Introduction

Located in Ludhiana, the industrial hub of Punjab, Emson

Group are the pioneers in manufacturing precision auto

components for renowned OEMs of Cars, MUV, LCV,

MCV, HCV and tractors. A modest beginning in 1970

and over 3 decades of expertise coupled with technical excellence enables the group to support its

customers requirements and deliver the product with impeccable quality at a very competitive

cost.

With a current turnover of over 100 crores, the group has three state-of-the-art

plants, Emson Gears Ltd, Osho Forge Ltd, Osho Gears and Pinion Ltd spread over an area of 20

Acres. The facilities house dedicated lines for producing Crown Wheel and Pinion, Transmission

Gears, Axle Shafts, Synchro Assembly and Vital Engine Components with Captive Forge Shop.

The kind of success and growth Emson Group has experienced over the past three decades can

only be attributed to its Engineering excellence, its dedicated employees, innovative technology,

impeccable quality and its commendable customer services.

The group has a work force of over 1000 nos. consisting of professionals, engineers, technocrats

and highly skilled workmen. To keep them abreast with the

changing trends and Technologies, the company imparts

training at periodical intervals.

The company is expanding its horizons by venturing into Auto

Subassemblies including Complete Axle Shaft Assembly, Transmission Gear Boxes and Syncro

Assembly. The group is poised to achieve a turnover of over 200 Crores by 2008-09.

Mission

To provide superior value for money to customers through quality and

cost effective products by improving level of efficiency and productivity.

To achieve sustainable growth by continuously seaking new business opportunities/challenges

employing contemporary technologies and maintaining a high performances work culture.

Vision

To be a premier conglomerate in the business of Transmission gear boxes, Rear Axle Shaft Assy.

and related products.

Core Values

Honesty & Integrity Customer Delight

Innovation & Creativity Transparency

Management
Mr. Ashok Dhall - Managing Director

Mr. Ashok Dhall is an engineering graduate from a premier institute with over

three decades of expertise in manufacturing, designing, planning and metal

treatment of precision auto components.

He is the guiding spirit to over thousand dedicated employees of the Emson Group.

Mr. Vimal Dhall - Joint Managing Director

Mr. Vimal Dhall is a Management Graduate with over 30 years of exposure in

finance, purchase and human resource management. Through his dynamic

leadership, the company is setting newer parameters in the industry.

Mr. Gautam Dhall - Director

Mr. Gautam Dhall is a young engineer with youthful ideas and a fresh outlook to management.

With a right blend of engineering excellence, enthusiasm and marketing skills he is steering the

company to the pinnacle of achievement.

Corporate Social Responsibility

Emson Group is a socially responsible organization. It has taken

significant initiatives for environmental safety, development of human

resource and the welfare of society in large.

The company complies with all industrial norms and follows all statutory requirements for

environmental management taking into interest the welfare of mankind. While conducting its

business operations, the company never overlooks its duties towards the society.

Emson Gears understands well that no development process can be a meaningful one without

upliftment of society and it guides its corporate policies keeping in mind the all round

development of the people. The company is committed to contribute to the prosperity of the

country by taking various initiatives.

Quality

Emson Group strives to achieve excellence by

maintaining the highest quality standards in all its

manufacturing units. The entire production process is

carried out under strict vigilance and quality checks.

The company has ISO/TS 16949:2009 Quality

Management System Certification from DNV and it is

in the process of receiving TS-16949 certifications.

 Design, Research and Development

The company has a hi-tech CAD / CAM facilities manned by

experienced engineers. The company has requisite technological

expertise to carry out value engineering, Re-Engineering to ensure

substantial savings for its customers. The reverse Engineering

facilities are also available with the company to ensure compliance with customers needs and

operational parameters.

Testing

Emson Gears has complete testing facilities for inspection of

components at various stages of manufacturing right from steel

analysis to forging processes, machining accuracies and metallurgical

parameters.

Gear accuracies are checked on Lead & Profile testers of world renowned makes like

Klingenberg, Hofler and Maag Gear analysers.

Emson Gears has complete testing facilities for inspection of

components at various stages of manufacturing right from steel

analysis to forging processes, machining accuracies and metallurgical

parameters.

Gear accuracies are checked on Lead & Profile testers of world renowned makes like

Klingenberg, Hofler and Maag Gear analysers.

Tool Room

The company has well equipped captive tool room facilities for

manufacturing of Jigs, Fixtures and Allied holding tools required to

facilitate production of most intricate components.

The company has in house facilities for Re-sharpening of Hob Cutters, Broaches, Shaper Cutters

and Spiral Bevel cutting blades etc.

 Infrastructure
Emson Group boasts of a state-of-the-art infrastructure with world-class facilities. All its

manufacturing plants possess sophisticated and hi-tech machines which helps in the production

of fully finished Transmission and Differential components with finest quality.

Forging

Emson has most modern forging plant equipped with Drop

Forging Hammers and Horizontal Forging Machines, Upsetters

and Presses etc.

