Automatic Transfer Switch (ATS)

YES1 series GA model

Instruction Book

Suggest send the instruction to final user

2012-05
10、wiring methods of switch
(Please refer to the right installation method for switch A)
1.The switch from left to right,I and II connection copper lines conn ected with normal power
(front) and emergency power(behind) respectively with A,B,C phases Contents Index
2.Controlling power origin from normal power and emergency power respectively with C
and N phases.
3.I and II line controlling power AC220V connected with terminal 102~103,104~105
1、 Types and Meanings-------------------------------------04
respectively,therein 102 and 104 are normal power and emergency power live line respective.
4.Terminal 101,106 are act as signal lamp to control power supply,therein 106 is the live line. 2、 Main Technology Parameters --------------------------04
Note:101 and 106 couldn't be connected with any other lines. 3、 Products Structure instruction--------------------------05
5.When above(under) input line,above(under)terminal I and II line A,B,C phases will be
connected with copper lines or lines acting as output.
4、 Outline Overall and installing dimensions------------06
5、 Usage Method--------------------------------------------08
11、Note of debug switch
6、 DC24V/DC48V-------------------------------------------14
1.Connect the normal power(I),emergency power(II) with the corres-
ponding connecting board copper lines respectively; 7、With Controller use explain------------------------------15
①Automatic debugging
Normal power supply with electric,emergency power supply with
8、Method of terminal connection--------------------------19
electric,switch I line switch on 9、Correct installation method for switch------------------19
Normal power supply without electric,emergency power supply
with electric,switch II switch on 10、wiring methods of switch--------------------------------20
Normal power supply with electric,switch I line switch on 11、Note of debug switch-------------------------------------20
(Refer to the switch panel white indicating arrowhead)
②Remote debugging
Press bush putton SB1,then the switch I line switch on
Press bush putton SB2,then the switch II line switch on
③Automatic/Remote(handle)debugging
When dial the function selection switch into the automatic position:
the switch should act according to the ① item requirement;when
dial the function selection switch into the remote (handle) position:
the switch should act according to the ② item requirement;
2.When the switch in the position of switch on I line or II line,the signal
lamp on the panel should indicate correspondingly.
3.After finished the debugging,close the power supply firstly,and
circumgyrate the switch into"0 position" by handle.(Middle position ,
refer to the switch panel white indicating arrowhead).

P-20 P-01
 Notice 8、Method of terminal connection

Before you operate this Automtic transfer switch (hereinafter ATS),

please read and understand these instructions carefully.
8~9mm

！ Dangerous

φ0.4-2.5mm
Before you install or operate the ATS,please read and understand
these instructions carefully.Only professional ATS personnel can
carry out this installation,adjustment, repair and maintenance.
Many parts of the ATS, including printed circuit boards, when it Use the screw driver use force downwards as the picture indicated direction,the
work on-line voltage, can not touch these parts. Use insulated line imbedding as the picture shows.
tools only.
Do not touch the components which not protected. 9.Correct installation method for switch
Before maintenance the line of ATS, we should take the following
preventive measures:
Disconnect all power.
Put a "prohibited closing" signs before the locate of the switch
switch to "0" position and then hang padlock.

Warning
（A）
Inconsistent with the line voltage （B）
Before Power and configuration for the ATS , we must ensure the line voltage
is in the scope of the power supply voltage in the name plate of the ATS If the
line voltage and power supply voltage range is different ,it is possible to damage
ATS.
Not in accordance with the instructions will result in the damage
of the equipment.

（C）

（D）
（A）（B）（C）correct （D）incorrect
P-02 P-19
3、YCU-C/YCU-H controller wiring terminal Check and Install

YCU-C Controller wiring terminal diagram

R1 R2 F1 F F2 L1 L2

F2, F and F1, which is used to start up and close the generator.F is the common point,
when mainly power in normal,F and F2 is closed,F and F1 is break;when main power
in abnormal and Backup power source no power,F and F1 delay about 3 seconds
then closed,meanwhile F and F2 is break.
R1,R2 turn on,controller will bring ATS switch changeover to double break position
(fire fight input)
L1,L2 according user requirement to additional(standby).

