Sar695 Cy05 000303

Cover Sheet
Projekt: / Project: PKZ-Nr./ PC

SAR695
Shuaibah IWPP
Datum/ Date: Name: UAS
Type of Doc. CY05
erstellt/ Thomas, Benennung/ Title: Inhaltskennzeichen/
createt 2008-02-27 Contents Code
Sven
geprft/
checked Design Data
freigeg./
approved
Abt./ Zhl Nr./
Dept. Reg. No 000303
Dienststelle/ Dept. Unid Index/ Rev Version
Siemens AG EC74 - -
Power Generation 427 246 159
Ang. Var./ Offer Var Var./ Opt. Blatt Nr./ Reg. Nr.
SAR695-CY05-000303
- 2008-02-27 Thomas, Sven sign

Prepared Reviewed/Released
Rev. Date Signature Signature Remarks
by by
Register 3.1
Design Data
Fig. 2.1
Steam Turbines Design Data
Technical Data Turbine Rating, Rating Plate Data
Rating
Nameplate rating (IEC No. 45, 1st edition 91-05 paragraph 3.5) 397 MW
Maximum capability (IEC No. 45, 1st edition 91-05 paragraph 3.5) 422 MW
Definitions:
Nameplate rating to IEC No. 45; 1st edition 91-05, paragraph 3.5
Warranted maximum continuous output at (standard) conditions (rated values, standard cycle layout, rated steam
conditions, rated steam flow) specified in warranty.
Maximum overload capability to IEC No. 45; 1st edition 91-05 paragraph 3.5
The maximum power output that the unit can produce with the goveming (control) valves fully open, and with the therminal
conditions specified for overload, e.g. with final feed water heater bypassed, or with increased initial steam pressure. For
maximum overload capability the maximum permissible values for long-term operation are valid.
SIEMENS
STEAM TURBINE
are reserved. Copyright (C) Siemens AG 2007 - All Rights Reserved
created by patent grant or registration of a utility model or design,
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
11390
content is not permitted without express written authority.
Order-Nos.: 11391 Year of Manufacture: 2007

11392
Steam Pressure: 150 bar Steam Temperature: 510 C
Speed: 60 s-1 Rated Capacity: 428 MW
Exhaust Steam Pressure: 3.8 bar
Siemens AG - Power Generation

Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-00125-11390/1

Power Generation 0707E
Fig. 2.2
Steam Turbines Design data
Technical Data Turbine: Types, Numbers of Stages and Flows,
Moments of Inertia, Weights
Turbine, Types
Two-casing condensing turbine with reheat MA
Single-flow HP turbine with 14 reaction stages (twisted drumstages) MAA Type H36-40-M2A
Double-flow IP turbine:
Generator Side: Flow with 12 reaction stages including 1 low reaction
stage and 11 twisted drumstages MAB Type M36-63-M2A
Turbine Side: Flow with 12 reaction stages including 1 low reaction
stage and 11 twisted drumstages
Moments of Inertia
Rotor of the first turbine section MAA 735 kg m2
Rotor of the second turbine section MAB 3319 kg m2
Weights
HP Turbine, completely assembled with inlet pipes (without valves) MAA 102 Mg
IP Turbine, completely assembled MAB 170 Mg

IP Turbine, top half outer casing MAB 27.5 Mg
IP Turbine, top half guide blade carrier MAB 10.5 Mg
HP-Turbine rotor complete with blading MAA 11.2 Mg
IP-Turbine rotor complete with blading MAB 26.3 Mg
All weights calculated with 10 % safety factor. Use only slings that provide proper safety protection.
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-00300-11390/1

Fig. 2.3
Technical Data Valves: Types and Weights, Auxiliary Equipment
Valves, Types
Num-
Valve KKS Type
ber
MAA11 AA051, MAA21 AA051
2 Main steam stop and control valves HPV 320/250-V11
MAA12 AA151, MAA22 AA151
MAB11 AA051, MAB21 AA051
2 Reheat steam stop and control valves IPV 560/500-60
MAB12 AA151, MAB22 AA151
Weights
Valve KKS Weight
Main steam stop and control valve, including actuators MAA11 AA051, MAA21 AA051
ca. 20 Mg
and insulation MAA12 AA151, MAA22 AA151
Reheat steam stop and control valve, including actua- MAB11 AA051, MAB21 AA051
ca. 46.7 Mg
tors and insulation MAB12 AA151, MAB22 AA151
Auxiliary Equipment in Cold Reheat Line and Extractions

