Surat Cluster

SUMMARY OF FINDINGS

• There are approximately 550 units in this cluster who are engaged in textile
processing.

ANNUAL TURNOVER

Annual Turnover (In crores)

70
63
58 59
60
54 53
50 45
40 38
40

29
30
24 24
20 12 17 16 17
14 10
7 6 8
10 6

0
2005-06 2006-07 2007-08

Upto 1 crore 1 to 2 crores 2 to 3 crores 3 to 5 crores

5 to 15 crores 15 to 25 crores Above 25 crores

PRODUCTION

Annual Production (In Meters per Day)

70 67 65

60 55 57

45 48
50 41

40 35

30
25

20
18 16 14
11
8 7 7 7
10
1
0
2005-06 2006-07 2007-08

Upto 5000 meters 5000 to 10000 meters 10000 to 30000 meters

30000 to 50000 meters 50000 to 80000 meters Above 80000 meters

ENERGY REQUIREMENTS

• CUMULATIVE FUEL USAGE

Qty consumer per Number of Units using

annum the fuel
Electricity 144143128 Units 192
Coal / Hard Coke 378600 Tonnes 97
LDO 7822500 Liters 131
Lignite 297900Tonnes 86
Natural gas 19170000 SCM 30
HSD 2749200 Liters 14
• USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM)

Usage of Electricity (In Units consumed per annum)

55%
Upto 300000 Units

24% 300000 to 600000 Units

600000 to 900000 Units

900000 to 1200000 Units

3% Above 1200000 Units

4% 14%

• USAGE OF COAL / HARD COKE (IN TONNES PER ANNUM)

Usage of Coal / Hard Coke (In Tonnes per annum)

45%
Upto 2000 Tonnes
33%
2000 to 3000 Tonnes

3000 to 6000 Tonnes

6000 to 12000 Tonnes

Above 12000 Tonnes

1%
8% 13%

• USAGE OF LDO (IN LITERS PER ANNUM)

53% Usage of LDO (In Liters per annum)

Upto 30000 Liters

30000 to 50000 Liters

50000 to 75000 Liters

33% 75000 to 100000 Liters

5%
4%
Above 100000 Liters
5%
• USAGE OF LIGNITE (IN TONNES PER ANNUM)

Usage of Lignite (In Tonnes per annum)

45%
Upto 2000 Tonnes
31%

2000 to 5000 Tonnes

5000 to 100000 Tonnes

1%
Above 10000 Tonnes
23%

• USAGE OF NATURAL GAS (IN STANDARD CUBIC METERS PER ANNUM)

63% Usage of Natural Gas (In SCM per annum)

Upto 500000 SCM

500000 to 750000 SCM

17%

Above 750000 SCM

20%

RAW MATERIAL REQUIREMENT

• CUMULATIVE RAW MATERIAL USAGE

Qty consumed per Number of Units using the raw

annum material
Chemical 13453500 Liters 125
Brass 319989600 Meters 150
Yarn 247500000 Meters 80

• USAGE OF CHEMICAL (IN TONNES PER ANNUM)

34%
Usage of Chemical (In Liters per annum)

Upto 25000 Liters

12% 25000 to 50000 Liters

50000 to 100000 Liters

100000 to 200000 Liters

6% 36%
Above 200000 Liters

12%

• USAGE OF FABRIC (IN METERS PER ANNUM)

31%
Usage of Fabric (In Meters per annum)

Upto 50000 Meters

50000 to 100000 Meters
14%
27%
100000 to 1000000 Meters
1000000 to 2000000 Meters
2000000 to 5000000 Meters
5000000 to 10000000 Meters
13%
Above 10000000 Meters
7%
1% 7%
• USAGE OF YARN (IN METERS PER ANNUM)

63% Usage of Yarn (In Meters per annum)

Upto 1000000 Meters

1000000 to 2000000 Meters

2000000 to 3000000 Meters

3000000 to 6000000 Meters

9%
4% Above 6000000 Meters

1%
23%
 FIELD OBSERVATIONS

 Surat, an emerging city in the state of Gujarat, is known as the textile city of
Gujarat. Textile industry is one of the oldest and the most widespread industries
in Surat. The industrial area in Surat is mainly occupied by textile industries.
 The textile industries in Surat are associated with production of yarn as well as
processing of Fabric, jari works & Embroidery works.
 Main Industrial areas are Sachin, Pandesara, Katodana & Palsana as well as
Udhana.
 There are around 200 units of textile processing in Sachin, 200 in Pandesara,
app. 100 units in Katodana and some 100 spread across Palsana & Udhana.
 Maximum units are functioning from 15 to 20 years. & all are mechanised.
 The major raw material (grey cloth) is being procured from local
manufacturer/traders.
 Energy cost is app 12 to 15% of the total production cost. Labor is not a
problem as migratory labor is easily available.
 Majority of the units are purchasing grey fabric , on an average the roll is 100
mtr & the average processing time is 2 to 5 hr.
 There are certain units , process houses which are completely integrated
houses starting from yarn to fabric to dyeing/printing, finishing but majority of
the units are into dyeing /printing of grey fabric – cotton,viscose,synthetic.

