numbers when

Dealer Copy -- Not for Resale


referring to your Bobcat attachment.

Attachment Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA


P.O. Box 128 Drve Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

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FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the attachment. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL
BEFORE OPERATING YOUR ATTAHCMENT. If you have any questions, see your Bobcat dealer.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8


Attachment Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MANUAL STORAGE LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

FEATURES AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

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BOBCAT COMPANY IS IS0 9001 CERTIFIED SAFETY

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the companys compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TV Rheinland is the Certified Registrar
Bobcat Company chose to assess the companys compliance with the ISO 9001 at Bobcats manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

Dealer Copy -- Not for Resale


CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are known to the
state of California to cause cancer, birth defects and other
reproductive harm.

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SERIAL NUMBER LOCATION Figure 3

Attachment Serial Number LATER MODELS

Figure 1 1

P-60854

1
The Operation & Maintenance Manual and Safety
P102596 Manual are stored in a container (Item 1) [Figure 2] or
[Figure 3] located on the flail cutter.

Always use the serial number (Item 1) [Figure 1] of the


flail cutter when requesting service information or when DELIVERY REPORT

Dealer Copy -- Not for Resale


ordering parts. Early or later models (identification made
by serial number) may use different parts, or it may be Figure 4
necessary to use a different procedure in doing a specific
service operation.

MANUAL STORAGE LOCATION

Read and understand the Operation & Maintenance


Manual before operating the flail cutter.

Figure 2
EARLIER MODELS

NA7494

The delivery report [Figure 4] contains a list of items that


must be explained or shown to the owner or operator by
the dealer when the Bobcat flail cutter is delivered.

The delivery report must be reviewed and signed by the


owner or operator and the dealer.

P102597

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ATTACHMENT IDENTIFICATION

HYDRAULIC
ROLLBACK HOOK MOTOR
HYDRAULIC
CONTROL VALVE

STEPS

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REAR FRONT
RUBBER SKIRT RUBBER SKIRT

SKID SHOE

SIDE RUBBER
SKIRT

P-57631

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ATTACHMENT IDENTIFICATION (CONTD)

MANUAL STORAGE CONTAINER


EARLIER MODELS LATER MODELS
DRIVE PULLEY SHIELD

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MOUNTING FRAME

HYDRAULIC QUICK COUPLERS

P102597

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FEATURES AND ACCESSORIES

Standard Items

The flail cutter is equipped with the following standard


items.

1549 - 1981 mm (61 - 78 in) Cutting Width

Variable Displacement Motor With A 64 - 132 L/min


(17 - 35 U.S. gpm) Flow Range

Automatic Blade Shut-Off Device

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SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Is The Operators Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Call Before You Dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Dealer Copy -- Not for Resale


ATTACHMENT SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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SAFETY INSTRUCTIONS Safe Operation Needs A Qualified Operator
Safe Operation Is The Operators Responsibility For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine and the
This symbol with a warning statement means: attachment.
Warning, be alert! Your safety is involved!
A Qualified Operator Must Do The Following:
Carefully read the message that follows.
Understand the Written Instructions, Rules and
Regulations
The written instructions from Bobcat Company

WARNING include the Delivery Report, Operation &


Maintenance Manual, Operators Handbook, Safety
Manual and machine signs (decals).
Operator must have instructions before operating the Check the rules and regulations at your location. The
machine. Untrained operators can cause injury or rules may include an employers work safety
death. requirements. Regulations may apply to local driving
W-2001-0502 requirements or use of a Slow Moving Vehicle (SMV)
emblem. Regulations may identify a hazard such as a
utility line.
Have Training with Actual Operation
IMPORTANT

Dealer Copy -- Not for Resale


Operator training must consist of a demonstration and
verbal instruction. This training is given by your
This notice identifies procedures which must be Bobcat dealer before the product is delivered.
followed to avoid damage to the machine. The new operator must start in an area without
I-2019-0284
bystanders and use all the controls until he or she can
operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.

DANGER Know the Work Conditions


Know the weight of the materials being handled.
Avoid exceeding the machine load capacities.
The signal word DANGER on the machine and in the Material which is very dense will be heavier than the
manuals indicates a hazardous situation which, if not same volume of less dense material. Reduce the size
avoided, will result in death or serious injury. of load if handling dense material.
D-1002-1107
The operator must know any prohibited uses or work
areas, for example, he or she needs to know about
excessive slopes.
WARNING Know the location of any underground lines. Call local
utilities or the TOLL FREE phone number found in the
The signal word WARNING on the machine and in the Call Before You Dig section of this manual.
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious Wear tight fitting clothing. Always wear safety glasses
injury. when doing maintenance or service. Safety glasses,
W-2044-1107 respiratory equipment, hearing protection, Special
Applications Kits or a Front Window Guard are
The Bobcat machine and attachment must be in good required for some work. See your Bobcat dealer
operating condition before use. about Bobcat safety equipment for your machine.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.
SI ATT-0913

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SAFETY INSTRUCTIONS (CONTD) Call Before You Dig

Use Safety Rules

Read and follow instructions in the machine and the


attachments Operation & Maintenance Manual
before operating.

Check for underground lines before operating


attachment (if applicable).

In addition to the design and configuration of


equipment, hazard control and accident prevention
are dependent upon the awareness, concern,
prudence and proper training of personnel involved in
the operation, transport, maintenance and storage of
Call Before You Dig
equipment. Dial 811 (USA Only)
Check that the Bob-Tach levers are in the locked
1-888-258-0808 (USA & Canada)
position and the wedges are fully engaged into the
holes of the attachment (if applicable). When you call, you will be directed to a location in your
state / province, or city for information about buried lines
Check that the attachment is securely fastened to the (telephone, cable TV, water, sewer, gas, etc.).
machine.
Avoid Silica Dust

Dealer Copy -- Not for Resale


Make sure all the machine controls are in the
NEUTRAL position before starting the machine.

Operate the attachment only from the operators


position.

Operate the attachment according to the Operation &


Maintenance Manual.

When learning to operate the attachment, do it at a


slow rate in an area clear of bystanders.
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust.
DO NOT permit personnel to be in the work area
Do not exceed Permissible Exposure Limits (PEL) to
when operating the machine and attachment.
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
The attachment must be used ONLY on approved
means to control dust. Silica dust can cause lung disease
machines. See your Bobcat dealer for updated list of
and is known to the state of California to cause cancer.
approved attachments for each machine model.

DO NOT modify equipment or add attachments that


are not approved by the manufacturer.

DO NOT make any adjustments or repairs on the


machine or attachment while the engine is running.

Keep shields and guards in place. Replace if


damaged.

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FIRE PREVENTION Hydraulic System

Check hydraulic tubes, hoses and fittings for damage


and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.

Maintenance Always clean fluid spills. Do not use gasoline or diesel


fuel for cleaning parts. Use commercial nonflammable
The machine and some attachments have components solvents.
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is Fueling
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed


regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine Stop the engine and let it cool before adding fuel. No
compartment is a potential fire hazard. smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.
The operators area, engine compartment and engine

Dealer Copy -- Not for Resale


cooling system must be inspected every day and cleaned Ultra Low Sulfur Diesel (ULSD) poses a greater static
if necessary to prevent fire hazards and overheating. ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
All fuels, most lubricants and some coolant mixtures are fire or explosion. Consult with your fuel or fuel system
flammable. Flammable fluids that are leaking or spilled supplier to ensure the delivery system is in compliance
onto hot surfaces or onto electrical components can with fueling standards for proper grounding and bonding
cause a fire. practices.

Operation Starting
Do not use the machine where exhaust, arcs, sparks or
hot components can contact flammable material, Do not use ether or starting fluids on any engine that has
explosive dust or gases. glow plugs. These starting aids can cause explosion and
injure you or bystanders.
Electrical
Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control


the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
Check all electrical wiring and connections for damage. hot.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or Check the spark arrester exhaust system regularly to
frayed. make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
Battery gas can explode and cause serious injury. Use cleaning the spark arrester muffler (if equipped).
the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.
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FIRE PREVENTION (CONTD)

Welding And Grinding

Always clean the machine and attachment, disconnect


the battery, and disconnect the wiring from the Bobcat
controllers before welding. Cover rubber hoses, battery
and all other flammable parts. Keep a fire extinguisher
near the machine when welding.

Have good ventilation when grinding or welding painted


parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as


hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Dealer Copy -- Not for Resale


Know where fire extinguishers and first aid kits are
located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.

Sl ATT-0913

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PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your


Bobcat attachment. You can order from your Bobcat
dealer.

For the latest information on Bobcat products and the


Bobcat Company, visit our web site at www.bobcat.com

OPERATION &
MAINTENANCE
MANUAL

6903299enUS

Complete instruction on the correct operation and the

Dealer Copy -- Not for Resale


routine maintenance of the Bobcat Attachment.

SERVICE
MANUAL

6903303

Complete maintenance and overhaul instructions for your


Bobcat Attachment.

AEM SAFETY
Industrial/Agricultural Mowers MANUAL

6900582

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ATTACHMENT SIGNS (DECALS)

7106129

6815993

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6815993

7100705

7100706

6657351

7107788

P-57631

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ATTACHMENT SIGNS (DECALS) (CONTD)

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6815993
7107788
6734443

Drive Pulley Shield has been removed for picture clarity.

P102631

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OPERATING INSTRUCTIONS

INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Adjusting The Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Roller Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Hatch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Rear Hatch Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Adjusting Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Rollback Hook Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking The Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flail Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking Mechanical Linkage For Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . 40

OPERATING PROCEDURE WITH LOADERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


Approved Loader Models And Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Entering And Exiting The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation With The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

OPERATING PROCEDURE WITH UTILITY WORK MACHINES . . . . . . . . . . . . . . . . . . . . . . 56


Approved Work Machine Models And Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Entering And Exiting The Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Operation With The Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

LIFTING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

TRANSPORTING THE ATTACHMENT ON A TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69


Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

TRANSPORTING THE ATTACHMENT AND MACHINE ON A TRAILER . . . . . . . . . . . . . . . . 70


Loading And Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

23 Flail Cutter Operation & Maintenance Manual


25 of 108
Dealer Copy -- Not for Resale

24 Flail Cutter Operation & Maintenance Manual


26 of 108
INITIAL SETUP Figure 7

Adjusting The Rotor Shut-Off Device

WARNING 2

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running. 1
Tools are being used. P-79968
W-2019-0907

Raise the lifting device until the lower crossmember (Item


Figure 5 1) of the attachment mounting frame contacts the two
stop arms (Item 2) [Figure 7].

