Tolo Matic

CABLE CYLINDER
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CABLE CYLINDER
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A
101
CABLE CYLINDER
I ntroduced in 1955 as the first rod-
less cylinder, the Tol-O-Matic cable
cylinder provides reliable linear
clevis. The cables can be cut different
lengths, threaded through a machine
or wrapped around a drum to fill a
Available in double-acting, single-act-
ing, double purchase and track cylinder
models with 11 bore sizes ranging
motion with space and cost-savings wide variety of rotary and/or linear from 1/2-inch to 5 inches and stroke
features. Its simple yet efficient
design, solves a wide variety of appli-
motion requirements.
o m
lengths ranging from a few inches to
60 feet, there is a Tol-O-Matic cable
cation requirements.
First in the industry to offer an auto-
matic tensioning cylinder and com-
cylinder that can do the
job for you.
l. c
Unlike rod cylinders, the cable cylin-
ders stroke is contained within the
bine it with a caliper disc brake for
static holding, Tol-O-Matic also
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cylinder itself. That can be a big offers reed switch options on
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CABLE CYLINDER
advantage when space limitations are most cylinder models.

a consideration. The cable cylinder
also allows equal force to be applied
. a
in both directions.
Cables (fastened to both ends of the
piston) pass through gland seals at w w
the ends of the cylinder tube,
go around pulleys and are w
then joined by a load
bracket or
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s t
y
Steel clevis has cable tension adjustment points and
threaded holes for load attachment.
l S Patented gland seals provide a tight seal for cables to

pass through with the convenience of easy installation.
O i Snap In/Out Cable Seals* featured on the 1/2- , 3/4-

and 1-inch bore cylinders and Encapsulated Gland
Seals** featured on the 11/2 through 4-inch bore cylin-
ri -
ders provide longer-lasting, trouble-free performance.
Die-cast aluminum head assemblies which house
A
the gland seals and pulley offers hydraulic or pneumat-
ic porting capabilities with two or three port options.
High-strength, light- Light-weight 6063-T832
weight aluminum pis- black anodized alu- Nylon jacketed air-
ton pulls the cables when minum or steel tubing craft cables transmit
actuated by pneumatic or protects and houses the piston thrust to the cle-
hydraulic pressure. piston. vis. Manufactured
under Mil Spec. MiL-
W-83420D, these
cables provide millions
of cycles of uninter-
* U.S. Patent No. 4,057,257 rupted service.
** U.S. Patent No. 4,121,840
102 TOL-O-MATIC URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: (763) 478-8080 Toll Free: 1-800-328-2174
Double-Acting Single-Acting
Cable Cylinder Cable Cylinder
T he graphs on this page are intended for a quick reference to help

in determining the Cable Cylinder that will work for your project.
Refer to page 130 in this section to find step by step directions to size
and select the best rodless cylinder for the job.
The following pages detail each of the nine bore sizes and four differ-
ent types of the Cable Cylinder, giving bore size, weights, force, and Track
available options. Cable Cylinders
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CABLE CYLINDER THEORETICAL FORCE VS PRESSURE
o i
ir
PRESSURE (Bars)
10.3
11.0
11.7
12.4
13.1
13.8
1.4
2.1
2.8
3.4
4.2
4.8
5.6
6.2
6.9
7.6
8.3
9.0
9.7
.7
CABLE CYLINDER
2,000 907
. a
1,800
w w 817
1,600
w 726
c .
1,400
I n 635
,
50
CC
1,200
s 544
m
FORCE (Lbs.)
FORCE (Kgs.)
te
40
1,000 454
s
CC
800
S y 363
i l 30
ri -
600
O CC 272
A 400 CC2
CC20
& CC5
2*
181
200 91
CC15
CC10
CC07
CC05
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
PRESSURE(PSI)
PRESSURE (PSI) *CC52 up to 500 psi
TOL-O-MATIC URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: (763) 478-8080 Toll Free: 1-800-328-2174 103
DOUBLE-ACTING
CABLE CYLINDERS
T he Tol-O-Matic double-acting cable cylinder is a ver-
satile space saver, available in all 9 bore sizes. Enjoy
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cost savings over conventional rod cylinders in strokes over
four feet with out experiencing rod buckle.
l. c
These cylinders can be isolated from any work area with
extended cable lengths and achieve strokes of up to 60 feet in
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length.
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CABLE CYLINDER
NOTE: Adjustable cushions are standard on all

models except the CC07 and CC10
. a
which feature fixed-orifice cush-
ions. There are no cush-
ions on the CC05 or
w w
CC50 models.
w
c .
I n
s , CC - CABLE CYLINDER
e m APPLICATION GUIDELINES. 128, 197

CUSHION NEEDLE ADJ. . . . . 197
s t LUBRICATION GUIDELINES . . 129

ORDERING . . . . . . . . . . . . . . . . 126
SELECTION . . . . . . . . . . . . . . . . 130
S y SELECTION (HN, HM) . . . . . . . 132
i l
FEATURES AVAILABLE FOR DOUBLE-ACTING CABLE CYLINDERS
NOTE: Single-Ported Heads are standard on all base models.
ri -
FEATURES
O
AUTO TENSIONER WITH ONE 1" STROKE UNIT
AUTO TENSIONER WITH TWO 1" STROKE UNITS
PAGE # CC05
120
120

CC07
OP
OP
CC10
OP
OP
CC15
OP
OP
CC20
OP
OP
CC25 CC30
OP
OP
OP
OP
CC40
OP
OP
CC52
OP
OP
CC50

A AUTO TENSIONER WITH ONE 2" STROKE UNIT

CALIPER DISC BRAKE
120
120
123

OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP

SWITCHES (DC REED & AC TRIAC)* 174 OP OP OP OP OP OP OP OP OP OP
ALUMINUM TUBE ST ST ST ST ST ST ST ST ST ST
STEEL TUBE OP OP OP OP OP OP OP
SEALS OF VITON MATERIAL OP OP OP OP OP OP OP OP OP
3-PORTED HEADS OP OP OP OP OP OP OP OP OP OP
*Switches can NOT be used with steel tube option Not Available OP Optional ST Standard
CC05, CC07, CC10 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
1/8 NPT PORT EACH HEAD
.75
.28 (7.1) A
1.84 (46.7)
o m
1.87 (47.5)
(19.1)
.c 2.93 (74.4)
il
1.06
(26.9) .93 (23.6) .81 (20.6)
.75 (19.1)
ri o
1.59 (40.4) .62 (15.7) .12 (3.0)
.09 (2.3)
.62 (15.7)
OVERALL UNIT SPECIFICATIONS
CABLE CYLINDER
.a
1.25 (31.7)
CC05 CC07 CC10
.70 (17.9) .81
Bore size (in.): 0.5 0.75 1 .51 (13.0) .25 (6.4) 1.56 (39.6) .50 (12.7) 1/4-28 NF-2A (20.6)
w
Max. stroke (in.): 67.26 140.81 284.69
Max. stroke (mm): 1708.4 3576.6 7231.1 1.37 1.03
w
(34.8) (26.2)
Base wt. (lbs.) (Alum): 1.38 1.38 1.38
Base wt. (kgs.) (Alum): 0.63 0.63 0.63
w
1.0 (25.4) 2.50 (63.5)
Base wt. (lbs.) (Steel): NA NA 1.49 .21 (5.3) DIA .20 DIA (5.1)
x .28 (7.1) - 4 SLOT
*STROKE + 3.38 (85.8) .31
Base wt. (kgs.) (Steel): NA NA 0.68 (7.9)
c.
*STROKE + 5.0 (127.0)
Wt. per in. of strk. (lbs.) (Alum): 0.011 0.034 0.043
Wt. per in. [25mm]of strk. (kgs.) (Alum): .0050 .0154 .0195 *If M option (magnet) is ordered add 1.62" (41.2mm) to the overall length
CC05 CC07 CC10
Wt. per in. of strk. (lbs.) (Steel): NA NA .125
Wt. per in. [25mm]of strk. (kgs.) (Steel):
Max. pressure (PSI):
NA
100
NA
100
.057
100
I n Dimensions in inches, in parentheses ( ) dimensions in millimeters A .69 (17.4) 1.00 (25.4) 1.25 (31.8)
Max. pressure (bars):

Max. temp. (F):
Max. temp. (C):
6.9
140
60
6.9
140
60
6.9
140
60
,s
Max. force output (lbs.):
Max. force output (kgs.):
19.4
8.80
43.5
19.73
77.9
e
35.33
m PERFORMANCE DATA
TUBING SPECIFICATIONS
Dead length * (in.):
Dead length * (mm.):
1.11
28.2
1.18 1.31
30.0 33.3
s t
y THEORETICAL FORCE VS. PRESSURE CUSHION DATA
Wall thickness (in.): 0.09370.125 0.125
Wall thickness (mm.):
S
2.380 3.175 3.175 FINAL VELOCITY (mm./sec.)
1016
1524
2032
2540
l
127
178
254
508
Material: Alum. Alum. Alum. or

25
76
i
Steel 100 45.4
Tube support span (ft.) (Alum.): 5 5 6 80 36.3
O
60 27.2
Tube support span (m.) (Alum.): 1.52 1.52 1.83 CC10
-
40 18.1
Tube support span (ft.) (Steel): NA NA 6.5
ir
Tube support span (m.) (Steel): NA NA 1.98 20
CC07
9.1
LOAD (kgs.)
LOAD (lbs.)
CABLE SPECIFICATIONS
A
Wire dia.(in.):
Wire dia.(mm.):
Nylon O.D. (in.):
Nylon O.D. (mm.):
0.0468
1.189
0.0937
2.380
0.0468
1.189
0.0937
2.380
0.0468
1.189
0.0937
2.380
10
3
7
4.5
3.2
2.3
1.4
Strand configuration: 7x7 7x7 7x7

Tensile strength (lbs.): 270 270 270
1 .5
Tensile strength (kgs.): 122.47 122.47 122.47 1 3 5 7 10 20 40 60 80 100
Proof-load torque (in.-lbs.): 15 15 15 FINAL VELOCITY (in./sec.)
Proof-load torque (N-m): 1.69 1.69 1.69
Pretensioning torque (in.-lbs.): 2.5 2.5 2.5 CC10 NOTE: The CC05 cylinder
CC07 does not have cushions.
Pretensioning torque (N-m): 0.28 0.28 0.28
CC05
* Add to stroke length.
Tolomatic URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: (763) 478-8080 Toll Free: 1-800-328-2174 105
CC15 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
4.50 (114.3) 1.25 (31.8)
1.75
(44.5)
1/4 NPT PORTS /
EACH HEAD
0.43 (10.9)
m
5.12
(130.0)
l 1.625 (41.3)
3.50
(88.9)
c. o
i
2.00 (50.8)
0.25 1.12
0.18
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(6.4) (28.4)
(4.6)
0.75
1.75 (19.1)
(44.5)
CABLE CYLINDER
1.62 0.75 3.43
a
0.87 1.25 (41.1) (19.1) (87.1) DIA.
(19.2) (31.8) 0.75
.
(19.1)
3/8-24 UNF-2A 3.00
(76.2)
w
5/16-18 UNC x 1.00 DP (2)
0.28 (7.1) THRU (4) 3/8-16 UNC-2B (2) 0.50 0.25
CUSHION ADJ. SCREW 0.50 (12.7)
w
(12.7) (6.4)
1.00 (25.4) 0.50 (12.7) 1.00 (25.4)
w
2.25
1.75 (57.2)
(44.5) 2.62
(66.5)
c.
0.75 2.00 0.25 (6.4) 0.37
(19.1) (2) (50.8) (2) (9.4)
n
5.57 (141.5)
I
*STROKE + 8.90 (226.1)
*STROKE + 12.40 (315.0)
Dimensions in inches, in parentheses ( ) dimensions in millimeters
,s *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length OVERALL UNIT SPECIFICATIONS
Bore size:
Max. stroke 282.59 in.
1.5 in.
7177.9 mm
m Base wt.(Alum): 5.12 lbs. 2.32 kgs.
te DATA
Base wt.(Steel): 5.27 lbs. 2.39 kgs.
PERFORMANCE Wt. per in. [25mm]

of stroke (Alum)
.063 lbs. .0286 kgs.
ys Wt. per in. [25mm]

of stroke (Steel)
.181 lbs. .0821 kgs.
S
THEORETICAL FORCE VS. PRESSURE CUSHION DATA Max. Pressure: 100 PSI 6.9 bars
Max. temp.: 140 F 60 C
il
PRESSURE (Bars) FINAL VELOCITY (mm./sec.)
Max. force output: 174 lbs. 78.92 kgs.
1016
1524
2032
2540
1.4
2.1
2.8
3.4
4.2
4.8
5.6
6.2
6.9
127
178
254
508
.7
25
76
180 81.7 TUBING SPECIFICATIONS
-r O
1000 454
160 72.6 800 363 Dead length *: 3.40 in. 86.4 mm
600 272 Wall thickness: 0.125 in. 3.175 mm
140 63.5
400 181 Material: Alum. or Steel
120
i 54.4 Tube support

