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Article history: The aim of this study is to examine the effects of nisin-incorporated cellulose lms on the physicochemical and
Received 12 November 2012 microbiological qualities of minimally processed mangoes. The use of antimicrobial lms did not affect the phys-
Received in revised form 3 April 2013 icochemical characteristics of mangoes and showed antimicrobial activity against Staphylococcus aureus, Listeria
Accepted 6 April 2013
monocytogenes, Alicyclobacillus acidoterrestris and Bacillus cereus. The mango slices were inoculated with S. aureus
Available online 11 April 2013
and L. monocytogenes (107 CFU/g), and the viable cell numbers remained at 105 and 106 CFU/g, respectively, after
Keywords:
12 days. In samples packed with antimicrobial lms, the viable number of L. monocytogenes cells was reduced
Bacteriocin below the detection level after 4 days. After 6 days, a reduction of six log units was observed for S. aureus. In con-
Minimally processed fruits clusion, nisin showed antimicrobial activity in mangoes without interfering with the organoleptic characteristics
Food preservation of the fruit. This result suggests that nisin could potentially be used in active packing to improve the safety of
Active packing minimally processed mangoes.
2013 Elsevier B.V. All rights reserved.
1. Introduction nutritional and sensory quality of the product and ensure microbio-
logical safety. Several studies have proposed alternative strategies in
The increasing demand for fresh-tasting, healthy, nutritious and the preservation of these products (Almenar et al., 2007; Considine
ready-to-eat foods has stimulated the expansion of minimally processed et al., 2008). Among these, the use of bacteriocins from lactic acid
fruit and vegetable markets worldwide (Abadias et al., 2008; Oms-Oliu et bacteria has been widely considered, as these substances are natural
al., 2010; Xiao et al., 2011). These products have a limited shelf life due to preservatives, avoiding the addition of synthetic compounds to food
processing, which accelerates biochemical reactions and increases the (Carvalho et al., 2007a,b, 2008; Cotter et al., 2005).
susceptibility of these products to microbial contamination and growth Bacteriocins have been used for food preservation in active packing
(Abadias et al., 2008; Botelho et al., 2010; Mukherjee et al., 2004). (Appendini and Hotchkiss, 2002; Jin et al., 2010; Santiago-Silva et al.,
The increased consumption of these products has been associ- 2009) and represents a potential alternative for the preservation of min-
ated with foodborne illness (Beuchat, 2002; Mukherjee et al., 2006; imally processed fruits. Nisin is a bacteriocin that has been approved for
Olaimat and Holley, 2012; Rosa and Carvalho, 2000). Studies have indi- use in some foods and is a great candidate for fruit preservation, as this
cated that these foods can be contaminated with various bacterial path- compound exhibits high antibacterial activity, stability at an acidic pH,
ogens, including Salmonella, Shigella, Escherichia coli O157:H7, Listeria an inability to affect changes in the food product and a relatively low tox-
monocytogenes and Staphylococcus aureus (Beuchat, 1996; De Roever, icity to humans (Cleveland et al., 2001). To our knowledge this bacterio-
1998; Nguyen-the and Carlin, 1994). Recently, Alegre et al. (2010) dem- cin has not yet been tested in the preservation of minimally processed
onstrated the growth of E. coli O157:H7, Salmonella and Listeria innocua fruits.
in minimally processed apples. Pinheiro et al. (2005) also isolated coli- In this study, we examined the effects of nisin in cellulose lms on
forms, Salmonella sp. and molds from several minimally processed the physicochemical and microbiological quality of minimally processed
fruits. mangoes.
Thus, to further expand the minimally processed food market, it
is necessary to develop preservation techniques that maintain the 2. Materials and methods
0168-1605/$ see front matter 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.ijfoodmicro.2013.04.004
136 A.A.T. Barbosa et al. / International Journal of Food Microbiology 164 (2013) 135140
37 C. Alicyclobacillus acidoterrestris DSMZ 2498 was grown at 40 C in 2.6. Effect of lms on the physicochemical characteristics of minimally
AAM (A. acidoterrestris media) according to the methods of Yamazaki processed mangoes
et al. (2000). The indicator strain Lactococcus lactis ATCC 19435 was cul-
tivated in MRS media (HIMDEDIA, Mumbai, India) at 30 C. The mango slices (60 g) were processed as described in Section 2.4
and covered with cellulose lms containing 25% nisin and then packed
2.2. Film production in polystyrene trays covered with PVC lm. The trays were stored at
5 C for 12 days. Samples were collected every 3 days, and the soluble
The lms were produced using cellulose acetate (Rhodia, Freiburg, solids (expressed in Brix), total titratable acidity, pH level, vitamin C
Germany) dissolved in acetone P.A. (Synth, SP, Brazil) using the cast- content and browning index were evaluated (Carnelossi, 2000).
ing method according to Santiago-Silva et al. (2009). The increasing The experimental design was completely randomized in a 1 5 fac-
concentration of cellulose acetate was tested (3 to 12% v/w). Nisin torial (1 storage temperature) with 5 periods of storage and three
(Chrisin C; CHL Hansen) was incorporated into the emulsion at 25% replicates. The control treatments without nisin and without cellu-
and 50% (w/w) of the cellulose weight, with a nal concentration of lose lms were also performed.
