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CAESAR II Software
System Requirements
Troubleshooting
For troubleshooting and problem solving issues, refer to the CAESAR II
Frequently Asked Questions (FAQ) located on the COADE Website. To
view the FAQ:
(http://www.coade.com/product_faq.asp?varflag=CAESARII&varflagmas
ter=.
CAESAR II Interfaces
There are several external interfaces which allow data transfer between
CAESAR II and other software packages. Users can access these
interfaces via the Tools menu on the CAESAR II Main Menu.
Piping Codes
Use the table displayed below to identify the Piping Code, publication
and/or revision date.
Restraints
CAESAR II stores restraint information on 16 different restraint types.
GEOMETRY DIRECTIVES
CONNECT GEOMETRY THRU CNODES = YES 34
MIN ALLOWED BEND ANGLE = .5000000E+01 36
MAX ALLOWED BEND ANGLE = .9500000E+02 37
BEND LENGTH ATTACHMENT PERCENT = .1000000E+01 38
MIN ANGLE TO ADJACENT BEND PT = .5000000E+01 39
LOOP CLOSURE TOLERANCE = .1000000E+01 42
THERMAL BOWING HORIZONTAL TOLERANCE = .1000000E-03 92
AUTO NODE NUMBER INCREMENT= 1000000E+02 109
Z AXIS UP NO 129
COMPUTATION CONTROL
COMPUTATION CONTROL
USE WRC329 NO 62
NO REDUCED SIR FOR RFT AND WLT NO 53
B31.1 REDUCED Z FIX = YES 54
CLASS 1 BRANCH FLEXIBILITY NO 55
ALL STRESS CASES CORRODED = NO 35
ADD TORSION IN SL STRESS = DEFAULT 66
ADD F/A IN STRESS = DEFAULT 67
OCCASIONAL LOAD FACTOR = .00000E+00 41
DEFAULT CODE = B31.3 43
B31.1 SUSTAINED CASE SIF FACTOR = 100000E+01 40
ALLOW USERS BEND SIF = NO 52
USE SCHNEIDER NO 63
YIELD CRITERION STRESS = MAX 3D SHEAR 108
CAESAR II Quick Reference Guide 10
USE PD/4T NO 64
BASE HOOP STRESS ON NO 57
EN-13480 use in-plane /out-plane SIF NO 133
LIBERAL ALLOWABLE = YES 137
STREE STIFFENING DUE TO PRESS = NO 138
B31.3 WELDING/CONTOUR TEE MEET B16.9 NO 139
IMPLEMENT _B31.3_ APPENDIX_P NO 144
IMPLEMENT _B31.3_ CODECASE NO 145
B31.3 Sec 319.2.3(c), Saxial NO 146
PRESSURE VARIATION IN EXPANSION CASE DEFAULT 143
DEFAULT=
FRP PROPERTIES
USE FRP SIF = YES 110
USE FRP FLEXIBILITY = YES 11
BS 7159 PRESSURE STIFFENING = DESIGN STRAIN 121
FRP PROPERTY DATA FILE = CAESAR.FRP 122
AXIAL MODULUS OF ELASTICITY 3200000E+07 113
RATIO SHEAR MOD : AXIAL MOD = 2500000E+00 114
AXIAL STRAIN : HOOP STRESS 1527272E+00 115
FRP LAMINATE TYPE = THREE 116
FRP ALPHA = .1200000E+02 117
FRP DENSITY = .6000000E-01 118
EXCLUDE F2 FROM BENDING STRESS UKOOA NO 134
11 CAESAR II Quick Reference Guide
PLOT COLORS
PIPES LIGHTCYAN 1
HIGHLIGHTS GREEN 2
LABELS GREEN 3
BACKGROUND BLACK 5
AXES LIGHTRED 15
HANGER/NOZZLES BROWN 16
RIGID/BENDS LIGHTGREEN 17
NODES YELLOW YELLOW 18
STRUCTURE LIGHTRED 31
DISPLACED SHAPE BROWN 30
STRESS > LEVEL 5 RED 24
STRESS > LEVEL 4 YELLOW 25
STRESS > LEVEL 3 GREEN 26
STRESS > LEVEL 2 LIGHTCYAN 27
STRESS > LEVEL 1 BLUE 28
STRESS < LEVEL 1 DARKBLUE 29
STRESS LEVEL 5 .3000000E+05 19
STRESS LEVEL 4 .2500000E+05 20
STRESS LEVEL 3 .2000000E+05 21
STRESS LEVEL 2 .1500000E+05 22
STRESS LEVEL 1 .1000000E+05 23
CAESAR II Quick Reference Guide 12
DATABASE DEFINITIONS
MISCELLANEOUS COMPUTATIONS
List of Materials
The CAESAR II Material Table contains 17 different isotropic materials.
