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Polo Mk3
Heating, ventilation, air conditioning > Heating, air conditioning > Air conditioner > Climatronic air conditioning system with automatic regulation,
vehicles 10.99? > Climatronic - passenger compartment > Before beginning repair work, perform the following steps:

Before beginning repair work, perform the following steps:


Switch off all electrical consumers.

Switch off ignition.

Pull out ignition key.

Special tools and workshop equipment required

t Air conditioning service station -VAS 6007A-

Note

Parts marked * can be repaired only in workshops with suitable equipment and specially trained mechanics because the refrigerant must be evacuated beforehand
using, for example, the air conditioning service station -VAS 6007A-.

1 - Air duct

2 - Sunlight penetration photosensor -G107-


q Function: controls temperature flap and fresh air blower depending
on light intensity
q In event of failure: control unit -J255- assumes fixed value.
q Checking: with diagnosis functions of vehicle diagnosis, testing and
information system -VAS 5051A- or vehicle diagnosis and service
D information system -VAS 5052-.
wo q Removing Chapter.

3 - Dash panel temperature sensor -G56- with temperature sensor


blower -V42-
q The Climatronic control unit -J255-, the operating and display unit for
Climatronic air conditioning system -E87- and the dash panel
temperature sensor -G56- with temperature sensor blower -V42- are
combined in one unit which cannot be dismantled.
Oth
q Checking: with diagnosis functions of vehicle diagnosis, testing and
information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052-.
q Function: temperature sensor controls temperature flap and fresh air
blower, depending on temperature.
q In event of dash panel temperature sensor -G56- failure: continued
operation assuming value of +24.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis,
testing and information system -VAS 5051A- or vehicle diagnosis and
service information system -VAS 5052- Chapter and then initiate
basic setting 04 Chapter.

4 - Defrosting vent

5 - Operating and display unit for Climatronic air conditioning system


-E87-
q The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor
-G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Operation and function Chapter.
q Removing and installing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

6 - Dust and pollen filter


q With active charcoal filter.
q Removing and installing Chapter.

7 - Dash panel
q Removing and installing Rep. Gr.70.

8 - Vent on front passenger side


q Removing and installing Chapter.

9 - Fresh air intake duct temperature sensor -G89-


q With seal.
q Function: temperature sensor controls temperature flap and fresh air blower, depending on temperature.
q In event of failure: ambient temperature sensor -G17- takes over the function.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q To renew, remove dash panel Rep. Gr.70.
q Turn temperature sensor 90 and pull out.
q Moisten rubber seal with oil when installing.

10 - Evaporator output temperature sender -G263-


q Only in vehicles with externally regulated air conditioner compressor.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q With seal.

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q To renew: remove glove box Rep. Gr.68.


q Turn temperature sensor 90 and pull out.
q Moisten rubber seal with oil when installing.

11 - Air flow flap control motor -V71-


q Operates simultaneously fresh air and air recirculation flap.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

12 - Fresh air blower -V2-


q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.

13 - Fresh air blower control unit -J126-


q Task: continuously variable control of fresh air blower speed depending on voltage.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.

14 - Central vents
q Removing Chapter.

15 - Climatronic control unit -J255-


q The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor
-G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing and installing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

16 - Heater and air conditioner*


q With heat exchanger.
q With evaporator.
q Removing Chapter.

17 - Central flap control motor -V70-


q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

18 - Temperature flap control motor -V68-


q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

19 - Footwell vent temperature sender -G192-


q Function: controls air distribution between defroster and footwell and the fresh air blower speed dependent upon the vent temperature.
q Emergency running in event of failure: continued operation assuming water temperature of +80 C.
q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing and installing Chapter.

20 - Connecting piece

21 - Cover

22 - Footwell vent
q Removing vent Chapter.

23 - Footwell system

24 - Intermediate piece, defrost


q To renew, remove dash panel Rep. Gr.70.

25 - Footwell and defroster flap control motor -V85-


q Checking: with diagnosis functions of vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service information system
-VAS 5052-.
q Removing Chapter.
q Renewing and adjusting:code control unit 07 with vehicle diagnosis, testing and information system -VAS 5051A- or vehicle diagnosis and service
information system -VAS 5052- Chapter and then initiate basic setting 04 Chapter.

26 - Heat exchanger*
q Removing Chapter.

27 - Heat exchanger/bulkhead seal*


q Removal Chapter, Dismantling and assembling evaporator housing.
q Note installation position Chapter.

28 - Vent on driver side


q Removing and installing Chapter.

Heating, ventilation, air conditioning > Heating, air conditioning > Air conditioner > Climatronic air conditioning system with automatic regulation,
vehicles 10.99? > Climatronic - passenger compartment > Before beginning repair work, perform the following steps:

Repair Manual Polo Workshop Manuals Heating and air conditioning Electrical Air conditioning system
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