Isothermal Annealing

The Isothermal Annealing Furnaces at Emson has a capacity of

1000 kg per hour.

Blank Turning

With a plethora of about 100 CNC turning Centers, Lathes, CNC

Twin Spindle Chuckers of world renowned makes such as

MORISIEKI, MAZAK, CINCINNATI, HYUNDAI,

COLCHESTER, HMT, FRONTOR WIESSER and SUGA etc

with diameter range from 30 mm to 600 mm.

Broaching

Emson has vertical broaching machines with capacity ranging

from 6 Tons to 40 Tons from maker like Frost, American Broach,

Varinelli and HMT etc.

Spline Rolling

The company has modern ROTO FLO spline rolling machines to

make cold-formed splines on gear shafts as per the design

specifications.

Transmission Gears (Hobbing, Shaping, Shaving)

Presently the Transmission Gears facility at Emson comprises of

more than 150 conventional and CNC Hobbing, Shaping and

Shaving machines of world renowned makes such as GLEASON,

PFAUTER, HURTH, LIEBHERR, LORENZ, HMT, WMW and

RED RING etc to churn out 3 million units annually.

Emsons capacity in terms of size ranges from 30mm to 400mm

diameter to qualify into DIN-8 class of accuracy for applications

in Cars, Trucks and Tractors.

On the anvil are plans for adding capacity for another 200,000
gears a month to keep pace with rapid growth of automotive
industry.
Differential Gears

Emson has capacity to produce Bevel gears of various disciplines

and applications on bevel generators such as Gleason-104 and

WMW Machines.

A battery of 10 machines is deployed to produce 300,000 bevel

gears per annum for differential assemblies of cars, trucks,

tractors and Earth Moving Machines.

Crown Wheel and Pinion Sets

With dedicated Gleason Machining Line and state-of-the-art Heat

Treatment Facility, the group is capable of providing 1,80,000

sets per annum for various applications such as Cars, Trucks,

Buses, Tractors, Delivery Vehicles.

The facilities can churn out Crown wheel & Pinion sets ranging

from 125 mm to 500mm in diameter and from 4 to 12 module.

The Crown wheel & Pinion sets are duly lapped and tested for

noise levels, performance parameters, fitment and durability.

Rear Axle Shafts

Presently, the group has in house forging equipments and

machining facilities to produce 1,50,000 Axle Shafts annually for

OEM and export requirements.

A dedicated machining line with battery of induction hardening

machines are installed to produce Axle Shafts for Cars, Trucks

and Tractors.

Capacity expansion for another 200,000 Axle shafts is under

installation and production is likely to commence from Oct,

2007.

Synchronizer Hubs and Sleeves

EMSON has world renowned ZF Make Internal Gear Rolling

Machine capable of processing Synchro Hubs,Synchro Sleeves,

Clutch bodies for various Automotive Gear Boxes.

Heat Treatment

The Heat Treatment Facility at Emson is well equipped with

modern state of the art Sealed Quenched Furnaces, Carburizing

Furnace, Induction Hardening machines, Rotary Hearth Furnaces

and Isothermal annealing plant etc.

The heat treatment is further supported by well-equipped

laboratories comprising of Automatic Micro Hardness Tester,

Microscopes and Jominy hardenability testing equipments.

Grinding

At Emson Grinding Operations are carried on various CNC and

Conventional grinding machines of various make to achieve

optimum level of accuracy as per the customers specifications.

Transmission Gears

Emson manufactures 3 million gears annually for renowned OEM's in India and

overseas customers

The companys capacity in terms of size ranges from 30mm to 400mm diameter
Tata Ace Products
to qualify into DIN-8 class of accuracy for applications in Cars, Trucks and

Tractors.

Straight Bevel Gears

Emson has the

expertise to produce

differential gears for

various applications

such as car's, LTV's,

SUV's, LCV's, Heavy

Trucks and tractors.

The production is
carried out on high

precision automatic

straight bevel gear

generators.

Crown Wheel and Pinion Sets

The crown wheel & pinion are the stressprone parts

of a vehicle. These parts are made durable and

efficient through the latest technologies at Emson

using the Gleason machining line to produce

1,80,000 sets per annum.

The company offers Crown wheel & Pinion sets

ranging from 125mm to 500mm in diameter and

from 4 to 12 module.

Rear Axle Shafts

AXLE SHAFT are manufactured using high grade carbon

steels as raw material. These undergo strict physical

endurance tests and metallurgical examination before

being put to use. The Rear Axle shafts have the sturdiness

and the durability to function efficiently.

The present capacity is 150,000 units annually and is

being enhanced by another 200,000 units annually.

Synchro Assemblies

Emson Gears has the expertise to manufacture high quality

Synchro Assemblies with unmatched features. The synchro

assemblies are directly integrated with the integral gears

through a precision anti-backlash instrument to obtain high

accuracy of positioning data.