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Sludge Settling

Parameters Amount,kg/hr (inlet)


Total Sludge 58.8932

Sludge Properties
Density,kg/m3 500
Volumetric Flow Rate, L/hr 117.7864
Volumetric Flow Rate, m3/hr 0.1177864
Volumetric Flow Rate, ft3/hr 4.1595874603
Volumetric Flow Rate, gal/day 746.7809580569

Power Requirement, KW/m3 1


Power Requirement, KW 19.7881152

clearance depth, ft 1
clearance depth, m 0.3048

Sludge
Parameters Amount,kg/hr (inlet)
Total Sludge 27.1907165866
Lime 5.4381433173
Total 32.6288599039

Sludge Properties
Volumetric Flow Rate, L/hr 56.0047595366
Volumetric Flow Rate, m3/hr 0.0560047595
Volumetric Flow Rate, ft3/hr 1.9777894179
Volumetric Flow Rate, gal/day 355.0773941856
Tank Volume, m3 1.6129370747
Tank Volume, ft3 56.9603352342
Ni, s-1 3.5
Di,m 0.3987134116
, kg/m3 975
, N/m2-s 259.6780555556
Nre 2.0890993704
Behavior LAMINAR
Impeller type paddle
k1 35
, N/m2-s 259.6780555556
Ni, s-1 3.5
Di,m 0.3987134116
Impeller's power, W 7057.0292352327
Impeller's power, KW 7.0570292352

Tank height,ft 4.7092135226


Sludge Dewatering
Parameters Amount,kg/hr (inlet)
Total Sludge 32.6288599039

Sludge Properties
Density,kg/m3 975
Volumetric Flow Rate, L/hr 33.4654973374
Volumetric Flow Rate, m3/hr 0.0334654973
Volumetric Flow Rate, ft3/hr 1.1818228851
Volumetric Flow Rate, gal/day 212.1755666483

Sludge Volume, m3 5.6222035527


Sludge Volume, ft3 198.5462447032

Total Connected KW 246.081

Anaerobic Digester
Parameters Amount,kg/hr (inlet)
Total Sludge 19.5773159424

Sludge Properties
Density,kg/m3 975
Volumetric Flow Rate, L/hr 20.0792984024
Volumetric Flow Rate, m3/hr 0.0200792984
Volumetric Flow Rate, ft3/hr 0.7090937311
Volumetric Flow Rate, gal/day 127.305339989

Ni, s-1 4
Di,m 0.5418362497
, kg/m3 975
, N/m2-s 259.6780555556
Nre 4.4092575767
LAMINAR

Impeller type paddle


k1 35
, N/m2-s 259.6780555556
Ni, s-1 4
Di,m 0.5418362497
Impeller's power, W 23132.7597597155
Impeller's power, KW 23.1327597597
Tank height,ft 6.9329441403
Double Pipe Heat Exchanger
Conditions
Volumetric flowrate of cold h20, ft3/hr 0.7090937311
Temperature of cold fluid (outlet,) F 87
Temperature of cold fluid (Inlet,) F 86
Temperature of hot fluid (Inlet), F 115
Temperature of hot fluid (outlet), F 98.6
Hot Fluid Side
Average temperature of hot fluid, F 106.8

Properties of water at Th
density, lb/ft3 61.8086
viscosity, lb/hr-ft 1.453443662
k, Bru/ft-hr-F 0.36794
Cp, Btu/lb-F 1

McCabe Data, Appendix 6


Copper Tube Specifications
Material used Copper
Multiplier 1.14
Capacity at 1 ft/s velocity, lb/hr 2.9938968526
Available Capacity at 1 ft/s velocity, lb/hr 202.7
BWG No 12
outside diameter, in 0.7125
wall thickness, in 0.12426
inside diameter, in 0.46398
inside cross-sectional area, ft2 0.00102942

Cold Fluid Side


mass flow rate of hot water, lb/hr 2.6262253093
Sensible heat 43.0700950732
mass flow rate of cold water, lb/hr 43.0700950732
volumetric flowrate of hot water ft3/hr 0.0422572598
Average temperature of cold fluid, F 86.5

Properties of water at Tcave


density, lb/ft3 62.1485
viscosity, lb/hr-ft 1.91762057
k, Bru/ft-hr-F 0.3566
Cp, Btu/lb-F 1

