COMPACT POWER RELAY

1 POLE25 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR51, 52 SERIES

FEATURES
Compact and lightweight structure
(42% of the volume of the FBR160 relay)
High current contact capacity

(carrying current: 35 A/10 minutes, 25 A/1 hour)

High resistance to vibration and shock

Improved heat resistance and extended operation range

Two contact gap options

(FBR51: 0.3 mm, FBR52: 0.6 mm)

Three types of contact material

ORDERING INFORMATION
FBR51 N D12 W **
[Example]
(a) (b) (c) (d) (e)
(a) Series Name FBR51 : Standard type (contact gap 0.3 mm)
FBR52 : Wider contact gap type (contact gap 0.6 mm)
(b) Enclosure N : Plastic sealed type
(c) Nominal Voltage D06 : 6 VDC
D09 : 9 VDC
D10 : 10 VDC
D12 : 12 VDC
(d) Contact Material W : Silver-tin oxide indium
W1 : Silver-tin oxide indium (high power type)
WL : Silver-tin oxide indium (1 lamp loads, see applications table)
(e) Custom Designation To be assigned custom specification

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 FBR51, 52 SERIES

SPECIFICATIONS
Specifications
Item
W contact W1 contact WL contact
1 form A
Arrangement 1 form C (SPDT)
(SPST)

Silver-tin oxide Silver-tin oxide Silver-tin oxide

Material indium (high
indium indium
power type)

Voltage Drop (Resistance) Maximum 100mV (at 2A 12 VDC)

14 VDC 20 A 14 VDC 25 A 115 Watt lamp

Rating
(motor free load) (motor free load) at 14 VDC
Contact
35 A/10 minutes, 25 A/ 1 hour (25 C, 100% rated
Maximum Carrying Current
coil voltage)
Maximum Inrush Current
60 A 40 A
(Reference)
Max. Switching Current
35 A 16 VDC
(Reference)

Min. Switching Load*1

6 VDC 1 A
(Reference)
Operating Temperature
-40 C to +85 C (no frost)
Coil Range
Storage Temperature Range -40 C to +100 C (no frost)

T i me Operate (at nominal voltage) Maximum 10 ms

Value Release (at nominal voltage) Maximum 5ms
Mechanical 10 x 106 operations minimum
2 x105 ops. min. 2 x105 ops. min. 2.5 x105 ops.
Life 14 VDC 20 A 14 VDC 25 A min.
Electrical
Locked motor Locked motor 115 Watts
load load lamp, 14 VDC
Vibrations Resistance 10 to 55 Hz (double amplitude of 1.5mm)

Shock Misoperation 100 m/s2

Other
Resistance Endurance 1,000 m/s2
Weight Approximately 6g

*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.

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 FBR51, 52 SERIES

COIL DATA CHART

1. FBR51 Series
MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage resistance
W contact W1 contact (10%) (at 20C)

3.6 VDC (at 20C)

FBR51ND06-W FBR51ND06-W1 6 VDC 60
4.5 VDC (at 85C)

5.4 VDC (at 20C)

FBR51ND09-W FBR51ND09-W1 9 VDC 135
6.8 VDC (at 85C)
73C/W
6.3 VDC (at 20C)
FBR51ND10-W FBR51ND10-W1 10 VDC 180
7.9 VDC (at 85C)

7.3 VDC (at 20C)

FBR51ND12-W FBR51ND12-W1 12 VDC 240
9.2 VDC (at 85C)

2. FBR52 Series
MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage resistance
W contact W1 contact (10%) (at 20C)

3.6 VDC (at 20C)

FBR52ND06-W FBR52ND06-W1 6 VDC 45
4.5 VDC (at 85C)

5.4 VDC (at 20C)

FBR52ND09-W FBR52ND09-W1 9 VDC 100
6.8 VDC (at 85C)
65C/W
6.3 VDC (at 20C)
FBR52ND10-W FBR52ND10-W1 10 VDC 135
7.9 VDC (at 85C)

7.3 VDC (at 20C)

FBR52ND12-W FBR52ND12-W1 12 VDC 180
9.2 VDC (at 85C)

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 FBR51, 52 SERIES

SUITABLE APPLICATIONS
Recommended
model (example)
Normal load current
Application Description
(12 VDC system)
For 16 V or less For instantaneous
motor load voltage 20 V or more load voltage

20 to 25 A forward and reverse -W

FBR51N -W
FBR52N
Power Windows
(switching at motor locking) motor control -W1
FBR51N -W1
FBR52N

18 to 25 A forward and reverse -W

FBR51N -W
FBR52N
Automatic Door Lock
(switching at motor locking) motor control -W1
FBR51N -W1
FBR52N

20 A forward and reverse

Tilt-Lock Wheel -W
FBR51N -W
FBR52N
(switching at motor locking) motor control

20 to 30 A forward and reverse

Sunroof -W
FBR51N -W
FBR52N
(switching at motor locking) motor control

3 to 5 A forward and reverse

Adjustable Door Mirror -W
FBR51N
(switching at motor locking) motor control

8 to 12 A (INRUSH) forward and reverse

Automatic Antenna break 2 A maximum -W
FBR51N
motor control
(motor-free)

Auto-Cruise 2 to 3 A power shutoff and solenoid -W

FBR51N

Lamp loads 115 Watts for up to 250K operations -WL

FBR51N

Others Car Audio System, etc. -W

FBR51N

For the load condition where higher voltage would be encountered during contact break, FBR52 series with wider contact
gap is recommended.

CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY 2. LIFE

50
14 VDC Motor locked load
40
Contact switching current (A)

35 30
Number of operations (x104)

30
Resistive load 20
25 Standard High power type
Locked motor FBR51
type (W1)
20 load
FBR52 10
FBR51 (W)
15 FBR52
12 5

10

10 15 20 25 30 35 40 50 10 15 20 25 30 35 40 50
Voltage between contacts (VDC) Locked motor current (A)

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 FBR51, 52 SERIES

3. LIFE TEST (EXAMPLE)

Test item Shift of pick-up drop-out voltage

14 V DC-20 A 100
motor lock 200,000

Percent of rated coil voltage (%)

operations minimum
80
(FBR52 -W type)
Test circuit 60
RL-1 PICK-UP
N.O.
40
N.C. M
DROP-OUT
N.O. 20
N.C.
RL-2
0
Initial 1 10 100

Shift of contact resistance

Current wave form (measured at 6 V-1 A)
1000
Contact Resistance (m)

20 sec
(RL-1)
20 A Break
100 Make
0A
(RL-2)
20 A

0A 10
0.3 sec
0.3 sec
10 sec

Initial 1 10 100
Number of operations (x104)
Test item Shift of pick-up drop-out voltage
14 V DC-20 A
motor free 400,000 100
operations minimum
Percent of rated coil voltage (%)

(FBR51 -N type)
80

Test circuit
60 PICK-UP
N.O.

40
N.C. DROP-OUT
M
20

0
Initial 1 10 100

Shift of contact resistance

(measured at 6 V-1 A)
Current wave form 1000
Contact Resistance (m)

20 A Break
Make
100
4A
0A

16 A
m 10

Initial 1 10 100
Number of operations (x104)
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 FBR51, 52 SERIES

Test item Shift of pick-up and drop-out voltage

14 V DC-25 A 100
Motor lock
200,000 operations minimum

% of rated coil voltage

80
(FBR51 -W1 type)
Test circuit 60
RL-1 PICK-UP

N.O.
40
N.C.
M DROP-OUT
N.O. 20
N.C.
RL-2 0
1 10 100
No. of operations (x104)

Shift of contact resistance (measured at 6 V-1 A)

Current wave form 1000
20 sec
Contact resistance

(RL-1)
25 A Break
Make
0A 100
(RL-2)
25 A

0A 10
0.3 sec
0.3 sec
10 sec

1 10 100
No. of operations (x104)

4. COIL TEMPERATURE RISE 5. OPERATING COIL VOLATGE RANGE (EXAMPLE)

]
[ FBR51ND09- ]
[ FBR51ND12-
(C) 120 NOTE : Intermittent coil NOTE : Intermittent coil
operation is required in this operation is required in this
region at 20 A or more region at 20 A or more
0.8 W (V) carrying current. (V) carrying current.
100 0.6 W
(3) carrying current : 20 A 15 15
Applied voltage to the coil

Applied voltage to the coil

Coil temperature rise

applied coil power

80
(2) carrying current : 10 A
applied coil power CONTINUOUSLY
10 CONTINUOUSLY 10 APPLICABLE COIL
0.8 W
60 0.6 W APPLICABLE COIL VOLTAGE RANGE
VOLTAGE RANGE
0.8 W
40 0.6 W
(1)carrying current : 0 A
applied coil power 5 5
20 at 20C

0 30 0 50 100 30 0 50 100
0 10 20 30 Operating temperature (C) Operating temperature (C)
Applied time (minutes)

6


6. VIBRATION RESISTANCE CHARACTERISTICS

(m/s2)
100
Acceleration

50

10

7. SHOCK RESISTANCE CHARACTERISTICS

REFERENCE DATA
(m/s2) 1,000
Shock level

44 m/s2

800

600

400

200

0
Automotive

X1 X2
5

electronics standard

10 50

Y1
Shock direction
1
Dual amplitude (mm)

100
0.5

Frequency (Hz)

Y2 Z1
0.1

Z2
500

: N.C. contact
FBR51, 52 SERIES

0.01

Range where chattering occurs

(coil de-energized)
: N.C. Contact
(coil energized)
N.O. contact
coil not energized
on X-direction

1000
Z

2000
Frequency : 10~2000 Hz
Acceleration : 100 m/s2 max
Direction of vibration : see under diagram
Detection level : chatter > 100 s

Shock application time : 11 ms, half-sine wave

Test material : coil, energized and de-energized
Shock direction : set under diagram
Detection level : chatter > 100 s

Z2

Z1
Y2

FBR51
FBR51

Y1

X2
X1
X

Distribution of operate and release voltage Distribution of operate and release time Distribution of contact resistance
80 100 100
FBR52 Operate FBR52 FBR52
n = 100 Release n = 100 n = 100
80 Operate 80
60 Release
Distribution (%)

Distribution (%)
Distribution (%)

60 60
40
40 40

20
20 20

0 0 0
0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%) Time (ms) Contact resistance (m)

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 FBR51, 52 SERIES

DIMENSIONS

Dimensions PC board mounting hole layout

+0.2 (BOTTOM VIEW)
15.5
4- 1.3

51ND12-W
12.1+0.2

5
F

10
9427

R0.4 1.4

2.5 10.2
R0.4

Schematics
13.7+0.3

(BOTTOM VIEW)

N.O.

0.3 1 (1.6) 1.2

3.5

t = 0.3 COM
1 5
2.5 10.2 t = 0.4
(1.05) 10
N.C.

Tube carrier

19.0 Max. 601 Max.

20.3 Max.

45 pcs/tube Unit : mm

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of their respective owners. Rev. 02/18/2003