Beruflich Dokumente
Kultur Dokumente
Underground Storage
Tanks
Xerxes Double-Wall Fiberglass
Underground Storage Tanks
1
Long history of
fiberglass tanks
After years of installing bare steel
underground storage tanks for gasoline
and diesel fuel, companies discovered,
in the early 1960s, that the leakage
from steel tanks because of rust both
inside and outside caused environ-
mental problems. Since the mid 1960s,
rustproof fiberglass underground stor-
age tanks (USTs) have provided a reli-
able option for safe containment of
petroleum products.
Xerxes Corporation has been a pioneer
in developing, manufacturing and
marketing fiberglass tanks for the
underground storage of these products,
as well as various types of water, waste-
water and approved chemicals, since
the 1970s.
Today, a large percentage of USTs sold
Product line expands as environmental codes change.
in the United States are made of fiber- For decades, Xerxes has proven itself an industry leader in developing and fabricating
glass. In fact, more than 50 percent of engineered fiberglass reinforced plastic (FRP) structural products. As customers needs
all new petroleum tank installations are change and as regulations become more complex, Xerxes continues its history of innova-
fiberglass and an estimated 95 percent tion by developing products that meet the changing needs of customers in the petroleum,
of all tank purchases by major oil mar- water and wastewater industries. Today, the Xerxes tank product line includes single-wall,
keters are fiberglass. By 2007, more double-wall and triple-wall tanks (in single and multicompartment models) as well as the
than 450,000 fiberglass tanks had been XTank and oil/water separator. These tanks, along with a variety of accessories, provide
installed throughout the country. safe, design-proven and cost-effective underground storage of liquids for a variety of
applications.
Installation contractor
training program
Many local, state and federal agencies, as well as
many tank owners, require that UST installers
are trained in the proper techniques of under-
ground storage tank installation. Whether or not
it is required, Xerxes believes that installation by
trained professionals is the key to proper installa-
tion and the successful life of a UST system.
Therefore, Xerxes offers training in the proper
installation of our fiberglass tanks. This training,
through lecture, video, visual aids and discussion,
includes preinstallation handling and testing,
backfill-material selection, excavation parame-
ters, proper installation techniques and require-
ments, and methods for anchoring and ballasting
tanks. (See the Xerxes Installation Manual and
Operating Guidelines For Single-Wall and
Double-Wall Fiberglass Underground Storage
Tanks.)
2
The Xerxes double-wall
Why Xerxes fiberglass tanks?
Xerxes fiberglass underground storage tanks (USTs) offer a number
of advantages:
1. A unique integral-rib design and construction of premium-resin
and glass-fiber reinforcement make Xerxes fiberglass tanks among
the strongest, most robust underground tanks available.
2. Fiberglass tanks are made of corrosion-resistant materials, eliminat-
ing the possibility of either external or internal rusting of the tank.
While coating a steel tank externally or adding an anode can some-
times delay the process, it does not change steels natural tendency
to rust. Increasingly, internal corrosion of steel tanks is a growing
concern as water bottoms in fuel tanks become more prevelant due
to ethanol blending, steel tanks require frequent removal.
3. Fiberglass tanks are significantly lighter and easier to install than
steel tanks, eliminating the need for rental of heavy equipment dur-
ing installation.
4. Fiberglass tanks can often be moved from an original installation
site and be recertified for installation at a new location.
5. Xerxes petroleum storage tanks come with a 30-year limited war-
ranty against structural failure, and internal and external corrosion.
3
tank is the right choice.
Why double-wall tanks?
Several factors lead companies and consumers to choose double-wall
underground storage tanks, whether or not they are required by law to
do so:
1. Xerxes fiberglass double-wall tanks are rustproof and maintenance-
free, and are formulated to be compatible with petroleum-fuel prod-
ucts, including alcohols and alcohol-gasoline mixtures.