4-φ3.6
4、YCU-C/YCU-H Controller installation and
outline dimension ■ ATS delivery
YCU—C intelligent controller installation bore hole ○ Check to make sure the product is the same as ordering product.

114
111
diagram(Total depth: 76mm, inner depth of the installed
○ Remove the ATS package, check whether there is any damage in the transit．
cabinet: 65mm)

130
5、Controller and switch connection diagram 134 ■ Check the voltage
YCU-C、H type controller connect with GA diagram ○Check to make sure voltage and operating voltage of the ATS
BACKUP POWER MAIN POWER ○whether in the scope of the voltage
U V W N2 N1C B A
FU6 FU3

FU5
■ Install the ATS
FU2
CONTROLLER
FU4 FU1
TERMINAL ○According to this instructions document, then install the ATS.
M4 M3 L2 A2 B2 C2 N2 T2 F2 F F1 T1 N1 C1 B1 A1 L1 M2 M1
○Install all of the external Accessories 。

105 205 106 104 102 101 203 103

204 ATSE SWITCH BODY 202
302 303 304 305 ■ Wiring the ATS
LP 2 LP 3
○Connect the bus line of the switch which coincide with the rated current.
LP 1
AC220V input ○According to the wiring diagram in the Manual,then connect the line of the
Wiring explain: control with the line of external instructions.
LP 1：Main Power Source exterior closing indication LP 2：Switch dual break indication
LP 3：Backup Power Source exterior closing indication FU 1 - 6 FUSE 6A

P-03
P-18
1、Types and Meanings Continous
A power B power
ON ON

YE S 1 - □GA / □P □A ‘←A POWER ON DELAY TIME’

10
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit

A power B power
ON ON

Rated current ‘→B POWER ON DELAY TIME’

11
Poles number Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
Frame class A power B power
ON ON
Design No. Start generator delay time

ATS 12
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
Firm code
A power B power
ON ON

Stop generator delay time

2、Main Technology Parameters 13

Press Enter or quit,Repose press increase B power decrease ,Glint mean quit
A power
MANU/AUTO ON ON

According to the Standard：IEC 60947-2-1/GB 14048.11 A power B power

ON ON

A POWER O/V restore value

Rated Current 20A 40A 63A 80A 100A 125A 160A 250A 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A 14
Ith Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
Rated isolation voltage
Ui 750V 1000V A power B power
ON ON

Rated shock withstand A POWER U/V restore value

voltage Uimp 8kV 12kV
15
Press MANU/AUTO
Enter or quit,Repose press A power increase B power
ON
decrease ,Glint mean quit
Rate working voltage Ue AC440V ON

A power B power
ON ON
AC-31A 20 40 63 80 100 125 160 250 400 630 800 1000 1250 1600 2000 2500 3200
B POWER O/V restore value
Rated
working 16
AC-33A 20 40 63 80 100 125 160 250 400 630 800 1000 1000 1600 1250 1250 1250 Press Enter or quit,Repose press A power increase B power decrease ,Glint mean quit
current MANU/AUTO ON ON

Ie AC-35A 20 40 63 80 100 125 160 250 400 400 630 800 800 1000 2000 2500 3200 A power B power
ON ON

B POWER U/V restore value

Rated making capability 10Ie 17
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
Rated breaking capability 8Ie
A power B power
Rated limited short- ON ON

circuit current
50KA 70kA 100kA 120kA LCD bright adjust
18
Rated short-time Press Enter or quit,Repose press increase decrease ,Glint mean quit
withstand current 1s 7kA 9kA 13kA 26kA 50kA 50kA 55kA MANU/AUTO
A power
ON
B power
ON

