LIST of PROCESS EQUIPMENT

PROJECT NAME SNMEZ ADANA 5000TPD CLINKER CEMENT PRODUCTION LINE Approval:Yuqiao Zhu
DEPARTMENT 45/47-CEMENT PACKAGING AND LOADING & CEMENT TON PACKAGING Examiner:Yuqiao Zhu
DESIGN PHASE 45/47-SNP-GA-3-R1 DATE 05/05/2014 Design:Wei Lu
Consume Consume
Weight Power
Code Name Type Specification Qty Compressed Air water Remarks
(kg) (kW) (m3/min) (m3/h)
45.BE01/45.BE02 Bucket elevator 2 37500

Type:NBH450Ax26700mm
Capacity:150t/h

Lifting height:.26700mm
Speed : 0.9m/s
Drive mode :left drive one and right drive one
45.BE01M1/45.BE02M1 Motor 2 44.00 Included in 45.BE01/45.BE02

Type:YX3-180L-4-22

Power:22kW
45.BE01P1/45.BE02P1 Reducer 2 Included in 45.BE01/45.BE02

Type:DCYK250-50
45.BE01M2/45.BE02M2 Auxiliary motor 2 6.00
Type:

Power:3kW
45.VS01/45.VS02 Vibrating screen 2 1920
Type:PZS-120
Capacity:120t/h
Amplitude:2~4mm

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Max.oscillating force:16KN
Vibrating frequency:980r/min
45.VS01M/45.VS02M Motor 2 2.20 Included in 45.VS01/45.VS02

Type:XVM-16-6

Power:1.1kW
45.BN01/45.BN02 Weighing bin 2 12000

Type:YJZC-50
Capacity:50t
45.BN01a/45.BN02a Load cells 6 Included in 45.BN01/45.BN02

Type:YZC-864/30t
45.SG01/45.SG02 Screw gate 2 120

Type:LZ-400
Size:400x400mm
45.RF01/45.RF02 Rotary feeder 2 800

Type:BHGL-120E
Capacity:120t/h

Size:432mm
45.RF01M/45.RF02M Gear motor 2 4.40 Included in 45.RF01/45.RF02

Type:XWD4-17-2.2

Power:2.2kW
45.BV01/45.BV02 Electric butterfly valve 2 250

Type:DF-350s

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45.BV01M/45.BV02M Motor 2 2.20 Included in 45.BV01/45.BV02

Type: Y90L-6
Power:1.1kW
45.BV01P/45.BV02P Reducer 2 Included in 45.BV01/45.BV02
Type: NMRV110-100E90B5B3.21

Ratio:100
45.FE01/45.FE02 Feed equipment 2 100
Type:BHJQ-350A
45.PM01/45.PM02 Packer 8-spouts 2 10000

Type: BHYW-8DC
Rotary direction:anticlockwise

Capacity:100t/h
Accuracy :+/-0.5kg
Dedusting air volume:15000m3/h

Dedusting pressure:-600Pa
45.PM01a/45.PM02aAsh hopper 2 900 Owner Provide

Type:
Included in
45.PM01M1/45.PM02M1 Main motor 2 3.00 45.PM01/45.PM02
Type :Y90L-4

Power:1.5kW
Included in
45.PM01PM1/45.PM02PM1 Main reducer 2 45.PM01/45.PM02
Type :BLD3-59-1.5

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Speed ratio:59
Included in
45.PM01M2/45.PM02M2 Discharge motor 16 64.00 45.PM01/45.PM02
Type:Y112M-4
Power:4kW
45.UBC01/45.UBC02 Bag discharge conveyor 2 1000
Type:BHJL-800

Capacity:120t/h
Speed:0.86m/s
45.UBC01a Ash hopper 2 500 Owner Provide

45.UBC02a Type:
45.UBC01M/45.UBC02M Gear motor 2 3.00 Included in 45.UBC01/45.UBC02