Component KKS Type
Cold reheat:
are reserved. Copyright Siemens AG 2008 - All Rights Reserved
LBC10 AA051 801-254 / DN800

Non return valve (Sempell)

Cold reheat:
LBC45 AA051 DN6/10 PN600#/300#
Steam dump valve (Welland & Tuxhorn)
Extraction 1: LBS50 AA051 803-333LR / 22
2 Non return valves (Sempell) LBS50 AA052 803-331L / 22
Extraction 2: LBQ60AA051 803-333LR / 16
2 Non return valves (Sempell) LBQ60AA052 803-331L / 16
All weights calculated with 10% safety factor. Use only slings that provide proper safety protection.
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-00400-11390/1

Fig. 2.4
Technical Data Steam Mass Flows, Steam Pressures, Seal
Steam Supply System
Steam Flows
Main Steam
BMCR (Boiler Maximum Continuous Rating) 560.5 kg/s
MCR RSC Clean Tubes (Maximum Continuous Rating Reference Site
531.7 kg/s
Conditions)
Steam Pressures
Nominal Long-term 1) Short-term 2)
Main Steam 150.0 157.4 175.0 3) bar
before 1st HP drum stage 145.6 152.9 160.2 bar
HP exhaust 45.0 51.8 58.0 bar
at inlet to reheat valve of the IP turbine 40.6 47.1 55.0 bar
Extraction 2 19.5 24.7 24.7 bar
Extraction 1 7.8 10.0 10.0 bar
IP exhaust 3.8 5.0 9.6 bar
1)Long-term operation: Upper limit, permissible without time restriction.

2)
Short-term operation: Permissible instantaneous value. The cumulative duration of such overpressures must
not exceed 12 hours per year.

3) Set safety valves such as to ensure that this value is not exceeded during short-term operation.
All pressures are absolute pressures.

Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-00500-11390/1

Fig. 2.5
Technical Data Oil Requirement of Bearings, Lift Oil Pump
Cut-In and Out Speeds
Estimated Oil Requirement of Bearings

Bearing 1 (ahead of HP Turbine) MAD11 HD001 0.70 dm3/s
Bearing 2 MAD12 HD001 15.86 dm3/s.
Bearing 3 MAD13 HD001 6.24 dm3/s
Generator Front Bearing MKD11 HD001 10.9 dm3/s
Generator Rear Bearing MKD12 HD001 10.9 dm3/s
Exciter Bearing 0.95 dm3/s
Lift Oil Pump Cut-In and Out Speeds

Lift oil pump must be in operation at turbine speeds below about 8,5 s-1 to prevent damage to bearings. Lift oil pump
should be cut out at speeds above approximately 9 s-1.
In the event that the steam turbine I&C system receives a fire protection signal, the lift oil pumps will be automatically switched
off. Before the lift oil pumps can be switched on again, the emergency oil pump must be activated via operating monitor.
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-00700-11390/1

Fig. 2.6
Register 3.2
Limit and Setting Values
Fig. 2.7
Steam Turbines Limit- and Setting Values
Technical Data Steam-, Casing-, Shaft-Temperatures
Steam Temperatures
Steam Exhaust
Nominal Long-term Short-term 80 h Exceptional
per year but no conditions at
more than 15 min no-load operation
at a time

HP exhaust 331.3 333.3 423.3 480.0 1) C

Extraction 2 357.1 362.1 396.1 C
242.9 250.9 287.9
Extraction 1 C

IP exhaust 170.8 375.0 375.0 430 C
Long-term value: Upper limit, permissible without time restriction
1)Only valid after trip-out at full load operation with high reheat pressure.
It is expected that the turbine is reloaded immediately or the unit is unloaded to minimum boiler load.
At minimum boiler load no load operations is also permissible at rated main steam conditions without time restriction.
Limit values
Alarm at Trip to be
initiated at
500 1) 510 1)
HP steam temperature, exhaust end MAA50 CT021/22/23 C
1) for load operation
Permissible steam temperature difference between parallel steam admission pipes:
without time limit: 17 K

for short periods (15 min): 28 K
The steam temperatures in the hottest pipes must not exceed the limits given above.
Casing Temperatures / Monitoring of HP/IP Casing Distortion
Limit Signal Formation - Settings - HP / IP outer casing