Change-over time
I-IIor II-I 2s 0.6s 0.6s 1.2s 1.8s 2.4s A power
ON
B power
ON

Voltage calibration Value

Control power supply
voltage DC24V、48V、110V AC220V 19
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
Power consumption of
electrical machine
A power B power
ON ON

Rated Start 300W 325W 355W 400W 440W 600W

Power Press quit
DUAL BREAK
/SET
Normal 55W 62W 74W 90W 98W 120W
Set and Save
Weight（kg） 4Pole 7.0 7.2 7.2 7.2 7.5 7.5 8.8 9.0 16.5 17 32 36 40 43 50 53 75

P-04 P-17
2)User set controller parameter
3、Switch structure explain
Enter method and operation instruction：
When user select one kind mode,the others mode was Model and specification
be cancle automatically."Generator" word reposed mean Utility to Generator mode, 220V~
Controlling voltage
Glint mean Utility to Utility Mode.
Position Indication
Electric key lock
Press DUAL BREAK
Enter Set
/SET

Mechanism padlock
“AUTO INPUT AUTO RECOVER”

1
Press MANU/AUTO
confirm or canle.Glint mean canle.Repose mean confirm Switch main body
A power B power
ON ON

“AUTO INPUT NO AUTO RECOVER”

2
Press confirm or canle.Glint mean canle.Repose mean confirm II line connected with emergency power
MANU/AUTO

I line connected with main power

A power B power
ON ON

MAIN POWER PRORITY Operating handle

3
Press MANU/AUTO
confirm or canle.Glint mean canle.Repose mean confirm 301-306 Switch working status indication terminal
A power B power
ON ON

BACKUP POWER PRORITY 101-106 control power input and output terminal
4
Press MANU/AUTO
confirm or canle.Glint mean canle.Repose mean confirm
A power B power
201-206 Switch controlling terminal
ON ON

GENERATOR MODE
5
Press confirm or canle.Glint mean canle.Repose mean confirm
MANU/AUTO
1、Electric key lock:Control switch inside controlling line power supply,when the
A power
ON
B power
ON electric lock open,the switch could be operated automatically and remotely,then
Main Power O/ V
6 the electric lock closed,the switch could be only operated by handle.
Press MANU/AUTO
Enter or quit,Repose press A power increase B power decrease ,Glint mean quit
2、Operating handle:When opertate the switch by operating handle,the electric lock
ON ON

A power B power
ON ON
must be closed.
BACKUP Power O/V
7 3、Mechanic padlock:When inspection,firstly the switch turned into the position of
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
0 by operation handle,then pull the padlock mechanism and close the padlock,then
A power B power
ON ON
the inspection could be arranged:(Pull the mechanism padlock will cut off the
Main Power U/ V
8
Press Enter or quit,Repose press A power increase B power decrease ,Glint mean quit
inside controlling power supply of the switch.The switch couldn't be in
MANU/AUTO ON ON

electromotion position and also couldn't be manual drive.

A power B power
ON

BACKUP Power U/ V
ON
4、Position indication:Indicate the position of the switch working estate(I,0,II)
9 5、Controlling voltage:Switch controlling voltage grade 220VAC
Press MANU/AUTO
Enter or quit,Repose press A power
ON
increase B power
ON
decrease ,Glint mean quit
6、Switch main body:The front part is I line,connecting to "Normal power";the rear
part is II line,connecting to "Emergency power.

P-16 P-05
 ① When the two powers are both normal, convert to the main power.
4、Outline Overall and installing dimensions
② When the main power is abnormal but the standby power is normal, cut off the main power
20A~1600A Installation diagram and convert to the standby power; when the main power recovers, cut off the standby power
J and convert to the main power.
O N ③ When the main power is abnormal, the generator startup signal will be delayed about 3s to
The maximum extent of E send; when the generator output is normal, cut off the main power and convert to the standby

s
G adiu
Rotating handle
R
H

power; when the main power recovers, cancel the generator startup signal, then cut off the

S
X
Φ

standby power and convert to the main power.