2. Two walls of protection allow for maximum security in the unlikely
event of a leak in the primary wall.
3. Xerxes tanks offer a full 360-degree secondary containment. Unlike
other types of double-wall or jacketed tanks, the secondary contain-
ment can be pressure tested at the installation site both prior to and
after installation.
4. Various types of monitoring devices can be installed in the intersti-
tial space inherent in double-wall tanks. With Xerxes TRUCHEK
hydrostatic monitoring system, owners/users are able to conduct a
tank-tightness test that meets EPA criteria and has Underwriters
Laboratories (UL) third-party verification.
4
Quality materials and construction mean
decades of worry-free service.
Stringent performance standards
Every standard Xerxes double-wall tank is vacuum tested at the
factory to 11.5" of mercury, which exceeds the Underwriters
Laboratories requirement. In addition, each Xerxes tank is sub-
jected to a 5 psig air/soap test, ultrasonic-thickness verification
and a barcol-hardness test. Xerxes standards meet or exceed those
required by Underwriters Laboratories and ensure that every
Xerxes tank is a superior investment.
5
Dimensional Data Standard Double-Wall Tanks
4'-Diameter Tanks
Symbol Identification
A 4" NPT Fitting
S Lifting Lug
6'-Diameter Tanks
Symbol Identification
A 4" NPT Fitting
2,500 Gallons
D 4" NPT Monitor Fitting
6
Dimensional Data Standard Double-Wall Tanks
8'-Diameter Tanks
6,000 Gallons
4,000 Gallons 5,000 Gallons
12,000 Gallons
10,000 Gallons
15,000 Gallons
8,000 Gallons
10'-Diameter Tanks
E
Symbol Identification
12,000 Gallons
E
F
S
A D 10,000 Gallons F S A A D
A 4" NPT Fitting
54 3/8" 49 1/2"
(TYP) 70 7/8 " 47 1/2 "
(TYP) F 22"-Dia. Fiberglass Manway
49 1/2" 33" 49 1/2 " 49 1/2 " (with 4" NPT fittings in cover)
21'-5 1/4" 24'-0 1/4"
S Lifting Lug
20,000 Gallons E
Strap Location
F A A A A
E
D
15,000 Gallons F
S S
A A A A D
S S
10'-4" O.D.
10'-4" O.D.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7
Dimensional Data Made-To-Order Double-Wall Tanks
10'-Diameter Tanks
Symbol Identification
25,000 Gallons (made-to-order) E
D
D 4" NPT Monitor Fitting
S S
Strap Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
16 1/2"
(TYP)
70 7/8 " 66" 66" 66" 33" 66" 66" 66"
47'-6 3/4"
Note:
These tanks are made-to-order only,
and every manway and fitting loca-
tion is to be specified.
30,000 Gallons (made-to-order)
E
S S D
10'-4" O.D.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
16 1/2 "
(TYP)
70 7/8" 66" 66" 66" 33" 66" 66" 66"
49 1/2 " 49 1/2 "
55'-9 3/4"
8
Standard Tank Data / Made-To-Order (MTO) Tank Data
Nominal Actual Nominal Overall Shipping Weight Interstitial Number Number Number Number
capacity capacity* diameter length weight with monitoring volume of 22" & size of of monitor of straps
(gallons) (gallons) (w/o accessories) (pounds) fluid (pounds) (gallons) manways fittings fittings (if required)
600 602 4' 7'-3 1/2" 800 1,000 8 1 4-4" 1 2
1,000 1,009 4' 11-7 1/2" 1,100 1,400 10 1 5-4" 1 2
