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MANAR AL OMRAN

SCAFFOLDING AND FORMWORK

CALCULATION SHEET FOR THE CONTAINER PLATFORM

DATE :11/28/2017

SUBJECT : DESIGN CALCULATION SHEET FOR 255KN CONTAINER PLATFORM.

PROJECT: HEAVY DUTY SUPPORTING SCAFFOLD

CONTRACTOR: AMANA STEEL BUILDING CONTRACTING

PREPARED BY: Engr. MUHAMMED ZOHAIR

CHECKED BY: Engr. MUHAMMED SHAHID

(Technical Head)
DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

Table of contents:

1) Codes References and Design Parameters

2) Loads Consideration

3) Relevant Standards, Material and Technical data

4) Checking Scaffolding Components

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

1) Code Reference

BS 5975:1996 -Code of practice for false work

BS 5268-2:1991 -Structural use of timber

2) Load Consideration
Dead Load : self-weight of the container
Live Load : 2.5kN/
Formwork Load : 0.5 KN/ as per BS 5975

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

3) TECHNICAL DETAILS:

System Used: CUPLOCK WITH WALER AND ALUMINUM

Weight of the container: 26MT or 255KN

Maximum Grid Size Adopted Under Container: 1.0X1.0 M

MATERIAL TECHNICAL DATA:


Wooden plank:
Board (38mm Thick) = 6kg/m or (0.25 KN/M2)
Aluminum Beam:
Allowable Bending Moment = 8.75 KN-M
Allowable Shear Force = 45.11 KN

Steel Waler Beam:


Allowable Bending Moment = 11 KN-M
Allowable Shear Force = 100 KN

Vertical standard leg:


Safe working Load = 35KN

4) Checking Scaffolding Components

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

Calculation of loading intensity (per M2)


Self-Weight of the Container = = 8.5 KN/M2
.
(Depth x Den. Of Conc.)
Weight of the formwork = 0.5 KN/M2

Live Load = 2.5 KN/M2

TOTAL w = 11.5 KN/M2

a)SECONDARY BEAM (waler) :

UDL on secondary beam W = spacing x w


= 0.3x 11.5
= 3.45KN/M
W = 3.45 KN/M, L=0.3M

. .
Maximum Bending Moment = = = 0.03 KNM

0.03< 11 KNM ------------------------ (SAFE)

Maximum Shear Force = 0.6wl = 0.6*3.45*0.3 = 0.621KN

0.621 < 100KN ------------------------ (SAFE)

.
Maximum Deflection max = = = 0.00042mm


Allowable deflection = = 0.833mm

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

0.00042<0.833mm ------------------------ (SAFE)

b) wooden plank:
..
Maximum Bending Moment = = =0.0172 KNm

Maximum allowable BM for 38mm thick scaffold Board as per TG 20:08 table 18

Bm permissible 0.48KNM > 0.0172 KNm

c) Aluminum Beam:
The load get transfer to the Aluminum beam, which are under wooden planks acting as a secondary
beam for the primary MAin waler, which are under U-head

Maximum Shear Force = 2.24 KN

2.24 < 45.11KN ------------------------ (SAFE)

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

Maximum bending moment = 0.52 KNM

0.52 < 8.75KNM ------------------------ (SAFE)

Maximum Deflection max =0.16 mm


Allowable deflection = = 2.77 mm

0.16< 2.77 mm ------------------------ (SAFE)

d)PRIMARY BEAM(Main waler ) :


Maximum Span of Aluminum =1.0m

Allowable Deflection = L/360= 1000/360= 2.77mm.

Load on Aluminum =2 x Reaction from Secondary

= 2 x 2.24 = 4.48 KN @0.2m c/c

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

Maximum Shear Force = 8.96 KN

8.96 < 100KN ------------------------ (SAFE)

Maximum bending moment = 2.69 KNm

2.69 < 11.4KNm ------------------------ (SAFE)

Maximum Deflection max =0.03 mm


Allowable deflection = = 2.77 mm

0.03< 2.77 mm ------------------------ (SAFE)

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DESIGN
CALCULATION SHEET DEPARTMENT

CONTRACTOR : AMANA STEEL BUILDING


PROJECT : EXTERNAL ACCESS PLATFORM CONTRACTING

e) Vertical standard leg:

Load intensity = 11.5 KN/M2


THEREFORE LOAD ON ONE VERTICAL STANDARD LEG = 11.5x1.0x1.0

= 11.5 KN
Allowable load on one leg = 35 KN (STANDARD)

11.5 KN< 35KN-------------------- (SAFE)

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