Turning gear operation Run up to speed Power operation
Positive 55 K 55 K 45 K
Alarm
Negative -55 K -55 K -45 K
Positive 30 K 30 K 30 K
Warning
Negative -45 K -45 K -30 K
Shaft Temperatures
Fracture toughness of materials decreases with temperature. For start-up, a minimum temperature of 20 C is required for all
shafts.
Class: RESTRICTED
Siemens AG MA&MDA 1.1.3-20400-11390/1

Fig. 2.8
Class: RESTRICTED are reserved. Copyright (C) Siemens AG 2007 - All Rights Reserved
Power Generation
#m
1#
#i
Technical Data
Ident: Shuaibah
Steam Turbines
Siemens AG
=
=
=
#i - #m
temperature of the inner layer
temperature of the middle layer
Permissible temperature difference
1
MAA &MDA
Limit- and Setting Values
in the wall of main steam stop valve

Limit Curves / Main Steam Stop Valve
Fig. 2.9
1.1.3-20500-11390/1
0707E
Power Generation
#m
1#
#i
Technical Data
Ident: Shuaibah
Steam Turbines
Siemens AG
=
=
=
#i - #m
1 Permissible temperature difference
MAA &MDA
Limit- and Setting Values
in the wall of main steam control valve

Limit Curves / Main Steam Control Valve
Fig. 2.10
1.1.3-20510-11390/1
0707E
Power Generation
#m
1#
#i
Technical Data
Ident: Shuaibah
Steam Turbines
Siemens AG
=
=
=
#i - #m
MAA &MDA
Limit Curves / HP Casing
Limit-and Setting Values
Fig. 2.11
1.1.3-20520-11390/1
0707E
Technical Data Limit Curves / HP Shaft
Permissible temperature difference 1 in the HP shaft
1# = #0 - #m
#0 = inner layer temperature of the inner casing is equivalent to surface temperature of the shaft
#m = mean temperature of the shaft (calculated)
#ax = axis temperature of the shaft (calculated)
1
For axis temperatures below 100 C the permissible temperature difference # is the minimum value between 1# as a
1
function of the mean temperature (right diagram) and # as a function of the axis temperature (left diagram).
Class: RESTRICTED
Ident: Shuaibah
Siemens AG MAA &MDA 1.1.3-20530-11390/1

Fig. 2.12
Technical Data Limit Curves / IP Shaft
Permissible temperature difference 1 in the IP shaft
1# = #0 - #m
#0 = inner layer temperature of the inner casing is equivalent to surface temperature of the shaft
#m = mean temperature of the shaft (calculated)
#ax = axis temperature of the shaft (calculated)
1
For axis temperatures below 100 C the permissible temperature difference # is the minimum value between 1# as a
1
function of the mean temperature (right diagram) and # as a function of the axis temperature (left diagram).
Ident: Shuaibah
Class: RESTRICTED
Siemens AG MAA &MDA 1.1.3-20540-11390/1

Fig. 2.13
Steam Turbines Limit- and Setting- Values
Technical Data Output Limit During Valve Testing, Motor Operation of
the Generator
Output Limit during Valve Testing with Automatic Turbine Tester /

Output Limit in Event of Steam Admission One Side Only
MAA11 AA051,
MAA21 AA051 min. 80 MW
Testing of main steam stop and control valve
MAA12 AA151, max. 240 MW
MAA22 AA151
MAB11 AA051,
MAB21 AA051 min. 80 MW
Testing of reheat stop and control valve
MAB12 AA151, max. 340 MW
MAB22 AA151
Testing of cold reheat non return valve LBC10 AA051 -
Testing of steam dump valve LBC41 AA051 -
Motor Operation of the Generator

During motor operation, the generator keeps the turbine operating at rated speed since the steam supply to the turbine is
interrupted.
In this operation mode, the windage power of the blading causes certain turbine components to heat up.
To prevent heating beyond permissible temperatures, motor operation must not be allowed to continue for more than one
minute.
If turbine protection criteria initiate a turbine trip, the period of motor operation must be limited to 4 s.
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-21000-11390/1

Fig. 2.14
Technical Data Bearing Temperatures, Bearing Pedestal and Shaft
Vibrations, Oil in Bearings, Hydraulic Turning Gear
Bearing Temperatures
Alarm at Unit shut down at