Figure 8

Dealer Copy -- Not for Resale


2

P-79973

1
P-79967
1

Install chains (Item 1) [Figure 5] and lifting device to the


P-79975
attachment mounting frame.

Figure 6 Using a pry bar (Item 1), raise the shut-off lever (Item 2)
[Figure 8].
2
Place a piece of 6,35 mm (0.250 in) key stock (Item 3)
[Figure 8] between the adjustment bolt and lower
crossmember of the attachment mounting frame.

P-79970

Loosen the adjustment bolt (Item 1) and jam nut on the


shut-off lever (Item 2) [Figure 6].

25 Flail Cutter Operation & Maintenance Manual


27 of 108
INITIAL SETUP (CONTD) See Page 51 for proper operation of the shut-off device.

Adjusting The Rotor Shut-Off Device (Contd)

Figure 9

P-79975

Figure 10

Dealer Copy -- Not for Resale


2

P-79973

Using the pry bar (Item 1), raise the shut-off lever (Item 2)
[Figure 9] as far as possible.

Turn the adjustment bolt (Item 1) [Figure 10]


counterclockwise until it contacts the key stock.

Release the pressure on the arm (Item 2) [Figure 9] of


the rotor shut-off device.

Tighten the jam nut (Item 2) [Figure 10] securely against


the shut-off lever holding the adjustment bolt in the set
position.

Lower the attachment mounting frame to the ground and


remove the key stock. Remove the chains and lifting
device.

Install the flail cutter on the machine. (See Installation on


Page 44.) or (See Installation on Page 58.)

26 Flail Cutter Operation & Maintenance Manual


28 of 108
INITIAL SETUP (CONTD) Figure 11

Roller Adjustment

NOTE: Raising the roller will bring the knives closer


to the ground.

Position the machine and flail cutter on a firm and level


surface. The flail cutter should be placed under a suitable
lifting device such as an overhead hoist.
1
Relieve hydraulic pressure. (See the machines Operation
& Maintenance Manual And Operators Handbook for the
correct procedure.)
P-60546
Stop the engine and exit the machine. (See Entering And
Exiting The Loader on Page 43.) or (See Entering And
Install chains (Item 1) [Figure 11] to the flail cutter
Exiting The Work Machine on Page 57.)
mounting frame.

NOTE: Use chains that are in good condition and of


WARNING adequate size to lift the attachment.

Raise the flail cutter until the roller is approximately 30


AVOID INJURY OR DEATH cm (12 in) off the ground.

Dealer Copy -- Not for Resale


Before you leave the operators seat:
Lower the lift arms, put the attachment flat on the Figure 12
ground.
Make sure all controls are in neutral.
Engage the parking brake.
Stop the engine.
W-2426-0302

Disconnect auxiliary hydraulic hoses. (See Hydraulic


Quick Couplers on Page 50.)

Remove the flail cutter. (See Removal on Page 53.)

Fully open the rear hatch. (See Rear Hatch Adjustment 2 1


on Page 29.) 1
P-60547

NOTE: Opening the rear hatch will allow easier


access to the adjustment bolts on the roller. Place jack stands (Item 1) under the roller, then lower the
flail cutter until the roller (Item 2) [Figure 12] is on the
jack stands.

27 Flail Cutter Operation & Maintenance Manual


29 of 108
INITIAL SETUP (CONTD) Figure 14

Roller Adjustment (Contd)

WARNING
AVOID INJURY OR DEATH 1
Securely block up the attachment before working
underneath.
W-2795-0409

P-60550

WARNING
Remove the bolts (Item 1) [Figure 14] and nuts from the
AVOID INJURY OR DEATH roller mount (on both sides).
Wear safety glasses to prevent eye injury when any
of the following conditions exist: Figure 15
When fluids are under pressure.
Flying debris or loose material is present.

Dealer Copy -- Not for Resale


Engine is running.
Tools are being used.
W-2019-0907

Figure 13 1

1 P-60551

Raise or lower the flail cutter deck until the roller is in the
desired position, install the bolts (Item 1) [Figure 15] and
nuts.

Tighten bolts (Item 1) [Figure 15] and nuts to 88 - 94


P-60549 Nm (65 - 70 ft-lb) torque.

Loosen bolt (Item 1) [Figure 13] and nut. Tighten bolt (Item 1) [Figure 13] and nut to 88 - 94 Nm
(65 - 70 ft-lb) torque.

28 Flail Cutter Operation & Maintenance Manual


30 of 108
INITIAL SETUP (CONTD) Figure 17

Rear Hatch Adjustment

NOTE: This adjustment is extremely important for


optimum attachment performance.

NOTE: As the rear hatch is progressively opened to


one of the seven available positions less
hydraulic power is required. Power
requirements are also affected by the roller
height adjustment. The degree of mulching is
also reduced as the rear hatch is opened 1
further. P-60545

Stop the engine and exit the machine. (See Entering And Remove bolts (Item 1) [Figure 17] and nuts from both
Exiting The Loader on Page 43.) or (See Entering And sides of the flail cutter, move the rear hatch to the desired
Exiting The Work Machine on Page 57.) position.

NOTE: When installing the bolts (Item 1) [Figure 17]


that hold the rear hatch in position, install
WARNING them from the inside toward the outside.
Placing the nut on the outside of the flail
cutter.

Dealer Copy -- Not for Resale


AVOID INJURY OR DEATH
Before you leave the operators seat:
Lower the lift arms, put the attachment flat on the Re-install the bolts securing the rear hatch in position.
ground. Tighten bolts (Item 1) [Figure 17] on both sides of the
Make sure all controls are in neutral. flail cutter to 88 - 94 Nm (65 - 70 ft-lb) torque.
Engage the parking brake.
Stop the engine. Tighten rear hatch pivot bolts (Item 1) [Figure 16] to 88 -
W-2426-0302 94 Nm (65 - 70 ft-lb) torque.

Figure 16

P-60552

Loosen rear hatch pivot bolts (Item 1) [Figure 16] on


both sides of the flail cutter.

29 Flail Cutter Operation & Maintenance Manual


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INITIAL SETUP (CONTD) Figure 19

Rear Hatch Positions Intermediate Positions

DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than P-60541
several hundred feet.
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing. The intermediate positions allow the operator to adjust
Check knives and mounting hardware. Replace if the degree of mulching required and discharge the
damaged. Never weld or modify. mulched material over the roller [Figure 19].
Never put hands, feet or objects into or under flail
cutter when engine is running. Figure 20
Stop engine before leaving machine or servicing.
D-1027-0810 Fully Open Position

Dealer Copy -- Not for Resale


NOTE: When operating the flail cutter in any of the
following positions it is important that the
rotor speed of 2200 rpm is maintained during
operation.

Figure 18

Fully Closed Position


P-60539

The fully open position enables a more efficient cut at


high forward speeds, reduces fuel consumption and
minimizes the hydraulic power required.

When the rear hatch is in the fully open position, the cut
material exits the flail cutter over the roller [Figure 20].
P-60540
NOTE: Cutting wet grass is difficult and absorbs a lot
of hydraulic power. Adjust travel speed as
The fully closed position is generally used to mulch needed.
prunings and when a fine homogeneous mulch is
desired.

When the rear hatch is in the fully closed position, the


material being mulched will circulate between the rotor
and the roller [Figure 18].

30 Flail Cutter Operation & Maintenance Manual


32 of 108
INITIAL SETUP (CONTD) Figure 21

Adjusting Hydraulic Motor


1

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
2
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907 P-57689

Loosen bolt (Item 1), then rotate adjustment dial (Item 2)


[Figure 21] to the desired flow.
IMPORTANT NOTE: When adjusting the auxiliary hydraulic flow,
center the desired setting on the bolt (Item 1)
Rotor speed higher than 2200 RPM will cause [Figure 21].

Dealer Copy -- Not for Resale


attachment damage.
I-2229-0904
Tighten bolt (Item 1) [Figure 21] to secure the dial in
desired position.

NOTE: The auxiliary hydraulic flow [Figure 21] is set


at 98 L/min (26 U.S. gpm).
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396

ADJUSTMENT EXAMPLE:

Machine being used to operate the flail cutter is a S185.

The S185 has the following pump capacities:

Pump Capacity: 64 L/min (16.90 U.S. gpm)

Pump Capacity - High Flow: 100 L/min (26.40 U.S. gpm)

31 Flail Cutter Operation & Maintenance Manual


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DAILY INSPECTION

Attachment Mounting Frame

Figure 22

2
1

P-57632

Inspect the Bob-Tach wedge mounts (Item 1),


mounting flange (Item 2) [Figure 22] and all welds on the
flail cutter for wear and damage each time the flail cutter

Dealer Copy -- Not for Resale


is removed from the loader.

Frequently inspect the flail cutter to ensure that all


components are secure and that all bolts and nuts are
thoroughly tightened.

32 Flail Cutter Operation & Maintenance Manual


34 of 108
DAILY INSPECTION (CONTD) Figure 24

Bob-Tach

Hand Lever Bob-Tach

WARNING
Bob-Tach wedge must
AVOID INJURY OR DEATH contact the lower edge of the
The Bob-Tach wedges must extend through the holes attachment mounting frame
in the attachment mounting frame. Levers must be hole.
fully down and locked. Failure to secure wedges can
allow attachment to come off. P-79780
W-2715-0208

The wedges must extend through the holes in the


Figure 23 attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 24].

NOTE: If the wedge does not contact the lower edge


of the hole, the attachment will be loose and
can come off the Bob-Tach.

Dealer Copy -- Not for Resale


Inspect the mounting frame on the attachment. (See the
machine's Operation and Maintenance Manual And
Operators Handbook for inspecting the Bob-Tach).
Replace any parts that are damaged, bent or missing.
Keep all fasteners tight. Look for cracked welds. Contact
your Bobcat dealer for repair or replacement parts.
P-41502A
Lubricate the wedges. (See the machines Operation &
Maintenance Manual And Operators Handbook for the
Push down on the Bob-Tach levers until they are fully correct procedure.)
engaged in the locked position [Figure 23] (wedges fully
extended through the attachment mounting frame holes).

The levers and wedges must move freely [Figure 23].