7,500 and 15,000 IU (International Units) per mL of acetone, respec-
tively, if 3% cellulose acetate was used. The antimicrobial lms were
2.7. Statistical analysis
UV sterilized for 2 min on each side for use in these experiments.
The lm thickness was measured using a micrometer (precision:
All treatments were repeated at least three times and each repetition
025 mm, Pantec, Taubat, SP). The values were calculated as an av-
was conducted in triplicate. The reported data represents arithmetic
erage of ve measurements of three randomly selected lms. The
mean values, and the error bars in the gures refer to the standard devi-
upper surface of the lms was analyzed using intermittent contact
ation of the mean.
atomic force microscopy (IT-AFM; NT-MDT Co., Ntegra Prima, Russia)
in air at room temperature. Scan areas of 40 m 2 were obtained.
3. Results
2.3. The antimicrobial activity and stability of the lms
3.1. Properties, antimicrobial activity and stability of the lms
The antimicrobial activity of the lms was tested against S. aureus
ATCC 8095, B. cereus ATCC 4504, A. acidoterrestris DSMZ 2498 and As the acetate concentration doubled, an increase in the lm
L. monocytogenes ATCC 7644 using the diffusion method. Approxi- thickness of approximately 25% was observed (Table 1). However,
mately, 10 6 CFU/mL of the microorganisms was inoculated in solid the cellulose acetate concentration in the lms with sufcient exi-
media and dispensed into Petri dishes. Sterile 2-cm diameter antimi- bility and malleability for fruit packing was 3% and 6%. The AFM im-
crobial lms were placed in the dish and incubated at the optimal ages of the lms showed no morphological difference at these acetate
growth temperature for each microorganism. After 24 h, the inhibi- concentrations (results not shown). When a nisin concentration of 25
tion zones formed on the lms were analyzed. A control treatment and 50% was added to the cellulose emulsion, the lm thickness in-
without nisin was also included. creased above 50% (Table 1). No signicant difference was observed in
The stability of nisin on the lms was tested using L. lactis ATCC lms containing 25 or 50% of nisin in the same concentration of acetate
19435 as an indicator strain according to the diffusion method de- (Table 1). However, when 6% acetate was used, the lms with bacterio-
scribed above. The antimicrobial lms were produced and sterilized, cin were more rigid and difcult to handle. The AFM images indicated
and the samples were incubated at room temperature and 4 C. After that lms produced using 3% cellulose acetate resulted in a large quan-
15, 30 and 70 days, the samples were collected, and the antimicrobial tity of pores when compared to the 6% cellulose acetate (Fig. 1). The an-
activity was tested. timicrobial tests also indicated that when 6% acetate was added, lower
inhibition zones were observed (Fig. 2).
2.4. Minimal processing of mangoes After the addition of nisin, the lms produced with 3% acetate
were as thick as the lms produced with 9% acetate without bacteri-
Tommy Atkins mangoes were purchased from a local market at the ocin (Table 1). However, the lms generated from 3% acetate did not
mature-green stage, showing a purple-green color, which is considered display the same stiffness as observed with the lms generated from
perfect for eating. The fruits were initially immersed in a solution of so- 9% acetate. Therefore, based on these results, 3% cellulose acetate was
dium hypochlorite (200 mg/L) for 10 min and rinsed with chlorinated sufcient to generate antimicrobial lms suitable for packaging min-
water (50 mg/L) for supercial disinfection. Following good manufactur- imally processed fruit. Considering that at this acetate concentration,
ing practices, the fruits were manually peeled and sliced. 25 or 50% nisin showed the same inhibition zones (Fig. 2B and C), 25%
nisin was added to the lms used in the subsequent experiments.
2.5. The antimicrobial activity of the lms on minimally processed Antimicrobial tests using the diffusion method showed that the
mangoes antimicrobial lm inhibited S. aureus, L. monocytogenes, B. cereus
and A. acidoterrestris strains in vitro (Fig. 3). The antimicrobial activity
Approximately 25 g of mango slices was processed as described in
2.4 and sterilized under UV light for 3 min on each side. The slices
Table 1
were immersed for 5 min in a 0.1% peptone solution containing ap- Thickness of cellulose lms without nisin (control) and with 25% and 50% of nisin.
proximately 10 8 cells/mL of S. aureus or L. monocytogenes. The inocu-
lated mango slices were covered with cellulose lms containing 25% Films (% cellulose acetate) Thickness (m)
nisin and then packed in polystyrene trays covered with PVC lm. Controld Nisind
Control treatments without nisin were also conducted. 25% 50%
The microbial analyses were performed after 0, 2, 4, 6 and 12 days at c bc
3 34.00 0.13 63.00 0.20 66.00 0.16bc
refrigeration temperature (5 1 C). The mango slices (25 g) were 6 45.00 0.01bc 118.00 0.21a 123.00 0.01a
manually homogenized in 225 mL of saline solution (0.85% NaCl) 9 59.00 0.07bc
using a sterile bag (540 mL, TWIRL'EM, QC Canada). The samples 12 76.60 0.02b
were collected, serially diluted and plated onto BHI agar to deter- Mean of 5 repetitions () not tested.
d
mine the viable cell number. Mean followed by the same letter don't differ at 1% of signicance.