Limit radial Bearing 1 MAD11 HD001 90 C 130 C

Limit axial Bearing 2 MAD12 HD001 100 C 130 C


Vibrations
Absolute bearing pedestal
Relative shaft vibration
vibration
Standard alarm setting
9.3 mm/s 75 m (0-pk)
Warning HIGH
Trip limit
11.8 mm/s 120 m (0-pk)
Turbine Trip High
Temperature Rise of Oil in Bearings

normal: 20 K
Temperature rise of oil in bearings, turbine

maximal: 25 K
Hydraulic Turning Gear with Hydromatic Gear Motor MAK01 AE001 / Settings
Turning gear operation 0.8 - 1.0 rps
Idling speed during turbine operation 0.1 - 0.2 rps
Class: RESTRICTED
Siemens AG MAD &MDA 1.1.3-23000-11390/1

Fig. 2.15
Steam Turbines Limits and Settings
Technical Data Air Ingress Curve
Permissible duration of air ingress as a function of mean shaft temperature at the start of air ingress
t permissible time for air ingress

# mean shaft temperature, HP shaft
Caution
Before air ingress make sure that an inhomogeneous temperature distribution has not already been caused by
cold seal steam.
Adherence to this curve is required during startup with air ingress to prevent closure of clearances within the turbine.
For reasons of corrosion chemistry, a limit of 3 hours should not be exceeded for each individual event.
30 hours maximum may be accumulated over the year.
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-24500-00001/1

Fig. 2.16
Steam Turbines Limits and Setting Values
Technical Data Speeds, Electrical Overspeed Trip Setting
Speed
Rated speed 60 rps
Speeds during full load and auxiliary-load operation

Maximum speed without time restriction 61.8 rps
Minimum speed without time restriction 57.0 rps
Permissible speed for no more than 2 hours within the blading's lifetime below: 57.0 rps
above: 61.8 rps
No-hold speed range during operation under no-load conditions 1) 11.67 rps to 57.0 rps
(due to possible blade vibration excitation)
1)Unit must be accelerated through this critical speed range without any hold points to avoid blade damage due to resonant
frequencies.
Standard electrical overspeed trip setting

Standard electrical overspeed trip setting 111 %
Class: RESTRICTED
Siemens AG MA &MDA 1.1.3-25050-11390/1

Fig. 2.17

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Cover Sheet

Projekt: / Project: PKZ-Nr./ PC

- 2008-02-27 Thomas, Sven sign

Order-Nos.: 11391 Year of Manufacture: 2007

Steam Pressure: 150 bar Steam Temperature: 510 C

Speed: 60 s-1 Rated Capacity: 428 MW

Exhaust Steam Pressure: 3.8 bar

Siemens AG - Power Generation

Siemens AG MA &MDA 1.1.3-00125-11390/1

IP Turbine, completely assembled MAB 170 Mg

Siemens AG MA &MDA 1.1.3-00300-11390/1

Auxiliary Equipment in Cold Reheat Line and Extractions

LBC10 AA051 801-254 / DN800

Non return valve (Sempell)

Siemens AG MA &MDA 1.1.3-00400-11390/1

1)Long-term operation: Upper limit, permissible without time restriction.

not exceed 12 hours per year.

All pressures are absolute pressures.

Siemens AG MA &MDA 1.1.3-00500-11390/1

Estimated Oil Requirement of Bearings

Lift Oil Pump Cut-In and Out Speeds

Siemens AG MA &MDA 1.1.3-00700-11390/1

Limit and Setting Values

1) for load operation

Permissible steam temperature difference between parallel steam admission pipes:

without time limit: 17 K

Casing Temperatures / Monitoring of HP/IP Casing Distortion

Limit Signal Formation - Settings - HP / IP outer casing

Siemens AG MA&MDA 1.1.3-20400-11390/1

in the wall of main steam stop valve

in the wall of main steam control valve

Permissible temperature difference 1 in the HP shaft

Siemens AG MAA &MDA 1.1.3-20530-11390/1

Permissible temperature difference 1 in the IP shaft

Siemens AG MAA &MDA 1.1.3-20540-11390/1

Output Limit during Valve Testing with Automatic Turbine Tester /

Motor Operation of the Generator

Siemens AG MA &MDA 1.1.3-21000-11390/1

Temperature Rise of Oil in Bearings

Temperature rise of oil in bearings, turbine

Siemens AG MAD &MDA 1.1.3-23000-11390/1

t permissible time for air ingress

Siemens AG MA &MDA 1.1.3-24500-00001/1

Speeds during full load and auxiliary-load operation

Standard electrical overspeed trip setting

Siemens AG MA &MDA 1.1.3-25050-11390/1

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Steam Pressure: 150 bar Steam Temperature: 510 C