33 Flail Cutter Operation & Maintenance Manual


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DAILY INSPECTION (CONTD) Figure 27

Bob-Tach (Contd)

Power Bob-Tach

WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can P-41500A
allow attachment to come off.
W-2715-0208
Push and hold the BOB-TACH WEDGES DOWN switch
(Item 2) [Figure 25] or [Figure 26] until the levers are
Figure 25 fully engaged in the locked position [Figure 27] (wedges
fully extended through the attachment mounting frame
Loader Switch holes).
1
Figure 28

Dealer Copy -- Not for Resale


2 Bob-Tach wedge must
B-15993A contact the lower edge of the
attachment mounting frame
hole.
Figure 26
P-79780
Work Machine Switch

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 28].
1 2
NOTE: If the wedge does not contact the lower edge
of the hole, the attachment will be loose and
can come off the Bob-Tach.

Inspect the mounting frame on the attachment. (See the


machine's Operation and Maintenance Manual And
P-88124
Operators Handbook for inspecting the Bob-Tach).
Replace any parts that are damaged, bent or missing.
Keep all fasteners tight. Look for cracked welds. Contact
your Bobcat dealer for repair or replacement parts.

Lubricate the wedges. (See the machines Operation &


Maintenance Manual And Operators Handbook for the
correct procedure.)

34 Flail Cutter Operation & Maintenance Manual


36 of 108
DAILY INSPECTION (CONTD) Checking The Rotor Shut-Off Device

Rollback Hook Inspection

A rollback hook is provided to prevent the cutter deck


from contacting the frame if the attachment is raised and
WARNING
fully rolled back on some machines.
Never operate without rotor shut-off device.
NOTE: The rollback hook must swing freely. Never modify the rotor shut-off device and check
that it is operating properly.
Figure 29 W-2628-0405

Use the following procedures to check the rotor shut-off


device.

Procedure 1

Enter the machine. (See Entering And Exiting The


Loader on Page 43.) or (See Entering And Exiting The
Work Machine on Page 57.)
1
While in the operator seat, seat belt fastened and seat
bar lowered, start the engine.

Dealer Copy -- Not for Resale


P-60268

Inspect the rollback hook (Item 1) [Figure 29]. The


WARNING
rollback hook must swing freely. Inspect for cracks, loose
hardware or damage. Replace any parts that are AVOID INJURY OR DEATH
damaged, bent or missing. Keep bystanders away when Flail is operating.
Objects can be thrown several hundred feet. Stop the
attachment when bystanders are in the vicinity.
W-2608-0904

35 Flail Cutter Operation & Maintenance Manual


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DAILY INSPECTION (CONTD) Figure 31

Checking The Rotor Shut-Off Device (Contd)


2
Procedure 1 (Contd)

Figure 30
P-70370

P-70387

Raise the lift arm(s), when the lower crossmember of the


attachment mounting frame (Item 1) comes in contact
with the shut-off lever (Item 2) [Figure 31], the rotor must
P-70383 come to a complete stop within seven seconds.

Lower the lift arm(s) fully to check that the rotor does not
Place the flail cutter flat on the ground, fully lower the lift restart.

Dealer Copy -- Not for Resale


arm(s) [Figure 30].
Engage the auxiliary hydraulics. (See the machine NOTE: If the rotor does not come to a complete stop
Operation & Maintenance Manual And Operators within seven seconds or begins rotating again
Handbook for the correct procedure.) The rotor should after the lift arms are fully lowered during any
rotate. of the above procedures, see your Bobcat
dealer for service.

36 Flail Cutter Operation & Maintenance Manual


38 of 108
DAILY INSPECTION (CONTD) Figure 33

Checking The Rotor Shut-Off Device (Contd)


2
Procedure 2

Figure 32
P-70370

P-70382

Tilt the Bob-Tach back, when the mounting frame (Item 1)


comes in contact with the shut-off lever (Item 2)
[Figure 33], the rotor must come to a complete stop
P-70383 within seven seconds.
Lower the lift arm(s) fully to check that the rotor does not
Place the flail cutter flat on the ground, fully lower the lift restart.

Dealer Copy -- Not for Resale


arm(s) [Figure 32].
NOTE: If the rotor does not come to a complete stop
Engage the auxiliary hydraulics. (See the machines within seven seconds or begins rotating again
Operation & Maintenance Manual And Operators after the lift arms are fully lowered during any
Handbook for the correct procedure.) The rotor should of the above procedures, see your Bobcat
rotate. dealer for service.

WARNING
AVOID INJURY OR DEATH
Keep bystanders away when Flail is operating.
Objects can be thrown several hundred feet. Stop the
attachment when bystanders are in the vicinity.
W-2608-0904

37 Flail Cutter Operation & Maintenance Manual


39 of 108
DAILY INSPECTION (CONTD) Figure 35

Checking The Rotor Shut-Off Device (Contd)


2
Procedure 3

Figure 34
P-70370

P-70385

Raise the lift arm(s) and tilt the Bob-Tach forward, when
the mounting frame (Item 1) comes in contact with the
shut-off lever (Item 2) [Figure 35], the rotor must come to
P-70383
a complete stop within seven seconds.
Lower the lift arm(s) fully to check that the rotor does not
Place the flail cutter flat on the ground, fully lower the lift restart.
arm(s) [Figure 34].

Dealer Copy -- Not for Resale


NOTE: If the rotor does not come to a complete stop
Engage the auxiliary hydraulics. (See the machines within seven seconds or begins rotating again
Operation & Maintenance Manual And Operators after the lift arms are fully lowered during any
Handbook for the correct procedure.) The rotor should of the above procedures, see your Bobcat
rotate. dealer for service.

38 Flail Cutter Operation & Maintenance Manual


40 of 108
DAILY INSPECTION (CONTD) Flail Knives

Checking The Rotor Shut-Off Device (Contd) Figure 36

Restart Rotor Rotation

Disengage the auxiliary hydraulics by taking it out of


1 2
detent, re-engage the auxiliary hydraulics into detent.
The rotor should start rotating.

NOTE: Shut-off valve WILL NOT reset unless the


auxiliary hydraulics are cycled off first.

P-57674

Periodically inspect the flail knife bolts (Item 1) and nuts


(Item 2) [Figure 36] for tightness. They must be secured
thoroughly as loosening could damage the rotor.

Dealer Copy -- Not for Resale

39 Flail Cutter Operation & Maintenance Manual


41 of 108
DAILY INSPECTION (CONTD)

Checking Mechanical Linkage For Rotor Shut-Off


Device
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
WARNING can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
Never operate without rotor shut-off device. W-2220-0396
Never modify the rotor shut-off device and check
that it is operating properly.
Figure 38
W-2628-0405

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.

Dealer Copy -- Not for Resale


Flying debris or loose material is present.
P-57706
Engine is running.
Tools are being used.
W-2019-0907
Check for loose or missing bolts mounting the control
valve [Figure 38] to the frame.
Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 43.) or (See Entering And Check hydraulic hoses for loose connections.
Exiting The Work Machine on Page 57.)
Repair or replace as needed.
Figure 37
Figure 39

2
1
3

P-57690
P-57707

Remove the four bolts (Item 1), then remove cover (Item
2) [Figure 37]. Check the condition of the connector link (Item 1)
[Figure 39].
Check if the pivot bolt (Item 3) [Figure 37] in the shut-off
lever is loose or missing.

40 Flail Cutter Operation & Maintenance Manual


42 of 108
DAILY INSPECTION (CONTD)

Follow the flail cutter service schedule for routine


maintenance. It is located on top of the attachment, just
right of the hydraulic control valve.

Check the following items every 8 hours of operation:

Check rotor shut-off device and rollback hook for


proper function. Rollback hook must swing freely.

Check the knives and mounting hardware for cracks


or damage. Replace if necessary.

Check deck, shields and roller. Replace or repair if


damaged.

Check for damaged or missing decals. Replace if


necessary.

Check for damaged or leaking hydraulic hoses or


fittings. Replace if necessary.

Lubricate all grease points.

Dealer Copy -- Not for Resale


Check the following every 50 hours of operation:

Check belt tension and adjust if required.

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

WARNING
Never operate without rotor shut-off device.
Never modify the rotor shut-off device and check
that it is operating properly.
W-2628-0405

41 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS

Approved Loader Models And Requirements


WARNING
Figure 40
FLAIL CUTTER Never use attachments or buckets which are not
LOADER MODEL
FC155 FC175 FC200 approved by the Bobcat Company. Attachments and
A300 X X buckets for safe loads of specified densities are
A770 X X approved for each model. Unapproved attachments
S130 X and buckets can cause injury or death.
S150 X W-2662-0108
S160 X
S175 X X X Figure 41
S185 X X X
S205 X X X
S220 X X
S250 X X
S300 X X
S330 X X
S510 X X X
S530 X X X
S550 X X X
S570 X X X
S590 X X X

Dealer Copy -- Not for Resale


S630 X
S650 X
S740 X
S750 X P-31242
S770 X X
S850 X
T140 X The machine must be equipped with front auxiliary
T180 X X X hydraulics and a case drain [Figure 41] for proper
T190 X X X operation of the flail cutter. See your Bobcat Loader
T250 X X dealer for available kits for your model loader.
T300 X X
T320 X X The warranty is void if this attachment is used on a
T590 X X X non-approved carrier. See your Bobcat dealer for an
T630 X updated list of approved carriers.
T650 X
T740 X NOTE: Using the flail cutter without the case drain
T750 X line connected WILL cause motor damage
T770 X X that will not be covered under warranty.
T870 X
X = Approved

The chart [Figure 40] shows the approved flail cutter


models for each loader model.

The warranty is void if this attachment is used on a


non-approved carrier. See your Bobcat dealer for an
updated list of approved carriers.

42 Flail Cutter Operation & Maintenance Manual


44 of 108
OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 44

Entering And Exiting The Loader

Entering

WARNING
AVOID INJURY OR DEATH
When operating the machine:
Keep the seat belt fastened snugly.
The seat bar must be lowered.
P-85452
Keep your feet on the pedal controls or footrests
and hands on the controls.
W-2261-0909
Lower the seat bar and engage parking brake
[Figure 44].
Figure 42
Put the foot pedals or hand controls in neutral position.

NOTE: Keep your hands on the steering levers and


your feet on the foot pedals (or footrests)

Dealer Copy -- Not for Resale


while operating the loader.

See your loaders Operation & Maintenance Manual and


Operators Handbook for detailed information on
operating the loader.

Exiting

Lower the lift arms and put the attachment flat on the
P-57745 ground.
Stop the engine and engage the parking brake.
Use the attachment steps, grab handles and safety
treads (on the loader lift arms and frame) to get on and Lift the seat bar and make sure the lift and tilt functions
off the loader [Figure 42]. are deactivated.
Remove the key.
Figure 43
Exit the loader.

