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ANNEXURE TO REPAIR PROCEDURE

REPAIR PROCEDURE NO:AQP 2016-19.01 Rev 1 ITEM : FINE FILTER TAG NO: F6330

SCOPE OF WORK:
1.To identify the corroded area by conducting Ultrasonic thickness gauge test, corroded area surface preparation shall
be made as per Code ASME Sec VIII Div 1 Ed. 2015
2. 10" -2 Nos, 4" -2 Nos,2" -2 Nos, 6"-1 No and 3"-1 No #150 WNRF. Spec: SA 105 flange to be replaced.
3.10" (N1 Nozzle) SCH 80, 2" (N8 Nozzle) SCH 160 Spec: SA 106 GR B pipe to be replaced.
4.Weld built up on the thickness loss area to attain the original construction thickness
( ASME SEC VIII Div 1 - UW 42).
5.Nozzle Flange & Pipe procured and welded as per - ASME SEC VIII DIV 1 Ed 2015.
6.Hydrotest for full vessel

APPLICABLE CODE DOCUMENTS & DRAWING


1.Drawing no: SQ42-Q-101 REV 4
2. MDR : NB NO. 34
3.ASME SEC VIII DIV 1 Ed 2015
4.NBIC : 2015

MATERIAL SPEC:
1.10" SCH 80, 6" SCH 80, 4" SCH 160, 3" SCH 160, 2" SCH 160 150# Weld Neck Flange- SA 105
2.10" SCH 80, 2" SCH 160 SMLS PIPE- SA 106 GR B.
3.Shell plate- SA 516-70
4.Dish Plate- SA 516- 70

APPLICABLE EXIHIBITS FROM QC MANUAL


# 9.01- Material Ordering Information Sheet # 9.03- PO Copy
# 9.04- Receiving Inspection Note # 9.07- Request and Release Note
# 10.01- Quality Assurance Plan # 10.02- AI Reconcillation Form
# 10.03- General Inspection Report # 10.04- Pressure Test Report
# 11.01- Weld Plan

NDE REQUIREMENT
1.Visual Examination
2. RT Examination as per Procedure No. CIE/QC/RT-1
3. LPT Examination as per Procedure No.CIE/QC/PT-1
4. UT-DTM Examination as per Procedure No. CIE/QC/UT-DTM -1
WELD PLAN & SKETCH:
WPS NUMBER:
1.CIE/16-17/WPS/038
TOLERANCE:
1. Welding of Pipe & Flange- Tolerance as per ASME SEC VIII DIV 1

DOCUMENTATION:
1.R- 1 & R- 4 Form

Prepared By Reviewed By

Pradeep J P Kashyap H Goradia


Carlton Industrial Engineers AI
RE
LTER TAG NO: F6330

area surface preparation shall

e to be replaced.
wed By
ANNEXURE TO REPAIR PROCEDURE
REPAIR PROCEDURE NO:AQP 2016-19.01 Rev 1 ITEM : FINE FILTER TAG NO: F6320

SCOPE OF WORK:
1. 10" -2 Nos, 4" -2 Nos,2" -2 Nos, #150 WNRF. Spec: SA 105 flange to be replaced.
2.Nozzle Flange procured and welded as per - ASME SEC VIII DIV 1 Ed 2015.
3.Hydrotest for full vessel

APPLICABLE CODE DOCUMENTS & DRAWING


1.Drawing no: SQ42-Q-101 REV 4
2. MDR : NB NO. 33
3.ASME SEC VIII DIV 1 Ed 2015
4.NBIC : 2015

MATERIAL SPEC:
1.10" SCH 80, 6" SCH 80, 4" SCH 160, 3" SCH 160, 2" SCH 160 150# Weld Neck Flange- SA 105

APPLICABLE EXIHIBITS FROM QC MANUAL


# 9.01- Material Ordering Information Sheet # 9.03- PO Copy
# 9.04- Receiving Inspection Note # 9.07- Request and Release Note
# 10.01- Quality Assurance Plan # 10.02- AI Reconcillation Form
# 10.03- General Inspection Report # 10.04- Pressure Test Report
# 11.01- Weld Plan

NDE REQUIREMENT
1.Visual Examination
3. LPT Examination as per Procedure No.CIE/QC/PT-1
4. UT-DTM Examination as per Procedure No. CIE/QC/UT-DTM -1
WELD PLAN & SKETCH:

WPS NUMBER:
1.CIE/16-17/WPS/038
TOLERANCE:
1. Welding of Pipe & Flange- Tolerance as per ASME SEC VIII DIV 1

DOCUMENTATION:
1.R- 1 & R- 4 Form

Prepared By Reviewed By
Pradeep J P Kashyap H Goradia
Carlton Industrial Engineers AI
RE
LTER TAG NO: F6320

wed By
ANNEXURE TO REPAIR PROCEDURE
REPAIR PROCEDURE NO:AQP 2016-19.01 Rev 1 ITEM : DO TOWER TAG NO: V6410

SCOPE OF WORK:
1.To identify the corroded area by conducting Ultrasonic thickness gauge test, corroded area surface preparation shall
be made as per Code ASME Sec VIII Div 1 Ed. 2015, Requirement to replace with new patches
2.Weld built up on the thickness loss area to attain the original construction thickness
( ASME SEC VIII Div 1 - UW 42).
3.Shell Plate procured and welded as per - ASME SEC VIII DIV 1 Ed 2015.
4.Hydrotest for full vessel

APPLICABLE CODE DOCUMENTS & DRAWING


1.Drawing no: QQ52-Q-3755-01
2. MDR : NB NO. 2406
3.ASME SEC VIII DIV 1 Ed 2015
4.NBIC : 2015

MATERIAL SPEC:
1.Shell plate- SA 516-60
2.Dish Plate- SA 516- 60

APPLICABLE EXIHIBITS FROM QC MANUAL


# 9.01- Material Ordering Information Sheet # 9.03- PO Copy
# 9.04- Receiving Inspection Note # 9.07- Request and Release Note
# 10.01- Quality Assurance Plan # 10.02- AI Reconcillation Form
# 10.03- General Inspection Report # 10.04- Pressure Test Report
# 11.01- Weld Plan

NDE REQUIREMENT
1.Visual Examination
2. RT Examination as per Procedure No. CIE/QC/RT-1
3. LPT Examination as per Procedure No.CIE/QC/PT-1
4. UT-DTM Examination as per Procedure No. CIE/QC/UT-DTM -1
WELD PLAN & SKETCH:

WPS NUMBER:
1.CIE/16-17/WPS/038
TOLERANCE:
1. Welding of Plate- Tolerance as per ASME SEC VIII DIV 1

DOCUMENTATION:
1.R- 1 & R- 4 Form

Prepared By Reviewed By

Pradeep J P Kashyap H Goradia


Carlton Industrial Engineers AI
RE
WER TAG NO: V6410

area surface preparation shall


atches
wed By
ANNEXURE TO REPAIR PROCEDURE
REPAIR PROCEDURE NO:AQP 2016-19.01 Rev 1 ITEM : HP-SEPARATOR TAG NO: V-710

SCOPE OF WORK:
1.To identify the corroded area by conducting Ultrasonic thickness gauge test, corroded area surface preparation shall be ma
Code ASME Sec VIII Div 1 Ed. 2015
2.Weld built up on the thickness loss area to attain the original construction thickness
( ASME SEC VIII Div 1 - UW 42).
3.Hydrotest for full vessel
4.R-Stamping for the Vessel.

APPLICABLE CODE DOCUMENTS & DRAWING


1.Drawing no: CIE/SHP/V710/001 REV 0
2. MDR : NB NO. 0050-1
3.ASME SEC VIII DIV 1 Ed 2015
4.NBIC Part 3 Ed 2015

APPLICABLE EXIHIBITS FROM QC MANUAL

# 9.03- PO Copy
# 9.04- Receiving Inspection Note
# 9.07- Request and Release Note
# 10.01- Quality Assurance Plan
# 10.02- AI Reconcillation Form
# 10.03- General Inspection Report
# 10.04- Pressure Test Report
# 11.01- Weld Plan

NDE REQUIREMENT
1. Visual Examination
2. LPT Examination as per Procedure No.CIE/QC/PT-1
3. UT-DTM Examination as per Procedure No. CIE/QC/UT-DTM -1
WELD PLAN & SKETCH:
N/A

WPS NUMBER:
1.CIE/16-17/WPS/038 Rev 0 Dated 14.08.2016

DOCUMENTATION:

1.R- 1

Prepared By Reviewed By
Pradeep J P Kashyap H Goradia

Carlton Industrial Engineers AI


TAG NO: V-710

aration shall be made as per

d By
Goradia

AI