FORCE (Lbs.)
FORCE (Kgs.)
7 ft. 2.13 m
LOAD (kgs.)
A
200 90.7 span: (Alum)
LOAD (lbs.)
100 45.4
Tube support 7.5 ft. 2.29 m
80 36.3
100 45.4 span: (Steel)
70 31.8
50 22.7
60 27.2
Wire dia.: 0.0937 in. 2.380 mm
40 18.1 30 13.6
Nylon O.D.: 0.187 in. 4.750 mm
20 9.1 Strand 7x7
configuration:
10 4.5
0 10 20 30 40 50 60 70 80 90 100 1 3 5 7 10 20 40 60 80 100
Tensile strength: 920 lbs. 417.30 kgs.
PRESSURE (PSI) FINAL VELOCITY (in./sec.) Proof-load torque: 45 in.-lbs. 5.08 N-m
Pretensioning 8 in.-lbs. 0.90 N-m
CC15 torque:
106 Tolomatic URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: (763) 478-8080 Toll Free: 1-800-328-2174
CC20, CC25 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
2.12
(53.8)
6.00 (152.4)
3.88 (98.6)
m
c. o
1.13 (28.7)
0.56 (14.2) A 1/2 NPT PORT / 3.62 (91.9)
EACH HEAD
l
4.75 7.25
(120.7) 3.50
i
(88.9) 1.75 (44.5) (184.2)
0.38 (9.7)
2.12 (53.8) 0.88 (22.4)
ri o
2.12 (53.8) 2.00 (50.8)
0.88 (22.4)
DIA. 4.50 OVER CABLE 0.25 (6.34) DIA. 1.25 (31.8)
1.88
OVERALL UNIT SPECIFICATIONS 6.50 (165.1)
CABLE CYLINDER
(47.8)
a
1.62
4.87 (123.7) (41.1)
CC20 CC25
Bore size (in.):
Max. stroke (in.):
Max. stroke (mm):
2
283.00
7188.2
2.5
283.00
7188.2
1.13 (28.7)
1.13 (28.7)
2.50
(63.5)
2.38 (60.5)
1.13 (28.7)
0.38 (9.7) TYP. (2)
w .
0.75 (19.1) 1.50 (38.1)
5.25 (133.4)
0.34 (8.6) DIA. MTG.
HOLES (12) PER HEAD
1.62
w
4.00 1.75 (41.1) 3.25
Base wt. (lbs.) (Alum.): 12.44 12.9 (101.6) (44.5) (82.6)
Base wt. (kgs.) (Alum): 5.64 5.85
w
0.25 (6.4) MIN. (2) 2.00
Base wt. (lbs.) (Steel): 12.9 13.48 5/8-18 UNF-2B (2) (50.8)
3.62 CUSHION ADJ. SCREW 3/8-24 UNF-2B (2)
Base wt. (kgs.) (Steel): 5.85 6.11 (91.9)
* STROKE + 10.25 (260.4)
c.
Wt. per in. of strk. (lbs.) (Alum.): 0.083 0.103 * STROKE + 15.00 (381.0)
Wt. per in. [25mm]of strk. (kgs.) (Alum): .0376 .0467 CC20 CC25
Wt. per in. of strk. (lbs.) (Steel): 0.236 0.292 A 2.25 (57.2) 2.75 (69.9)
Wt. per in. [25mm]of strk. (kgs.) (Steel): .1070

Max. PSI: 200
.1324
200
I n *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length
Max. pressure (bars):

Max. temp. (F):
Max. temp. (C):
13.8
140
60
13.8
140
60
,s Dimensions in inches, in parentheses ( ) dimensions in millimeters
Max. force output (lbs.):

Max. force output (kgs.):
618.5
280.55
971.9
440.84
e m PERFORMANCE DATA
Dead length * (in.):
Dead length * (mm.):
3
76.2
s t 3
76.2
Wall thickness (in.):
0.125
3.175
S y 0.125
3.175 THEORETICAL FORCE VS. PRESSURE CUSHION DATA
il
Material: Alum. or Alum. or PRESSURE (Bars) FINAL VELOCITY (mm./sec.)
Steel Steel
11.0
12.4
13.8
1016
1524
2032
2540
127
178
254
508
1.4
2.8
4.1
5.5
6.9
8.3
9.7
25
76
Tube support span (ft.) (Alum.): 7.5 8 1000 454
-r O
1000 454
Tube support span (m.) (Alum.): 2.29 2.44 900 408 800 363
600 272
Tube support span (ft.) (Steel): 8 9 800 363
400 181
Tube support span (m.) (Steel): 2.44 2.74
i
FORCE (Kgs.)
700 318
FORCE (Lbs.)
LOAD (kgs.)
200 90.7
LOAD (lbs.)
A
600 272
Wire dia. (in.): 0.125 0.125
Wire dia.(mm.): 3.175 3.175 500 227 100 45.4
70 31.8
Nylon O.D. (in.): 0.25 0.25 400 181
50 22.7
Nylon O.D. (mm.): 6.350 6.350 300 136
Strand configuration: 7 x 19 7 x 19 30 13.6
200 91
Tensile strength (lbs.): 2000 2000
Tensile strength (kgs.): 907.18 907.18 100 45
10 4.5
Proof-load torque (in.-lbs.): 115 115
0 20 40 60 80 100 120 140 160 180 200 1 3 5 7 10 20 40 60 80 100
Proof-load torque (N-m): 12.99 12.99 PRESSURE (PSI) FINAL VELOCITY (in./sec.)
Pretensioning torque (in.-lbs.): 46 73
Pretensioning torque (N-m): 5.20 8.25 CC25
* Add to stroke length. CC20
Tolomatic URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: (763) 478-8080 Toll Free: 1-800-328-2174 107
CC30, CC40, CC52 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
m
7.00 (177.8)
6.44 (163.6) 2.00
4.88
c. o
A 1/2 NPT PORT (50.8)
EACH HEAD (124.0)
l
5.81
3.56 (147.6)
(90.4) 4.06 8.81
(103.1) (223.7)
i
ri o
2.38
(60.4) 0.31 (7.9) DIA.
5.88 3.00
(149.4) 1.00 (25.4) (76.2)
CABLE CYLINDER
1.62 OVERALL UNIT SPECIFICATIONS
a
DIA. 5.63 (143.0) (41.2) 5.25 5/8 -18 UNF-2A 1.75 (44.5)
OVER CABLE (133.4) CC30 CC40 CC52
3.06
(77.7) 0.75
(19.1)
STROKE + D
1.50
(38.1) 0.31 (7.9)
1.62
(41.2)
2.00
(50.8)
w .
Bore size (in.):
Max. stroke (in.):
Max. stroke (mm):
3
282.50
7175.5
4
281.50
7150.1
2
282.50
7175.5
w
3.25 4.00 Base wt. (lbs.) (Alum): 18.69 20.75 12.44
(82.5) (101.6)
Base wt. (kgs.) (Alum): 8.48 9.41 5.64
w
2.00 3/8-24 UNF-2B
CUSHION SCREW 2.50 0.34 (8.6) DIA. Base wt. (lbs.) (Steel): 19.45 22.09 12.9
E (50.8) (63.5) MTG. HOLES
Base wt. (kgs.) (Steel): 8.82 10.02 5.85
*STROKE + B
.
1.81
*STROKE + C (46.0) Wt. per in. of strk. (lbs.) (Alum): 0.12 0.159 0.081
A
CC30
3.25fl (82.6)
CC40
4.25fl (108.0)
CC52
2.25fl (57.2)
n c
*If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length
Wt. per in. [25mm]of strk. (kgs.) (Alum):
Wt. per in. of strk. (lbs.) (Steel):
.0544
0.334
0.0721
0.459
.0367
0.236
I
B 13.87(352.3) 14.87 (377.7) 13.87 (352.3) Wt. per in. [25mm]of strk. (kgs.) (Steel): .1515 .2082 .1070
C 17.50 (44.5) 18.50 (469.9) 17.50 (444.5)
Max. pressure (PSI): 200 100 500
,s
D 11.38 (289.1) 12.38 (314.5) 11.38 (289.1)
E 7.75 (196.9) 8.25 (209.6) 7.75 (196.9) Max. pressure (bars): 13.8 6.9 34.5
Max. temp. (F): 140 140 140
Max. temp. (C): 60 60 60
m Max. force output (lbs.): 1398.4 1248.9 1532.4
te DATA
Max. force output (kgs.): 634 567 695
PERFORMANCE TUBING SPECIFICATIONS
s
Dead length * (in.): 3.5 4.5 3
Dead length * (mm.): 88.9 114.3 76.2
THEORETICAL FORCE VS. PRESSURE

PRESSURE (Bars)
S y CUSHION DATA
PLEASE SEE PAGE 197 APPLICATION GUIDELINES #2
Wall thickness (in.):
0.125
3.175
0.125
3.175
0.125
3.175
l
Material: Alum. Alum. Alum.
FINAL VELOCITY (mm./sec.)
i
10.3
13.8
17.2
20.7
24.1
27.6
31.0
34.5
or Steel or Steel or Steel

1.4
6.9
1016
1524
2032
2540
2500 1134
127
178
254
508
25
76
Tube support span (ft.) (Alum.): 8.5 9 8
2000
ri - O 907
2000
1000
907
454
Tube support span (m.) (Alum.):
Tube support span (ft.) (Steel):
Tube support span (m.) (Steel):
2.59
10
3.05
2.74
11
3.35
2.44
8
2.44
FORCE (Lbs.)
FORCE (Kgs.)
700 318
A
1500 680
Wire dia.(in.): 0.187 0.187 0.187
LOAD (kgs.)
LOAD (lbs.)
500 227
Wire dia.(mm.): 4.750 4.750 4.750
1000 454 300 136 Nylon O.D. (in.): 0.312 0.312 0.312
Nylon O.D. (mm.): 7.925 7.925 7.925
500 227
Strand configuration: 7 x 19 7 x 19 7 x 19
Tensile strength (lbs.): 4200 4200 4200
100 45.4
80 36.3 Tensile strength (kgs.): 1905 1905 1905
0 60 27.2 Proof-load torque (in.-lbs.): 15 15 15
50
100
150
200
250
300
350
400
450
500
1 3 5 7 10 20 40 60 80 100
FINAL VELOCITY (in./sec.)
Proof-load torque (N-m): 210 210 210
PRESSURE (PSI) Pretensioning torque (in.-lbs.): 105 187.5 115
Pretensioning torque (N-m): 11.86 21.19 12.99
CC40 CC30 CC52
CC50 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
m
9.69 (246.1) 1.06 (26.9) 3/4NPT PORT EACH HEAD
1.88
o
(47.8)
5.25 (133.4)
7.50
(190.5)
l. c
5.50
(139.7)
4.50
2.50 (63.5)
o i 10.50 (266.7)
r
(114.3) 6.00 2.50
1.25 (31.8) (63.5) 1.50 (38.1)
i
(152.4)
CABLE CYLINDER
6.06 (153.9) PULLEY O.D.
6.38 (162.1)
.38 (9.7) CABLE
3.00 (76.2)
3/4-16UNF-2A
. a 3.31
(84.1)
OVER CABLE
.406 (10.31)
THRU
STROKE + 25.38 (644.7)
*STROKE + 15.12 (384.1)
*
1.00 (25.4)
w w
w
3.00
(76.2) 2.25 (57.2)
4.50
6.00 (152.4) (114.3)
c.
2.00 (50.8)
1.50
1.81 (46.0) (38.1)
1.50 (38.1)
3.63
(92.2)
I n
1/2-20UNF-2BTHRU
2.00
(50.8)
5.00 (127.0) 10.19 (258.8)