Cross-sectional area, ft2 0.4339051207


velocity of cold water in the annulus, ft/hr 1.6342137882
Mass Velocity, lb/hr-ft2 101.5639356138
Equivalent Diameter, ft 0.03078
Reynolds Number 1.6302171488
TRANSITION

Granular Filtration
volumetric flow rate, L/hr 145.8223527
mass flow rate, kg/hr 145.187588
volumetric flow rate, gal/min 0.6420364666
no equipment 1

Upflow Anaerobic Sludge Blanket


Parameters Amount,kg/hr (inlet)
Waste Water 58.8932

COD loading(inlet), mg/L


COD loading(outlet), mg/L
COD treatent efficiency

V, L/hr
Organic loading rate, kg/m3-hr

Vtank, ft3
Vtank, m3

v, m/hr
hydraulic retention time, hr

Htank, ft
Htank, m

SA,ft2
SA,m2
Sludge Settling
Amount,kg/hr(outlet) Amount,kg/hr (bottoms)
31.702365627 27.1907165866
Inlet
Settling Tank Specifications Sludge Composition
volume, ft3 698.8106933344 SS, kg
volume, m3 19.7881152 SE, kg
length, ft 15.5 COD, kg
length, m 4.7244 BOD, kg
width, ft 5.1666666667 Fats, kg
width, m 1.5748 Cr, kg
liquid depth,ft 6 S2-, kg
liquid depth, m 1.8288 SO42-, kg
blanket depth, ft 2 Cl-, kg
blanket depth, m 0.6096 HCO, kg
min total depth, ft 9 Total Sludge, kg
min total depth, m 2.7432 Total Sludge, kg/hr
clarifier area, ft 80.0833333333
clarifier area, m 7.43998512
tank volume, ft 720.75
tank volume, m 20.4093671812
Sludge Conditioning
Amount,kg/hr (outlet) Density, kg/m3 Viscosity, Pa-s
32.6288599039 500 311.579
3350 0.1733333333
975 259.6780555556

Sludge Conditioning Tank Specifications


volume, ft3 47.4669460285
volume, m3 1.3441142289
tank diameter, ft 3.9243446022
tank diameter, m 1.1961402347
Static liquid height, ft 3.9243446022
Static liquid height, m 1.1961402347
Baffle width, ft 0.3924344602
Baffle width, m 0.1196140235
Impeller diameter, ft 1.3081148674
Impeller diameter, m 0.3987134116
Impeller disc diameter, ft 0.9810861505 Radius of action, ft
Impeller disc diameter, m 0.2990350587 Radius of action, m
Impeller blade width, ft 0.2616229735 P/V
Impeller blade width, m 0.0797426823
Impeller blade length, ft 0.3270287168
Impeller blade length, m 0.0996783529
Impeller distance from tank bottom, ft 1.3081148674
Impeller distance from tank bottom, m 0.3987134116
Baffle tip distance from tank bottom, ft 0.7848689204
Baffle tip distance from tank bottom, m 0.2392280469
Tank height, m 1.4353682817
Sludge Dewatering
Amount,kg/hr (outlet) Amount,kg/hr (bottoms)
13.0515439616 19.5773159424 Inl
Sludge Composition
Sludge Dewatering Tank Specification SS, kg
Drum Diameter (in Ft.) 6 SE, kg
Drum Length (in Ft.) 4 COD, kg
Nominal Filtering Area (Sq. Ft.) 75.4 BOD, kg
Overall Filter Skid Size (WxL) 9'8" x 9'9" Fats, kg
Overall Aux. Skid Size (WxL) 7' x 13' Cr, kg
Maximum Height 8' - 6' S2-, kg
Maximum Height Estimated Shipping Weight (lbs.) 9200 SO42-, kg
Total Connected Horsepower 33 Cl-, kg
Sludge Dewatering Tank, m3 8.5403609321 HCO, kg
Sludge Dewatering Tank, ft3 301.6 Lime, kg
Total Sludge, kg
Anaerobic Digester Total Sludge, kg/hr
Amount,kg/hr (upflow)
CO2, kg 14.3475267206
Methane, kg 5.2298218224