Properties and allowed temperature ranges for each isotropic material
are listed below.
Material No. Material Name Elastic Poisson's Pipe Density Temperature
Modulus Ratio (lb./cu.in) Range F
1 Low Carbon Steel 29.5 E6 0.292 0.28993 -325 1400
2 High Carbon Steel 29.3 E6 0.289 0.28009 -325 1400
3 Carbon Moly Steel 29.2 E6 0.289 0.28935 -325 1400
4 Low Chrome Moly Steel 29.7 E6 0.289 0.28935 -325 1400
5 Med Chrome Moly Steel 30.9 E6 0.289 0.28935 -325 1400
6 Austenitic Stainless 28.3 E6 0.292 0.28930 -325 1400
7 Straight Chromium 29.2 E6 0.305 0.28010 -325 1400
8 Type 310 Stainless 28.3 E6 0.305 0.28990 -325 1400
9 Wrought Iron 29.5 E6 0.300 0.28070 -325 1400
10 Grey Cast Iron 13.4 E6 0.211 0.25580 70 1000
11 Monel 67% Ni/30% Cu 26.0 E6 0.315 0.31870 -325 1400
12 K-Monel 26.0 E6 0.315 0.30610 -325 1400
13 Copper Nickel 22.0 E6 0.330 0.33850 -325 1400
14 Aluminum 10.2 E6 0.330 0.10130 -325 600
15 Copper 99.8% Cu 16.0 E6 0.355 0.32270 70 400
16 Commercial Brass 17.0 E6 0.331 0.30610 -325 1200
17 Leaded Tin Bronze 1 14.0 E6 0.330 0.31890 -325 1200
Not a fitting
Modified pipe
Not a fitting
Modified pipe
Governed by B16.9
Usually expensive
Code Stresses
Listed below are the Code Stress equations for the actual and allowable
stresses used by CAESAR II. For the listed codes, the actual stress is
defined by the left hand side of the equation and the allowable stress is
defined by the right hand side. The CAESAR II load case label is also
listed after the equation.