2,500 2,319 6' 13'-5 3/4" 1,800 2,400 48 1 6-4" 1 2
3,000 2,904 6' 16'-4 1/4" 2,100 2,800 59 1 6-4" 1 2
4,000 3,782 6' 20'-8" 2,500 3,500 76 1 6-4" 1 2
5,000 4,952 6' 26'-5" 3,100 4,300 93 1 7-4" 1 4
6,000 5,829 6' 30'-8 3/4" 3,600 4,900 110 1 7-4" 1 4
4,000 4,156 8' 15'-0 1/2" 2,200 3,100 76 1 6-4" 1 2
5,000 5,049 8' 17'-8 1/2" 2,600 3,700 95 1 6-4" 1 2
Standard
Tanks 6,000 5,998 8' 20'-6 1/2" 2,900 4,300 114 1 7-4" 1 2
8,000 7,841 8' 26'-0 1/2" 3,600 5,400 152 1 6-4" 1 4
10,000 9,684 8' 31'-6 1/2" 4,300 6,600 189 1 7-4" 1 4
12,000 11,527 8' 37'-0 1/2" 5,000 7,700 227 1 7-4" 1 4
15,000 14,781 8' 46'-9" 6,400 9,800 284 1 6-4" 1 6
10,000 10,369 10' 21'-5 1/4" 4,500 6,200 144 1 6-4" 1 4
12,000 11,849 10' 24'-0 1/4" 5,000 7,000 167 1 7-4" 1 4
15,000 14,976 10' 29'-5 3/4" 6,100 8,600 213 1 7-4" 1 4
20,000 19,703 10' 37'-8 3/4" 7,700 11,000 280 1 7-4" 1 6
25,000 25,336 10' 47'-6 3/4" 10,000 14,300 325 MTO MTO 1 8
Made-
30,000 30,063 10' 55'-9 3/4" 11,900 17,000 375 MTO MTO 1 10
to-order
tanks 35,000 34,790 10' 64'-0 3/4" 13,600 19,600 498 MTO MTO 1 12
40,000 40,304 10' 73'-8 1/4" 16,000 23,000 579 MTO MTO 1 14
* Use of overfill protection such as flapper valves or ball-float valves will reduce the actual capacity of the tank.
9
Optional Tank Accessories
Tank Fittings Fiberglass Manways
These NPT fittings allow access to the interior of the tank. Manways provide access to the interior of the tank as well as a loca-
Fittings must be located along the top centerline of the tank. They tion for fittings. The standard manway I.D. is 22". Manways with
are available in 2", 4" and 6" NPT half-couplings. 30" and 36" I.D.s are available on certain tanks. Each manway is
See standard drawings for provided with a steel cover, plated bolts, nuts and washers, and a
size and quantities. UL-listed gasket.
E F G H
10
Optional Tank Accessories
Fiberglass Reservoirs Fiberglass Hold-Down Straps
A Xerxes double-wall tank shipped with a monitoring fluid in the Straps are used when a tank requires anchoring. The straps pro-
interstice includes a fiberglass reservoir for monitoring the level of vide the link between the tank and the anchoring hardware. For
fluid. As an option, a reservoir can also be added to a dry inter- more information on straps and their use, refer to the current
stice tank, allowing for Xerxes Installation Manual and Operating Guidelines.
future filling of the
interstice with 3-1/4
monitoring
fluid. 1-3/8
Deadmen
Deadmen supplied by Xerxes are designed to American
Fiberglass Nozzles Concrete Institute (ACI) standards, which include the use of
Flanged and Gusseted reinforcement. Galvanized tie-down anchor points are
adjustable, making it easier for the installer to properly position
Flanged and gusseted fiberglass reinforced plastic (FRP) nozzles them at the hold-down-strap locations on the tank.
are available in 2", 4", 6" and 8" diameters. The flange face
matches the ANSI 150# bolting pattern. Mating flanges must
be flat-faced. These nozzles may only be placed on the top
centerline of UL-listed
tanks.