Anaerobic Digester Specifications


volume, ft3 119.1277468219
volume, m3 3.3733221316 Radius of action, ft
tank diameter, ft 5.3330339541 Radius of action, m
tank diameter, m 1.6255087492 P/V
Static liquid height, ft 5.3330339541
Static liquid height, m 1.6255087492
Baffle width, ft 0.5333033954 Inl
Baffle width, m 0.1625508749 Sludge Composition
Impeller diameter, ft 1.7776779847 SS, kg
Impeller diameter, m 0.5418362497 SE, kg
Impeller disc diameter, ft 1.3332584885 COD, kg
Impeller disc diameter, m 0.4063771873 BOD, kg
Impeller blade width, ft 0.3555355969 Fats, kg
Impeller blade width, m 0.1083672499 Cr, kg
Impeller blade length, ft 0.4444194962 S2-, kg
Impeller blade length, m 0.1354590624 SO42-, kg
Impeller distance from tank bottom, ft 1.7776779847 Cl-, kg
Impeller distance from tank bottom, m 0.5418362497 HCO, kg
Baffle tip distance from tank bottom, ft 1.0666067908 Lime, kg
Baffle tip distance from tank bottom, m 0.3251017498 Total Sludge, kg
Tank height, m 2.113161374 Total Sludge, kg/hr
Double Pipe Heat Exchanger

volumetric flowrate of hot h20 ft3/hr 0.0422572598


Hot Fluid Side

Temperatures
Ranges of Properties of water at Th 100 120
density, lb/ft3 62 61.71
viscosity, lb/hr-ft 1.6498262 1.3522769
k, Bru/ft-hr-F 0.362 0.371

Mean velocity, ft/hr 0.0156204286


Mass Velocity, lb/hr-ft2 0.9654768234
Reynolds Number 0.0256839411 LAMINAR
hi, Btu/hr-ft2-F(ft1/3) 0.1080703994
6.4630979299
BWG No 18
outside diameter, in 0.855
wall thickness, in 0.05586
inside diameter, in 0.74328
inside cross-sectional area, ft2 0.0026448

Cold Fluid Side

Ranges of Properties of water at Tcave Temperatures


90 100
density, lb/ft3 62.11 62
viscosity, lb/hr-ft 1.8481924 1.6498262
k, Bru/ft-hr-F 0.358 0.362

ho, Btu/hr-ft2-F 697.0569941298 11.1707846379

Overall Heat Transfer Coefficient 7.9151991545 Operating Temp


Mean Temperature Difference, F 19.285975668 Temp, F
k copper, Btu/ft-hr-F
Wall Resistance 0.0022549741
Thermal conductivity, copper

Tube Length, ft 45.42 Tube Length, ft per row


Tube Length, m 13.8441162327 Tube Length, m per row
L/D 53.1225456566 Tube Spacing, ft per row
no of rows 10 Tube Spacing, m per row

Granular Filtration
0.0256814587

Upflow Anaerobic Sludge Blanket


Amount,kg/hr(outlet) Amount,kg/hr (bottoms)
8.83398 50.05922
Inlet Outlet
Sludge Composition % Sludge Composition
115.99934474 8.2069 SS, kg 17.39990171
636.74479778 45.0494 SE, kg 95.51171967
185.51782031 13.1253 COD, kg 185.51782031
66.63930481 4.7147 BOD, kg 66.63930481
14.99373757 1.0608 Fats, kg 2.24906064
62.48804093 4.421 Cr, kg 62.48804093
6.85940879 0.4853 S2-, kg 6.85940879
25.17472284 1.7811 SO42-, kg 25.17472284
166.60038218 11.7869 Cl-, kg 166.60038218
132.41641317 9.3684 HCO, kg 132.41641317
1413.43680000 100 Total Sludge, kg 760.85677505
58.8932 Total Sludge, kg/hr 31.702365627

Concentration, w/w (kg/kg)


sludge 0.8333333333 Inlet
lime 0.1666666667 Sludge Composition
SS, kg
SE, kg
Lime viscosity range, cP COD, kg
Concentration, w/w (kg/kg) Lime viscosity, cP Lime viscosity, Pa-s BOD, kg
0.4 500 0.5 Fats, kg
0.05 10 0.01 Cr, kg
S2-, kg
Sludge viscosity range, Pa-s SO42-, kg
Concentration, w/w (kg/kg) Sludge viscosity, Pa-s Cl-, kg
0.045 2.71 HCO, kg
0.095 22.3 Total Sludge, kg
Total Sludge, kg/hr
Lime, kg
1.5392728127 Lime, kg/hr
0.4691760585 Sludge + lime, kg
5250.3195663057 Sludge + lime, kg/hr
Inlet Bottoms
% Sludge Composition
98.5994 12.5910317991 SS, kg 59.1597
541.2331 69.1148214221 SE, kg 324.7398
0.0000 0 COD, kg 0.0000
0.0000 0 BOD, kg 0.0000
12.7447 1.6274801122 Fats, kg 7.6468
0.0000 0 Cr, kg 0.0000
0.0000 0 S2-, kg 0.0000
0.0000 0 SO42-, kg 0.0000
0.0000 0 Cl-, kg 0.0000
0.0000 0 HCO, kg 0.0000
130.5154396158 16.6666666667 Lime, kg 78.3093
783.0926376947 100 Total Sludge, kg 469.8555826168
32.6288599039 Total Sludge, kg/hr 19.5773159424