US Codes
Stress
B1 (Pmax Do ) Ma (SUS)
+ B2 1.5Sh
2tn Z
B31.1
Sl = Slp + 0.75 i Ma / Z < Sh (SUS)
i Mc / Z < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Slp + 0.75 iMa / Z + 0.75 iMb / Z < k Sh (OCC)
CAESAR II Quick Reference Guide 16
B31.3
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb2 + 4 St2) < f [1.25 (Sc+Sh) - Sl] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
2 2
Sb = [sqrt ((iiMi) + (i0M0) )]/Z
B31.4
If FAC = 1.0 (fully restrained pipe)
FAC | E dT - SHOOP| + SHOOP < .9 (Syield) (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
Fax/A - SHOOP + Sb + SHOOP < 0.9 (Syield) (OPE)
If FAC = 0.0 (fully above ground)
Slp + Fax/A + Sb + SHOOP < 0.9 (Syield) (OCC)
(If Slp + Fax/A is compressive)
Slp + Fax/A + Sb < (1.75) (0.72) (Syield) (OPE)
(If Slp + Fax/A is tensile)
(Slp + Sb + Fax/A) (1.0 - FAC) < (0.75) (0.72) (Syield) (SUS)
sqrt ( Sb2 + 4 St2 ) < 0.72 (Syield) (EXP)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.8 (Syield) (OCC)
B31.4 Chapter IX
Hoop Stress: Sh F1 S y (OPE, SUS, OCC)
B31.4 Chapter IX
Where:
Sy = specified minimum yield strength
Sh = (Pi Pe) D / 2t
Se = 2[((SL - Sh)/2)2 + St2]1/2
B31.5
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb2 + 4 St2) < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
2 2
Sb = [sqrt ( (iiMi) + (i0M0) )]/Z
B31.5
Where:
SC = Max (|SHoop SL|, sqrt[SL2 SLSHoop + SHoop2])
MR = sqrt[(0.75iiMi)2 + (0.75ioMo)2 + Mt2]
SE = ME/Z
ME = sqrt[(0.75iiMi)2 + (0.75ioMo)2 + Mt2]
S = Specified Minimum Yield Stress
T = Temperature Derating Factor
SH = 0.33SUT
SC = 0.33SU
SU = Specified Minimum Ultimate Tensile Stress
Note: The product of S and T (i.e. the yield stress at operating temperature) is required in SH of the
CAESAR II Input.
B31.11
If FAC = 1.0 (fully restrained pipe)
FAC | E dT - SHOOP| + SHOOP < 0.9 (Syield) (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
Fax/A - SHOOP + Sb + SHOOP < 0.9 (Syield) (OPE)
(If Slp + Fax/A is compressive)
If FAC = 0.0 (fully above ground)
Slp + Fax/A + Sb + SHOOP < 0.9 (Syield) (OPE)
(If Slp + Fax/A is compressive)
(Slp + Sb + Fax/A) (1.0 - FAC) < (0.75) (0.72) (Syield) (SUS)
sqrt ( Sb2 + 4 St2 ) < 0.72 (Syield) (EXP)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.88 (Syield) (OCC)
GPTC/Z380
Slp + 0.75i Ma/Z < Syield (OPE)
Sl = Slp+Sb < 0.75(Sy)Ft (SUS)
2 2
Se = sqrt(Sb +4St ) < 0.72 (Syield) (EXP)
International Codes
BS806
Straight Pipe
< SAOPE
2
fc= sqrt(F + 4fs2) < SASUS
< SAEXP
fs = Mt(d + 2t) / 4I
F = max (ft, fL)
ft= pd/2t + 0.5p
fL= pd2/[4t(d + t)] + (d + 2t)[sqrt(mi2 + mo2)] / 2I
Bends
< SAOPE
2
fc = sqrt (F + 4 fs2) < SASUS
< SAEXP
fs = Mt (d + 2t) /4I
F = max (ft, fL)
ft = r/I * sqrt[(miFTi)2 + (m0FTo)2]
fs = r/I * sqrt[(miFLi)2 + (m0FLo)2]
Branch Junctions
BS806
< SAOPE
fcb = q * sqrt[fb2 + 4fsb2] < SASUS
< SAEXP
fb = (d + t)*p*m/(2t) + r/I*sqrt[(miFTL)2 + (moFTO)2]
Fsb = Mt (d + 2t) / 4I
q = 1.0 except for operating cases
= 5 or .44 bases on d2/d1 ratio in operating cases
