Beruflich Dokumente
Kultur Dokumente
Flail Cutter
1 of 108
2 of 108
Dealer Copy -- Not for Resale
OPERATOR SAFETY WARNINGS
Operator must have instructions before operating the machine. Untrained
WARNING operators can cause injury or death.
W-2001-0502
Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety
is involved! Carefully read the message that follows.
Never use the flail cutter without Always install approved lift arm Always use the seat bar and
instructions. See machine signs support device when servicing fasten seat belt snugly.
(decals), Operation & flail cutter. Raise lift arm(s) and Always keep hands and feet on
Maintenance Manual, and tilt Bob-Tach fully forward. the controls when operating
Operators Handbook. machine.
Always check work area before Do not use machine or flail cutter Never allow riders on flail cutter.
operating flail cutter. in atmosphere with explosive
Never use machine without dust, gas, or where exhaust can Keep bystanders away when
operator cab with ROPS and contact flammable material. operating flail cutter.
FOPS approval. Fasten your seat
belt.
Keep bystanders away when Always carry attachment as low Do not put hands, feet, or
operating flail cutter. as possible. objects under flail cutter when
Do not operate without rotor Do not travel or turn with lift engine is running.
shutoff device. arm(s) up. To park, engage parking brake
and put attachment flat on the
ground and stop engine.
SAFETY EQUIPMENT
The Bobcat machine and attachment must be equipped with safety items necessary for each job. Ask your dealer about
attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR OR ARM REST IF EQUIPPED: When up, it must lock the machines hydraulic functions.
3. OPERATOR CAB (ROPS and FOPS): It must be on the machine with all fasteners tight.
4. OPERATORS HANDBOOK: Must be in the cab.
5. MACHINE AND ATTACHMENT SAFETY SIGNS (DECALS): Replace if damaged.
6. SPECIAL APPLICATIONS KIT: Available from your Dealer.
7. GRAB HANDLES: Replace if damaged.
8. SAFETY TREADS: Replace if damaged.
9. LIFT ARM SUPPORT DEVICE
10. PARKING BRAKE
11. ROTOR SHUTOFF DEVICE 1 OSW47-0809
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Dealer Copy -- Not for Resale
CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat attachment in the spaces below. Always use these numbers when
NOTES:
ADDRESS:
PHONE:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the attachment. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL
BEFORE OPERATING YOUR ATTAHCMENT. If you have any questions, see your Bobcat dealer.
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the companys compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TV Rheinland is the Certified Registrar
Bobcat Company chose to assess the companys compliance with the ISO 9001 at Bobcats manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
Diesel engine exhaust and some of its constituents are known to the
state of California to cause cancer, birth defects and other
reproductive harm.
Figure 1 1
P-60854
1
The Operation & Maintenance Manual and Safety
P102596 Manual are stored in a container (Item 1) [Figure 2] or
[Figure 3] located on the flail cutter.
Figure 2
EARLIER MODELS
NA7494
P102597
HYDRAULIC
ROLLBACK HOOK MOTOR
HYDRAULIC
CONTROL VALVE
STEPS
SKID SHOE
SIDE RUBBER
SKIRT
P-57631
P102597
Standard Items
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Is The Operators Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Call Before You Dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Sl ATT-0913
Operation Starting
Do not use the machine where exhaust, arcs, sparks or
hot components can contact flammable material, Do not use ether or starting fluids on any engine that has
explosive dust or gases. glow plugs. These starting aids can cause explosion and
injure you or bystanders.
Electrical
Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.
Fire Extinguishers
Sl ATT-0913
OPERATION &
MAINTENANCE
MANUAL
6903299enUS
SERVICE
MANUAL
6903303
AEM SAFETY
Industrial/Agricultural Mowers MANUAL
6900582
7106129
6815993
7100705
7100706
6657351
7107788
P-57631
P102631
INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Adjusting The Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Roller Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Hatch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Rear Hatch Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Adjusting Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Rollback Hook Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking The Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flail Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking Mechanical Linkage For Rotor Shut-Off Device . . . . . . . . . . . . . . . . . . . . . . . . . 40
WARNING 2
Figure 8
P-79973
1
P-79967
1
Figure 6 Using a pry bar (Item 1), raise the shut-off lever (Item 2)
[Figure 8].