WARNING
AVOID INJURY OR DEATH
Before you leave the operators position:
Lower the lift arms, put the attachment flat on the
ground.
Stop the engine and engage the parking brake.
Move all pedals, handles, joysticks, and other
P-85813
controls until they are LOCKED or in the
NEUTRAL position.
Enter the machine. Fasten the seat belt and adjust it so SEE THE MACHINE OPERATION & MAINTENANCE
the buckle is centered between your hips [Figure 43]. MANUAL FOR MORE INFORMATION.
W-2722-0208

43 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 46

Installation

Hand Lever Bob-Tach

NOTE: The illustrations and instructions provided


explain how to install a bucket attachment on
to a machine. Follow these same instructions
if you are installing different attachments
such as a grapple, tiller, combo bucket, etc.

The attachment mounting frame for the


attachment has a top flange that is designed
P-41504
to receive the top edge of the Bob-Tach and
the lower part of the frame is designed to
receive the Bob-Tach wedges. Lower the lift arms and tilt the Bob-Tach forward.
Drive the loader slowly forward until the top edge of the
Bob-Tach is completely under the top flange of the
WARNING attachment mounting frame [Figure 46].
NOTE: Be sure the Bob-Tach levers do not hit the
Warnings on the machine and in the manuals are for attachment.
your safety. Failure to obey warnings can cause

Dealer Copy -- Not for Resale


serious injury or death. Figure 47
W-2744-0608

Always inspect the loaders Bob-Tach and the attachment


mounting frame before installation. See the loaders
Operation & Maintenance Manual And Operators
Handbook. (See DAILY INSPECTION on Page 32.)

Figure 45

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 47]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.
NOTE: When leaving the operator's seat to install an
P-41502
attachment, tilt the attachment until it is
slightly off the ground.
Pull the Bob-Tach levers up until they are fully raised
(wedges fully raised) [Figure 45]. Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 43.)
Enter the loader. (See Entering And Exiting The Loader
on Page 43.)

Start the engine, press the PRESS TO OPERATE


LOADER button and release the parking brake.

44 Flail Cutter Operation & Maintenance Manual


46 of 108
OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 49

Installation (Contd)

Hand Lever Bob-Tach (Contd)

WARNING
AVOID INJURY OR DEATH Frame Contact Points
Before you leave the operators seat:
Lower the lift arms and put the attachment flat on
P-94793
the ground.
Stop the engine.
Engage the parking brake. Both levers must contact the frame as shown when
Raise the seat bar. locked [Figure 49].
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction If both levers do not engage in the locked position, see
drive functions are deactivated. your Bobcat dealer for maintenance.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
WARNING

Dealer Copy -- Not for Resale


service if controls do not deactivate.
W-2463-1110

AVOID INJURY OR DEATH


Figure 48 The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Figure 50

P-41502A

Push down on the Bob-Tach levers until they are fully


engaged in the locked position [Figure 48] (wedges fully Bob-Tach wedge must
extended through the attachment mounting frame holes). contact the lower edge of
the attachment mounting
frame hole.
P-94792

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 50].

45 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 52

Installation (Contd)

Power Bob-Tach

WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause P-41500
serious injury or death.
W-2744-0608
Push and hold the BOB-TACH WEDGES UP switch
(Item 1) [Figure 51] until the levers are fully raised
This machine may be equipped with a Power Bob-Tach. (wedges fully raised) [Figure 52].

Enter the loader. (See Entering And Exiting The Loader Figure 53
on Page 43.)

Start the engine, press the PRESS TO OPERATE


LOADER button and release the parking brake.

Dealer Copy -- Not for Resale


Figure 51

P-41504

Lower the lift arms and tilt the Bob-Tach slightly forward.

Drive the loader slowly forward until the top edge of the
B-15993A Bob-Tach is completely under the top flange of the
attachment mounting frame [Figure 53].

NOTE: Be sure the Bob-Tach levers do not hit the


attachment.

46 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 56

Installation (Cont'd)

Power Bob-Tach (Contd)

Figure 54

P-41500A

Push and hold the BOB-TACH WEDGES DOWN switch


(Item 2) [Figure 55] until the levers are fully engaged in
the locked position [Figure 56] (wedges fully extended
through the attachment mounting frame holes).

Figure 57

P-41505

Tilt the Bob-Tach backward until the attachment is slightly

Dealer Copy -- Not for Resale


off the ground [Figure 54]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

Figure 55

Frame Contact Points


1
P-94793

Both levers must contact the frame as shown when


locked [Figure 57].

If both levers do not engage in the locked position, see


your Bobcat dealer for maintenance.

2
B-15993A
WARNING
NOTE: The Power Bob-Tach system has continuous AVOID INJURY OR DEATH
pressurized hydraulic fluid to keep the The Bob-Tach wedges must extend through the holes
wedges in the engaged position and prevent in the attachment mounting frame. Levers must be
attachment disengagement. Because the fully down and locked. Failure to secure wedges can
wedges can slowly lower, the operator may allow attachment to come off.
need to reactivate the switch (BOB-TACH W-2715-0208
WEDGES UP) to be sure both wedges are
fully raised before installing the attachment.

Push and hold the BOB-TACH WEDGES UP switch


(Item 1) [Figure 55] until the levers are fully raised
(wedges fully raised).

47 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD)

Installation (Cont'd)

Power Bob-Tach (Contd)

Figure 58

Bob-Tach wedge must


contact the lower edge of
the attachment mounting
frame hole.
P-94792

The wedges must extend through the holes in the

Dealer Copy -- Not for Resale


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 58].

Lower the lift arms and put the attachment flat on the
ground.

Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 43.)

WARNING
AVOID INJURY OR DEATH
Before you leave the operators seat:
Lower the lift arms and put the attachment flat on
the ground.
Stop the engine.
Engage the parking brake.
Raise the seat bar.
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

48 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Rotate the attachment hydraulic hoses as needed so the
hoses are not twisted or contacting any moving parts of
Installation (Cont'd) the machine or attachment.

For First Time Installation Tighten the attachment quick coupler connections while
the couplers are still connected to the machine. This will
New attachments and new machines are factory help hold the hydraulic hoses in position while tightening.
equipped with flush face couplers. If installing an
attachment equipped with poppet style couplers, the Tighten the quick couplers connections to 63 Nm (46 ft-
attachment couplers will have to be changed to match lb) torque before starting the machine.
the machine. See your Bobcat dealer for parts
information. Enter the machine.

Start the engine and release the parking brake (if


equipped).
IMPORTANT Engage auxiliary hydraulics. (See the machines
Operation & Maintenance Manual and Operators
Thoroughly clean the quick couplers before Handbook for correct procedure.)
making connections. Dirt can quickly damage the
system.
Contain and dispose of any oil leakage in an
environmentally safe manner.
I-2278-0608
WARNING

Dealer Copy -- Not for Resale


With the machine engine off and using the hose guides (if AVOID INJURY OR DEATH
equipped), route the attachment hydraulic hoses to the Diesel fuel or hydraulic fluid under pressure can
machine. Connect the attachment hydraulic quick penetrate skin or eyes, causing serious injury or
couplers to the machine couplers. (See Hydraulic Quick death. Fluid leaks under pressure may not be visible.
Couplers on Page 50.) Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
Check that the attachment hydraulic hoses are not enters skin or eyes, get immediate medical attention
twisted or contacting any moving parts of the machine or from a physician familiar with this injury.
W-2072-0807
attachment.

NOTE: It may be necessary to loosen the quick Check the attachment hydraulic quick coupler
couplers on the attachment hydraulic hoses connections for leaks.
to remove any twists in the hoses.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

Loosen the quick coupler connections on the attachment


hydraulic hoses while connected to the machine. Do not
remove the quick couplers.

49 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD)

Hydraulic Quick Couplers WARNING


AVOID BURNS

IMPORTANT Hydraulic fluid, tubes, fittings and quick couplers


can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
Thoroughly clean the quick couplers before couplers.
making connections. Dirt can quickly damage the W-2220-0396
system.
Contain and dispose of any oil leakage in an To Connect:
environmentally safe manner.
I-2278-0608
Remove any dirt or debris from the surface of both the
male and female couplers, and from the outside diameter
New attachments and new machines are factory of the male coupler. Visually check the couplers for
equipped with flush face couplers. If installing an corroding, cracking, damage, or excessive wear. If any of
attachment equipped with poppet style couplers, the these conditions exist, the coupler(s) must be replaced
attachment couplers will have to be changed to match [Figure 59].
the machine. See your Bobcat dealer for parts
information. Install the male coupler into the female coupler. Full
connection is made when the ball release sleeve slides
NOTE: Make sure the quick couplers are fully forward on the female coupler [Figure 59].

Dealer Copy -- Not for Resale


engaged. If the quick couplers do not fully
engage, check to see that the couplers are the NOTE: Check that the attachment hydraulic hoses
same size and type. are not twisted or contacting any moving
parts of the machine or attachment. (See For
Figure 59 First Time Installation on Page 49.) for proper
adjustment.
EARLIER MODELS
To Disconnect:

Relieve hydraulic pressure. (See the loaders Operation &


Maintenance Manual and Operators Handbook for
correct procedure.)

Push the couplers together retract the sleeve on the


female coupler until the couplers disconnect.

P-31242

LATER MODELS

P-85281

50 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Operation With The Loader

Control Functions The ground conditions and type of brush being cut will
determine the best cutting procedure and ground speed.
To Start Rotor Rotation The flail cutter is designed to cut short or tall grass and
brush up to 76,2 mm (3 in) in diameter.
Figure 60
SJC and SCPA NOTE: Avoid operating flail cutter in an area where
Standard and ACS large rocks are present. Hitting large rocks
will cause damage to the rotor and cause the
rotor to be out of balance.

Clear cutting area of debris which might be picked up and


1 thrown.
P-24397

WARNING
1
Never operate without rotor shut-off device.
P-57513 P-79422
Never modify the rotor shut-off device and check
that it is operating properly.
W-2628-0405

Dealer Copy -- Not for Resale


Press the switch (Item 1) [Figure 60] on the right steer
lever or joystick to engage rotor. Press the switch a
second time to stop rotor.

NOTE: If the flail cutter is raised, rotor rotation will


stop.

Restarting Rotor Rotation

Deactivate auxiliary hydraulics, lower flail cutter flat on


the ground and activate the auxiliary hydraulics to start
rotation.