Type :XWD3-23-1.5

Power:1.5kW
Speed ratio:23
45.PBC01/45.PBC02 Aligning belt conveyor 2 900
Type: BHZ-800

Capacity:120t/h
Belt width:800mm
Speed:0.86m/s
45.PBC01M/45.PBC02M Gear motor 2 3.00 Included in 45.PBC01/45.PBC02

Type :XWD3-23-1.5

Power:1.5kW

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Speed ratio:23
45.CBC01/45.CBC02 Cleaning bag machine 2 1200
Type:BHQ-800(GD)
Speed:1m/s

Belt width:800mm
Capacity:120t/h

45.CBC01a Ash hopper 2 500 Owner Provide

45.CBC02a Type:
45.CBC01M1/45.CBC02M1Gear motor 2 3.00 Included in 45.CBC01/45.CBC02

Type :XWD3-11-1.5

Power:1.5kW

Speed ratio:11
45.BC01 Belt conveyor(flat) 1 6485.72
Size:B800mmx29100mm

Nominal Capacity: 100 t/h

Design Capacity: 120 t/h

Speed:1.0 m/s
45.BC01M Motor(left drive) 1 5.50 Included in 45.BC01
Type:

Power:5.5kW
45.BC01P Reducer 1 Included in 45.BC01
Type:K87DRS132S4

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Ratio:40
45.BC02 Belt conveyor 1 5300.36
Size:B800mmx18100mm
Nominal Capacity: 100 t/h

Design Capacity: 120 t/h

Speed:1.0 m/s

45.BC02M Motor(left drive) 1 5.50 Included in 45.BC01

Type:
Power:5.5kW

45.BC02P Reducer 1 Included in 45.BC02

Type:K87DRS132S4

Ratio:40
45.PB01/45.PB02 Motorized turnning chute 4 608
Type:ZWJG800V(A)-00
45.PB03/45.PB04

Belt width:800mm
Speed:0.90~1.0 m/s
45.PB01M1/45.PB02M1 Motor 4 3.00 Included in 45.PB01/45.PB02

45.PB03M1/45.PB04M1 Type:Y802-4 Included in 45.PB03/45.PB04

Power:0.75kW
45.PB01P1/45.PB02P1 Reducer 4 Included in 45.PB01/45.PB02

45.PB03P1/45.PB04P1 Type:XLD2-9-0.75 Included in 45.PB03/45.PB04

Ratio:

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45.PB01M2/45.PB02M2 Motor 4 1.41 Included in 45.PB01/45.PB02
Type:YS7124
45.PB03M2/45.PB04M2 Included in 45.PB03/45.PB04

Power:0.37kW
45.BLM01/45.BLM02Truck loading device 4 14660
Type:ZQD100Y-11/11
45.BLM03/45.BLM04
Capacity:100t

Travel distance:11000mm
45.BLM01a/45.BLM02a Feed belt 4 12.00 Included in 45.BLM01/45.BLM02

45.BLM03a/45.BLM04a Type:B650x23000mm Included in 45.BLM03/45.BLM04

Speed:1.0 m/s
Power:3.0kW
45.BLM01b/45.BLM02b Discharge belt 4 Included in 45.BLM01/45.BLM02

45.BLM03b45.BLM04b Type:B650x16600mm Included in 45.BLM03/45.BLM04

Speed:1.0 m/s

Depression angle:8~27
45.BLM01c/45.BLM02c Hydraulic pressure system 4 16.00 Included in 45.BLM01/45.BLM02

45.BLM03c45.BLM04c Pressure:16MPa Included in 45.BLM03/45.BLM04

Max thrust :80.43kN

Vertical Speed:5-10m/min

Power:4.0kW
45.BLM01d45.BLM02d Running system 4 6.00 Included in 45.BLM01/45.BLM02

45.BLM03d45.BLM04d Orbit:P18 Included in 45.BLM03/45.BLM04

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Max wheel pressure :12kN
Speed:11.84m/min
Power:1.5kW
45.FV01/45.FV02 Single layer weight flap valve 2 4200