Z

B1
7.5 3. Manual mode operation:
① Press REST MANUAL and send the action of cutting off the two powers, thus breaking and
U
B

locating in the middle position no matter in the main power state or in the standby power state;

G MAX
G
T T
② When the main power is normal, press A-POWER MANUAL, then cut off the standby power
L
Y
and convert to the main power.
H

V P P P
Y1
A1
③ When the standby power is normal, press B-POWER MANUAL, then cut off the main power
A C
and convert to the standby power.

20A~1600A Installation dimension 2 YCU-H LCD display controller operation profile

Total dimension Switch Installation Terminal 1) Controller parameter in factory：
Speci-
fication Detail parameter info as following :
A A1 B B1 C E G H J K L N O P R S T U V φX Y Y1 Z
1、Main Power,Emergency Power Over ATS LCD controller
280 244 107 103 150 140 115 19 226 84 7 83.5 142.5 30 14 18 2.5 103 13 6 41.5 93 2
20A~100A
Voltage transfer value:270V OVER VOLTAGE
UNDER VOLTAGE
AUTO-TRANSFER AND
AUTO-RE-TRANSFER
OVER VOLTAGE
UNDER VOLTAGE
LOST PHASE AUTO TRANFER NO LOST PHASE

125A~160A 360 303 135 142 213 200 145 10 285 117 7 93 192 36 20 25 3.5 127 21 9 55.5 127.5 4 （varible range ：200~400V） MAIN POWER
AUTO-RE-TRANSFER

EMERGENCY POWER

1 AUTO
MANUAL
HANDLE

250A 420 362 159 142 213 200 145 6 343 103 7 93 250 50 25 28 3.5 141 29 11 58 131.5 9 2、Main Power,Emergency Power Under MAIN POWER ON
（TEST）
EMERGENCY ON
MAIN POWER PRIORITY EMERGENCY PRIORITY

Voltage transfer value:150V LOAD

400A/3P 530 370 234 222 286 275 245 20 365 179 9 97 268 65 32 37 5 222 38 11 83 193 6 Turn on genset stop Fire Protection Device Query Communication
（varible range ：100~200V） 2
400A/4P 590 430 234 222 286 275 245 20 425 179 9 97 328 65 32 37 5 222 38 11 83 193 6
3、A→B，B→A conversion delay 3
630A/3P 530 370 250 222 286 275 245 20 365 179 9 97 268 65 40 45 6 222 38 11 83.5 193.5 14 time: 5seconds 4
MANU/AUTO DUAL BREAK
A power ON B Power ON
630A/4P 590 430 250 222 286 275 245 20 425 179 9 97 328 65 40 45 6 222 38 11 83.5 193.5 14 （varible range：0~240S） /SET
5
800A~1000A 785
4、Conversion model:AUTO/MANUAL
520 328 250 351 340 360 20 503 220 11 88 415 120 60 64 8 250 59 13 109 254 39
3P
5、Working model:Generator model
800A~1000A 1080 634 328 250 351 340 540 20 617 220 11 88 529 120 60 64 8 250 59 13 109 254 39
4P 6、Generator start and stop time:5 seconds（varible range：0~240S）
1250A/3P 785 520 336 250 351 340 360 20 503 220 11 88 415 120 80 68 8 250 59 13 109 254 43 7、Main ,Emergency Power over voltage restore value:：10V（varible range：5~50V）
1250A/4P 1080 634 336 250 351 340 540 20 617 220 11 88 529 120 80 68 8 250 59 13 109 254 43 8、Voltage calibration value：220V（Set by manufacturer only.）
9、LCD bright adjust：8（range：0~10）
1600A/3P 785 520 336 250 351 340 360 20 503 220 11 88 415 120 80 68 10 250 59 13 110 255 43