Bore size:
Max. stroke: 136.00 in.
5.0 in.
3454.4 mm
s , Dimensions in inches, in parentheses ( ) dimensions in millimeters
Base wt.(Alum):
Base wt.(Steel):
30.75 lbs.
NA
13.95 kgs.
Wt. per in. [25mm]
of stroke (Alum)
Wt. per in. [25mm]
0.202 lbs. 0.0916 kgs.
s t
y
NA
of stroke (Steel)
THEORETICAL FORCE VS. PRESSURE
S
Max. Pressure: 100 PSI 6.9 bars
Max. temp.: 140 F 60 C PRESSURE (Bars)
l
1.4
2.1
2.8
3.4
4.2
4.8
5.6
6.2
6.9
i
Max. force output: 1919 lbs. 870.44 kgs..
.7
2000 907
O
1800 817
Dead length *: 6 in. 152.4 mm
ri -
Wall thickness: 0.125 in. 3.175 mm 1600 736
Material: Alum. 1400 635

FORCE (Kgs.)
FORCE (Lbs.)
Tube support 13.9 ft. 4.24 m 1200 544
A
span: (Alum)
Tube support 1000 454
NA
span: (Steel)
800 363
600 272
Wire dia.: 0.25 in. 6.350 mm
Nylon O.D.: 0.375 in. 9.525 mm 400 181
Strand 7 x 19 200 91
configuration:
Tensile strength: 7000 lbs. 3175.13 kgs. 0 10 20 30 40 50 60 70 80 90 100
Proof-load torque: 325 in.-lbs. 36.72 N-m PRESSURE (PSI)
Pretensioning
torque:
180 in.-lbs. 20.34 N-m CC50
* Add to stroke length. NOTE: The CC50 cylinder has no cushions.
SINGLE-ACTING
CABLE CYLINDERS
o m
W hen a standard double-acting cable cylinder is not necessary
l. c
i
in vertical applications, Tol-O-Matic single-acting cable cylin-
ders provide a cost savings advantage. Ideal for vertical lifting appli-
cations, these cylinders may be positioned horizontally and still
achieve a vertical movement. Tol-O-Matic single-acting cylinders are
i r o
CABLE CYLINDER
available in 8 bore sizes ranging from 3/4-inch to 5 inches with

optional reed switches.
. a
NOTE: For performance, tubing and cable specifications, refer to
the corresponding model in the double-acting cable
cylinder section of this catalog. (See page 104)
w w
w
c .
I n
s ,
e m
s t
S y SA - CABLE CYLINDER
APPLICATION GUIDELINES. 128, 197
i l CUSHION NEEDLE ADJ. . . . . 197

ORDERING . . . . . . . . . . . . . . . . 126
ri - O SELECTION. . . . . . . . . . . . . . . . 130
FEATURES AVAILABLE FOR SINGLE-ACTING CABLE CYLINDERS

A
FEATURES
NOTE: Single-ported heads are standard on all base models.
PAGE # SA07 SA10 SA15 SA50 SA20 SA25 SA30 SA40 SA52
SWITCHES (DC REED & AC TRIAC)* 174 OP OP OP OP OP OP OP OP OP
ALUMINUM TUBE ST ST ST ST ST ST ST ST ST
STEEL TUBE OP OP OP OP OP OP OP
SEALS OF VITON MATERIAL OP OP OP OP OP OP OP OP OP
3-PORTED HEAD OP OP OP OP OP OP OP OP OP
SA07, SA10, SA15
SA07, SA10 OVERALL UNIT SPECIFICATIONS
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA Bore size:
SA07
.75 in.
SA10
1.0 in.
Max. stroke 139.19 in. 3535.4 283.06 7189.7
Max. pressure: 100 PSI 6.9 bars 100 PSI 6.9 bars
1/8-27 NPT
.28 (7.1) Max. temp.: 140 F 60 C 140 F 60 C
.21 (5.3)
o m
1.57 (39.9)
1.88 (47.8)
.82 (20.8)
1.50 (38.1)
1.09 (27.7)
l. c
2.32 (58.9)
.63 (16.0)
o i
r
BRACKET SUPPLIED
i
1.03 (26.2) 8-32 x 1.75 UNC BY CUSTOMER
.79 (20.1) MOUNTING BOLTS
.41 (10.4)
CABLE CYLINDER
a
STROKE + 1.44 (36.6)
1.56 (39.6)
.25 (6.4) 2x .21 (5.3) x .28 (7.1) SLOT A
w .
1/4-28UNF-2A
w
1.035 (26.4)
1.38 (35.1)
.31 (7.9)
w BRACKET
SUPPLIED BY
CUSTOMER
.
STROKE + 3.78 (96.0)
SA10
c
Dimensions in inches, in parentheses ( ) dimensions in millimeters *If M option (magnet) is ordered add 1.62" (41.2 mm) to the overall length SA07
A 1.00 (25.4) 1.25 (31.8)
I n
SA15
2D CAD AVAILABLE AT
s DATA
DIMENSIONAL , OVERALL UNIT SPECIFICATIONS
Bore size:
1.5 in.
7194.2 mm
m
WWW.TOLOMATIC.COM Max. pressure: 100 PSI 6.9 bars
1/4 NPT PORT
te 1/4-20 UNC x 2.50

MOUNTING BOLTS
1.68
(42.7)
s
0.84 0.84
.44 (11.2) BREATHER PORT (21.3) (21.3)
4.37
(111.0)
3.50 (88.9)
1.62
2.38 (41.1)
S y 2.50 (63.5)
i l (60.4)
3/8-24 UNF-2A
0.75
1.68 (42.7)
1.25 (31.8)
O
1.62 (41.1) (19.1)
ri -
3.43 (87.1) DIA. 0.97 (24.6) BRACKET SUPPLIED 1.25
PULLEY O.D. 2.00 BY CUSTOMER (31.8)
2.50
(50.8) (63.5)
1.75 (44.4) 2.75
(69.9)
STROKE + 3.72 (94.5)
A .25 (6.4) DIA.
2.25 (57.2)
.88 (22.4)
1.75
5/16-18 UNC-2B
.50 (12.7)
(44.4)
.25 (6.4)
.37 (9.4) .75 (19.0)
4.50 (114.3)
STROKE + 7.64 (194.1)
Dimensions in inches, in parentheses ( ) dimensions in millimeters *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length
SA20, SA25
SA20, SA25 OVERALL UNIT SPECIFICATIONS
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
SA20
2.0 in.
SA25
2.5 in.
Max. stroke 282.62 in. 7178.5 mm 282.38 in.7172.4 mm
Max. temp.: 140 F 60 C 140 F 60 C
0.92 REF. C
o m
3.88 (98.6)
1/2 NPT PORT
1.28 (32.5)
A
BREATHER PORT
(23.4)
0.75 (19.0) B
l. cD
E
4.75
(120.7) 6.00
o i F
G
H
I
r
3.50 3.0 (76.2) (152.4)
(88.9)
5/8-18 UNF-2A
i
CABLE CYLINDER
0.20 (5.1)
a
1.75 (44.5) 2.13 (54.1)
0.63 (16.0)
0.87 (22.1)
4.00
(101.6)
1.25 (31.8)
1.63 (41.4)
2.00
(50.8)
3.63 (92.2)
1.13 (28.7)
STROKE + 3.43 (87.1)

w . 5/16 - 18 x 2.25 (57.2)
MOUNTING BOLTS
0.34 DIA. (8.7) 0.38 (9.7)

STROKE + 10.08 (256.0)
w w A
B
SA20
2.25 (57.2)
1.06 (26.9)
SA25
2.75 (69.9)
1.23 (31.2)
.
C 3.00 (76.2) 3.50 (88.9)
3.25 1.63 (41.4)
D 1.50 (38.1) 1.75 (44.5)
c
(82.6)
E 2.12 (53.8) 2.47 (62.7)
2.50
(63.5)
2.38
(60.5)
0.56 (14.2)
I n
0.25 (6.4)
BRACKET SUPPLIED
BY CUSTOMER
F
G
H
1.06 (26.9)
2.12 (53.8)
1.50 (38.1)
1.23 (31.2)
2.47 (62.7)
1.75 (44.5)
6.00 (152.4)

s , *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length
I 3.00 (76.2) 3.50 (88.9)
e m
s t
S y
i l
ri - O
A
SA30, SA40, SA52, SA50
SA30, SA40, OVERALL UNIT SPECIFICATIONS
SA52
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
SA30
3.0 in.
SA40
4.0 in.
SA52
Max. stroke 282.12" 7165mm 280.87" 7134mm 281.87" 7159mm

2.0 in.
Max. pressure: 200 PSI 13.8 bars 100 PSI 13.8 bars 500 PSI 34.5 bars
Max. temp.: 140 F 60 C 140 F 60 C 140 F 60 C
o m
c
0.85 REF. F
BREATHER PORT (21.6)
l.
4.88 (124.0) .56 (14.2) G
4.06 (103.1) 1/2 NPT PORT
0.88 D
A (22.4)
i
2.66 (67.6)
5.81 H I
o
(147.6)
7.56
ir
3.56 (192.0)
(90.4)
B 5/16 - 18 x 2.38 (60.5) J K
MOUNTING BOLTS
CABLE CYLINDER
5/8-18 UNF-2A
2.00 (50.8)
.63 (16.0)
.87 (22.1)
2.66 (67.6)
1.63 (41.4)
3.94
(100.1)
2.38 (60.5)
1.13 (28.7)
. a
w
4.50 STROKE + C
(114.3) SA30 SA40 SA52
STROKE + D A 3.25 (82.6) 4.25 (108.0) 2.25 (57.2)
4.00 (101.6) 3.25 (82.6)

.34 (8.6) DIA (12) .38 (9.7)
w w B
C
D
E
F
-.34 (8.6) +.41 (10.4) -.09 (2.3)
3.60 (91.4) 4.35 (110.5) 3.85 (97.8)
11.50 (292.1) 12.58 (319.5) 11.58 (294.1)
4.00 (101.6) 5.00 (127.0) 3.00 (76.2)
2.00 (50.8) 2.50 (63.5) 1.50 (38.1)
1.63 (41.4)
2.50 (63.5) 2.69 (68.3)
c . G
H
I
2.80 (71.1) 3.53 (89.7) 2.12 (53.8)
2.80 (71.1) 3.53 (89.7) 2.12 (53.8)
4.00 (101.6) 5.00 (127.0) 3.00 (76.2)

7.00 (177.8)
I n
*If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length
BRACKET SUPPLIED
BY CUSTOMER
J
K
1.40 (35.6) 1.76 (44.7) 1.06 (26.9)
2.00 (50.8) 2.50 (63.5) 1.50 (38.1)
SA50
s DATA , OVERALL UNIT SPECIFICATIONS
DIMENSIONAL
m
Bore size:
5.0 in.
3454.4 mm
e
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM Max. pressure: 100 PSI 6.9 bars
s t 1.06 (26.9)
Max. temp.:
BREATHER PORT
140 F 60 C
y
3/4 NPT PORT 1.98 (50.3)
1.88 (47.8) 1.25 (31.8)
5.25 (133.4)
S
7.50
il
(190.5) 6.00 (152.4)
5.50
(139.7)
3.00 (76.2)
2.50 (63.5)
O
4.50
(114.3) 6.00 (152.4)
-
1.25 (31.8)
A ir 6.06 (153.9) PULLEY O.D.
6.38 (162.1) OVER CABLE

3.31
(84.1)
.38 (9.7)
CABLE
7.82 (20.0)
2.50
(63.5)
3/4-16UNF-2A
STROKE + 7.82 (20.0)

STROKE + 16.94 (430.3)
.406 (10.31) THRU
3.00
(76.2) 2.25 (57.2)
6.00 (152.4)
4.50 (114.3)
1.50 (38.1) 1.81

(46.0)
3.63 (92.2) Dimensions in inches, in parentheses ( ) dimensions in millimeters
9.69 (246.1)
DOUBLE PURCHASE
CABLE CYLINDERS
T he Tol-O-Matic double purchase cable cylinder doubles the velocity and stroke
capacity of double-acting cylinders without increasing space requirements. Available
in 5 bore sizes, these cylinders can extend stroke lengths up to 120 feet with considerable
cost-saving advantages and they can be placed away from hostile environments. For
o m
performance and tubing specifications, refer to the corresponding model in the
double-acting cable cylinder section of this catalog. (See page 104)
l. c
NOTE: Pulleys and cables used on double purchase cable cylin-
ders are always from the next smaller model size.
o i
i r
CABLE CYLINDER
For double purchase applications, select a bore

size that will accommodate twice the
load force.
. a
w w
w
c .
I n
DP - CABLE CYLINDER
s ,
e m
t
LUBRICATION GUIDELINES . . 129
ORDERING . . . . . . . . . . . . . . . . 126
SELECTION (HN, HM) . . . . . . . 132

y s
SELECTION . . . . . . . . . . . . . . . . 130
l S
FEATURES AVAILABLE FOR DOUBLE PURCHASE CABLE CYLINDERS
i
O
ri -
FEATURES PAGE DP15 DP20 DP25 DP30 DP40 DP52
AUTO TENSIONER WITH ONE 1" STROKE UNIT 120 OP OP OP OP OP OP
AUTO TENSIONER WITH TWO 1" STROKE UNITS 120 OP OP OP OP OP OP
A
CALIPER DISC BRAKE
120
120
123

OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
OP
SWITCHES (DC REED & AC TRIAC)* 174 OP OP OP OP OP OP
ALUMINUM TUBE ST ST ST ST ST ST
STEEL TUBE OP OP OP OP OP OP
SEALS OF VITON MATERIAL OP OP OP OP OP OP
3-PORTED HEADS OP OP OP OP OP OP
DP15, DP20, DP25
DP15 OVERALL UNIT SPECIFICATIONS
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
Max. stroke
Max. pressure:
229.50 in
100 PSI
1.5 in.
5829.3 mm
6.9 bars
2.00 (50.8)
7.00 (177.8)
STROKE + 17.5 (444.50)
STROKE + 14.00 (355.6)

4.50 (114.3)
1/4-20 x 4-1/2" (4)
o m
c
0.44 (11.2)
1/4 NPT PORT EACH HEAD 0.75
l.
6.09 (154.7) (19.1)
7.00 (177.8)
3.50
(88.9)
1.75 (44.5)
o i
r
1.62 (41.1)
1.62 (41.1)
1.81 (46.0) 0.19 (4.7) DIA.
i 0.75
(19.1) 7.25
CABLE CYLINDER
a
(184.2)
0.25 (6.4)
5/16-18 x 1" (2) 3/8-24 UNF - 2A 1.50 (38.1)

P.D., TYP.
0.09 (2.3) DIA.

0.75 (19.1) 1/4-28 UNF - 2A
w . 1.5 (38.1)
4.45 (113.0) 1/2 STROKE
MOUNTING BRACKET SUPPLIED BY CUSTOMER;

CABLE TAKE-UP NEEDED
STROKE
STROKE X 2
1/2 STROKE
w w 0.20 (5.1) DIA. (2)

4.45 (113.0)
0.81 (20.6)
0.88
(22.4)
2.25 (57.2)
1.75 (44.5)
3.18 (80.8)
8.18 (207.8)
1.81
(46.0)
c .
1.25 (31.8)
I n Dimensions in inches, in parentheses

( ) dimensions in millimeters
DP20, DP25
s DATA , 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL
m
te
6.00 (152.4)
y s STROKE + 21.25 (539.8)

STROKE + 16.50 (419.1)
0.56 (14.2) 3.88 (98.6) 1.62 (41.1)
3.25 (82.6) .34 (8.6) DIA.
16 MTG. HOLES
S
3.62 (91.9) A 1/2" NPT PORT EACH HEAD 2.5 1.12 (28.4)
(63.5)
1.25 (31.7)
il
2.12 (53.8) 3.50 (88.9)
1.75 (44.5) 4.75
(120.6)
O
0.87 (22.2)
2.12 (53.8) 1.50 (38.1) 0.25(6.4) DIA. 11.62
-
0.25 (6.4) (295.1)
0.19 (4.8) DIA.
ir
3.25 (82.6) 3.25 (82.6) 10.37
PITCH DIA. (4) (263.4)
6.34 (161.0) 2.00 5/8-18 UNF-2A 3.00 (76.2)
(50.8) 1.25 (31.8)
8.25 (209.6) 0.62 (15.7)
A 5.12 (130.0)
MTG. BRACKET BY CUSTOMER

CABLE TAKE-UP NEEDED
1/2 STROKE
11.56 (293.6)
STROKE x 2
2.00 (50.8) 3/8-24 UNF-2A
3/8-16 UNC-2B
5.12 (130.0)
0.62 (15.7) DIA.
1.0 (25.4)
2.38 (60.5)
3.81 (96.8) 3.88 (98.6)
2.25
DP20 DP25
(57.2) OVERALL UNIT SPECIFICATIONS A 2.25 (57.2) 2.75 (69.9)
DP20 DP25
Dimensions in inches, in parentheses ( ) dimensions in millimeters Bore size: 2.0 in. 2.5 in.
Max. stroke 228.75" 5810mm 252.75" 6419mm
Max. temp.: 140 F 60 C 140 F 60 C
DP30, DP40, DP52
DP30, DP40, 2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DP52
DIMENSIONAL DATA
o m
c
STROKE + 27.12 (688.8)
l.
STROKE + 21.00 (533.4)
7.00 0.34 (8.6) DIA. (16)
(177.8)
3.25(82.6)
i
1/2 NPT PORT EACH HEAD 0.56
3.93 1.62
(99.8) (14.2) 4.88 (124.0) (41.3)
DIMENSION "A"
o
2.50 1.81
(63.5) (46.0) 1.75
r
(44.5)
i
CABLE CYLINDER
2.65 2.00 4.06
a
(67.3) (50.8) (103.1) 5.81
(147.6)
.
1.00 (25.4)
2.65 1.50 (38.1)
(67.3)
0.31 (7.9)
4.25
(108.0)
8.12 (206.2)
10.50 (266.7)
5/8-18 UNF-2A
4.25 (108.0) P.D. (4)
5/8-18 UNF-2A
w
0.31 (7.9) DIA.
0.25 (6.4)
DIA.
w 13.43
(341.1)
w
0.62 (15.7) DIA.
2.00
5.70 2.00 (50.8)
.
1/2 STROKE (50.8) 1.50
(144.8) STROKE x 2 (38.1)
c
3/8-24 UNF-2B 5.70 (144.8)
MOUNTING BRACKET BY CUSTOMER; CABLE 2.86
TAKE-UP NEEDED. (72.6)
n
14.00 (355.6)
I
4.75 4.62
(120.7) (117.3)
,
2.50 DP30 DP40 DP52
(63.5) A 3.25 (82.6) 4.25 (108.0) 2.25 (57.2)
s 2.38
(60.4) Dimensions in inches, in parentheses ( ) dimensions in millimeters
e m OVERALL UNIT SPECIFICATIONS

DP30 DP40 DP52
s t Bore size: 3.0 in. 4.0 in. 2.0 in.

Max. stroke 248.88" 6321mm 248.88" 6321mm 272.88" 6931mm
y
Max. pressure: 200 PSI 13.8 bar 100 PSI 13.8 bar 500 PSI 34.5 bar
Max. temp.: 140 F 60 C 140 F 60 C 140 F 60 C
l S
O i
ri -
A
TRACK
CABLE CYLINDERS
o m
l. c
T i
ol-O-Matic track cable cylinders provide a pre-packaged, pre-engineered guide
o
and support system for greater bearing surface and larger load capacities.
i r
An aluminum bearing block guides and supports loads on precision linear ball bear-
CABLE CYLINDER
.
sioners and caliper disc brake options on selected models.
a
ings with hardened ground steel shafts. Available in 4 bore sizes with automatic ten-
w w
For track cylinder selection procedures, refer to page 99.
NOTE: For tubing and cable specifications for each model, refer to
w
tables listed in the double-acting cable cylinder section of this
catalog. (See page 104)
c .
I n
TC - CABLE CYLINDER s ,
e m
LUBRICATION GUIDELINES . . 129
ORDERING . . . . . . . . . . . . . . . . 126
s t
y
SELECTION . . . . . . . . . . . . . . . . . 99
S
i l
FEATURESri - O FEATURES AVAILABLE FOR TRACK CABLE CYLINDERS
PAGE TC05 TC07 TC10 TC15
A
CALIPER DISC BRAKE
120
120
123

OP
OP

OP
OP

OP
OP
OP
SWITCHES (DC REED & AC TRIAC)* 174 OP OP OP OP
ALUMINUM TUBE ST ST ST ST
STEEL TUBE OP OP
SEALS OF VITON MATERIAL OP OP OP
3-PORTED HEADS OP OP OP
TC05, TC07, TC10
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
#10-24 x .25 (6.4) DP(2)
.50 (12.7)
o m
.21 DIA. (5.3) x .28 (7.1) SLOT (4) 1/4-28 UNF-2A
.09 DIA. (2.3) .25 (6.4)
l. c
1.03
1.37 (34.8) (26.2)
o i 1.56 (39.6)
.51
(13.0)
3.46
(87.9)
.25 (6.4)
i r .31 (7.9)
.81 (20.6)
CABLE CYLINDER
a
2.00 (50.8) 2.00 (50.8) 1.84
(46.73)
.62 (15.7) 1.18 (30.0) .375 DIA. (9.4)

STROKE + 5.30 (134.6)
w . 1.59 DIA. (40.4)
.75 (19.1)
.75 (19.1)
2.93 (74.4)
w w 1.06 (26.9)
1.88 (47.8)
1/8-27 NPT PORT

EACH HEAD
.28 (7.1)
c
A
.
STROKE + 6.91 (175.5)
n
TC05 TC07 TC10
I
A .69 (17.4) .88 (22.2) 1.25 (31.8)
,
s
PERFORMANCE
e m DATA OVERALL UNIT SPECIFICATIONS
TC05 TC07 TC10
LOAD WEIGHT vs STROKE TC05, TC07, TC10

s t CENTER OF GRAVITY
Bore size (in.):
Max. stroke (in.):
Max. stroke (mm)
.5
67.00
1701.8
.75
78.00
1981.2
1
78.00
1981.2
y
OF LOAD TO BE
(3/8-inch dia. rods at .30-inch deflection) WITHIN THIS AREA Max. pressure (PSI): 100 100 100
S
CL
NOTE: Rod deflection must not exceed .30 inches Max. pressure (bars): 6.9 6.9 6.9
l
STROKE (mm.) .50 Max. temp. (F): 140 140 140
i
1067
1219
1372
1524
1676
1829
1981
Max. temp. (C): 60 60 60

152
305
457
610
762
914
0
60
- O
MAXIMUM ALLOW
ALLOWABLE
ABLE LOAD
27.2
ir
NOTE: Moderate bending moments
50 22.7 are acceptable, so long as the
moment load does not exceed 30
LOAD WEIGHT (kgs.)
LOAD WEIGHT (lbs.)
40
30
A 18.1
13.6
inch-pounds for the 1/2 -, 3/4 - and 1-
inch bore cylinders.
The diagrams at left, illustrate how
this is calculated.
20 9.1 Fz (Load)
D (Distance)
10 4.5
0 6 12 18 24 30 36 42 48 54 60 66 72 78
STROKE (in.) Fz x D 30 in.-lbs.
TC15
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
.28 DIA. ( 7.1) THRU (4)
5/16-18 UNC x 1.00 (25.4) DP (2)
.50
(12.7)
3/8-24 UNF-2A
1.25
3/8-16 UNC x .44 (11.2) DP (2)
o m
c
CUSHION ADJUSTING SCREW (2) (31.7)
l.
.37 (9.4)
2.25 1.75 .87 (22.2)
(57.2) (44.5)
o i 2.62 (66.5)
1.75
(44.5)
.25 (6.4)
.18 (4.6) DIA.
3.25 (82.6)
1.65
(41.9) .62 (15.7)
i r 2.00
(50.8)
.75 (19.1)
CABLE CYLINDER
a
7.0 (177.8)
.
4.50 (114.3) 3.31 (84.1)
.625 DIA. (15.7)
w
Dimensions in inches, in parentheses ( ) dimensions in millimeters 1.50 (31.8) 3.43 (87.1) DIA.
1.62 (41.1)
.75 (19.1)
1.63 (41.4)
w w 2.37 (60.2)
3.50
5.12
(130.0)
c.
(88.9)
1.75 DIA.
n
1/4 - 18 NPT PORT EACH HEAD (44.5)
.43 (10.9)
, I STROKE + 10.48 (266.2)

STROKE + 13.98 (355.1)
s
s t CENTER OF GRAVITY
LOAD WEIGHT vs STROKE TC15
y
OF LOAD TO BE
Bore size (in.): 1.5 in. WITHIN THIS AREA
(5/8-inch dia. rods at .30-inch deflection)
S
Max. stroke 78.00 1981.2 CL
NOTE: Rod deflection must not exceed .30 inches
Max. PSI: 100 PSI 6.9 bars .62
Max. temp. (F)
i l 140 F 60 C STROKE (mm.)