Type:
Size : DN200

45.SC01/45.SC02 Screw conveyor 2 4550

Size:LS 400x12000 mm
Speed:30r /min

Capacity:20t/h
45.SC01M/45.SC02M Motor 2 8.00 Included in 45.SC01/45.SC02

Type:TY125-Y112M-4-B5
Power:4kW
45.BF01/45.BF02 Bag filter 2 24460 3.60

Type:XLPM6B-370
Volume:23000m3/h

Filtering area Net filtering area:450 m2

Pressure loss:1770 Pa
Inlet dust content:30g/Nm3

Outlet dust content10mg/Nm3

Filter area:0.85m/min

Compressed Air Consumption:1.8Nm3/min

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Compress air pressure:0.5~0.7MPa
45.BF01a/45.BF02a Screw conveyor 2 2062 Included in 45.BF01/45.BF02

Type: mm
45.BF01aM/45.BF02aM Motor 2 4.40 Included in 45.BF01/45.BF02

Type:
Power:2.2kW

45.BF01b/45.BF02b Rotary feeder 2 Included in 45.BF01/45.BF02

Size:300x300mm
45.BF01bM/45.BF02bM Motor 2 3.00 Included in 45.BF01/45.BF02

Power:1.5kW
45.FN01/45.FN02 Filter fan 2 4430

Type: 5-47No10.5D
Rotary direction :left 45one and right 45one
Volume:25300m3/h

Pressure:4028Pa
Speed :1450r/min

45.FN01a/FN02a Electric butterfly valve 2 200 Included in 45.FN01/45.FN02

Size :
Angle:

45.FN01aM/FN02aMElectric actuator 2 0.12 Included in 45.FN01/45.FN02

Type: DA-10/F

Input/output signal:4~20mA

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45.FN01M/45.FN02M Motor 2 110.00 Included in 45.FN01/45.FN02

Type:Y250M-4
Power:55kW
45.BF03/45.BF04 Bag filter 2 8504 0.74

Type: XLPM4A-120
Volume:8930 m3/h

Gas temperature: <120 C

The concentration of dust
Dust content inlet: <200 g/Nm3

Dust content outlet 10 mg/m3

Filtering area Net filtering area:150m2

Unfounded, the wind speed: 0.99 m/min

Pressure Loss:1500 Pa
Cleaning with compressed air: 0.37m3/min;

Pressure: 0.5~0.7 MPa

45.BF03a/45.BF04a Rotary feeder 2 Included in 45.BF03/45.BF04

Spec: 300300 mm
Rotation speed : r/min
45.BF03aM/45.BF04aM Motor 2 3.00 Included in 45.BF03/45.BF04

Power:1.5 kW
45.FN03/45.FN04 Filter fan 2 1780

Type:9-19No9D

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Rotary direction :left 45one and right 45one
Volume : 9823m3/h
Total pressure: 4101 Pa
Rotation speed : 1450 r/min

45.FN03a/45.FN04a Manual butterfly valve(for fan inlet) 2

45.FN03M/45.FN04M Motor 2 44.00 Included in 45.FN03/45.FN04

Type: Y180L-4
Power: 22kW
45.MH01/45.MH02 Motorized hoist 2 584
Type:CD12t-10

Capacity:2T

Lifting height:.10m
Lifting speed8m/min

Moving speed20m/min

Work classM4
Orbit typeGB/T706-2008-25a

Orbit length10.4m
Max wheel stress:11.4kN
45.MH01M1/45.MH02M1 Motor for moving 2 0.80 Included in 45.MH01/45.MH02

Type:ZDY112-4

Power:0.4kW
45.MH01M2/45.MH02M2 Motor for lifting 2 6.00 Included in 45.MH01/45.MH02

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 LIST of PROCESS EQUIPMENT
Type:ZD131-4