Turnbuckles
Fiberglass Fill Tubes Xerxes-supplied turnbuckles are drop-forged and are sized
Fill tubes are threaded into to the tank ordered: 10'-diameter tanks require 3/4" x 18"
the bottom of a 6" x 4" NPT turnbuckles, 8'-diameter tanks require 3/4" x 12" turn-
double-tapped reducer bush- buckles, 6'-diameter tanks require 3/4" x 9" turnbuckles.
ing, which is threaded into a Xerxes turnbuckles will connect the tank straps directly to
6" fitting. The bottom of the the concrete anchors. No wire rope or clamps are necessary
fill tube is located 4" above with the required number of turnbuckles.
the bottom of the tank with
the open end slanted 45.
11
Man-Out-of-Hole (MOH) Straps Containment Collars
Xerxes man-out-of-hole connectors and straps are used as an alter- Available in single-wall or double-wall, the fiberglass containment
native to standard strap anchor systems when personnel cannot collar can be used to surround fittings or a manway. Collars are
enter the excavation. available in 42"- or 48"-diameter sizes and are typically used with
containment sumps.
Containment Sumps
Lifting Lugs In single-wall and double-wall models,
Xerxes fiberglass containment sumps are
Each tank has a minimum of one lifting lug and may have more if
available in 42"- and 48"-diameter sizes
rotated for shipping.
and a variety of lid sizes and styles. The
containment sump is intended for use
with the corresponding-size containment
collar. Adhesive kits for field bonding to
the collar are included. See Xerxes
separate containment sump literature for
more information.
Tank Ladders
FRP, aluminum or carbon-steel lad-
Manway Extensions
ders are available. Ladders When bolted to the manway, an extension provides watertight
that extend into a man- access to the tank interior. Extensions
way extension require a are available in 22", 30" and 36"
36"-diameter manway diameters, and in heights from
and extension. 2 feet, increasing in 1-foot
increments. Extensions
include nuts, bolts, washers
and a gasket.
12
Guide Specifications Double-Wall FRP Tanks for Fuel Storage
Short form: E. Interstitial Space
The contractor shall provide a double-wall fiberglass reinforced plastic 1. Tank shall have a space between the primary and secondary
(FRP) Underwriters Laboratories-labeled underground storage tank as walls to allow for the free flow and containment of leaked
shown on the drawings. The tank size, fittings and accessories shall be as product from the primary tank. The space also allows the
shown on the drawings. The fiberglass tank shall be manufactured by insertion of a monitoring device through a monitoring fit-
Xerxes Corporation. ting.
2.02 Accessories
The tank shall be tested and installed according to the Xerxes Installation A. Optional Anchor Straps
Manual and Operating Guidelines for Single-Wall and Double-Wall
1. Straps shall be FRP anchor straps as supplied by tank man-
Fiberglass Underground Storage Tanks in effect at time of installation.
ufacturer.
2. Number and location of straps shall be specified in current
Long form: literature by tank manufacturer.
Part I: General B. Manways
1.01 Quality Assurance 1. All manways shall be flanged and 22" I.D., complete with
A. Acceptable Manufacturer: Xerxes Corporation UL-listed gaskets, bolts and covers. (30" and 36" I.D.
manways are also available on certain larger tanks.)
B. Governing Standards, as applicable: 2. Location is shown on tank drawings.
1. Underwriters Laboratories (UL) Standard for Safety 1316, 3. Optional manway extensions shall be FRP and 24" long.
File MH 9061 for storage of flammable liquids. A UL label
shall be attached to each tank. C. Optional Fill Tubes
2. National Fire Protection Association (NFPA) Standards: 1. Fill tubes shall be FRP, 4" in diameter, with a 6" x 4"
double-tapped reducer bushing, and include a 6" NPT fit-
NFPA 30: Flammable and Combustible Liquids Code ting. Tubes shall terminate a minimum of 4" from the bot-
NFPA 30A: Automotive and Marine Service Station Code tom of tank (a minimum of 6" for a 12'-diameter tank).