1067
1219
1372
1524
1676
1829
1981
152
305
457
610
762
914
0
160 72.6
ri -
NOTE: Moderate bending moments
are acceptable, so long as the
O
moment load does not exceed 190
150
140
130
120
110
68.0
63.5
59.0
54.4
49.9
A
LOAD WEIGHT (kgs.)
LOAD WEIGHT (lbs.)
inch-pounds. 100 45.4

90 40.8
The diagrams at right, illustrate how
80 36.3
this is calculated. 70 31.8
60 27.2
Fz (Load) 50 22.7
40 18.1
D (Distance) 30 13.6
20 9.1
10 4.5
0 0
0 6 12 18 24 30 36 42 48 54 60 66 72 78
Fz x D 190 in.-lbs. STROKE (in.)
AUTOMATIC
TENSIONERS
A utomatic tensioners are required when a cylinders stroke length is beyond
the maximum stroke length for full manual
cable adjustment for that bore size. The
AT unit keeps the cable rigid and
ensures maximum service life of both
o m
the cable and gland seals. AT units are
also recommended for vertical lifting or
l. c
severe, high-cyclic applications.
o i
The standard automatic tensioner unit
i r
CABLE CYLINDER
has a 1-inch stroke, providing 2 inches

of cable take-up. A 2-inch stroke AT
unit may be installed on a cylinder, pro-
. a
viding 4 inches (102mm)of cable take-up.
Refer to the tables below for tensioner stroke
options on available bore sizes.
w w
MAXIMUM STROKE LENGTHS FOR CYLINDERS WITH AUTO TENSIONERS w
NOTE: A cable cylinder should be completely
proof-loaded and pretensioned with either the
c .
Torque Method or the Field Method in order for
the auto tensioner to achieve the maximum
more information on proof-loading and preten-
sioning, please see page 128.)
n
stroke lengths shown in the table below. (For
STROKE OPTIONS CC05 CC07 CC10
, I
STROKE LENGTHS IN INCHES BASED ON CYLINDERS MAXIMUM OPERATING PRESSURE
CC15 CC20 CC25 CC30 CC40 CC50 CC52
s
Auto Tensioner with one 1" stroke unit NA 134.4 134.4 361.2 260.4 159.6 243.6 134.4 NA 266.8
Auto Tensioner with two 1" stroke units NA 252.0 252.0 579.6 369.6 266.8 344.4 193.2 NA 327.6
Auto Tensioner with one 2" stroke unit NA NA NA NA 369.6 266.8 344.4 193.2 468.0 327.6
Auto Tensioner with two 2" stroke units NA
e m NA NA NA 524.4 322.8 487.2 277.2 714.0 472.8

Above Dimensions in inches
STROKE OPTIONS
Auto Tensioner with one 1" stroke unit
s t
STROKE LENGTHS IN METERS BASED ON CYLINDERS MAXIMUM OPERATING PRESSURE
CC05
NA
CC07 CC10
3.41 3.41
CC15 CC20
9.17
CC25
6.61
CC30 CC40 CC50
4.05 6.19
CC52
3.41 NA 6.78
S y
Auto Tensioner with two 1" stroke units
Auto Tensioner with one 2" stroke unit
Auto Tensioner with two 2" stroke units
NA
NA
NA
6.40
NA
NA
6.40
NA
NA
14.72
NA
NA
9.39
9.39
13.32
6.78
6.78
8.20
8.75
8.75
12.37
4.91
4.91
7.04
NA
11.89
18.14
8.32
8.32
12.01
i l
NOTE: Tube couplers are required on cable cylinders with strokes over 280 inches (7.11m).
Above Dimensions in METERS
ri - O
Maximum stroke lengths in the above
table can be extended by using the per-
centage of the pressure differential
20% x 361.2 in. (maximum stroke) = 72.24 in.
72.24 in. + 361.2 in. = 433.44 in. (36.12 feet)
All AT units should be plumbed with a

unit. On vertical applications, the AT
unit should be located on the bottom.
A
between the cylinders actual operating
pressure and the maximum operating
pressure.
separate, regulated non-fluctuating pres-
sure source which is a set percentage of
the actual cylinder operating pressure.
AUTO TENSIONER PRESSURE SETTINGS
FOR MODEL % OF LOAD PRESSURE
CC07
CC10
22%
40%
Example: If the cylinder selected These are listed in the table at the right. CC15 86%
CC20 32%
is a CC15 (11/2-inch bore) with NOTE: When using an AT unit in an CC25 51%
one 1-inch stroke AT unit: CC30 54%
application where the cylinder is loaded CC40 96%
in only one direction, it is recommended CC50 75%
Actual PSI: 80 CC52 24%
Max. PSI: 100 to have the AT unit located so the load
Differential: 20% direction of travel is away from the AT
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
AT FOR CC07, CC10 AT FOR CC15
1/8 NPT PORT 1/4 NPT PORT
1.25 (31.8)
1/8 NPT PORT
2.03 (51.6) 3.26 (82.80) 1/8 NPT PORT
2.93 1.38
(35.1)
(57.2)
1.38
2.25 DIA. (35.1)
o m
c
(74.4)
l.
2.25DIA. 3.32 (84.3)
(57.2) 5.75 (146.1)
i
8.50 (215.9)
0.75 (19.1)
o
4.69 (119.1)
6.38 (162.1) 0.28 (7.1) THRU (6)
i r
0.50 (12.7) CUSHION SCREW
CABLE CYLINDER
2.85 (72.39) 2.87 (72.4)
1.25
1.56
(39.6)
2.62 1.75
(66.5) (44.5) .87
. a
w
(31.8) (22.1)
.63 (16.0)
0.25
fl .28 (7.1) (6.4)
w
THRU (4) 3.00 1.75
.21 x .28 SLOT (2) (76.2) (44.5)
9.57 (243.1)

w
c .
AT FOR CC20, CC25
I n
5.00
1/4 NPT PORT
s , 2.18
(55.4)
1/2 NPT PORT
e m (127.0)
2.50
(63.5)
s t A
1.68
(42.7)
4.88
(123.7)
y
B
S
MODEL A B MODEL A B
1" Stroke Tensioner 5.66" 12.16" 1" Stroke Tensioner 143.8mm 308.9mm
l
2" Stroke Tensioner 6.66" 13.16" 2" Stroke Tensioner 169.2mm 334.3mm
O i 5.00 3.25 (82.6)

(127.0)
ri -
1.62
2.50 (41.1)
(63.5)
1.25
(31.8)
.34 (8.6) 1.25 (31.8) CUSHION ADJ. SCREW
A MODEL
CC07
SPACE AND WEIGHT REQUIREMENTS
DEAD LENGTH (IN.)* WEIGHT (LBS.)
8.87 1.06
MODEL
CC07
DEAD LENGTH (MM.)* WEIGHT (KGS.)
225 0.48
CC10 8.87 1.06 CC10 225 0.48
CC15 16.41 2.76 CC15 417 1.25
*Add dead length to
CC20 20.66 8.41 stroke length to CC20 525 3.81
CC25 20.66 8.41 determine overall CC25 525 3.81
cylinder length
AUTOMATIC TENSIONERS
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
o m
AT FOR CC30, CC40, CC52
2.94 1/2 NPT PORT
l. c
i
(74.7)
1/4 NPT PORT
6.00
(152.4)
i r o
CABLE CYLINDER
3.00
a
(76.2)
MODEL
1" Stroke Tensioner
A
A
2.50
(63.5)
6.38"
B
14.12"
5.88
(149.4)
MODEL A B
1" Stroke Tensioner 162.1mm 358.6mm
w .
6.00
(152.4)
2" Stroke Tensioner
3.25
7.38"
1.25 (31.8)
15.12"
2.50 (63.5)
w w
2" Stroke Tensioner 187.5mm 384.0mm
.
(82.6)
3.00
c
(76.2)
.34 (8.6)
B
n
1.62 (41.1)
, I
AT FOR CC50
s
e m 3/4NPT PORT 1.06 (26.9)
10.50
(266.7)
7.00
s t
y
(177.8)
3.50
S
(88.9)
il
MODEL DEAD LENGTH (IN.)* WEIGHT (LBS.)
8.38 (212.9)
CC30 23.88 14.36
r - O 8.00
(203.2)
4.50
(114.3)
4.00
(101.6)
2.25
CC40
CC52
CC50
24.88
23.88
33.75
14.36
14.36
23.68
i
(57.2)
1.81
A
(46.0) .41 (10.3)
1/4 NPT PORT 3.63 SPACE AND WEIGHT REQUIREMENTS
(92.2)
4.38 (111.3)
20.07 (509.08)
MODEL DEAD LENGTH (MM.)* WEIGHT (KGS.)
CC30 607 6.51
CC40 632 6.51
CC52 607 6.51
CC50 857 10.74
*Add dead length to stroke length to determine overall

cylinder length
CYLINDER/BRAKE
COMBINATIONS
C aliper disc brakes can be used to add holding force in horizontal applications and
aid in deceleration at the end of stroke. Caliper disc brakes must be used with an
automatic tensioner to function properly. See page 132 for selection infor-
mation and braking formulae.
o m
NOTE: Tol-O-Matics H20DARC is used on all available models.
l. c
See part numbers below:
CC15 CC20 CC25
o
CC30
i CC40 CC52
Brake Number 0728-0010 0728-0010 0728-0010 0728-0010 0728-0010 0728-0010
i
Disc & Hub No. 0801-0008 0801-0010 0801-0010 0801-0010 0801-0010 0801-0010
r
CABLE CYLINDER
See catalog 9900-4009 for detailed information on brakes
. a
w
and discs.
w w
c .
I n
s
PERFORMANCE DATA
,
e m
DYNAMIC TORQUE H-20 BRAKE WITH 6516" DISC
s t STATIC TORQUE H-20 BRAKE WITH 6516" DISC
(FOR CC15, CC20, CC25, CC30, CC40, CC52)
S yPRESSURE (bars)
(FOR CC15, CC20, CC25, CC30, CC40, CC52)
PRESSURE (bars)
il
13.8
27.6
41.4
55.2
68.9
13.8
27.6
41.4
55.2
68.9
3500 395 2000 226
- O
DYNAMIC TORQUE (Newton-meters)
3000 339
STATIC TORQUE (Newton-meters)
DYNAMIC TORQUE (Inch-Pounds)
STATIC TORQUE (Inch-Pounds)
ir
1500 169
2500 282
A 2000
1500
6516" 226
169
1000
6516"
113
1000 113 500 56
500 56
0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
PRESSURE (PSI) PRESSURE (PSI)
CC15, CC20, CC25
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
CYLINDER/ BRAKE COMBINATION FOR CC15
o m
c
STROKE + 17.82 (452.6)
STROKE + 16.41 (416.8)
l.
1/8-NPT BRAKE PORT
5.75 (146.1) STROKE + 8.91 (226.3)
i
1/4-18-NPTF PORT EACH HEAD
1/8-27 NPT PORT 1.75 (44.5)
1.38
(35.1) 5.12 (130.0) 2.00 (50.8)
i r o 1.63
(41.4)
5.94
(150.9)
CABLE CYLINDER
0.25 1.12
a
(6.4) (28.4) 0.18 7.10
(4.6)
.
(180.3)
3.32 (84.3)
.87 1.25 6.32 (160.5) DIA.
w
8.50 (215.9) (22.1) (31.8) 0.75
0.75 (19.1) (19.1)
3.00
3/8-24 UNF-2A (76.2) 3/8-16 UNC-2B (2)
0.28 (7.1) THRU (6)

CUSHIONADJUSTMENT SCREW
0.50 (12.7) 1.00 (25.4)

STROKE + 6.91 (175.5)
0.50 (12.7)
w w 0.25
(6.4)
4.03
(102.4)
2.03
(51.6)
.
2.25
2.25 1.75 (57.2)
c
(57.2) (44.5)
n
0.25
0.37
I
(6.3)
3.00 1.75 (9.4)
(76.2) (44.5)
9.57 (243.1)
CYLINDER/ BRAKE COMBINATION FOR CC20, CC25 s ,