A.A.T. Barbosa et al. / International Journal of Food Microbiology 164 (2013) 135140 137
Fig. 1. AFM images of cellulose lms obtained using the casting method. Nisin was incorporated into the lms at 0 (A) and 25% (B; C). Acetate cellulose was used at 3% (A; B) and 6%
(C). Three-dimensional images are also shown (D; E; F, respectively). Scan areas of 40 m2 were analyzed.
of nisin incorporated lms remained stable, even after 70 days of storage (without nisin) exhibited a reduction of only one log unit after six
at refrigeration (4 C 2) or room (30 C 2) temperatures (Fig. 4). days of storage (Fig. 5A). However, after the sixth day, a 100,000-fold re-
duction in the viable cell number was observed for nisin compared with
the control treatment (Fig. 5A). After 12 days, the number of viable cells
3.2. Antimicrobial activity of lm incorporated with nisin in minimally in the control treatment was 105 CFU/g, and no viable cells were detected
processed mango in mangoes packed with nisin (Fig. 5A).
For L. monocytogenes, the number of viable cells in the control treat-
After two days of storage a decrease in two log units in viable cell ment was maintained at 107 CFU/g for six days, and a reduction of only
number was observed in mango slices inoculated with approximately one log unit was observed on the 12th day (Fig. 5B). The samples
10 7 CFU/g of S. aureus and treated with antimicrobial lm containing packed with antimicrobial lms showed a 1000-fold reduction in the
nisin (Fig. 5A). The number of viable cells in the control treatment number of viable cells after two days of storage, and no viable cells
were detected after the 4th day (Fig. 5B).
Fig. 3. Antimicrobial activity of lms containing nisin (N) against S. aureus ATCC 8095 (A), A. acidoterrestris DSMZ 2498 (B), B. cereus ATCC 4504 (C) and L. monocytogenes ATCC 7644
(D). The antimicrobial activity of the lms was assessed using the diffusion method in solid media previously inoculated with microorganisms at 106 CFU/mL. The plates were in-
cubated for at least 24 h, and the inhibition zones were analyzed and are indicated with the arrows in the gure (N). Control treatments are also shown (C).
surfaces and the greater potential for contamination from the increased practices, which are difcult to implement and control (Belletti et al.,
amount of handling (Leverentz et al., 2003). Generally, the safety of 2008). Thus, the development of strategies to increase the safety of
these products primarily reects adequate chill chain and hygiene these products is needed, and bacteriocins are great candidates for use
in hurdle technology.
In this study, we examined the effects of nisin-incorporated lms
against pathogen and spoilage microorganisms associated with fruit
products. The advantage of using bacteriocin in lms instead of apply-
ing it directly onto food surfaces is associated with the increased sta-
bility of the compound and the control of its release in foods, which
ensures food safety during storage (Guiga et al., 2010).
Atomic force microscopy (AFM) was used for lm surface charac-
terization. La Storia et al. (2008) exploited AFM analysis to correlate
the surface topography of antimicrobial lms with antimicrobial ac-
tivities. These authors observed that a homogeneous distribution of
the bacteriocin in lms was directly related to a homogeneous anti-
microbial activity. Our analyses also showed a homogeneous nisin
distribution in acetate lms as well a homogeneous antimicrobial ac-
tivity in solid media.
The AFM images showed a more homogeneous and compact struc-
ture in antimicrobial lms produced with 6% acetate. However, lms
produced with this acetate concentration showed smaller inhibition
zones than lms produced with 3% of acetate. Our ndings indicate
that cellulose acetate may interact with the bacteriocin, interfering in
its activity or release to food surface. We suggest that, at an increased
Fig. 4. Antimicrobial activity of nisin-incorporated lms after 70 days of incubation at concentration of acetate (6%), the bacteriocin is released more slowly
4 C (A) or room (30 C 2) temperature (B). The antimicrobial activity of the lms
was assessed using the diffusion method in solid media previously inoculated with
from the lm leading to smaller inhibition zones on the solid medium
the indicator strain L. lactis ATCC 19435 at 106 CFU/mL. The plates were incubated during the incubation time. Further studies are needed to clarify this
for at least 24 h and the inhibition zones were analyzed. issue.
A.A.T. Barbosa et al. / International Journal of Food Microbiology 164 (2013) 135140 139
Table 2
Effect of nisin-incorporate lms on physicochemical characteristics of minimally processed mango. Control treatments without nisin are also shown.
0 3 6 9 12
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