51 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 61

Operation With The Loader (Contd)

DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than P-60553
several hundred feet.
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing. Move the machine and flail cutter to work area.
Check knives and mounting hardware. Replace if
damaged. Never weld or modify. Lower the flail cutter flat on the ground [Figure 61].
Never put hands, feet or objects into or under flail
cutter when engine is running. Activate auxiliary hydraulics.
Stop engine before leaving machine or servicing.
D-1027-0810 NOTE: When operating the flail cutter, it is
recommended that the engine rpm level be set
at a minimum of 3/4 full throttle.

Dealer Copy -- Not for Resale


IMPORTANT
Rotor speed higher than 2200 RPM will cause
attachment damage.
I-2229-0904

Enter the loader. (See Entering And Exiting The Loader


on Page 43.)

Start the engine. Release the parking brake. (See the


loaders Operation & Maintenance Manual.)

52 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 62

Removal

Hand Lever Bob-Tach

Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine.
P-41502B

Stop the engine and release auxiliary hydraulic pressure


(if applicable). (See the loaders Operation & Pull the Bob-Tach levers up [Figure 62] until they are
Maintenance Manual and Operators Handbook for fully raised (wedges fully raised).
correct procedure.)

Exit the loader. (See Entering And Exiting The Loader on


Page 43.) WARNING

Dealer Copy -- Not for Resale


Bob-Tach levers have spring tension. Hold lever
WARNING tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285
AVOID INJURY OR DEATH
Before you leave the operators seat:
Enter the loader. (See Entering And Exiting The Loader
Lower the lift arms and put the attachment flat on
on Page 43.)
the ground.
Stop the engine.
Start the engine, press the PRESS TO OPERATE
Engage the parking brake.
LOADER button and release the parking brake.
Raise the seat bar.
Move all controls to the NEUTRAL / LOCKED
Figure 63
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

Disconnect auxiliary hydraulic hoses (if applicable). (See


Hydraulic Quick Couplers on Page 50.)

P-41504A

Tilt the Bob-Tach forward and drive the loader backward,


away from the attachment [Figure 63].

53 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD) Figure 64

Removal (Contd)
1
Power Bob-Tach

Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before B-15993A
removing the attachment from the machine.
Figure 65
Stop the engine and release auxiliary hydraulic pressure
(if applicable). (See the loaders Operation &
Maintenance Manual and Operators Handbook for
correct procedure.)

Exit the loader. (See Entering And Exiting The Loader on


Page 43.)

Dealer Copy -- Not for Resale


WARNING P-41500B

AVOID INJURY OR DEATH Push and hold the BOB-TACH WEDGES UP switch
Before you leave the operators seat: (Item 1) [Figure 64] (Front Panel) until the levers
Lower the lift arms and put the attachment flat on [Figure 65] are fully raised (wedges fully raised).
the ground.
Stop the engine.
Engage the parking brake.
Raise the seat bar.
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

Disconnect auxiliary hydraulic hoses. (See Hydraulic


Quick Couplers on Page 50.)

Enter the loader. (See Entering And Exiting The Loader


on Page 43.)

Start the engine, press the PRESS TO OPERATE


LOADER button and release the parking brake.

54 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONTD)

Removal (Contd)

Power Bob-Tach (Contd)

Figure 66

P-41504A

Tilt the Bob-Tach forward and drive the loader backward,


away from the attachment [Figure 66].

Dealer Copy -- Not for Resale


NOTE: The Power Bob-Tach system has continuous
pressurized hydraulic fluid to keep the
wedges in the engaged position and prevent
attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (BOB-TACH
WEDGES UP) when removing an
attachment to be sure both wedges are fully
raised.

55 Flail Cutter Operation & Maintenance Manual


57 of 108
OPERATING PROCEDURE WITH UTILITY WORK The warranty is void if this attachment is used on a
MACHINES non-approved carrier. See your Bobcat dealer for an
updated list of approved carriers.
Approved Work Machine Models And Requirements
NOTE: Using the flail cutter without the case drain
Figure 67 line connected WILL cause motor damage
FLAIL FLAIL that will not be covered under warranty.
WORK MACHINE MODEL CUTTER CUTTER
FC175 FC200
5600 X X
5610 X X
X = Approved

The chart [Figure 67] lists the work machine models


approved for use with the flail cutter model.

The warranty is void if this attachment is used on a


non-approved carrier. See your Bobcat dealer for an
updated list of approved carriers.

WARNING

Dealer Copy -- Not for Resale


Never use attachments, implements or buckets
which are not approved by the Bobcat Company.
Attachments, implements and buckets for safe loads
of specified densities are approved for each model.
Unapproved attachments, implements and buckets
can cause injury or death.
W-2709-0108

Figure 68

P-66038A

The work machine must be equipped with front auxiliary


hydraulics and a case drain [Figure 68] for proper
operation of the flail cutter. See your Bobcat work
machine dealer for available kits for your model work
machine.

56 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH UTILITY WORK Figure 70
MACHINES (CONTD)

Entering And Exiting The Work Machine

Entering
P-73843

1
WARNING
AVOID INJURY OR DEATH 3
When operating the machine:
Keep the seat belts fastened snugly. 2
The arm rest must be lowered. P-39376
Keep your feet and arms inside the cab.
W-2454-1102
Fasten the seat belt (Item 1) and lower the operator arm
rest (Item 2) [Figure 70].
Enter and exit the operator seat of the work machine from
the left side. Put the Travel Direction Control Lever (Item 3)
[Figure 70] in PARK.
NOTE: The left side of the work machine as viewed
from the operator seat. See your work machines Operation & Maintenance

Dealer Copy -- Not for Resale


Manual and Operators Handbook for detailed information
Figure 69 on operating the work machine.

Exiting

Put the Travel Direction Control Lever (Item 3)


[Figure 70] in PARK.
Lower the lift arm and put the attachment flat on the
ground.

Lower the implement to the ground (if equipped).

Stop the engine.

Raise the operator arm rest, unfasten seat belt and


remove the key.
P-83404

Exit the work machine.


Enter the cab [Figure 69].

NOTE: Maintain three-point contact at all times while


entering or exiting the work machine. Do not WARNING
jump.
AVOID INJURY OR DEATH
Before you leave the operators seat:
Lower the lift arm, put attachment and implement
(if equipped) flat on the ground.
Put Travel Direction Control Lever in PARK.
Stop the engine.
Raise operator arm rest.
W-2740-0608

57 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH UTILITY WORK Figure 72
MACHINES (CONTD)

Installation

Hand Lever Bob-Tach

NOTE: The illustrations and instructions provided


explain how to install a bucket attachment on
to a machine. Follow these same instructions
if you are installing different attachments
such as a grapple, tiller, combo bucket, etc.

The attachment mounting frame for the


attachment has a top flange that is designed P-41504

to receive the top edge of the Bob-Tach and


the lower part of the frame is designed to
Lower the lift arm and tilt the Bob-Tach forward.
receive the Bob-Tach wedges.
Drive the work machine slowly forward until the top edge
of the Bob-Tach is completely under the top flange of the
attachment mounting frame [Figure 72].
WARNING NOTE: Be sure the Bob-Tach levers do not hit the
attachment.
Warnings on the machine and in the manuals are for

Dealer Copy -- Not for Resale


your safety. Failure to obey warnings can cause Figure 73
serious injury or death.
W-2744-0608

Always inspect the work machine's Bob-Tach and the


attachment mounting frame before installation. See your
work machines Operation & Maintenance Manual And
Operators Handbook. (See DAILY INSPECTION on
Page 32.)

Figure 71

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 73]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

NOTE: When leaving the operator's seat to install an


P-41502
attachment, tilt the attachment until it is
slightly off the ground.

Pull the Bob-Tach levers up until they are fully raised Stop the engine and exit the work machine. (See
(wedges fully raised) [Figure 71]. Entering And Exiting The Work Machine on Page 57.)

Enter the work machine. (See Entering And Exiting The


Work Machine on Page 57.)

Start the engine.

58 Flail Cutter Operation & Maintenance Manual


60 of 108
OPERATING PROCEDURE WITH UTILITY WORK If both levers do not engage in the locked position, see
MACHINES (CONTD) your Bobcat dealer for maintenance.

Installation (Contd)

Hand Lever Bob-Tach (Contd)


WARNING
AVOID INJURY OR DEATH
WARNING The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
AVOID INJURY OR DEATH allow attachment to come off.
Before you leave the operators seat: W-2715-0208
Lower the lift arm, put attachment and implement
(if equipped) flat on the ground. Figure 76
Put Travel Direction Control Lever in PARK.
Stop the engine.
Raise operator arm rest.
W-2740-0608

Figure 74

Dealer Copy -- Not for Resale


Bob-Tach wedge must
contact the lower edge of
the attachment mounting
frame hole.
P-94792

The wedges must extend through the holes in the


P-41502A attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 76].

Push down on the Bob-Tach levers until they are fully


engaged in the locked position [Figure 74] (wedges fully
extended through the attachment mounting frame holes).

Figure 75

Frame Contact Points


P-94793

Both levers must contact the frame as shown when


locked [Figure 75].

59 Flail Cutter Operation & Maintenance Manual


61 of 108
OPERATING PROCEDURE WITH UTILITY WORK Figure 79
MACHINES (CONTD)

Installation (Contd)

Power Bob-Tach

WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
P-41504

This machine may be equipped with a Power Bob-Tach.


Lower the lift arm and tilt the Bob-Tach slightly forward.
Enter the work machine. (See Entering And Exiting The
Work Machine on Page 57.) Drive the work machine slowly forward until the top edge
of the Bob-Tach is completely under the top flange of the
Start the engine. attachment mounting frame [Figure 79].

NOTE: Be sure the Bob-Tach levers do not hit the

Dealer Copy -- Not for Resale


Figure 77
attachment.

Figure 80

P-88124

Figure 78
P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 80]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

P-41500

Push and hold the BOB-TACH WEDGES UP switch


(Item 1) [Figure 77] until the levers are fully raised
(wedges fully raised) [Figure 78].

60 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH UTILITY WORK Figure 83
MACHINES (CONTD)

Installation (Contd)

Power Bob-Tach (Contd)

Figure 81

Frame Contact Points


P-94793
1 2
Both levers must contact the frame as shown when
locked [Figure 83].