STROKE + 16.41 (416.7)
e m 1/2 NPT PORT EACH HEAD

3.62 (91.9)
6.00 (152.4)
3.88 (98.6) 1.75
(44.5)
1/8 NPT BRAKE PORT
t
A
2.18
(55.4)
5.00
(127.0)
2.50
y s 0.38 (9.7)
2.00
3.50
3.00 (88.9) 4.88
(76.2) (124.0)
7.38
(187.5)
S
(63.5) (50.8)
2.5
1.68 4.88 (63.5)
l
(42.7) (124.0) 0.25 (6.35) DIA.
B 0.88 1.25
i
6.50 (165.1)
1.25 (31.8) 1.88 (47.8)
1.62 (41.1) (22.4) (31.8)
5.25 (133.4)
STROKE + 21.44 (544.6)
ri - O
0.34 (8.6) DIA. MTG.
HOLES (12) PER HEAD
2.50
0.75 (19.1) 1.50 (38.1)
1.62
(41.1)
2.03
(51.6)
4.00
4.00
(101.6)
A
(63.5) 3.25 (101.6)
2.50 (82.6)
(63.5)
3/8 -24 UNF (2)
1.25 (31.8) 2.00
2.50 5/8 -18 UNF (2) (50.8)
CUSHION ADJ. SCREW
(63.5)
STROKE + 10.25 (260.4)
STROKE + 12.75 (323.9)
STROKE + 15.00 (381.0)
STROKE + C
MODEL A B C MODEL A B C
CC20 w/ 1" Stroke Tensioner 2.25" 5.66" 20.66" CC20 w/ 1" Stroke Tensioner 57.2mm 143.8mm 524.7mm
CC30, CC40, CC52
2D CAD AVAILABLE AT
WWW.TOLOMATIC.COM
DIMENSIONAL DATA
CYLINDER/ BRAKE COMBINATION FOR CC30, CC40, CC52
o m
STROKE + 23.98 (609.1)
7.00
6.44 (177.8)
(163.6)
4.88
2.00
(50.8)
1/8-NPT BRAKE PORT
l. c
i
2.94 DIMENSION "A" 1/2 NPT PORT
(74.7) EACH HEAD (124.0)
1/4 NPT PORT
o
4.90
(124.5)
r
6.00 3.56 5.81
i
(152.4) (90.4) 4.06 (147.6)
(103.1)
2.38 8.81
0.31 (7.9) DIA.
CABLE CYLINDER
3.00 (60.4)
a
(76.2) (223.7)
1.00 3.00
.
2.50 (25.4) (76.2)
5.88
(63.5) (149.4) 1.62
(41.2) 5.25 5/8 -18 UNF-2A
6.31 (160.3) DIA. DISC 1.75
(133.4)
w
B (44.5)
3.06 4.00 (101.6)
w
(77.7)
0.31 (7.9) 1.62 (41.2)
0.75 1.50 2.03 (51.6) 2.00 (50.8)
(19.1) (38.1)
w
6.00
(152.4) 3.25 4.00
(82.5) (101.6)
3.00
(76.2)
.
2.00 3/8 -24 UNF-2B 1.25
7.75 CUSHION SCREW 0.34 (8.6) DIA.
(196.9) (50.8) (31.8) 1.81 MTG. HOLES
c
2.50 (63.5) (46.0)
STROKE + 13.87 (352.3)
STROKE + 17.50 (444.5)
n
STROKE + C
MODEL
CC30 w/ 1" Stroke Tensioner
A
3.25"
3.25"
4.25"
B
6.38"
7.38"
6.38"
C
23.98"
24.98"
23.98"
, I MODEL
A
82.6mm
82.6mm
108.0mm
B
162.1mm
187.5mm
162.1mm
C
609.1mm
634.5mm
609.1mm
s
m
te
y s
l S
O i
ri -
A
CC/SA/DP/TC - ORDERING
CONFIGURATOR EXAMPLE
MODEL, SEALS, TUBING, BORE, AND STROKE ACCESSORIES AND OPTIONS
1. 2. 3. 4. 5. 6. 7. 7. 8. 9.
m 9.
END #1
END #2
C C V M 1 5 S K 1 2 5 . 2 5 0 H J H G R T 2 X A .
o
X B
c
.
l.
The above example describes a double-acting cable cylinder with seals of Viton material, a standard aluminum tube, magnet, 1.5-inch bore, and a stroke of
i
125.25 inches. Options are a 3-ported head with auto tensioner on right end, a 3-ported head on the left end and two Form A (normally open) reed switches.
ORDERING - CC/SA/DP/TC
r o
Boxes above represent the number of fields available for each section and not all of them will be used in every application. Omit empty boxes when you
construct your configurated order. For the above example, the order string as it is typed would appear as follows: CCVM15SK125.25HJHGRT2
i
1. CYLINDER MODEL
Enter:
CC for double-acting cable cylinder
7. HEAD OPTIONS
. a
Single-ported heads are standard on all cylinders.
SA for single-acting cable cylinder

DP for double purchase cable cylinder
TC for track cable cylinder
w
HG*+ for 3-ported head
w
Enter head options for END #1 (right end) and/or END #2
(left end) of the cylinder:
2. SEALS OF VITON MATERIAL

w
HI for 1-inch auto tensioner assembly
HJ + for 1-inch auto tensioner assembly with 3-ported head
HK for 2-inch auto tensioner assembly
.
Enter:
c
V if VITON seals are desired, or leave blank. HL + for 2-inch auto tensioner assembly with 3-ported head
HM** for caliper disc brake assembly
3. TUBING
Enter:
I n HN**+for caliper disc brake assembly with 3-ported head
* Only head option available for single-acting cylinders.
Blank for standard aluminum tube
S for steel tube
s , ** Auto tensioner assembly required on one end of the cylinder.
+ Cushions are removed on all 3-ported heads.
m
Note: Steel tubing is not available on CC05, CC07 or CC50 models.
Switches cannot be used with steel tubing.
te 8. SWITCH TYPE
4. SWITCH MAGNET
Enter:
y s
M if switch magnet is required, or leave blank.
NOTE: M must be selected in (4.) before selecting a switch
type. Enter:
S
BT for Form C Reed Switch 5-meter lead.
Note: Magnet will increase dead length. (See page 179)
BM for Form C Reed Switch 5-meter lead Quick-disconnect
5. BORE SIZE l
Increase does not apply to TC Models.
i RT for Form A Reed Switch 5-meter lead.

RM for Form A Reed Switch 5-meter lead Quick-disconnect
ri -
Enter:
O
05 for .5-inch bore
07 for .75-inch bore
25 for 2.50-inch bore
30 for 3-inch bore
CT for AC Triac Reed Switch 5-meter lead.
CM for AC Triac Reed Switch 5-meter lead Quick-disconnect
Then enter:
10 for 1-inch bore 40 for 4-inch bore
A
15 for 1.5-inch bore
20 for 2-inch bore
6. STROKE LENGTH
50 for 5-inch bore
52 for 2-inch bore (500PSI)
The number of Switches required.
9. EXTRA CABLE
Enter: Enter:
SK then required stroke length in inches: XA for extra cable beyond standard in inches.
Example: SK125.25 for 125.250-inch stroke XB for extra cable beyond standard in inches.
Note: Strokes over 284 inches require Tube Couplers, please
consult factory for lead times. (max. stroke varies by model
and bore size, see dimensions page for specification)
CC/SA/DP/TC
FIELD RETROFIT
CABLE CYLINDER REPLACEMENT KITS
Find the appropriate part number for the specific model and specify that part number with your stroke length when ordering.
CABLE ASSEMBLIES1 AND REPAIR KITS2 REPAIR KIT ORDERING

o m
MODEL CABLE ASSEMBLY REPAIR KITS
Example: RKCCMO7SK25
OPTION MODEL STROKE
l. c
CC05
TC05
CACC05
CATC05
RKCC05
RKTC05
o i
ORDERING - CC/SA/DP/TC
CCM05 CACCM05 RKCCM05
TCM05
CC07
SA07
CATCM05
CACC07
CASA07
RKTCM05
RKCC07
RKSA07
R K C C M 0 7 S K 4 2 . 5
i r
TC07
CCM07
SAM07
CATC07
CACCM07
CASAM07
RKTC07
RKCCM07
RKSAM07
. a
Where RK is the Repair Kit code, CCM is the Cable Cylinder Code,
07 is the .75 bore and SK 42.5 indicates a stroke length of 42.5 inches.
TCM07
CC10
SA10
TC10
CCM10
CATCM07
CACC10
CASA10
CATC10
CACCM10
RKTCM07
RKCC10
RKSA10
RKTC10
RKCCM10
w w
Cable Assemblies and Repair Kits for cable cylinder with Viton Seals:
Modify Repair Kit Part number to include a V after the model style
and before the bore size.
SAM10
TCM10
CC15
CASAM10
CATCM15
CACC15
RKSAM10
RKTCM10
RKCC15
1
w
(ex. CACCV10SK_ or RKTCVM15SK_)
Cable Assemblies contain: one Cable Assembly (specify stroke).
.
Repair Kits contain: two Cable Assemblies (specify stroke) and all wearable seals required to
2
DP15 CADP15 RKDP15
c
SA15 CASA15 RKSA15 rebuild the cylinder.
TC15 CATC15 RKTC15
CCM15
DPM15
SAM15
CACCM15
CADPM15
CASAM15
RKCCM15
RKDPM15
RKSAM15
I n
SWITCH KITS3
To order retrofit switch and OPTION MODEL SWITCH
TCM15
CC20
DP20
SA20
CATCM15
CACC20
CADP20
CASA20
RKTCM15
RKCC20
RKDP20
RKSA20
s, hardware kits:
Enter: SW then the model
and bore size, and type of S W C C 1 0 B T
m
CCM20 CACCM20 RKCCM20
DPM20 CADPM20 RKDPM20 switch needed.
SAM20
CC25
DP25
CASAM20
CACC25
CADP25
te
RKSAM20
RKCC25
RKDP25
Example: SWCCM10BT
Where SW is the Switch Kit code, CCM is the Cable Cylinder code,
SA25
CCM25
DPM25
CASA25
y
CACCM25
CADPM25 s RKSA25
RKCCM25
RKDPM25
10 is the 1" bore, and BT is the switch code for a Form C Reed
Switch.
SAM25
CC52
S
CASAM52
CACC52
RKSAM25
RKCC52
3
Switch Kits contain: one reed switch and mounting hardware.
il
DP52 CADP52 RKDP52
SA52 CASA52 RKSA52 Field Retrofit Switches
CCM52 CACCM52 RKCCM52 Replacing an existing switch on actuator manufactured AFTER 7/1/97:
DPM52
SAM52
CC30
DP30
r - O CADPM52
CASAM52
CACC30
CADP30
RKDPM52
RKSAM52
RKCC30
RKDP30
Order from part numbers on table below
Replacing an existing switch on actuator manufactured BEFORE 7/1/97:
Order via configurator code on page 126.
SA30
A i
CCM30
DPM30
SAM30
CC40
DP40
CASA30
CACCM30
CADPM30
CASAM30
CACC40
CADP40
RKSA30
RKCCM30
RKDPM30
RKSAM30
RKCC40
RKDP40
Adding switch to an actuator that has not had a switch in the past:
Order via configurator code on page 126.
(NOTE: If replacing a
SA40 CASA40 RKSA40 3600-9082 Switch, Reed, Form A, 5m Wire quick-disconnect switch
CCM40 CACCM40 RKCCM40 3600-9083 Switch, Reed, Form A, Male Connector manufactured before 7-1-97
DPM40 CADPM40 RKDPM40
SAM40 CASAM40 RKSAM40 3600-9084 Switch, Reed, Form C, 5m Wire it will also be necessary to
CC50(ALL) CACC50 RKCC50 3600-9085 Switch, Reed, Form C, Male Connector replace or rewire the
SA50(ALL) CASA50 RKSA50 female-end coupler with the
3600-9086 Switch, Triac, 5m Wire
in-line splice. See page 175.
3600-9087 Switch, Triac, Male Connector
2503-1025 Connector, Female, 5m
CC APPLICATION
GUIDELINES
1. PROOF-LOADING AND THE TORQUE METHOD
PRETENSIONING
CABLES 1. Tighten the clevis terminal lock nuts equally 3. Loosen the lock nuts to remove tension (but
Once installed, but before putting in
service, the cables on the cylinder
with a torque wrench to the values listed
under Proof-loading torque in the Proof-
loading, Pretensioning table below.
tight enough to eliminate any slack).
o m
4. Re-torque clevis terminal lock nuts equally
c
should be proof-loaded and preten- with a torque wrench to the total preten-
l.
2. Let tightened nuts sit for 30 seconds. sioning figures listed in the table below.
sioned to ensure that they are rigid
for the maximum service life of the
cylinder.
PROOF-LOADING AND PRETENSIONING TORQUE OF CABLES
o i
APPLICATION GUIDELINES
CC Proof-loading Pretensioning + Starting Torque of = Total Pretensioning
ir
Model Torque Torque Nuts on Terminals Torque
Improper cable tension causes
excessive side loading of the CC05 15 in.-lbs. 1.69 N-m 2.5 in.-lbs. 0.28 N-m 10 in.-lbs. 1.13 N-m 12.5 in.-lbs. 1.41 N-m
a
gland seal which causes
CC07 15 in.-lbs. 1.69 N-m 2.5 in.-lbs. 0.28 N-m 10 in.-lbs. 1.13 N-m 12.5 in.-lbs. 1.41 N-m
.
premature gland wear & leakage
CC20
CC25
CC30
115 in.-lbs.
115 in.-lbs.
210 in.-lbs.
12.99 N-m
12.99 N-m
23.73 N-m
46.0 in.-lbs.
w
73.0 in.-lbs.
105.0 in.-lbs.
w
5.20 N-m
8.25 N-m
11.86 N-m
25 in.-lbs.
25 in.-lbs.
25 in.-lbs.
2.82 N-m
2.82 N-m
2.82 N-m
71.0 in.-lbs.
98.0 in.-lbs.
130.0 in.-lbs.
8.02 N-m
11.07 N-m
14.69 N-m
Proof-loading and pretensioning