2.786880612
0.8494515399
6857.5602498687

Inlet Outlet
Sludge Composition % Sludge Composition
59.1597 12.5910317991 SS, kg 0.0000
324.7398 69.1148214221 SE, kg 0.0000
0.0000 0 COD, kg 0.0000
0.0000 0 BOD, kg 0.0000
7.6468 1.6274801122 Fats, kg 0.0000
0.0000 0 Cr, kg 0.0000
0.0000 0 S2-, kg 0.0000
0.0000 0 SO42-, kg 0.0000
0.0000 0 Cl-, kg 0.0000
0.0000 0 HCO, kg 0.0000
78.3093 16.6666666667 Lime, kg 78.3093
469.8556 100 Total Sludge, kg 78.3092637695
19.5773 Total Sludge, kg/hr 3.2628859904
D116*POWER(1/L, 1/3)

98.6
32 212
224 218

221.78

4.5419776536
1.3844116233
-0.161705586
-0.0492910316
utlet Bottoms
% Sludge Composition %
2.2868826672 SS, kg 98.59944303 15.109238159
12.5531798887 SE, kg 541.23307811 82.937785707
24.3827519705 COD, kg 0.00000000 0
8.7584558612 BOD, kg 0.00000000 0
0.2955957954 Fats, kg 12.74467694 1.9529761346
8.2128520081 Cr, kg 0.00000000 0
0.901537453 S2-, kg 0.00000000 0
3.3087334792 SO42-, kg 0.00000000 0
21.8964183067 Cl-, kg 0.00000000 0
17.4035925701 HCO, kg 0.00000000 0
100 Total Sludge, kg 652.57719808 100
Total Sludge, kg/hr 27.1907165866

Inlet Bottom
Sludge Composition % Sludge Composition %
98.5994 15.1092381589 SS, kg 98.5994 12.5910317991
541.2331 82.9377857065 SE, kg 541.2331 69.1148214221
0.0000 0 COD, kg 0.0000 0
0.0000 0 BOD, kg 0.0000 0
12.7447 1.9529761346 Fats, kg 12.7447 1.6274801122
0.0000 0 Cr, kg 0.0000 0
0.0000 0 S2-, kg 0.0000 0
0.0000 0 SO42-, kg 0.0000 0
0.0000 0 Cl-, kg 0.0000 0
0.0000 0 HCO, kg 0.0000 0
652.5771980789 100 Lime, kg 130.51543962 16.6666666667
27.1907165866 Total Sludge, kg 783.09263769 100
130.5154396158 Total Sludge, kg/hr 32.628859904
5.4381433173
783.0926376947
32.6288599039
toms Outlet
% Sludge Composition %
12.5910317991 SS, kg 39.4398 12.591031799
69.1148214221 SE, kg 216.4932 69.114821422
0 COD, kg 0.0000 0
0 BOD, kg 0.0000 0
1.6274801122 Fats, kg 5.0979 1.6274801122
0 Cr, kg 0.0000 0
0 S2-, kg 0.0000 0
0 SO42-, kg 0.0000 0
0 Cl-, kg 0.0000 0
0 HCO, kg 0.0000 0
16.6666666667 Lime, kg 52.2062 16.666666667
100 Total Sludge, kg 313.2370550779 100
Total Sludge, kg/hr 13.0515439616

utlet Upflow
% Biogas Composition %
0 CO2, kg 286.9505344114 73.286363008
0 Methane, kg 104.5964364481 26.713636992
0 Total Biogas,kg 391.5469708594 100
0 Total Biogas,kg/hr 16.3144571191
0
0
0
0
0
0
100
100