Power:3.0kW
45.MH03 Motorized hoist 1 509
Type:CD13t-32m

Capacity:3T
Lifting height:.32m
Lifting speed8m/min
Moving speed20m/min

Work classM4
Orbit typeGB/T706-2008-32a

Orbit length14.54m

Max wheel stress:17.3kN

45.MH03M1 Motor for moving 1 0.80 Included in 45.MH03
Type:ZDY112-4

Power:0.4x2kW
45.MH03P1 Reducer 1 Included in 45.MH03

Type:
Speed ratio:28.2
45.MH03M2 Motor for lifting 1 4.50 Included in 45.MH03
Type:ZD132-4

Power:4.5kW

45.MH03P2 Reducer 1 Included in 45.MH03

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 LIST of PROCESS EQUIPMENT
Type:
Speed ratio:69
45.ET01/45.ET02 Paper bag extractor 2 160
45.BV03 Manual butterfly valve 2 40

Size.:DN550 mm
45.BV04 Manual butterfly valve 2 40

Size.:DN200 mm
45.BV05 Manual butterfly valve 4 80
Size.:DN250 mm

45.BV06 Manual butterfly valve 2 40

Size.:DN180 mm

45.BV07 Manual butterfly valve 6 120

Size.:DN100 mm
45.BV08 Manual butterfly valve 8 160

Size.:DN100 mm
45.AT01 Air tank 1 1500

Type: C-4/1.0
Capacity: 4.0m
Pressure: 1.0MPa

45.PF01 Compression air piping and piping fitting 1set Owner Provide
45.PF01a Flange: Dg=100 mm Pg=1.0 Mpa 1

45.PF01b Gas water steel pipe

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Dg100mm ,=4mm 113.5m Including 15% Reservmargin

:Dg40mm ,=3.5mm 3.1m Including 15% Reservmargin

:Dg25mm ,=2.5mm 52.7m Including 15% Reservmargin

:Dg15mm ,=2.5mm 19.2m Including 15% Reservmargin

45.PF01c 90bend
Dg=100mm 10

Dg=25mm 5
Dg=15mm 6
45.PF01d Tee

Dg100/Dg100/Dg100 3
Dg100/Dg25/Dg100 5

Dg100/Dg25/Dg25 1
Dg100/Dg40/Dg40 1
Dg25/Dg15/Dg25 3

45.PF01e Reduced 90bend

Dg100/Dg25 2

Dg25/Dg15 1
45.PF01f Cut-off valve 6
Type : J41T-16

Dg=15mm
45.TK01/45.TK02 Pneumatic Hydraulic Two-Way Valve 2 260

Size: 400400mm =50

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 LIST of PROCESS EQUIPMENT
Nominal Capacity: 150 t/h
Design Capacity: 173 t/h
45.TK01P/45.TK02P Pneumatic push control rod 2 Included in 45.TK01/45.TK02

Type: 10A-5TC63B

45.TK03 Pneumatic Hydraulic Two-Way Valve 1 130

Size: 300300mm =50

45.TK03P Pneumatic push control rod 1 Included in 45.TK03

Type: 10A-5TC63B

45.AS01 Air slide 1 1720

Size:B400x6820mm
Material: Cement

Nominal Capacity: 150 t/h

Design Capacity: 173 t/h
Incline:6

45.AS02 Air slide 1 1620

Size:B400x5820mm

Material: Cement
Nominal Capacity: 150 t/h
Design Capacity: 173 t/h

Incline:6
45.FN05 Air slide fan 1 221

Type:XQINo5.1A

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Rotary direction :left 0
Volume:307m3/h
Pressure:6000Pa
45.FN05a Manual butterfly valve(for fan inlet) 1 Included in 45.FN05

45.FN05M Motor 1 3.00 Included in 45.FN05

Type:Y100L-2

Power:3.0kW
45.FN06 Air slide fan 1 221
Type:XQINo5.1A

Rotary direction : right 0one

Volume:360m3/h

Pressure:6000Pa
45.FN06a Manual butterfly valve(for fan inlet) 1 Included in 45.FN06