CC40
CC50
210 in.-lbs.
325 in.-lbs.
23.73 N-m
36.72 N-m
w
187.5 in.-lbs.
180.0 in.-lbs.
21.19 N-m
20.34 N-m
25 in.-lbs.
30 in.-lbs.
2.82 N-m
3.39 N-m
212.5 in.-lbs.
210.0 in.-lbs.
24.01 N-m
23.73 N-m
.
c
involve removing the two types of
stretch in the cable by adjusting the
clevis terminal lock nuts.
I n
Proof-loading When cables are
manufactured, individual wires and
strands are laid in position but left
s , THE FIELD METHOD
The Field Method simplifies Proof-loading and or regulator setting becomes the load
slightly loose. When subjected to
proof-loading the wires align them-
e m Pretensioning the cable cylinder by combining
the two processes.
pressure.
3. Upon pressurizing, one cable will become
selves, tighten and constructional
stretch in the cable is eliminated.
s t 1. Block the load some distance from the
end of stroke to keep the piston from bot-
tight while the other will become slack.
Manually adjust out the slack with a
Pretensioning Elastic stretch in

S y
cable is inherent in the wire itself. It
toming.
2. Apply a pressure that is 15% to 20%
higher than the actual load pressure.
wrench on the clevis terminal lock nut.
4. Release the pressure, block the load on
the other side and repeat steps 1 through
il
is removed when subjected to preten- 3. When these steps are done, turn down
NOTE: Load pressure is defined as the the regulator pressure to the normal oper-
sioning. pressure required to move the load.
- O
There are two ways to proof-load and
When the load is stopped externally,
before the piston bottoms, the relief valve
ating pressure and remove the block.
ir
pretension a cylinders cables The
Torque Method or The Field Method.
A
BLOCKING MECHANISM LOAD
These two methods are explained at TIGHTEN HERE SLACK IN CABLE
right. Either method may be used.
All cables should be checked periodi-
cally from a preventative maintenance
standpoint. When installing new cable
assemblies proof-load and pretension
using these same methods.
15-20% HIGHER THAN LOAD PRESSURE
CC APPLICATION
GUIDELINES
2. DETERMINING
SPECIAL CABLE
LENGTHS STRIP
CL CL
When an application A
m
PISTON CLEVIS PITCH DIA.
requires a specialized cable W SSTROKE P CUT CABLE LENGTH = L+STROKE
length, use the dimensional
table and illustrations to
co D
l.
determine the proper cable
i
Y
length. L + B+STROKE
o
X Z
APPLICATION GUIDELINES
i r
L + C+STROKE
. a
MODEL
P
in. mm.
W
in. mm.
X
in. mm.
Y
in. mm.
Z
in. mm.
STRIP
in. mm.
A
w
in. mm.
wB
in. mm.
C
in. mm.
D
in. mm.
L(std) + Stroke
in. mm.
CC05
CC07
1.500 38.1 1.687
1.500 38.1 1.687
42.8 1.350
42.8 1.350
34.3 1.406
34.3 1.406
35.7 1.687 42.8
35.7 1.687 42.8
0.328
0.328
8.3 0.093
8.3 0.093
w 2.4
2.4
0.234
0.234
5.9 0.375
5.9 0.375
9.5
9.5
0.437 11.1
0.437 11.1
4.68 118.9
4.68 118.9
CC10
CC15
1.500 38.1 1.687 42.8 1.350 34.3 1.406
3.250 82.6 4.452 113.1 4.325 109.9 3.725
35.7 1.687 42.8
94.6 4.452 113.1
c .
0.328 8.3 0.093
0.468 11.9 0.187
2.4
4.7
0.234
0.343
5.9 0.375
8.7 0.420 10.7
9.5 0.437 11.1 4.68 118.9
0.828 21.0 12.50 317.5
CC20
CC25
4.250 108.0 5.125 130.2 4.688 119.1 3.426
4.250 108.0 5.125 130.2 4.688 119.1 3.426
87.0 5.125 130.2
I
87.0 5.125 130.2
n0.620 15.7 0.250
0.620 15.7 0.250
6.4
6.4
0.641 16.3 0.540 13.7
0.641 16.3 0.540 13.7
1.060 26.9 14.25 362.0
1.060 26.9 14.25 362.0
CC30
CC40
CC50
5.312 134.9 5.687 144.4 5.000 127.0 3.601
s ,
91.5 5.687 144.4
5.312 134.9 6.187 157.1 5.000 127.0 4.315 109.6 6.187 157.1
6.000 152.4 9.370 238.0 8.630 219.2 7.820 198.6 9.370 238.0
0.844 21.4 0.312
0.844 21.4 0.312
1.180 30.0 0.375
7.9
7.9
9.5
0.500 12.7 0.195
0.500 12.7 0.195
1.000 25.4 0.500 12.7
5.0
5.0
1.100 27.9 17.00 431.8
1.100 27.9 17.50 444.5
1.930 49.0 24.55 623.6
CC52
e m
5.312 134.9 5.702 144.8 5.000 127.0 3.850 97.8 5.702 144.8 0.844 21.4 0.312 7.9 0.500 12.7 0.195 5.0 1.100 27.9 17.00 431.8
s t
3. LUBRICATION
GUIDELINES
S y External Lubricators
External lubrication should be uti- We recommend a non-detergent,
i l
All Tol-O-Matic cable cylinders
require internal lubrication unless spec-
lized for maximum service life of
pneumatic cable cylinders.
20cP @ 140F 10-weight lubricant.
Optimum conditions for standard
O
ified. To ensure maximum cylinder
ri -
life, the following guidelines should be
followed.
Lubrication must be maintained in a
constant supply or the results will be
a dry cylinder prone to premature
cylinder operation is +32 to +125F
(+0 to 51.6C).
Sanitary environments
A
Filtration wear.
Oil mist lubricators must dispense
We recommend the use of dry, filtered Food Grade lubricants to the air
air in our products. Filtered air Oil lubricators, (mist or drop) should
supply. Use fluids with ORAL
means a level of 10 Micron or less. supply a minimum of 1 drop per 20
LD50 toxicity ratings of 35 or
standard cubic feet per minute to the
Dry means air should be free of higher such as Multitherm PG-1
appreciable amounts of moisture. cylinder. As a rule of thumb, double
or equivalent. Demanding condi-
Regular maintenance of installed fil- that rate if water in the system is sus-
tions can require a review of the
ters will generally keep excess mois- pected. Demanding conditions may
application.
ture in check. require more lubricant.
SELECTION CC, MG
CABLE CYLINDER / MAGNETICALLY COUPLED CYLINDER
SELECTION PROCEDURE:
known, use of limit switches with IMPORTANT NOTE: Once a cylin-
1. COMPILE APPLICATION valve deceleration circuits or shock der is installed in an application, but
REQUIREMENTS
To determine the appropriate
Cable Cylinder or Mag Cylinder
absorbers should be considered.
Cross-reference the final velocity
o m
before putting it into service, the
cables must be proof-loaded and pre-
model for an application, compile the
following information:
and weight of the load. If the inter-
section is below the diagonal lines,
the internal cushions on the actuator c
tensioned for proper operation. Refer
l.
to Application Guidelines on page
128 for proof-loading and pretension-
Available pressure (PSI)
Weight of load (lbs. or kgs.)
may be used. If the point falls above
the dashed diagonal line or if the
ing methods.
o i
If your stroke length is beyond the
velocity is not known, use decelera-
r
SELECTION - CC, MG
maximum stroke lengths shown, you

Orientation of load (lbs. or kgs.)
Velocity of load (in./sec. or mm/sec.)
tion circuits, external shock
absorbers or select a larger cylinder
i
have two options available.
a
.
with greater cushion capacity. On 1. Increase the maximum stroke
Stroke length (in. or mm) high-cyclic applications, use of length of the selected cylinder size
w
external stops is strongly recom- by the percentage of the pressure
2. SELECT CYLINDER SIZE mended. differential between the cylinders
Consult the Theoretical
Force vs. Pressure charts.
Cross-reference the load force (or
load weight if force is not known)
NOTE: The 1/2-inch and 5-inch
w
cable cylinders and all sizes ofw
magnetically coupled cylinders do
actual operating pressure and the
cylinders maximum rated operating
pressure.
.
not have internal cushions. Example: If the cylinder selected is a
and the available operating pressure. CC15 (112 - inch bore):
If the intersection falls below the
diagonal line, and if moments do
c
The 1/2-inch cable cylinder can han-
dle only very light inertial loads (5
n
Actual PSI: 80
not exceed maximum values listed
for that model (see Step 3), the actu-
ator will accommodate the applica- I
pounds or less). Heavier loads require
external stops or shock absorbers.
,
Max. PSI:
Differential:
100
20%
tion. If the intersection is above the
diagonal line, a larger cylinder bore
s
5. DETERMINE
MUM STROKE
THE MAXI-
LENGTHS FOR FULL
20% x 126 in. (maximum stroke) =
25.2 in.
size should be considered.
NOTE: Additional force may be
e m MANUAL CABLE
ADJUSTMENT (CC ONLY)
25.2 + 126 = 151.2 in. (12.6 feet)
required to obtain the necessary accel-
s
eration for vertical or horizontal loads.
t Once you have selected the proper
bore size for your application and
determined the cylinders cushion
2. If your required stroke length is still
more than the increased stroke
3. DETERMINE COUPLING
FORCE REQUIREMENTS
S y capacity, you need to determine the
physical stroke length limitation of
the cylinder. Refer to the table below
length determined from option 1.,
an automatic tensioner (AT) or mul-
tiple tensioners may be required.
(MG ONLY)
i l
Use the following formula: to find the bore size selected and its
maximum stroke length.
For maximum stroke lengths when
using auto tensioners, refer to the
ri - O
F = .013 x Weight x Velocity2
Calculated value must be less than the
Magnetic Coupling Strength values.
(MG_ see page 91, MGS page 95)
NOTE: Maximum recommended
stroke length for full manual cable
adjustment is the maximum stroke
length at which the cables can be
chart on page 120.
NOTE: When using auto tensioners,
the cylinders cables must be proof-
loaded and pretensioned before pres-
A
4. DETERMINE INTERNAL
CUSHION CAPACITY
Consult the Cushion Data chart for
properly proof-loaded, pretensioned
and maintained at the required tension
by manually adjusting the clevis ter-
minal lock nuts. Maximum stroke
length is based on the cylinders max-
sure is applied to the AT unit. Refer to
Application Guidelines on page 128
for proper proof-loading and preten-
sioning methods.
the model selected. The velocities Auto tensioners are strongly recom-
listed on the cushion charts are final imum pressure rating.
mended for vertical lifting applica-
or cushion impact velocities. On If the stroke length for your applications and severe, high-cyclic applica-
applications where the internal cush- tion falls within the maximum stroke tions even when the cylinders stroke
ions or bumpers are to be used, be length at full manual cable adjust- is within the maximum stroke length
sure the actual, final or impact veloci- ment, your model selection is com- at full manual cable adjustment.
ty is known. If the velocity is not plete. (Refer to graph on page 131.)
SELECTION CC, MG
SELECTION EXAMPLE: CC
o m
The procedure for selection of cable
cylinder and magnetically coupled
the available operating pressure. In
this example a CC07 would accom- 5. DETERMINE THE MAXI-
.c
il
MUM STROKE LENGTHS
cylinder are very similar. For illustrative modate this load at the available PSI. FOR FULL MANUAL
purposes, charts for the CC10 model
ri o
CABLE CYLINDER CABLE ADJUSTMENT
are used in this example. THEORETICAL FORCE VS. PRESSURE (CC ONLY)
SELECTION - CC, MG
Consult the chart below left.
.a
1. COMPILE APPLICATION In our example we are using 80 PSI,
REQUIREMENTS
the chart indicates a maximum of 100
80 psi
Available pressure
Weight of load
Orientation of load
30 lbs.
horiz. ww PSI, so we can calculate the maximum
stroke length with manual adjustment:
1.20 x 20.4" = 24.48"
Final velocity* of load 10''per sec

w Our stroke length is 68" so it will
require the automatic tensioner option.
Stroke length 68''
*2x average velocity, see page 197
c . 6. CONSIDER OPTIONS
2. SELECT CYLINDER SIZE
I n This application will use Form C dc
Consult the Theoretical Force vs.