2
Place a piece of 6,35 mm (0.250 in) key stock (Item 3)
[Figure 8] between the adjustment bolt and lower
crossmember of the attachment mounting frame.
P-79970
Figure 9
P-79975
Figure 10
P-79973
Using the pry bar (Item 1), raise the shut-off lever (Item 2)
[Figure 9] as far as possible.
Roller Adjustment
WARNING
AVOID INJURY OR DEATH 1
Securely block up the attachment before working
underneath.
W-2795-0409
P-60550
WARNING
Remove the bolts (Item 1) [Figure 14] and nuts from the
AVOID INJURY OR DEATH roller mount (on both sides).
Wear safety glasses to prevent eye injury when any
of the following conditions exist: Figure 15
When fluids are under pressure.
Flying debris or loose material is present.
Figure 13 1
1 P-60551
Raise or lower the flail cutter deck until the roller is in the
desired position, install the bolts (Item 1) [Figure 15] and
nuts.
Loosen bolt (Item 1) [Figure 13] and nut. Tighten bolt (Item 1) [Figure 13] and nut to 88 - 94 Nm
(65 - 70 ft-lb) torque.
Stop the engine and exit the machine. (See Entering And Remove bolts (Item 1) [Figure 17] and nuts from both
Exiting The Loader on Page 43.) or (See Entering And sides of the flail cutter, move the rear hatch to the desired
Exiting The Work Machine on Page 57.) position.
Figure 16
P-60552
DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than P-60541
several hundred feet.
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing. The intermediate positions allow the operator to adjust
Check knives and mounting hardware. Replace if the degree of mulching required and discharge the
damaged. Never weld or modify. mulched material over the roller [Figure 19].
Never put hands, feet or objects into or under flail
cutter when engine is running. Figure 20
Stop engine before leaving machine or servicing.
D-1027-0810 Fully Open Position
Figure 18
When the rear hatch is in the fully open position, the cut
material exits the flail cutter over the roller [Figure 20].
P-60540
NOTE: Cutting wet grass is difficult and absorbs a lot
of hydraulic power. Adjust travel speed as
The fully closed position is generally used to mulch needed.
prunings and when a fine homogeneous mulch is
desired.
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
2
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907 P-57689
ADJUSTMENT EXAMPLE:
Figure 22
2
1
P-57632
Bob-Tach
WARNING
Bob-Tach wedge must
AVOID INJURY OR DEATH contact the lower edge of the
The Bob-Tach wedges must extend through the holes attachment mounting frame
in the attachment mounting frame. Levers must be hole.
fully down and locked. Failure to secure wedges can
allow attachment to come off. P-79780
W-2715-0208
Bob-Tach (Contd)
Power Bob-Tach
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can P-41500A
allow attachment to come off.
W-2715-0208
Push and hold the BOB-TACH WEDGES DOWN switch
(Item 2) [Figure 25] or [Figure 26] until the levers are
Figure 25 fully engaged in the locked position [Figure 27] (wedges
fully extended through the attachment mounting frame
Loader Switch holes).
1
Figure 28
Procedure 1
Figure 30
P-70370
P-70387
Lower the lift arm(s) fully to check that the rotor does not
Place the flail cutter flat on the ground, fully lower the lift restart.
Figure 32
P-70370
P-70382
WARNING
AVOID INJURY OR DEATH
Keep bystanders away when Flail is operating.
Objects can be thrown several hundred feet. Stop the
attachment when bystanders are in the vicinity.
W-2608-0904
Figure 34
P-70370
P-70385
Raise the lift arm(s) and tilt the Bob-Tach forward, when
the mounting frame (Item 1) comes in contact with the
shut-off lever (Item 2) [Figure 35], the rotor must come to
P-70383
a complete stop within seven seconds.
Lower the lift arm(s) fully to check that the rotor does not
Place the flail cutter flat on the ground, fully lower the lift restart.
arm(s) [Figure 34].
P-57674
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
2
1
3
P-57690
P-57707
Remove the four bolts (Item 1), then remove cover (Item
2) [Figure 37]. Check the condition of the connector link (Item 1)
[Figure 39].