Energy/Fuel

 Electricity is supplied by Gujarat State Electricity Board. Power is available for

24 hr. Weekly one day power cut. Area wise day fixed for power cut like,
Wednesday, Thursday, Friday & Saturday. Unit rate Rs. 6 to 8/- depend on the
basis of consumption & type of connection.
 Gas Supplied by Gujarat Gas Company limited in Industrial area for Yarn heat
setting, Jet Dyeing, Heat exchanger & Boilers. During the interactions with the
units it was found that the units don’t get sufficient gas, due to shortage of gas,
on an average in an month the units are closed for 7 to 10 days.
 Coal & wood getting from local traders
Equipments

 Relax Rotary Drum Machine (High temp. up to 140° C., Working pressure - 4
Kg./cm², Capacity - 200 kg. / 400 kg.)
 Jet Dyeing Machine. (Capacity 200 to 500 kg (single tube), Liquor ratio – 1:1
(Wet fabrics), Dye – 30 to 400 grms/ mtr. High temp upto 140 Deg. C, Fabric
speed – 300 mtrs/min.)
 Long tube Fabric Dyeing Machine / Long Tube Soft Flow Fabric Dyeing
Machine, (fabric speed upto 400/metres. The range is highly popular amongst
the clients because of its low liquor ratio and lowest power Consumption.
Capacity 100 kg to 200kg, heating time 25 to 30 min. & cooling time 15 to 30
min.)
 “O” Type Soft Flow Fabric Dyeing Machine, (fabric speed up to 300 Mtrs /
Min., subject to quality of fabric. Liquor ratio starting with 1:5 for polyester and 1:8
for cotton.)
 “U” Type Soft Flow Fabric Dyeing Machine, (Fabric Speed up to 400 Mtrs. /
Mins, , heating time 25 to 30 min. & cooling time 15 to 30 min.)
 Open Width Fabric Mercerizing machine with Caustic Recovery Unit,
(Working Width 1200 to 3200mm, Roller Width 1400 to 340mm, Fabrics Woven
Fabrics Made of Cotton, Mercerizing Technology Chainless - Hot Mercerizing,
Fabric Speed 10 to 40 Mtrs./Min. Temperature - 60°C, Time - 40-50 Sec.)
 Relax Rotary Drum Washer, (Capacity 250 to 400 kg & temperature 140 °C)
 Printing Machine (8 to 9000 mtr. Printing in 24 hr)
 Central Machine (50,000 to 1.5 lac mtr. In 24 hr.)
 Boilers (Steam), (Upto 15 ton capacity (3 to 5 ton capacity maximum using in
surat))
Process

Grey cloth (washing Weight reduction (in Scouring (one type

& bleaching) using jet dyeing machine of heavy wash) ,
Jet dyeing machine Mercerising

Loop Agers – Rotary Printing Heat setting ( using Hot

printing machine, Air Stanter Machine) for
screen printing brightness and shine

Washing again Pressing Finish products

(Chemical wash &
steam heat)
Raw Materials ( Grey cloth)

Washing
 Chemical washing

Jet Dyeing machine

Flow Dyeing machine

Washing tank
Dye bath

Boiler
Ready for printing work

Printing machine
After printing
 SERVICE PROVIDERS

Equipment Supplier’s

 Texfab Engineers (I) Pvt Ltd

Mr. Mukesh Pachauri
Road No.57, Plot No. 5716, GIDC Estate,
Surat- 395 003
Phone. : 0261-2397243/ 2397844,M- 09898042000

 Indtex Boiler pvt. Ltd.

Mr. Gunvant Nayak
Plot No. 1601, Phase 1,GIDC Naroda, Ahmedabad – 382330.
Ph- 079 22823370, M-98250 15168

 Devrekha (Textile Dyeing Machinery Supplier),

A-2, 6/102, GIDC,Sachin, Surat-394230.
Ph- 0261-2398881/2398882

 Shridhar Engineering
76/B, Central Road No. 5, Udhna,
Udhyognagar
Surat - 394 210
Ph-0261-2279829.M- 09825118894

 Bhagyarekha Engineers Private Limited, A-2, 6/102,

G.I.D.C. Sachin, Surat – 394230

Ph-0261-2398881 / 2398882, M-9825148739.

