LIST of PROCESS EQUIPMENT

PROJECT NAME SNMEZ ADANA 5000TPD CLINKER CEMENT PRODUCTION LINE Approval:
DEPARTMENT 41-CEMENT PROPORTIONING STATION Examiner:
DESIGN PHASE 41-SNP-GA-3 DATE 20/11/2013 Design:
Consume Consume
Weight Power
Code Name Type Specification Qty Compressed Air water Remarks
(kg) (kW) (m3/min) (m3/h)
41.BF01 Bag filter 1 4252 0.37

Type: XLPM4A-120
Volumn:9813m3 /h

Filtering speed:1.0m/min
Inlet concentration:200g/Nm3
Outlet concentration:10mg/Nm3

Compressed air pressure:0.5~0.7MPa

Air consumption: 0.37Nm3/min

Filter resistance:1200-1500Pa
Filter area:162m2
41.BF01a Flap valve 1 Included in 41.BF01

Type:
Spec:300x300mm

41.FN01 Filter fan 1 1020

Type: 9-26No.8D Right:45
Volumn: 10794m3/h
Pressure: 3500Pa
41.FN01M Motor 1 18.50
Included in 41.FN01

110
Page1Total10
 LIST of PROCESS EQUIPMENT
Type: Y180M-4
Power: 18.5kW
41.FN01a Manual valve (fan inlet) 1 Included in 41.FN01

41.BF02/41.BF03 Bag filter 7 38640 3.22

41.BF04/41.BF05 Type: XLPM5A-150

41.BF06/41.BF07 Volumn:11400m3 /h

41.BF08 Filter area:190m2

Filtering speed:1.0m/min
Inlet concentration:200g/Nm3

Outlet concentration:10mg/Nm3
Compressed air pressure:0.5~0.7MPa

Air consumption: 0.46m3/min

Filter resistance:1770Pa
41.BF02a/41.BF03a Flap valve 7 Included in 41.BF02/41.BF03
41.BF04a/41.BF05a Type: 41.BF04/41.BF05/41.BF06
41.BF06a/41.BF07a Spec:300x300mm 41.BF07/41.BF08

41.BF08a
41.FN02/41.FN03 Filter fan 7 7140
41.FN04/41.FN05 Type: 9-26No.8D Right:45(3);Left:45(4)
41.FN06/41.FN07 Volumn: 7930m3/h
41.FN08 Pressure: 3500Pa
41.FN02M/41.FN03M Motor 7 154.00
Included in 41.FN02/41.FN03

210
Page2Total10
 LIST of PROCESS EQUIPMENT
41.FN04M/41.FN05 Type: Y180L-4 41.FN04/41.FN05/41.FN06

41.FN06M/41.FN07M Power: 22kW 41.FN07/41.FN08

41.FN08M
41.FN02a/41.FN03a Manual valve (fan inlet) 7
41.FN04a/41.FN05a

41.FN06a/41.FN07a

41.FN08a
41.TK01 Three-way valve 1 890
Size:600x600mm a=50
Pneumatic handspike 0.02
41.TK01P 1 Included in 41.TK01

Type:

Air consumption: 0.02m3/times

41.BC01 Belt conveyor( reversible) 1 3200
Type: DTII

Size: B800x12466mm
Capacity: 250t/h

Bulk:1.1~1.4t/m3
Slope angle: 0
Belt speed: 1.25m/s

41.BC01M Motor 1 7.50

Included in 41.BC01

Power: 7.5kW

41.TK02/41.TK03 Three-way valve 2 1780

310
Page3Total10
 LIST of PROCESS EQUIPMENT
Size:600x600mm a=50
Pneumatic handspike 0.04
41.TK02P/41.TK03P 2 Included in 41.TK02/41.TK03

Type:
Air consumption: 0.02m3/times

41.TK04 Three-way valve 1 750

Size:500x500mm a=50

41.TK04M Pneumatic handspike 1 0.02

Included in 41.TK04

Type:
Air consumption: 0.02m3/times

41.TK05 Three-way valve 1 750

Size:500x500mm a=50

41.TK05M Pneumatic handspike 1 0.02

Included in 41.TK05

Type:
Air consumption: 0.02m3/times

41.NG01 Needle gate 8 7136

Size: 1000x800mm

41.WF01/41.WF02 Weigh belt feeder 2 2800

Type:DEM-1220T20
Size: B1200x2000mm

Material: Clinker
Bulk density:1.4t/m3

Capacity: 25~250t/h

410
Page4Total10
 LIST of PROCESS EQUIPMENT
V=0.4m/s
Accuracy: 0.5%
Left / Right drive
41.WFM01/41.WF02M Motor 2 6.00
Included in 41.WFM01/41.WF02M