Check if the pivot bolt (Item 3) [Figure 37] in the shut-off
lever is loose or missing.
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
WARNING
Never operate without rotor shut-off device.
Never modify the rotor shut-off device and check
that it is operating properly.
W-2628-0405
Entering
WARNING
AVOID INJURY OR DEATH
When operating the machine:
Keep the seat belt fastened snugly.
The seat bar must be lowered.
P-85452
Keep your feet on the pedal controls or footrests
and hands on the controls.
W-2261-0909
Lower the seat bar and engage parking brake
[Figure 44].
Figure 42
Put the foot pedals or hand controls in neutral position.
Exiting
Lower the lift arms and put the attachment flat on the
P-57745 ground.
Stop the engine and engage the parking brake.
Use the attachment steps, grab handles and safety
treads (on the loader lift arms and frame) to get on and Lift the seat bar and make sure the lift and tilt functions
off the loader [Figure 42]. are deactivated.
Remove the key.
Figure 43
Exit the loader.
WARNING
AVOID INJURY OR DEATH
Before you leave the operators position:
Lower the lift arms, put the attachment flat on the
ground.
Stop the engine and engage the parking brake.
Move all pedals, handles, joysticks, and other
P-85813
controls until they are LOCKED or in the
NEUTRAL position.
Enter the machine. Fasten the seat belt and adjust it so SEE THE MACHINE OPERATION & MAINTENANCE
the buckle is centered between your hips [Figure 43]. MANUAL FOR MORE INFORMATION.
W-2722-0208
Installation
Figure 45
P-41505
Installation (Contd)
WARNING
AVOID INJURY OR DEATH Frame Contact Points
Before you leave the operators seat:
Lower the lift arms and put the attachment flat on
P-94793
the ground.
Stop the engine.
Engage the parking brake. Both levers must contact the frame as shown when
Raise the seat bar. locked [Figure 49].
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction If both levers do not engage in the locked position, see
drive functions are deactivated. your Bobcat dealer for maintenance.
Figure 50
P-41502A
Installation (Contd)
Power Bob-Tach
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause P-41500
serious injury or death.
W-2744-0608
Push and hold the BOB-TACH WEDGES UP switch
(Item 1) [Figure 51] until the levers are fully raised
This machine may be equipped with a Power Bob-Tach. (wedges fully raised) [Figure 52].
Enter the loader. (See Entering And Exiting The Loader Figure 53
on Page 43.)
P-41504
Lower the lift arms and tilt the Bob-Tach slightly forward.
Drive the loader slowly forward until the top edge of the
B-15993A Bob-Tach is completely under the top flange of the
attachment mounting frame [Figure 53].
Installation (Cont'd)
Figure 54
P-41500A
Figure 57
P-41505
Figure 55
2
B-15993A
WARNING
NOTE: The Power Bob-Tach system has continuous AVOID INJURY OR DEATH
pressurized hydraulic fluid to keep the The Bob-Tach wedges must extend through the holes
wedges in the engaged position and prevent in the attachment mounting frame. Levers must be
attachment disengagement. Because the fully down and locked. Failure to secure wedges can
wedges can slowly lower, the operator may allow attachment to come off.
need to reactivate the switch (BOB-TACH W-2715-0208
WEDGES UP) to be sure both wedges are
fully raised before installing the attachment.
Installation (Cont'd)
Figure 58
Lower the lift arms and put the attachment flat on the
ground.
Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 43.)
WARNING
AVOID INJURY OR DEATH
Before you leave the operators seat:
Lower the lift arms and put the attachment flat on
the ground.
Stop the engine.
Engage the parking brake.
Raise the seat bar.
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
For First Time Installation Tighten the attachment quick coupler connections while
the couplers are still connected to the machine. This will
New attachments and new machines are factory help hold the hydraulic hoses in position while tightening.
equipped with flush face couplers. If installing an
attachment equipped with poppet style couplers, the Tighten the quick couplers connections to 63 Nm (46 ft-
attachment couplers will have to be changed to match lb) torque before starting the machine.
the machine. See your Bobcat dealer for parts
information. Enter the machine.