If both levers do not engage in the locked position, see


your Bobcat dealer for maintenance.
P-88124

NOTE: The Power Bob-Tach system has continuous


WARNING

Dealer Copy -- Not for Resale


pressurized hydraulic oil to keep the wedges
in the engaged position and prevent
attachment disengagement. Because the AVOID INJURY OR DEATH
wedges can slowly lower, the operator may The Bob-Tach wedges must extend through the holes
need to reactivate the switch (BOB-TACH in the attachment mounting frame. Levers must be
WEDGES UP) to be sure both wedges are fully down and locked. Failure to secure wedges can
fully raised before installing the attachment. allow attachment to come off.
W-2715-0208
Push and hold the BOB-TACH WEDGES UP switch
(Item 1) [Figure 81] until the levers are fully raised
Figure 84
(wedges fully raised).

Figure 82

Bob-Tach wedge must


contact the lower edge of
the attachment mounting
P-41500A frame hole.
P-94792

Push and hold the BOB-TACH WEDGES DOWN switch


The wedges must extend through the holes in the
(Item 2) [Figure 81] until the levers are fully engaged in
attachment mounting frame, securely fastening the
the locked position [Figure 82] (wedges fully extended
attachment to the Bob-Tach [Figure 84].
through the attachment mounting frame holes).
Lower the lift arm and put the attachment flat on the
ground.

61 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONTD)

Installation (Contd)

Power Bob-Tach (Contd)

Stop the engine and exit the work machine. (See


Entering And Exiting The Work Machine on Page 57.)

WARNING
AVOID INJURY OR DEATH
Before you leave the operators seat:
Fully lower the lift arm, put the attachment flat on
the ground.
Fully lower the implement to the ground (if
equipped).
Put the Travel Direction Control Lever in PARK.
Place all controls in neutral.
Stop the engine, unfasten the seat belt, raise the

Dealer Copy -- Not for Resale


arm rest, remove the key, and exit the cab.
W-2729-0608

62 Flail Cutter Operation & Maintenance Manual


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OPERATING PROCEDURE WITH UTILITY WORK Rotate the attachment hydraulic hoses as needed so the
MACHINES (CONTD) hoses are not twisted or contacting any moving parts of
the machine or attachment.
Installation (Cont'd)
With the twist(s) removed from the hydraulic hoses,
For First Time Installation tighten the attachment quick coupler connections while
the couplers are still connected to the machine. This will
New attachments and new machines are factory help hold the hydraulic hoses in position while tightening.
equipped with flush face couplers. If installing an
attachment equipped with poppet style couplers, the Tighten the quick couplers connections to 63 Nm (46 ft-
attachment couplers will have to be changed to match lb) torque before starting the machine.
the machine. See your Bobcat dealer for parts
information. Enter the work machine. (See Entering And Exiting The
Work Machine on Page 57.)

Start the engine and release the parking brake.


IMPORTANT Engage auxiliary hydraulics. (See the machines
Operation & Maintenance Manual and Operators
Thoroughly clean the quick couplers before
Handbook for correct procedure.)
making connections. Dirt can quickly damage the
system.
Contain and dispose of any oil leakage in an
environmentally safe manner.
WARNING

Dealer Copy -- Not for Resale


I-2278-0608

With the machine engine off and using the hose guides (if AVOID INJURY OR DEATH
equipped), route the attachment hydraulic hoses to the Diesel fuel or hydraulic fluid under pressure can
machine. Connect the attachment hydraulic quick penetrate skin or eyes, causing serious injury or
couplers to the machine couplers. (See Hydraulic Quick death. Fluid leaks under pressure may not be visible.
Couplers on Page 64.) Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
Check the attachment hydraulic hoses so the hoses are enters skin or eyes, get immediate medical attention
not twisted or contacting any moving parts of the from a physician familiar with this injury.
machine or attachment. W-2072-0807

NOTE: It may be necessary to loosen the quick Check the attachment hydraulic quick coupler
couplers on the attachment hydraulic hoses connections for leaks.
to remove any twists in the hoses.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

Loosen the quick coupler connections on the attachment


hydraulic hoses while connected to the machine. Do not
remove the quick couplers.

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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONTD)

Hydraulic Quick Couplers


WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
IMPORTANT can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
Thoroughly clean the quick couplers before W-2220-0396
making connections. Dirt can quickly damage the
system.
To Connect:
Contain and dispose of any oil leakage in an
environmentally safe manner.
Remove any dirt or debris from the surface of both the
I-2278-0608
male and female couplers, and from the outside diameter
of the male coupler. Visually check the couplers for
New attachments and new machines are factory corroding, cracking, damage, or excessive wear. If any of
equipped with flush face couplers. If installing an these conditions exist, the coupler(s) must be replaced
attachment equipped with poppet style couplers, the [Figure 85].
attachment couplers will have to be changed to match
the machine. See your Bobcat dealer for parts Install the male coupler into the female coupler. Full
information. connection is made when the ball release sleeve slides
forward on the female coupler [Figure 85].

Dealer Copy -- Not for Resale


NOTE: Make sure the quick couplers are fully
engaged. If the quick couplers do not fully NOTE: Check the attachment hydraulic hoses so the
engage, check to see that the couplers are the hoses are not twisted or contacting any
same size and type. moving parts of the machine or attachment.
(See For First Time Installation on Page 63.)
Figure 85 for proper adjustment.

To Disconnect:

Relieve hydraulic pressure. (See the work machines


Operation & Maintenance Manual and Operators
Handbook for correct procedure.)

Push the couplers together retract the sleeve on the


female coupler until the couplers disconnect.

P-66038A

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OPERATING PROCEDURE WITH UTILITY WORK Operation With The Work Machine
MACHINES (CONTD)
The ground conditions and type of brush being cut will
Control Functions determine the best cutting procedure and ground speed.
The flail cutter is designed to cut short or tall grass and
To Start Rotor Rotation brush up to 76,2 mm (3 in) in diameter.

Figure 86 NOTE: Avoid operating flail cutter in an area where


large rocks are present. Hitting large rocks
will cause damage to the rotor and cause the
rotor to be out of balance.

Clear cutting area of debris which might be picked up and


thrown.

WARNING
Never operate without rotor shut-off device.
Never modify the rotor shut-off device and check
P-79782 that it is operating properly.
W-2628-0405

Dealer Copy -- Not for Resale


Press the switch (Item 1) [Figure 86] on the joystick to
engage rotor. Press the switch a second time to stop
rotor.

NOTE: If the flail cutter is raised, rotor rotation will


stop.

Restarting Rotor Rotation

Deactivate auxiliary hydraulics, lower flail cutter flat on


the ground and activate the auxiliary hydraulics to start
rotation.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 87
MACHINES (CONTD)

Operating The Flail Cutter (Contd)

DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than
several hundred feet. P-83390
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing.
Move the work machine and flail cutter to work area.
Check knives and mounting hardware. Replace if
damaged. Never weld or modify.
Lower the flail cutter flat on the ground [Figure 87].
Never put hands, feet or objects into or under flail
cutter when engine is running.
Engage the auxiliary hydraulics. (See the work machines
Stop engine before leaving machine or servicing.
D-1027-0810 Operation & Maintenance Manual and Operators
Handbook for correct procedure.)

Dealer Copy -- Not for Resale


NOTE: When operating the flail cutter, it is
recommended that the engine rpm level be set
at a minimum of 3/4 full throttle [Figure 87].
IMPORTANT
Rotor speed higher than 2200 RPM will cause
attachment damage.
I-2229-0904

Enter the cab and fasten the seat belt, lower the operator
arm rest, and start the engine.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 88
MACHINES (CONTD)

Removal

Hand Lever Bob-Tach

Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before P-41502B
removing the attachment from the machine.
Pull the Bob-Tach levers up until they are fully raised
Stop the engine and release auxiliary hydraulic pressure
(wedges fully raised) [Figure 88].
(if applicable). (See the work machines Operation &
Maintenance Manual and Operators Handbook for
correct procedure.)

Exit the work machine. (See Entering And Exiting The


WARNING
Work Machine on Page 57.)
Bob-Tach levers have spring tension. Hold lever

Dealer Copy -- Not for Resale


tightly and release slowly. Failure to obey warning
can cause injury.
WARNING W-2054-1285

Enter the work machine. (See Entering And Exiting The


AVOID INJURY OR DEATH
Work Machine on Page 57.)
Before you leave the operators seat:
Fully lower the lift arm, put the attachment flat on Start the engine.
the ground.
Fully lower the implement to the ground (if Figure 89
equipped).
Put the Travel Direction Control Lever in PARK.
Place all controls in neutral.
Stop the engine, unfasten the seat belt, raise the
arm rest, remove the key, and exit the cab.
W-2729-0608

Disconnect the auxiliary hydraulic hoses (if applicable).


(See Hydraulic Quick Couplers on Page 64.)

P-41504A

Tilt the Bob-Tach forward and drive the work machine


backward, away from the attachment [Figure 89].

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OPERATING PROCEDURE WITH UTILITY WORK Figure 90
MACHINES (CONTD)

Removal (Contd)

Power Bob-Tach
1
Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine. P-88124

Stop the engine and release auxiliary hydraulic pressure Figure 91


(if applicable). (See the work machines Operation &
Maintenance Manual and Operators Handbook for
correct procedure.)

Exit the work machine. (See Entering And Exiting The


Work Machine on Page 57.)

Dealer Copy -- Not for Resale


WARNING
P-41500
AVOID INJURY OR DEATH
Before you leave the operators seat:
Push and hold the BOB-TACH WEDGES UP switch
Fully lower the lift arm, put the attachment flat on (Item 1) [Figure 90] until the levers are fully raised
the ground. (wedges fully raised) [Figure 91].
Fully lower the implement to the ground (if
equipped). Figure 92
Put the Travel Direction Control Lever in PARK.
Place all controls in neutral.
Stop the engine, unfasten the seat belt, raise the
arm rest, remove the key, and exit the cab.
W-2729-0608

Disconnect auxiliary hydraulic hoses (if applicable). (See


Hydraulic Quick Couplers on Page 64.)

Enter the work machine. (See Entering And Exiting The


Work Machine on Page 57.)
P-41504A
Start the engine.
Tilt the Bob-Tach forward and drive the work machine
backward, away from the attachment [Figure 92].
NOTE: The Power Bob-Tach system has continuous
pressurized hydraulic oil to keep the wedges
in the engaged position and prevent
attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (BOB-TACH
WEDGES UP) when removing an
attachment to be sure both wedges are fully
raised.