 Shiv Tex Engineers, Plot no-511, Road no-5, GIDC,

Sachin-3942301
Ph-0261-2399992

 Energy Pack Boilers pvt. Ltd

12, Satguru Nanik East Goregaon,
Mumbai-63.

 Garg Corporation Boiler supplier,

6/14, Road no-A, GIDC,
Pandesara, Ph-2890174.

Machinery Spares

Bhanderi Impex , G 44 Princess Plaza, Varachha Road, Surat, Ph-0261-2543311
  Himson Textile Engineering Industries Pvt Ltd . Hiralal Colony, Ashwini Kumar
Road, Surat, Ph-0261-2551348 , 2553528 , 2551350 , 2551349

 Shree Gayatri Reed Mfg Co, C 37 Sagar Industries, Surat,Ph-0261-2531190 ,

2533582

Raw Materials suppliers

 A C Shah & Co , Nr Leopracy Hospital, A K Road, Surat.Ph-0261-2552348 ,
2548755 , 2542716
 Altret Performance Chemical Gujarat Pvt ltd, 12/2881 Altret House, M G Road,
Surat, Ph- 0261-2451807, 2451808 , 2451809
 K Tech India Ltd , 7/B Bata Compound, Naupada Thane W, Surat, Ph-
2225476486, 2225476496
 United Organic, U 19, Bombay Market, Surat, Ph-0261-2897256
 Polyester yarn supplied Reliance, JCT
 Shree A One Sales Corp. 10, Divya nagar complex, GIDC,
Pandesara, Ph-2896221
 Ram Trading Company, Udyog Nagar, Udhana, Surat-2277824
 Pragati texchem. 508, City centre, U.M. Road, M-9925012571.

Coal suppler
 Swastik Coal Corporation (India) Ltd.
 Coastal Energy pvt. Ltd, Shop no-7/8, 3rd floor, Raghans plaza, God Dod road,
Surat, Ph-3053465
 Shree Ji Bio fuels, Plot no-931, GIDC, Sachin

For industrial wastage water treatment plant

Globe Enviro Care Limited, Plot No. PP/1, Off-Road No2, B/H-KayTex Mills, GIDC-
Estate, Sachin, Surat.

Association

The Southern Gujarat Chamber of Commerce & Industry

Mr. Chetan Shah, President
Samrudhi
Makkal Pool,
Nanpura
SURAT – 395001
0261-3917777
Pandesara Ind. Co. Op. Society Ltd,
2nd floor,
Plot no-195, Opp-Vintex Mill,
GIDC, Pandesara

Industries Commissionerate
Government of Gujarat
Mr. Dhaval PARIKH
DIC
M.S. Building
C-Block, 2nd Floor,
Nanpura
SURAT – 395001
0261-2465925
 Bankers

• Allahabad Bank (1/864, Alaknanda Appt.,Timlayawad, Surat, Gujarat, Ph-0261-

2470024)

• Andhra Bank (Swati Appt., Timaliyawad, Surat, Ph-0261-2474069)

• Bank Of Baroda (Sangna soci.,Below Archies Gallary, Adajan Road, Surat, Ph-
0261-2786307.)

• Bank Of Madhuri (Manoj Market, Opp. Surat Text-tile, Ring Road, Surat, ph-0261-
2322396.)

• Bank Of Maharashtra (Prime Arcade, Adajan Road, Surat, Ph-0261-2730518.)

• Central Bank Of India (Timlayawad, Opp. Kailash Restaurant, Nanpura,Surat, Ph-

0261-2472047.)

• Dena Bank (Shree Appt., 1 st Floor Nanpura, Surat, Ph-0261-2476425.)

• Indian Overseas Bank (4/3366, Nr. Hajoori Chamber, Zampa Bazaar, Surat. Ph-
0261-2420349.)

• The Surat Textile CO OP Bank LTD ( The Surat Textiles Tower, Nr. Mahavir
Market, Ring Road, Surat, Ph-0261-2320196.)

• Bank Of Baroda (Udhna Land State, Central Road,10 Udhana, surat, ph-0261-
2277467.)

• State Bank Of India (Nanpura Branch, Athugar Street, Timaliyawad, Surat, Ph-
0261-2472144.)

• The Sachine Industrial CO-OP Bank (Shrinathji Comp., Opp. Jivan Jyot Cinema,
Udhana, Surat, Ph-0261-2273323.)

• The Varachha CO-OP Bank Ltd. (Vishwaj Bhavan, Nr Viddh kutir Varachha Road,
Surat, Ph-0261-2580591.