NOTE: It may be necessary to loosen the quick Check the attachment hydraulic quick coupler
couplers on the attachment hydraulic hoses connections for leaks.
to remove any twists in the hoses.
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
P-31242
LATER MODELS
P-85281
Control Functions The ground conditions and type of brush being cut will
determine the best cutting procedure and ground speed.
To Start Rotor Rotation The flail cutter is designed to cut short or tall grass and
brush up to 76,2 mm (3 in) in diameter.
Figure 60
SJC and SCPA NOTE: Avoid operating flail cutter in an area where
Standard and ACS large rocks are present. Hitting large rocks
will cause damage to the rotor and cause the
rotor to be out of balance.
WARNING
1
Never operate without rotor shut-off device.
P-57513 P-79422
Never modify the rotor shut-off device and check
that it is operating properly.
W-2628-0405
DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than P-60553
several hundred feet.
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing. Move the machine and flail cutter to work area.
Check knives and mounting hardware. Replace if
damaged. Never weld or modify. Lower the flail cutter flat on the ground [Figure 61].
Never put hands, feet or objects into or under flail
cutter when engine is running. Activate auxiliary hydraulics.
Stop engine before leaving machine or servicing.
D-1027-0810 NOTE: When operating the flail cutter, it is
recommended that the engine rpm level be set
at a minimum of 3/4 full throttle.
Removal
Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).
P-41504A
Removal (Contd)
1
Power Bob-Tach
Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).
AVOID INJURY OR DEATH Push and hold the BOB-TACH WEDGES UP switch
Before you leave the operators seat: (Item 1) [Figure 64] (Front Panel) until the levers
Lower the lift arms and put the attachment flat on [Figure 65] are fully raised (wedges fully raised).
the ground.
Stop the engine.
Engage the parking brake.
Raise the seat bar.
Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Removal (Contd)
Figure 66
P-41504A
WARNING
Figure 68
P-66038A
Entering
P-73843
1
WARNING
AVOID INJURY OR DEATH 3
When operating the machine:
Keep the seat belts fastened snugly. 2
The arm rest must be lowered. P-39376
Keep your feet and arms inside the cab.
W-2454-1102
Fasten the seat belt (Item 1) and lower the operator arm
rest (Item 2) [Figure 70].
Enter and exit the operator seat of the work machine from
the left side. Put the Travel Direction Control Lever (Item 3)
[Figure 70] in PARK.
NOTE: The left side of the work machine as viewed
from the operator seat. See your work machines Operation & Maintenance
Exiting
Installation
Figure 71
P-41505
Pull the Bob-Tach levers up until they are fully raised Stop the engine and exit the work machine. (See
(wedges fully raised) [Figure 71]. Entering And Exiting The Work Machine on Page 57.)
Installation (Contd)
Figure 74
Figure 75
Installation (Contd)
Power Bob-Tach
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
P-41504
Figure 80
P-88124
Figure 78
P-41505
P-41500
Installation (Contd)
Figure 81
Figure 82
Installation (Contd)
WARNING
AVOID INJURY OR DEATH
Before you leave the operators seat:
Fully lower the lift arm, put the attachment flat on
the ground.
Fully lower the implement to the ground (if
equipped).
Put the Travel Direction Control Lever in PARK.
Place all controls in neutral.
Stop the engine, unfasten the seat belt, raise the
With the machine engine off and using the hose guides (if AVOID INJURY OR DEATH
equipped), route the attachment hydraulic hoses to the Diesel fuel or hydraulic fluid under pressure can
machine. Connect the attachment hydraulic quick penetrate skin or eyes, causing serious injury or
couplers to the machine couplers. (See Hydraulic Quick death. Fluid leaks under pressure may not be visible.
Couplers on Page 64.) Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
Check the attachment hydraulic hoses so the hoses are enters skin or eyes, get immediate medical attention
not twisted or contacting any moving parts of the from a physician familiar with this injury.
machine or attachment. W-2072-0807
NOTE: It may be necessary to loosen the quick Check the attachment hydraulic quick coupler
couplers on the attachment hydraulic hoses connections for leaks.
to remove any twists in the hoses.