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LIFTING THE ATTACHMENT TRANSPORTING THE ATTACHMENT ON A TRAILER

Procedure Fastening

Figure 93 Figure 94

1
P-57744 P-57752

Fasten the chains to the flail cutter [Figure 93]. Fasten the chains (Item 1) [Figure 94] to the flail cutter
and fasten each end of the chain to the transport vehicle.

Dealer Copy -- Not for Resale


NOTE: Use chains that are in good condition and of
adequate size to lift the attachment. Use chain binders to prevent the flail cutter from moving
during transport.

NOTE: Use chains that are in good condition and of


adequate size to fasten the attachment.

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TRANSPORTING THE ATTACHMENT AND MACHINE
ON A TRAILER

Loading And Fastening

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807

Be sure the transport and towing vehicles are of


adequate size and capacity for weight of machine and
attachment combination. (See the machines and
attachments Operation & Maintenance Manuals for
specifications.)

Loading

Dealer Copy -- Not for Resale


The rear of the trailer must be blocked or supported when
loading and unloading to prevent the front of the trailer
from raising.

Load the heaviest end of the machine and attachment


combination first.

Lower the attachment to the floor.

Stop the engine.

Engage the parking brake (if equipped).

Exit the machine. (See the machines Operation &


Maintenance Manual for the correct procedure.)

Fastening

Install chains at the front and rear tie down positions


on the machine. (See the machines Operation &
Maintenance Manual to properly chain the machine to
the transport vehicle.)

Install chains on the attachment (if needed).

Fasten each end of the chain to the transport vehicle.

NOTE: Use chain binders to prevent the attachment


and machine from moving during transport.

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PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77


Cleaning The Flail Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Drive Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

LUBRICATING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79


Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

BRUSH DEFLECTORS (EARLIER MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81


Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

DRIVE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Dealer Copy -- Not for Resale


Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

FLAIL KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

RUBBER SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

ATTACHMENT STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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Dealer Copy -- Not for Resale

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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operators Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.

CORRECT

P-90216

Dealer Copy -- Not for Resale


Never service attachments / implements without
instructions. See Operation & Maintenance Manual and
Attachment / Implement Service Manual.

Cleaning and maintenance are required daily.

Never service or adjust attachment / implement with the


engine running unless instructed to do so in manual.

Always lower the attachment / implement to the ground


before lubricating or servicing.

Avoid contact with leaking hydraulic fluid or diesel fuel


under pressure. It can penetrate skin or eyes.

Stop, cool and clean engine of flammable materials before


checking fluids.

Keep body, loose objects and clothing away from moving


parts, electrical contacts, hot parts and exhaust.

Safety glasses are needed for eye protection from electrical


arcs, battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.

MSW30-0409

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Dealer Copy -- Not for Resale

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TROUBLESHOOTING

Chart

Instructions are necessary before operating or servicing machine. Read and


understand the Operation & Maintenance Manual, Operators Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

If the attachment is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the attachment. Attachment problems can be affected by a hydraulic system that is not operating to specifications.
Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines to check flow
and pressure. (See the machines Service Manual for the correct procedure to connect the flow meter.)

Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.

PROBLEM CAUSE CORRECTION


Abnormal machine vibrations. The knife rotor is out of balance. Rebalance the rotor.
One or more of the knives are broken. Replace broken knives.
Loss of a counterweight. Replace counterweight.

Dealer Copy -- Not for Resale


Poor Cutting. The rotor does not reach the correct Check belt tension.
working speed.
Machine adjustment does not comply Check transmission rpm.
with the instructions.
Forward speed is too fast. Adjust forward speed.
Worn knives or parts. Replace knives or sharpen uniformly.
DO NOT change their weight and
position on the rotor.
Material hatch is adjusted too far Adjust hatch position.
closed.
Engine RPM decreases too much Hatch or roller out of adjustment. Adjust the hatch and / or roller.
during operation. Too much material and low machine Adjust power and forward speed.
power.
The roller does not turn. Dry roller. Lubricate roller.
Material is fouling the guards. Clean the guards.
Roller is bent. Replace roller.
Casing is punctured. Worn sheet metal. Replace the casing or scrap the
attachment.
Repair the casing if the rotor is still
operational.
Bearings break frequently. Casing is bent by excessive side loads. Replace casing.
No lubrication. Lubricate bearings.
Attachment overloaded. Adjust power and forward speed.
Rotor installed wrong. Reinstall rotor.
Rotor out of adjustment. Adjust rotor.

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SERVICE SCHEDULE

Chart

Instructions are necessary before operating or servicing machine. Read and


understand the Operation & Maintenance Manual, Operators Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function
WARNING after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat product.

SERVICE SCHEDULE HOURS

ITEM SERVICE REQUIRED 8 50


General Items. Check rotor shut-off device and rollback hook for proper function.
Rollback hook must swing freely.
Check the knives and mounting hardware for cracks or damage.
Replace if necessary.

Dealer Copy -- Not for Resale


Check deck, shields and roller. Replace or repair if damaged.
Check for damaged or missing decals. Replace if necessary.
Check for damaged or leaking hydraulic hoses or fittings. Replace if
necessary.
Check belt tension and adjust if required.
Grease Fittings. * Use a multipurpose lithium based grease.

* - (See LUBRICATING THE ATTACHMENT on Page 79.)

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REGULAR MAINTENANCE ITEMS Before servicing, be sure the flail cutter is tilted fully
down, AN APPROVED LIFT ARM SUPPORT DEVICE
Cleaning The Flail Cutter (Item 1) [Figure 95] and [Figure 96] IS INSTALLED,
auxiliary hydraulic hoses are disconnected and engine is
stopped.

WARNING NOTE: Approved lift arm support device styles can


vary. See the loader / utility work machine
Operation & Maintenance Manual for
AVOID INJURY OR DEATH
additional information.
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

Figure 95

Dealer Copy -- Not for Resale


1

P-60542

Figure 96

P-60543

Position the flail cutter as shown in [Figure 95] and


[Figure 96] by raising the lift arm(s) and tilting the
attachment down.

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REGULAR MAINTENANCE ITEMS (CONTD) Figure 98

Drive Belt Adjustment

NOTE: Check belt tension every 50 hours of use.


2
Remove brush deflector. (See Removal And Installation
on Page 81.)

Remove drive pulley shield. (See Removal And


1
Installation on Page 83.)

WARNING
P-57639

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any Loosen jam nut (Item 1), then turn the tension bolt (Item
of the following conditions exist: 2) [Figure 98] counterclockwise to increase belt tension.
When fluids are under pressure. Turn the tension bolt clockwise to decrease belt tension.
Flying debris or loose material is present.
Engine is running. Figure 99
Tools are being used.

Dealer Copy -- Not for Resale


W-2019-0907

Figure 97

1
1

BELT TENSION

Check belt tension by pressing forcefully on the belt.


P-57637 P-57638

The belt should move between 5 - 10 mm (0.2 - 0.4 in)


Loosen the four bolts (Item 1) [Figure 97] supporting the [Figure 99].
gear box and extension.
Once the desired belt tension is obtained, tighten jam nut
Installation: Tighten bolts to 88 - 95 Nm (65 - 70 ft-lb) (Item 1) [Figure 98].
torque.
Install drive pulley shield and brush guard.

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LUBRICATING THE ATTACHMENT Figure 101

Lubrication Locations

Lubricate the following locations after every 8 hours of


operation.
1
NOTE: Always use a good quality lithium based
grease when lubricating the attachment.
2

3
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an P-57687 P-57636
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state Remove bolts (Item 1), then remove cover plate (Item 2)
and federal regulations for the correct disposal. [Figure 101].
I-2067-0499
NOTE: The drive pulley shield has been removed
(right frame) [Figure 101] for picture clarity.
Figure 100

Dealer Copy -- Not for Resale


Lubricate fitting (Item 3) [Figure 101] on the left side of
the flail cutter.

Figure 102

P-57637

Lubricate fitting (Item 1) [Figure 100].

P-57688

Lubricate fitting (Item 1) [Figure 102] on the right side of


the drum.

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LUBRICATING THE ATTACHMENT (CONTD) Figure 105

Lubrication Locations (Contd)

Figure 103

1 1
1

P-57650

Lubricate fitting (Item 1) [Figure 105] on both ends of the


P-57678 roller.

Lubricate fittings (Item 1) [Figure 103] on both side link


arms of the flail cutter.

Dealer Copy -- Not for Resale


Figure 104

1
1

P-57682

Lubricate fittings (Item 1) [Figure 104] on the center


pivot arm.

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BRUSH DEFLECTORS (EARLIER MODELS) Figure 107

Removal And Installation

NOTE: This section only affects early model flail


cutters. Later model flail cutters are equipped
with a weld-on front rubber skirt mount and
are not equipped with metal brush deflectors.

WARNING 1

AVOID INJURY OR DEATH P-57662


Wear safety glasses to prevent eye injury when any
of the following conditions exist:
Remove bolt (Item 1) [Figure 107].
When fluids are under pressure.
Flying debris or loose material is present.
Installation: Tighten bolt to 88 - 95 Nm (65 - 70 ft-lb)
Engine is running.
torque.
Tools are being used.
W-2019-0907
Figure 108

Figure 106

Dealer Copy -- Not for Resale


2

1
P-57663
P-57661

Move the brush deflector mount (Item 1) [Figure 108]


Remove bolts (Item 1) on both sides of the flail cutter, away from the flail cutter.
then remove front rubber skirt mount (Item 2)
[Figure 106].

Installation: Tighten bolts to 88 - 95 Nm (65 - 70 ft-lb)


torque.
WARNING
AVOID INJURY OR DEATH
Never operate with covers or guards removed.
W-2121-0788

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BRUSH DEFLECTOR (EARLIER MODELS (CONTD)

Removal And Installation (Contd)

Figure 109

P-57664

Slide the brush deflectors (Item 1) [Figure 109] until they


are free from the deflector mount.

Dealer Copy -- Not for Resale


Figure 110

P-57662

Remove and replace damaged brush deflectors, then


align the brush deflector mount with the flail cutter frame
and install bolt (Item 1) [Figure 110].

Installation: Tighten bolt to 88 - 95 Nm (65 - 70 ft-lb)


torque.

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DRIVE BELTS Figure 112

Removal And Installation

WARNING 2

AVOID INJURY OR DEATH 1


Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used. P-57635
W-2019-0907

Remove bolts (Item 1) and drive pulley shield (Item 2)


Figure 111 [Figure 112].