NFPA 31: Installation of Oil-Burning Equipment. D. Gauge Plates
3. City of New York Department of Buildings M.E.A., 1. Gauge plates shall be installed under each service fitting
Division #161-89-M. and manway opening.
4. Los Angeles Fire Department E. Optional Heating Coils
Part II: Products 1. Optional heating coils shall be installed in a separate 22"
2.01 Double-Wall Fiberglass Reinforced Plastic (FRP) manway and shall be as supplied by tank manufacturer.
Underground Storage Tanks: F. Optional Ladders
A. Loading Conditions Tank shall meet the following design 1. Ladders shall be the standard ladder as supplied by tank
criteria: manufacturer (aluminum, carbon steel or fiberglass).
1. Internal Load Tank shall withstand a 5-psig air-pressure G. NPT Threaded Fittings
test with 5:1 safety factor. Contractor shall individually test 1. All standard threaded fittings shall be half-couplings and
tanks for leakage prior to installation. Maximum test pres- shall be 4" or 6" in diameter. Reducers are to be used for
sure is 5 psig. smaller sizes where shown and provided by contractor.
2. Vacuum Test To verify structural integrity, every stan- 2. Strength NPT fittings shall withstand a minimum of 150
dard 10'-diameter tank and smaller shall be vacuum tested foot-pounds of torque and 1,000 foot-pounds of bending,
by the manufacturer at the factory to 11.5" of mercury. both with a 2:1 safety factor.
3. Surface Loads Tank shall withstand surface H-20 axle H. Monitor Fittings
loads when properly installed according to manufacturer's 1. Each monitor fitting shall consist of a 4" NPT fitting on
current Installation Manual and Operating Guidelines. the tank. Tanks with a hydrostatic monitoring system do
4. External Hydrostatic Pressure Tank shall be capable of not have a monitor fitting.
being buried in ground with 7' of overburden over the top Part III: Testing and Installation
of the tank, the hole fully flooded and a safety factor of 5:1
against general buckling. 3.01 Testing
5. Tank shall support accessory equipment such as heating A. Tank shall be tested according to the Xerxes Installation
coils, drop tubes, submersible pumps and ladders when Manual and Operating Guidelines for Single-Wall and
properly installed. Double-Wall Fiberglass Underground Storage Tanks in effect
B. Product Storage: at time of installation.
1. Tank shall be capable of storing petroleum products with 3.02 Installation
specific gravity up to 1.1. A. Tank shall be installed according to the Xerxes Installation
2. Tank shall be vented to atmospheric pressure. Manual and Operating Guidelines for Single-Wall and
Double-Wall Fiberglass Underground Storage Tanks in effect
3. Tank shall be capable of storing products identified in the at time of installation.
manufacturers current standard limited warranty.
B. Contractor shall be trained by the tank manufacturer, the state
C. Materials: or other approved agency.
1. Tank shall be manufactured with 100% resin and glass- Part IV: Warranty
fiber reinforcement. No sand fillers.
4.01 Warranty
D. Tank Dimensions (Refer to Xerxes literature on gallonage.):
A. Warranty shall be manufacturer's standard limited warranty in
1. Tank shall have nominal capacity of _____ gallons.
effect at time of purchase.
2. Tank shall have nominal outside diameter of _____ feet.
Consumer Notice: This warranty gives you (Owner) specific legal rights. You (Owner) may also have other rights which vary from state to state.
1TM Arco Chemical Co. Effective: 6/1/05
14
7901 Xerxes Avenue South
Minneapolis, MN 55431-1288
Phone (952) 887-1890
Fax (952) 887-1882
www.xerxescorp.com
Manufacturing
Facilities
Anaheim, CA
Phone (714) 630-0012
Fax (714) 632-7133
Hagerstown, MD
Phone (301) 223-6961
Fax (301) 223-6836
Seguin, TX
Phone (830) 372-0090
Fax (830) 372-0321
Tipton, IA
Phone (563) 886-6172
Fax (563) 886-2042