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
To Disconnect:
P-66038A
WARNING
Never operate without rotor shut-off device.
Never modify the rotor shut-off device and check
P-79782 that it is operating properly.
W-2628-0405
DANGER
THROWN OBJECTS OR ROTATING KNIVES WILL
CAUSE SERIOUS INJURY OR DEATH
Clear mowing area of debris.
Never operate flail cutter in the vicinity of other
persons. Objects can be thrown more than
several hundred feet. P-83390
Keep all chains, skids and shields installed.
Repair or replace if damaged or missing.
Move the work machine and flail cutter to work area.
Check knives and mounting hardware. Replace if
damaged. Never weld or modify.
Lower the flail cutter flat on the ground [Figure 87].
Never put hands, feet or objects into or under flail
cutter when engine is running.
Engage the auxiliary hydraulics. (See the work machines
Stop engine before leaving machine or servicing.
D-1027-0810 Operation & Maintenance Manual and Operators
Handbook for correct procedure.)
Enter the cab and fasten the seat belt, lower the operator
arm rest, and start the engine.
Removal
Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).
P-41504A
Removal (Contd)
Power Bob-Tach
1
Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment.
Procedure Fastening
Figure 93 Figure 94
1
P-57744 P-57752
Fasten the chains to the flail cutter [Figure 93]. Fasten the chains (Item 1) [Figure 94] to the flail cutter
and fasten each end of the chain to the transport vehicle.
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
Loading
Fastening
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DRIVE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
FLAIL KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
RUBBER SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.
CORRECT
P-90216
MSW30-0409
Chart
If the attachment is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the attachment. Attachment problems can be affected by a hydraulic system that is not operating to specifications.
Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines to check flow
and pressure. (See the machines Service Manual for the correct procedure to connect the flow meter.)
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat product.
Figure 95
P-60542
Figure 96
P-60543
WARNING
P-57639
Figure 97
1
1
BELT TENSION
Lubrication Locations
3
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an P-57687 P-57636
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state Remove bolts (Item 1), then remove cover plate (Item 2)
and federal regulations for the correct disposal. [Figure 101].
I-2067-0499
NOTE: The drive pulley shield has been removed
(right frame) [Figure 101] for picture clarity.
Figure 100
Figure 102
P-57637
P-57688
Figure 103
1 1
1
P-57650
1
1
P-57682
WARNING 1
Figure 106
1
P-57663
P-57661
Figure 109
P-57664
P-57662
WARNING 2
1
1
2
P-57634
Figure 114
2
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
1 When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
P-57639
NOTE: The life of the flail knives depends on the type
of use and the type of land being worked.
Loosen jam nut (Item 1), then turn the tension bolt (Item
2) [Figure 114] counterclockwise to increase belt NOTE: When flail knives are broken, worn or
tension. Turn the tension bolt clockwise to decrease belt damaged they will cause abnormal vibrations
tension. in the rotor. It is recommended that the flail
P-57641
Removal And Installation (Contd) NOTE: When replacing multiple flail knives, it is
recommended that all the flail knives be
Figure 116 replaced.
1 Figure 117
1
2
P-57748 3
Figure 118
P-57756
Rear Skirt
WARNING 1
Figure 121
1
2
P102630
Remove bolts (Item 1), then remove the rubber skirt (Item
2) [Figure 119] and flat bar.
2
Installation: Tighten bolts to 34 - 38 Nm (25 - 28 ft-lb) P-57659
torque.
Remove bolts (Item 1), then remove the rubber skirt (Item
2) [Figure 121] and flat bar.
Lubricate the attachment. Install and operate attachment, check for correct
function.
Inspect the Bob-Tach wedge mounts, mounting flange
and all welds on the attachment for wear and damage. Check for leaks. Repair as needed.
Warning (6734443)
Danger (7100705)
Dimensions
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
E
A
B
Performance
Capacity
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
WARRANTY
Bobcat Attachments
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the original owner, that each new Bobcat attachment will be free from proven
defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat
dealer to the original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Companys
option, without charge for parts and labor, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt
written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and
transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.
This warranty does not cover replacement of scheduled service items and high wear items. The owner
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE
AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.