Pressure charts.
,s
3. DETERMINE COUPLING
FORCE REQUIREMENTS
Reed switches to signal other units in
this automated system.
The final configurated string will
m
Cross-reference the load force and
e
(MG ONLY)
Since we are selecting a cable
appear as follows:
CABLE CYLINDER
L s
t cylinder we can skip this step.
CCM10SK68.000HIBM2
CABLE CYLINDER CUSHION DATA

MAXIMUM STROKE ENGTHS
S y
FOR FULL MANUAL CABLE ADJUSTMENT
4. DETERMINE
INTERNAL
FINAL VELOCITY (mm./sec.)
1016
1524
2032
2540
127
178
254
508
25
76
CUSHION CAPACITY
l
100 45.4
80 36.3
MAXIMUM MAXIMUM (CC ONLY)
MODEL
Oi
BORE
IN.
PRESSURE
PSI BARS
STROKE
IN. MM Consult the Cushion Data Chart
for the model selected.
60
40 CC10
27.2
18.1
ri -
20 9.1
CC05 0.5 100 6.89 20.4 518.2 CC07
LOAD (kgs.)
LOAD (lbs.)
CC07 0.75 100 6.89 20.4 518.2 In this example the calculated 10 4.5
7 3.2
CC10 1.0 100 6.89 20.4 518.2 value for the final velocity and the 5 2.3
A
CC15
CC20
CC25
CC30
1.5
2.0
2.5
3.0
100
200
200
200
6.89
13.79
13.79
13.79
126.0
159.6
100.8
151.2
3200.4
4053.8
2560.3
3840.5
load intersect at the line for the
internal cushions capacity. Thus
the CC10 will work for this appli-
cation.
3
1
1 3 5 7 10 20 40 60 80 100
FINAL VELOCITY (in./sec.)
1.4
.5
CC40 4.0 200 13.79 84.0 2133.6

CC50 5.0 100 6.89 222.0 5638.8
CC52 2.0 500 34.47 134.4 3413.8
SELECTION CC/HN, HM
CALIPER DISC BRAKE OPTION FOR CABLE
CYLINDER SELECTION PROCEDURE:
m
l c. o
o i
SELECTION - CC/HN, HM
2. Calculate the unbalanced cylinder
i r
force (Fc ) only if pressure is applied
. a
prior to braking. If pressure is not
applied prior to braking, go on to 3.
w w
3. Calculate the tangential braking force
required. This is (Ftr) when pressure is
removed prior to braking, or (Fta) when
w pressure is still applied when braking.

Refer to illustrations in Figure 1.
c.
DETERMINE THE
LOAD CONFIGURA- Carefully note conditions:
TION AND THE HOLDING tions and loads.
n
a
Ftr = W f *, Horizontal loads
CAPACITY OF THE BRAKE
The following steps will help determine
the adequate stopping time and distance
for the cable cylinder equipped with a ,s I
1. Select the bore size of the cable cylinder
based on load to be moved. Determine
load pressure. Set regulator at 25%
F(lbs.)
F(lbs.)
g
a
g
a

= W Sin (f cos ), Incline load rising

= W + Sin (f cos ), Incline load falling
caliper disc brake under various condi- above load pressure (Pc ). g
m

a
te
NOMENCLATURE
F(lbs.) = W 1 , Vertical load rising
g
a
a
g
= Deceleration, in/sec2
y
= Deceleration due to gravity = 386.4 in/sec2
s W = Weight of load, lbs.
We = Load equivalent
F(lbs.)
Fta
= W + 1 , Vertical load falling
g
a
= Fc + W f , Horizontal loads
f*
fc
l S
= Coefficient of friction of sliding load
= Coefficient of friction between cable and
We = (W) (f), lbs. Horizontal loads
We = W, lbs. Vertical loads
g
a
=Fc + W Sin (f cos ), Incline load rising
i
sheave We = W (Sin + f cos ), lbs. Inclined g

Fc = Unbalanced cylinder force, lbs. loads
a
O
Fta = Tangential braking force required with
ri -
pressure still applied when braking, lbs.
Ftr = Tangential braking force required with
pressure removed prior to braking, lbs.
= Angle of inclination
Rs = Root radius of sheave groove, inches
Pc = Pressure regulator or relief valve setting,
PSI
= Fc + W 1 , Vertical load rising
g
In the above expressions (a) can be

calculated from:
A
Ltr = Tension in cable of brake side half while
braking with pressure removed, lbs.
Lta = Tension in cable of brake side half while
braking with pressure applied, lbs.
Ltrm = Maximum tension in cable with pressure
Ac = Area of cable cylinder bore, in2
Pt = Pressure setting of tensioner, PSI
At = Area of tensioner cylinder, in2
Pba = Brake pressure setting. Pressure applied
a=
V2 V
2S
or , In./Sec.2
4. Calculate the tension required in brake

side cable at the time of
removed while braking, lbs. while braking, PSI
braking.
Ltam = Maximum tension in cable with pressure Pbr = Brake pressure setting. Pressure removed
while braking, PSI Ftr
applied while braking, lbs. L tr = , lbs. Pressure removed while braking
0.369
S = Stopping distance, inches *Customer must precisely determine coefficient of F
L tr = ta , lbs. Pressure applied while braking
T = Stopping time, seconds friction (f), if this value is used. 0.369
V = Velocity of load, in/sec.
SELECTION CC/HN, HM
HORIZONTAL LOADS VERTICAL LOADS ** INCLINED LOADS
(Caliper must be mounted at top) (Caliper must be mounted at top)
Pressure Off Before Braking
Bidirectional Pressure Removed Prior to Pressure Removed Prior to Braking
Braking Load Rising or Load Rising or Falling
Ltr
Load Falling
w Ltr Pt =
2L tr
At
, PSI
Pt =
2L tr
At
, PSI
o m
c
2L tr
Ltr
l.
Pt , in PSI
At
W
W
o i Cos
SELECTION - CC/HN, HM
ir
Pressure Applied
Load Moving Sin
2[L ta We ]
Lta Lta
Pressure Applied When
Braking Load Rising
Pt =
2[L ta W ]
, PSI
w Pt =
.a Pressure Applied When
Braking Load Rising
2[L ta We ]
, PSI
w
At At
Pt = , in PSI
At
w
Lta
W
n c.
**Generally not recommended,
W
Figure 1.
, I consult factory
5. Calculate tensioner pressure setting

s
Vertical Loads: Where:
(Figure 1.) based on type of load con-
figuration where:
e m L trm = L tr + W, lbs. Pressure removed prior to
braking rising or falling
Rs (in inches) for various models
TC15 .531
A t = 2.36 in2 for CC15

A t = 11.96 in2 for CC20, CC25
s t L tam = L ta , lbs. Pressure still applied when braking

and load rising
CC20
CC25
2.0
2.0
y Inclined Loads: CC30 2.5

A t = 16.20 in2 for CC30, CC40, CC52
L trm = L tr + We , lbs. Pressure removed prior to CC40 2.5
6. Calculate maximum tension in the

S braking and load rising or falling CC52 2.5
il
L tam = L ta , lbs. Pressure still applied when braking
cable with pressure removed while and load rising
9. If pressure is removed prior to brak-
braking (Ltrm) or maximum tension ing, check to see if brake can hold the
r - O
in cable with pressure applied when
braking (Ltam ).
7. Carefully check that (Ltrm ) or Ltam )
does not exceed 60% of the cable ten-
load if application is either vertical or
incline.
A i
Horizontal Loads:
L trm = L tr + We , lbs. Pressure removed prior to
braking bidirectional
sile strength*. If they exceed the 60%
figure, either stopping time or stop-
ping distance has to be increased.
The brake can hold the load if:
.369 Ltr W, Vertical load
.369 L tr We , Inclined load
Repeat steps 1- 7.
L tam = L ta , lbs. Pressure applied when braking
and load moving toward caliper 8. Calculate the brake operating pres-
L tam = L ta + 2We , lbs. Pressure applied when braking
*Refer to Cable Specifications in the
sure. double-acting cable cylinder section of
and load moving away from caliper.
P = .113[L R ], PSI Pressure removed when
this catalog for cable tensile strengths.
br tr s
braking
Pba = .113[L taRs ], PSI Pressure still applied when
braking

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CABLE CYLINDER

advantage when space limitations are most cylinder models.

l S Patented gland seals provide a tight seal for cables to

O i Snap In/Out Cable Seals* featured on the 1/2- , 3/4-

T he graphs on this page are intended for a quick reference to help

NOTE: Adjustable cushions are standard on all

e m APPLICATION GUIDELINES. 128, 197

s t LUBRICATION GUIDELINES . . 129

S y SELECTION (HN, HM) . . . . . . . 132

A AUTO TENSIONER WITH ONE 2" STROKE UNIT

Max. pressure (bars):

Material: Alum. Alum. Alum. or

Strand configuration: 7x7 7x7 7x7

1.62 0.75 3.43

*STROKE + 12.40 (315.0)

Dimensions in inches, in parentheses ( ) dimensions in millimeters

m Base wt.(Alum): 5.12 lbs. 2.32 kgs.

PERFORMANCE Wt. per in. [25mm]

ys Wt. per in. [25mm]

180 81.7 TUBING SPECIFICATIONS

i 54.4 Tube support

0.38 (9.7) TYP. (2)

Wt. per in. [25mm]of strk. (kgs.) (Steel): .1070

Max. pressure (bars):

Max. force output (lbs.):

Tube support span (ft.) (Alum.): 7.5 8 1000 454

1.62 OVERALL UNIT SPECIFICATIONS

m Max. force output (lbs.): 1398.4 1248.9 1532.4

PERFORMANCE TUBING SPECIFICATIONS

THEORETICAL FORCE VS. PRESSURE

or Steel or Steel or Steel

Tube support span (ft.) (Alum.): 8.5 9 8

OVERALL UNIT SPECIFICATIONS

Material: Alum. 1400 635

Tube support 13.9 ft. 4.24 m 1200 544

available in 8 bore sizes ranging from 3/4-inch to 5 inches with

i l CUSHION NEEDLE ADJ. . . . . 197

FEATURES AVAILABLE FOR SINGLE-ACTING CABLE CYLINDERS

1/4 NPT PORT

te 1/4-20 UNC x 2.50

A .25 (6.4) DIA.

STROKE + 3.43 (87.1)

0.34 DIA. (8.7) 0.38 (9.7)

Dimensions in inches, in parentheses ( ) dimensions in millimeters

Max. stroke 282.12" 7165mm 280.87" 7134mm 281.87" 7159mm

4.00 (101.6) 3.25 (82.6)

Dimensions in inches, in parentheses ( ) dimensions in millimeters

A ir 6.06 (153.9) PULLEY O.D.

6.38 (162.1) OVER CABLE

STROKE + 7.82 (20.0)

.406 (10.31) THRU

1.50 (38.1) 1.81

For double purchase applications, select a bore

SELECTION (HN, HM) . . . . . . . 132

STROKE + 14.00 (355.6)

5/16-18 x 1" (2) 3/8-24 UNF - 2A 1.50 (38.1)

0.09 (2.3) DIA.

4.45 (113.0) 1/2 STROKE

MOUNTING BRACKET SUPPLIED BY CUSTOMER;

w w 0.20 (5.1) DIA. (2)

I n Dimensions in inches, in parentheses

y s STROKE + 21.25 (539.8)

MTG. BRACKET BY CUSTOMER

2.65 2.00 4.06