Power: 3.0kW
41.WF03/41.WF04 Weigh belt feeder 4 4000

41.WF05/41.WF06 Type:DEM-1020T20
Size: B1000x2000mm
Material: Additive

Bulk density:1.1t/m3
Capacity: 15~150t/h

V=0.308m/s
Accuracy: 0.5%
Left drive (2) Right drive (2)
41.WF03M/41.WF04M Motor 4 8.80
Included in 41.WF03/41.WF04
41.Wf05M/41.WF06M Power: 2.2kW Included in 41.WF05/41.WF06

41.WF07/41.WF08 Weigh belt feeder 2 1600

Type:DEM-0820-T4
Size: B800x2000mm

Material: Gypsum
Capacity: 2~20t/h

Bulk density:1.4t/m3

510
Page5Total10
 LIST of PROCESS EQUIPMENT
V=0.059m/s
Accuracy: 0.5%
Left / Right drive
41.WF07M/41.WF08M Motor 2 2.20
Included in 41.WF07/41.WF08

Power: 1.1kW
41.BC02 Belt conveyor 1 11500

Type: DTII
Size: B800x40224mm
Capacity: 250t/h

Slope angle: 11
Belt speed: 1.25m/s

Right drive
41.BC02M Motor 1 15.00
Included in 41.BC02

Power: 15kW

41.BC03 Belt conveyor 1 11000

Type: DTII

Size: B800x39624mm
Capacity: 250t/h
Slope angle: 11

Belt speed: 1.25m/s

Left drive

41.BC03M Motor 15 15.00

Included in 41.BC03

610
Page6Total10
 LIST of PROCESS EQUIPMENT
Power: 15kW
41.MR01 Metal-removing Machine 2 780
Type: RCY-D80
Belt width: 800mm

41.MR01M Motor 2 3.00

Included in 41.MR01

Power: 1.5kW

41.MH01 Motorized hoist 1 1200

Type CD1-25D
Weight lifting 1t

Lifting Height 50.4m(44.5m)

Lifting Speed 7m/min

Runing Speed20m/min
Rail :25a~32c
41.MH01M1 Lifting motor 1 3.00

Type
Power 3kW

Speed 1400r/min
41.MH01M2 Runing motor 1 0.40
Type

Power 0.4kW
Speed 1380r/min

41.AT01 Air tank 1 660

710
Page7Total10
 LIST of PROCESS EQUIPMENT
Type: C3/1.0
Volume:3m3
Pressure: 1.0MPa
41.PF01 Compression air piping and pipe fitting 1set Owner Provide

41.PF01-a TFlange: Dg=100 mm Pg=1.0 Mpa

41.PF01-b Water gas pipe:

Dg=100mm thickness=4 88.8m Including 15% Reservmargin

Dg=80mm thickness=4 88.4m Including 15% Reservmargin

Dg=25mm thickness=2.5 52.8m Including 15% Reservmargin

Dg=15mm thickness=2.5 170m Including 15% Reservmargin

41.PF01-c Bend-90:

Dg=100mm 8
Dg=80mm 15
Dg=25mm 9

Dg=15mm 2
41.PF01-d Four-way:

Dg=100mm 1
41.PF01-e Tee:
Dg100/Dg100/Dg100 1

Dg100/Dg25/Dg100 3
Dg80/Dg80/Dg80 10

Dg80/Dg15/Dg80 30

810
Page8Total10
 LIST of PROCESS EQUIPMENT
Dg25/Dg15/Dg25 1
41.PF01-f Reduced pipe
Dg100/Dg80 1
Dg100/Dg25 5

Dg80/Dg25 2
Dg80/Dg15 2

Dg25Dg15 2
41.PF01-g Cut-off valve
Type : J41T-16 1

Dg=50mm
41.ID01 Radar level indicator 5

Measuring range:20.8~14.8m
Input/output signal:4~20mA
41.ID02 Radar level indicator 1

Measuring range:26.1~8.1m
Input/output signal:4~20mA

41.MD01 Manhole 6 400

Size: 800X800mm
41.MS01 Material level switch 6

Size:
41.BV01 Manual valve 6

Size: DN350mm

910
Page9Total10
 LIST of PROCESS EQUIPMENT
41.BV02 Manual valve 8 732
Size: DN300mm
41.BV03 Manual valve 6 1200
Size: DN200mm

41.BL01 Air Blaster 30

Capacity: 100L/min

Total 58538 233.48 3.61

1010
Page10Total10