1600A/4P 1080 634 336 250 351 340 540 20 617 220 11 88 529 120 80 68 10 250 59 13 110 255 43

P-06 P-15
 6、DC24V/DC48V 20A~1600A Installation diagram
R6.5
R6.5

6.5
1.Basic Connection

6.5

35
35
141 142 143 146 201 202 203 204 205 206

16.5
12.5
Ⅰ 0 Ⅱ 10 40 10
FU 1 20 40 20
60
SB1 SB0 SB2 80
0
800A~1000A 1250A~1600A
+24V/+48V
DC24V/DC48V input 2000A~3200Atwo way input one way output(common busbar)installation diagram
2.Other terminal wiring Normal ,Backup side Load side
G

8 4 3-7 4-8

Y3
S
1-5

Y2
3'-7'

480
C
480

Y1
301 302 303 304 305 306 401 402 403 404 405 406 501 502 503 504 505 506 1'-5' 2'-6'

6 2
Ⅰ Ⅱ Ⅰ Ⅱ 200
Two way input two way output in load connection port
as same as normal ,backup side
220V input A
Outside connection Automatic Mechanism A1
Switch status indication indication(without handle type padlock indication R
V
power supply indication (without
(without power
power supply) 7-7 5-5 3-3 1-1
supply)

35

11
250
220
Note：Within the dashed border for the auxiliary contact of switch

B
18
7、With Controller use explain 8 6 4 2

1、 YCU-C intelligent controller operation profile

120
1. Automatic and manual conversion: 2000A~3200A J

The panel is provided with an automatic and manual O

conversion button and the button is self-locking type. 2000A~3200A Installation diagram 2000A~3200A
Press MANUAL and the manual indicating lamp turns on;
press the AUTO and the automatic indicating lamp turns on. YCU-C intelligent controller Specification A A1 B C G J O R S T V Y1 Y2 Y3
2000A/3P 785 535 423 560 360 408 490 80 81 10 30 113 121 113
2. Automatic mode operation: 2000A/4P 1080 650 423 560 540 523 605 80 81 10 30 113 121 113
The controller automatically completes the conversion between the two powers according to 2500A/3P 785 535 433 560 360 408 490 80 81 15 30 118 116 118
the power supply situation and the conversion time is set on the panel by the operator within 2500A/4P 1080 650 433. 560 540 523 605 80 81 15 30 118 116 118
3200A/3P 785 535 443 560 360 408 490 80 81 20 30 123 111 123
the range of 0~30s. 3200A/4P 1080 650 443 560 540 523 605 80 81 20 30 123 111 123

P-14 P-07
5、Usage method 6. Remote Control (for manual operate)wiring method (for rated current 20A ~ 3200A)
Note:The users can choose one of the following 6 kinds of wiring methods,The users of
Main Emergency
economic types can only simply supply the copper power,no need do the secondary connection. Power source Power
AC220V AC220V Automatic handle Mechanism
The 302-305 terminal are the switch status indications,When the users demand,can be connected padlock in
101-106/AC220V type indication
by themselves. output dication
(dry contact) (dry contact)
1: Economy Connection (only 100A below)
100A economy type Automatic transfer switch,the user simply connect the Main power and FU 1 FU 2
Back-up power to the copper busbar,then it can work.When the two-way power supply are both
HL 1 HL 2
in normal,the main power will access to the load of the power source .If the normal power is
failed,it will transfer to the Back-up power(Back-up power must be normal).However,when
the mainpower is normal,it will automatic transfer to the Main power.
101 102 103 104 105 106 501 502 503 504 505 506
100A and below is economic tye ,its control power are directly pull in by the manufacture
from the inside of the Main power.If the users need the main power and back-up power close
indication, wiring methods are belows:
YES1
301 302 303 304 305 306 401 402 403 404 405 406
Terminal wiring method:

HD 1 HD 2
AC 220V input
Ⅰ Ⅱ
Outside connection
indication
( dry contact)
302 303 304 305 701 702
302 303 304 305
3P switch Main Neutral Line input
3P switch Emergency neutral line input
Ⅰ Ⅱ
Ⅰ Ⅱ
Load side 220V input
201 202 203 204 205 206
Load side 220V input Switch status indication
Switch status indication

SB1 SB0 SB2

Fig.a:4P switch connection diagram Fig.b:3P switch connection diagram

Note: The dashed box for internal auxiliary contact of swith. SB0、SB1、SB2 are respective for compulsary position"0",normal power,emergency
I: the instructions for the Normal power(Main ) supply power input control button (only connect dry contact)
II: the instructions for the Back-up(Emergency) power supply 401~406，501~506 the switch terminal could be choosed
Rated Current 20A ~ 630A compulsory "0" function can be selected.