45.FN06M Motor 1 3.00 Included in 45.FN06

Type:Y100L-2
Power:3.0kW

45.BF05 Bag filter 1 1940 0.20

Type: HMC-64A
Volume:3600 m3/h

Gas temperature: <120 C

The concentration of dust

Dust content inlet: <200 g/Nm3

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Dust content outlet 10 mg/m3
Filtering area net filtering area:72m2
Unfounded, the wind speed: 0.92 m/min
Pressure Loss:<1500 Pa

Cleaning with compressed air: 0.20m3/min

Pressure: 0.5~0.7 MPa

45.BF05a Rotary feeder 1 Included in 45.BF05

Spec: 300300 mm
Rotation speed : r/min

45.BF05aM Motor 1 1.50 Included in 45.BF05

Power:1.5kW

45.BF05b Filter fan 1 Included in 45.BF05

Type:
Volume :4140 m3/h

Total pressure: 3000 Pa

Rotation speed : r/min

45.BF05M Motor 1 3.00 Included in 45.BF05

Type:
Power: 3kW

47.BE01 Bucket elevator 1 18750

Type:NBH450Bx21950mm

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 LIST of PROCESS EQUIPMENT
Capacity:250t/h
Speed:0.94m/s
Centre distance:21950mm
Drive mode:left drive

47.BE01M1 Main motor 1 30.00 Included in 47.BE01

Type:YX3-200L-4-30

Power:30kW
47.BE01P1 Reducer 1 Included in 47.BE01
Type:DCYK280-63

47.BE01M2 Auxiliarry motor 1 4.00 Included in 47.BE01

Type:

Power:4kW
47.AS01 Air slide 1 1720
Size:B400x6227mm

Material: Cement
Capacity:250t/h

Incline:6
47.AS01a Pneumatic discharge gate 2 200 Included in 47.AS01
Type:B400mm

47.FN01 Air slide fan 1 221

Type:XQINo5.1A

Rotary direction: left 0

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Volume:329m3/h
Pressure:6000Pa
47.FN01a Manual butterfly valve(fan inlet) 1 Included in 47.FN01
47.FN01M Motor 1 3.00 Included in 47.FN01

Type:Y100L-2
Power:3.0kW

47.BN01/47.BN02 Weighing bin 2 12000

Type:YJZC-50
Capacity: 50t

47.BN01a/47.BN02a Load cells 6 Included in 47.BN01/47.BN02

Type:YZC-864/30t

47.SE01/47.SE02 Sensor 6
Type:
Capacity: 30t

47.SG01/47.SG02 Pneumatic slide gate 2 100

Type:FP104-300S-Z

Size:320x320mm
47.FG01M/47.FG02M Pneumatic actuator 2 Included in 47.SG01/47.SG02

Spec:10A-5LA63B

47.SG03/47.SG04 Mannel slide gate 2 100

Type:LZ-300

Size:320x320mm

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 LIST of PROCESS EQUIPMENT
47.RF01/47.RF02 Rotary feeder 2
Type:SLGJ-120
Capacity:120t/h
47.RF01M1/47.RF02M1 Main motor 2 4.40 Included in 47.RF01/47.RF02

Type:XWD4-17-2.2

Ratio:17

Power:2.2kW
47.RF01M2/47.RF02M2 Auxiliary motor 2 2.20 Included in 47.RF01/47.RF02

Type:XWD2-17-1.1

Ratio:17
Power:1.1kW

47.BV01/47.BV02 Pneumatic butterfly valve 2 100

Type:FP104-300S-Z
47.BV01M/47.BV02M Pneumatic push control rod 2 Included in 47.BV01/47.BV02

Type:
Pressure: 0.4~0.6MPa

47.PM01/47.PM02 Packing weigher 2 14400

Type:DBJS-2B
Capacity24-30bag/h
Bag Net Weight1000Kg/bag

Compressed air pressure0.6MPa

Total compressed air consupmtion : 0.006m3/times

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Air volume:1000m3/h
47.PM01a/47.PM02a Hydraulic pressure system 2
Included in
47.PM01aM/47.PM02aM Motor 2 6.00 47.PM01/47.PM02
Power3.0kW