Installation: Tighten bolts to 34 - 38 Nm (25 - 28 ft-lb)


torque.
1
Figure 113

Dealer Copy -- Not for Resale


1

1
1

2
P-57634

Remove bolts (Item 1) [Figure 111].

Remove brush guard (Item 2) [Figure 111].


P-57637 P-57638
Installation: Tighten bolts to 88 - 95 Nm (65 - 70 ft-lb)
torque.
Loosen the four bolts (Item 1) [Figure 113] supporting
the gear box and extension.

WARNING Installation: Tighten bolts to 88 - 95 Nm (65 - 70 ft-lb)


torque.

AVOID INJURY OR DEATH


Never operate with covers or guards removed.
W-2121-0788

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DRIVE BELTS (CONTD) FLAIL KNIVES

Removal And Installation (Contd) Removal And Installation

Figure 114

2
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
1 When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

P-57639
NOTE: The life of the flail knives depends on the type
of use and the type of land being worked.
Loosen jam nut (Item 1), then turn the tension bolt (Item
2) [Figure 114] counterclockwise to increase belt NOTE: When flail knives are broken, worn or
tension. Turn the tension bolt clockwise to decrease belt damaged they will cause abnormal vibrations
tension. in the rotor. It is recommended that the flail

Dealer Copy -- Not for Resale


knives be replaced an average of every 200 -
Figure 115 300 hours of operation.

NOTE: When installing the flail knives, pay close


attention to the direction in which they are
installed. If the knives are installed
backwards, they do not cut.

P-57641

Remove and replace belts (Item 1) [Figure 115].

NOTE: Belts should be replaced as a set to maximize


their service life.

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FLAIL KNIVES (CONTD) Replacing Multiple Flail Knives (Broken)

Removal And Installation (Contd) NOTE: When replacing multiple flail knives, it is
recommended that all the flail knives be
Figure 116 replaced.

1 Figure 117

1
2
P-57748 3

Install chains (Item 1) [Figure 116] to the side arm P-57674


linkage on both sides of the flail cutter.
Remove nut (Item 1), then slide bolt (Item 2) out of the
NOTE: Use chains that are in good condition and of
mount until the knife (Item 3) [Figure 117] is free.
adequate size to lift the attachment.

Dealer Copy -- Not for Resale


NOTE: When the knife has been removed, check the
Raise the flail cutter and rotate the flail cutter clockwise,
flail supports for wear, rounded or oval
then lower the flail cutter and position it upside down on
shaped holes.
the ground.
Installation: Tighten nuts against flail supports (Item 4)
Replace the worn knives, bolts and nuts.
[Figure 117]. The knife should move freely.

Figure 118

P-57756

Installation: With nut tightened against the flail support,


use a hammer and punch to deform the side of the nut
into the notches in the end of the bolt. This must be done
for both notches. This procedure locks the nuts in place
and prevents them from coming loose during operation
[Figure 118].

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RUBBER SKIRT Front Skirt

Removal And Installation Figure 120

Rear Skirt

NOTE: Mounting frame removed for picture clarity.

WARNING 1

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
2
Flying debris or loose material is present.
P-57659
Engine is running.
Tools are being used.
W-2019-0907 Remove bolts (Item 1), then remove the rubber skirt (Item
2) [Figure 120] and flat bar.
Figure 119
Installation: Tighten bolts to 34 - 38 Nm (25 - 28 ft-lb)
torque.

Dealer Copy -- Not for Resale


Side Skirt

Figure 121
1

2
P102630

Remove bolts (Item 1), then remove the rubber skirt (Item
2) [Figure 119] and flat bar.
2
Installation: Tighten bolts to 34 - 38 Nm (25 - 28 ft-lb) P-57659

torque.
Remove bolts (Item 1), then remove the rubber skirt (Item
2) [Figure 121] and flat bar.

WARNING NOTE: The flat bar on the side skirts is mounted on


the inside.
AVOID INJURY OR DEATH
Never operate with covers or guards removed. Installation: Tighten bolts to 34 - 38 Nm (25 - 28 ft-lb)
W-2121-0788 torque.

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ATTACHMENT STORAGE AND RETURN TO SERVICE Return to Service

Storage After the Bobcat attachment has been in storage, it is


necessary to follow a list of items to return the
Sometimes it may be necessary to store your Bobcat attachment to service.
attachment for an extended period of time. Below is a list
of items to perform before storage. Be sure all shields and guards are in place.

Thoroughly clean the attachment. Lubricate the attachment.

Lubricate the attachment. Install and operate attachment, check for correct
function.
Inspect the Bob-Tach wedge mounts, mounting flange
and all welds on the attachment for wear and damage. Check for leaks. Repair as needed.

Check for loose hardware, missing guards, or


damaged parts.

Replace worn or damaged parts.

Check for damaged or missing decals. Replace if


necessary.

Place the attachment in a dry protected shelter.

Dealer Copy -- Not for Resale


Place the attachment flat on the ground.

Put all controls in neutral position.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine.

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MACHINE SIGN TRANSLATIONS

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91


Service Schedule (7100706) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Warning (6734443) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Danger (7100705) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

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MACHINE SIGN TRANSLATIONS

Service Schedule (7100706)

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MACHINE SIGN TRANSLATIONS (CONTD)

Service Schedule (7100706) (Contd)

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MACHINE SIGN TRANSLATIONS (CONTD)

Service Schedule (7100706) (Contd)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONTD)

Warning (6734443)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONTD)

Danger (7100705)

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SPECIFICATIONS

(FC155, FC175, FC200) FLAIL CUTTER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 99


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

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(FC155, FC175, FC200) FLAIL CUTTER SPECIFICATIONS

Dimensions

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

Dealer Copy -- Not for Resale


D

E
A
B

DESCRIPTION FC155 (Europe Only) FC175 (Europe Only) FC200


Weight 580 kg (1279 lb) 696 kg (1530 lb) 746 kg (1640 lb)
Cutting Width (A) 1549 mm (61 in) 1753 mm (69 in) 1981 mm (78 in)
Total Width (B) 1856 mm (73 in) 2057 mm (81 in) 2306 mm (91 in)
Total Offset (C) 277 mm (10.9 in) 264 mm (10.4 in) 388 mm (15.3 in)
Total Height (D) 683 mm (26.8 in) 754 mm (29.7 in) 754 mm (29.7 in)
Total Length (E) 1457,4 mm (57.4 in) 1445 mm (56.9 in) 1445 mm (56.9 in)

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(FC155, FC175, FC200) FLAIL CUTTER SPECIFICATIONS (CONTD)

Performance

DESCRIPTION FC155 (Europe Only) FC175 (Europe Only) FC200


Maximum Rotor RPM 2200 rpm 2200 rpm 2200 rpm
Maximum Hydraulic Flow 151 L/min (40 U.S. gpm) 151 L/min (40 U.S. gpm) 151 L/min (40 U.S. gpm)
Minimum Hydraulic Flow 64 L/min (17 U.S. gpm) 64 L/min (17 U.S. gpm) 64 L/min (17 U.S. gpm)
Maximum Hydraulic Motor 58 cm ^ 3 (3.5 in ^ 3) 58 cm ^ 3 (3.5 in ^ 3) 58 cm ^ 3 (3.5 in ^ 3)
Displacement
Minimum Hydraulic Motor 29 cm ^ 3 (1.8 in ^ 3) 29 cm ^ 3 (1.8 in ^ 3) 29 cm ^ 3 (1.8 in ^ 3)
Displacement
Shutoff Float Height 254 mm (10 in) 254 mm (10 in) 254 mm (10 in)
Cutter Capacity Brush material up to 51 mm Brush material up to 51 mm Brush material up to 51 mm
(2 in) in diameter (2 in) in diameter (2 in) in diameter

Capacity

DESCRIPTION FC155 (Europe Only) FC175 (Europe Only) FC200


Cutter Capacity Brush material up to 51 mm Brush material up to 51 mm Brush material up to 51 mm

Dealer Copy -- Not for Resale


(2 in) in diameter (2 in) in diameter (2 in) in diameter

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WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

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WARRANTY

WARRANTY
Bobcat Attachments

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the original owner, that each new Bobcat attachment will be free from proven
defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat
dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Companys
option, without charge for parts and labor, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt
written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and
transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not cover replacement of scheduled service items and high wear items. The owner

Dealer Copy -- Not for Resale


shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not
cover damages resulting from abuse, accidents, alterations, use of the Bobcat product as an
attachment on any equipment not approved by Bobcat Company, air flow obstructions, or failure to
maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE
AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.

6570124 (2-09) Printed in U.S.A.

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ALPHABETICAL INDEX

(FC155, FC175, FC200) FLAIL CUTTER


SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 99
ATTACHMENT IDENTIFICATION . . . . . . . . . . 9
ATTACHMENT SIGNS (DECALS) . . . . . . . . 20
ATTACHMENT STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
BOBCAT COMPANY IS IS0 9001 CERTIFIED
....................................7
BRUSH DEFLECTORS (EARLIER MODELS)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . 32
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 8
DRIVE BELTS . . . . . . . . . . . . . . . . . . . . . . . 83
FEATURES AND ACCESSORIES . . . . . . . . 11
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 17
FLAIL KNIVES . . . . . . . . . . . . . . . . . . . . . . . 84
INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . 25

Dealer Copy -- Not for Resale


LIFTING THE ATTACHMENT . . . . . . . . . . . . 69
LUBRICATING THE ATTACHMENT . . . . . . . 79
MACHINE SIGN TRANSLATIONS . . . . . . . . 91
MAINTENANCE SAFETY . . . . . . . . . . . . . . 73
MANUAL STORAGE LOCATION . . . . . . . . . . 8
OPERATING PROCEDURE WITH LOADERS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
OPERATING PROCEDURE WITH UTILITY
WORK MACHINES . . . . . . . . . . . . . . . . . . . 56
OPERATOR SAFETY WARNINGS . . . . . . . . 1
PUBLICATIONS AND TRAINING
RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 19
REGULAR MAINTENANCE ITEMS . . . . . . . 77
RUBBER SKIRT . . . . . . . . . . . . . . . . . . . . . . 86
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 15
SERIAL NUMBER LOCATION . . . . . . . . . . . . 8
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . 76
TRANSPORTING THE ATTACHMENT AND
MACHINE ON A TRAILER . . . . . . . . . . . . . . 70
TRANSPORTING THE ATTACHMENT ON A
TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
TROUBLESHOOTING . . . . . . . . . . . . . . . . . 75
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 103

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