P-08 P-13
5.Automatic + Manual (Remote Control) wiring method 2.Automatic wiring method (for rated current 20A ~ 3200A)
(for rated current 20A ~ 3200A)

Main Emergency Main Emergency

Power source Power Power source Power
AC220V AC220V Automatic handle Mechanism AC220V AC220V Automatic handle Mechanism
padlock in padlock in
101-106/AC220V type indication 101-106/AC220V type indication
output dication output dication
(dry contact) (dry contact) (dry contact) (dry contact)

FU 1 FU 2 FU 1 FU 2
HL 1 HL 2 HL 1 HL 2

101 102 103 104 105 106 501 502 503 504 505 506 101 102 103 104 105 106 501 502 503 504 505 506

YES1 YES1
301 302 303 304 305 306 401 402 403 404 405 406 301 302 303 304 305 306 401 402 403 404 405 406

HD 1 HD 2 HD 1 HD 2
AC 220V input
Ⅰ Ⅱ Ⅰ Ⅱ
AC 220V input
Outside connection Outside connection
indication indication
( dry contact) ( dry contact)
(REMOTE)
MANU
AUTO

SA
1 2 201

3 4 202 201 202 203 204 205 206

203
SB1
204 Automatic Transfer wiring type

205
SB2
Hl1 is the indication for normal power incoming telegram；
206
HL2 is the indication for emergency power incoming telegram;
HD1 is the indication for normal power devotion;
SA: Auto/Manualfunction selection switch HD2 is the indication for emergency power devotion;
SB1,SB2:are respective for normal power,emergency power manual input button FU1,FU2 are the fuse for 2A
(dry contact) 101~106，201~206，301~306 is the switch terminal for ats.
401~406，501~506: the 630A above switch`s terminal could be choosed. 401~406，501~506 the switch terminal could be choosed if thecurrent up to 630A.

P-12 P-09
3.Automatic + compulsory purchase "0" (for rated current 20A ~ 3200A) 4.Generator wiring method (for rated current 20A ~ 3200A)
(Fire fight / dual power supplies are disconnected) wiring method. 1):have the interface of start generator(301-306,also charactor of Uge1)wiring diagram is as
follows:
Main Emergency Uge1
Power source Power
AC220V AC220V Automatic handle Mechanism
padlock in
101-106/AC220V type indication
output dication
(dry contact) (dry contact)
301 302 303 304 305 306
FU 1 FU 2
HL 1 HL 2

101 102 103 104 105 106 501 502 503 504 505 506
301 306
Uge1 Interface of dry contact to start the generator
YES1
Description:
301 302 303 304 305 306 401 402 403 404 405 406
Uge1 is the relay of AC220V in the internal of the switch.
301 ~ 306 is the interface of starting generating.
HD 1 HD 2
AC 220V input
Ⅰ Ⅱ
Outside connection
indication Note: The contact output capacity: 250VAC/5A, 380VAC/3A.
( dry contact)

201 202 203 204 205 206

compulsory "0" contact dry power input

Hl1 is the indication for normal power incoming telegram；

HL2 is the indication for emergency power incoming telegram;
HD1 is the indication for normal power devotion;
HD2 is the indication for emergency power devotion;
FU1,FU2 are the fuse for 2A
101~106，201~206，301~306 is the switch terminal for ats.
401~406，501~506 the switch terminal could be choosed if thecurrent up to 630A.

P-10 P-11