47.CE01/47.CE02 Conveyor equipment 2 8200

Type: DBS-8

Capacity30t/h
Belt speed:0.53m/s
Belt width:1400mm

Belt length:17250mm
47.CE01M/47.CE02M Motor 2 8.00 Included in 47.CE01/47.CE02

Type:BWD4-59-4

Speed ratio:59
Power4.00kW

47.MH01/47.MH02 Motorized hoist 2 958

Type CD15T-8m

Capacity5t
Lifting height 8m

Lifting speed8m/min
Moving speed20m/min

Work classM4
Orbit typeGB/T706-2008-32a

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Orbit length14m
Max wheel stress:38.1kN
Included in
47.MH01M1/47.MH02M1 Motor for lifting 2 15.00 47.MH01/47.MH02
Type ZD141-4

Power7.5kW

Speedr/min
Included in
47.MH01M2/47.MH02M2 Motor for moving 2 1.60 47.MH01/47.MH02
Type ZDY121-4

Power0.80KW
Speedr/min

47.MH03 Motorized hoist 1 464

Type CD13T-28m

Capacity3t

Lifting height 28m

Lifting speed8m/min

Moving speed20m/min

Work classM4
Orbit typeGB/T706-2008-32a

Orbit length14.60m

Max wheel stress:17.2kN

47.MH03M1 Motor for lifting 1 4.50 Included in 47.MH03
Type ZD132-4

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Power4.5kW
Speedr/min

47.MH03P1 Reducer 1 Included in 47.MH03

Type:

Speed ratio:69
47.MH03M2 Motor for moving 1 0.80 Included in 47.MH03
Type ZDY121-4

Power0.40x2KW

Speedr/min

47.MH03P2 Reducer 1 Included in 47.MH03

Type:

Speed ratio:28.2
47.BF01/47.BF02 Bag filter 2 8504 0.74
Type XLPM4A-120
Filtering area150m2

Volume8930m3/h

Air speed:0.99m/min
Inlet dust content<200 g/Nm3

Outlet dust content <10 mg/Nm3

Resistance1500Pa

Compressed air consumption 0.37N m3/min

Pressure 0.50.7 MPa

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Highest Temperature120
47.BF01a/47.BF02a Discharging 2 Included in 47.BF01/47.BF02

Type 300x300
47.BF01aM/47.BF02aM Ash discharging Motor 2 3.00 Included in 47.BF01/47.BF02

Power1.5 kW

47.FN02/47.FN03 Filter fan 2 1780

Type: 9-19No.9D
Rotary direction: left 45 one and right 45 one
Volume: 9823m3/h

Total pressure: 4101 Pa

Rotation speed : 1450 r/min
47.FN02M/47.FN03M Motor 2 44.00 Included in 47.FN02/47.FN03

Type: Y180L-4
Power: 22kW

47.FN02a/47.FN03a Manual butterfly valve(fan inlet) 2 220 Included in 47.FN02/47.FN03

Type:
Size DN400mm

47.BV03 Manual butterfly valve 2 40

Type:
Size DN100mm

47.BV04 Manual butterfly valve 2 40

Type:

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Size DN180mm
47.BV05 Manual butterfly valve 2 40
Type:
Size DN150mm

47.BV06 Manual butterfly valve 2 40

Type:
Size DN250mm

47.BV07 Manual butterfly valve 4 80

Size.:DN100 mm

47.VS01 Vibrating screen 1 1900

Type:PZS-300

Capacity:300t/h
Amplitude:2~4mm
Max.oscillating force:40KN

Vibrating frequency:980r/min
47.VS01M Motor 1 3.00 Included in 47.VS01

Type:XVM-A 40-6
Power:3kW

Total 224132 508.83 5.28

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