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Mahaweli Authority of Sri Lanka

Moragahakanda Kaluganga Development Project


Material Laboratory
Contractor Name Weerasooriya Builders Date 4/9/2017
Grade 25
The calculations of quantities
The calculated proportions are based on a yield of 1m3.
The desired volume of trial mix is 0.035m3.
Specified characteristic strength of concrete = 25 N/mm2 28 days with 5 %Defective

Standard deviation (s 6 N/mm2 k=1.64 Target mean strength 35 N/mm2

Cement type = 42.5


Aggregate type = Coarse Crushed
Fine Crushed (25%)by weight + sand(75%)
Approximate compressive strength of concrete mixes made with 0.5W/C

figure 1. use (Relation between compressive strength and free water/cement ratio)
free water cement ratio = 0.62 Specified max=0.47
The specified slump = 50-100 mm Lower Value 0.48
Specified maximum size of aggregate = 20 mm
Approximate free water content required to give various levels of workability
Maximum size of aggregate is 20 kg/m3 for crushed aggregates

The free water content = 194 kg/m3


Cenent content = {free water content / (w/c)ratio}
= 404.1667 kg/m3

figure 2. use (Estimated wet density for fully compacted concrete)


The relative density of aggregate on saturated dry basis = 2.71
The concrete density = 2467 kg/m3

Total aggregate content = (concrete density - free water content - cement content)
= 1868.833 kg/m3

For maximum size aggregate 20 mm,Slump of 75 and fine aggregate with % of fines
passing through 600um sieve 50

figure 6. use (free w/c ratio for various values of workability and maximum aggregate size)
The proportion of fine aggregate is 38 %

Fine aggregate content = Total aggregate content fine aggregate propotion


710.1567 kg/m3
coarse aggregate content = Total aggregate content - fine aggregate content
1158.677 kg/m3

Tested by(TO) Checked & Certified by(PE) Recommended by(RE) Approved by(SDPD)
Mahaweli Authority of Sri Lanka
Moragahakanda Kaluganga Development Project
Material Laboratory
Contractor Name Weerasooriya Builders Date 4/9/2017
Grade 25

mix propotions
Quantities to produce 1 m3 of the fully compacted concrete
Cement 404.1667 kg
Fine aggregate = 710.1567 kg Sand = 532.6175 kg
Coarse aggregate = 1158.677 kg Quarry Dust = kg
Water content = 194 kg

Remarks ;- 25% of Quarry dust(Crushed stone) by fine aggregate weight shall be replaced for the concrte mix, 7
days , 28 days of compressive strengths are achieved the appropriate value at laboratory.

Used Cement :- Tokyo Super (OPC)

Design Mix
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50 60 70 80 90 100

X =Percentage of Quarry dust (%) by weight


Y= Compressive Strength(N/mm-2)

Tested by(TO) Checked & Certified by(PE) Recommended by(RE) Approved by(SDPD)

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