m = geometric parameter
EXP SA = min[(H*Sproof ambient + H*Sproof design);(H*Sproof ambient + F)]
21 CAESAR II Quick Reference Guide
BS806
OPE SA = Savg rupture at design temperature
SUS SA = min[.8*Sproof, Screep rupture]
BS 7159
If Sx is tensile:
Sx =
( ) + [sqrt((i xi Mi ) 2 +(i xo M o )2 )]
P Dm
( 4t ) Z
2 2 (OPE)
x + 4Ss < Sh
and
(OPE)
( 2 + 4 2 ) < Sh * E E
s H A
or, if Sx is compressive:
and
Sx 1.25Sh (OPE)
Circumferential Stress
S =
( )
MP D m
( 2t ) for straight pipes
2 2
=
( ) +[
MP D m ((i i M i ) +(i o M o ) ) ]
( 2t ) Z
for bends
CAESAR II Quick Reference Guide 22
BS 7159
=
( ) +[
MP D m
2 2
((i xi M i ) +(i xo M o ) ) ]
( 2t ) Z
for tees
Dm and t are always for the Run Pipe
Canadian Z662
If FAC = 1.0 (fully restrained pipe)
|E dT - Sh| + Sh < 0.9 S * T (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
|Fax / A - Sh| + Sb + Sh < S * T (OPE)
CODETI
Sl = Sigma1 = p*De/(4ef) + 0.75*i*Ma/Z < fchaud (SUS) (C.3.3.2)
Sigma2 = p*De/(4*ef)+0.75*I*Ma/Z +0.75*i*Mb/Z<k*fchaud (OCC) (C3.3.3)
Sigma3 = i*Mc/Z < fa (EXP) (C.3.3.4.1)
Sigma4 = p*De/(4*ef) + 0.75*i*Ma/Z + i*Mc/Z < fchaud + fa (C3.3.4-2)
With
fa = U*(1.25*ffroid + 0.25*fchaud)*Echaud/Efroid (C3.2.4.2-1)
EN-13480
Pc do (0.75i)MA (SUS)
+ Kfn
4en Z
(im
i i ) + ( io mo )
2 2
due to primary loads
SbA =
z
Pc do (SUS)
Sl = +SbA Kfn
4en
Pc do (OCC)
+SbA +SbB Kfn
4en
( im
i i ) + ( iomo )
2 2
due to occasional loads
SbB =
z
CAESAR II Quick Reference Guide 24
FDBR
Sl = Slp + 0.75 i Ma / Z < Sh (SUS)
i Mc / Z < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Slp + 0.75 i Ma / Z + 0.75 i Mb / Z < k Sh(OCC)
HPGSL
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb2 + 4 St2) < f [1.25 (Sc+Sh) - Sl] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
2 2
Sb = [sqrt ((iiMi) + (i0M0) )]/Z
JPI
Sl = Slp + Fax/A + Sb < Sh (SUS)
2 2
sqrt (Sb + 4 St ) < f [1.25 (Sc+Sh) - Sl] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
2 2
Sb = [sqrt ((iiMi) + (i0M0) )]/Z
Norwegian
2 (SUS)
PDi .75Ma
SI = +
2 2 Z
Eff(D 0 D1 )
Norwegian
Rs= Permissible extent of stress for 7000 cycles
R1= Minimum of Sc and 0.267 Rm
R2= Minimum of Sh and 0.367 Rm
Rm = Ultimate tensile strength at room temperature
PD8010
PD8010 Part 1
(Do 2 + Di 2 )
Shl = P
(Do 2 DL 2 )
Fshear
ST = MT +2*
2Z Area
PD8010 Part 1
(If Slp + Fax/A is compressive)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.75) (0.72) (Syield) (SUS)
2 2
sqrt ( Sb + 4 St ) < 0.72 (Syield) (EXP)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.8 (Syield) (OCC)
PD8010 Part 2
Hoop Stress Sh< fdhSy
( Do 2 + DL 2 )
Sh = ( Pi Po )
( Do 2 DL 2 )
PD8010 Part 2
Fshear
ST = MT +2*
2Z Area
SL = SLP + im z
RCC-M C & D
Slp + 0.75i Ma/Z < Sh (SUS)
iMc/Z < f (1.25 Sc + .25 Sh) + Sh - Sl (EXP)
Slpmax + 0.75i (Ma + Mb)/Z < 1.2 Sh (OCC)
Stoomwezen
Slp + 0.75i Ma/Z < f (SUS)
iMc/Z < fe (EXP)
Slp + 0.75i (Ma + Mb)/Z < 1.2f (OCC)
27 CAESAR II Quick Reference Guide
UKOOA
ab (f2/r) + PDm/ (4t) < (f1 f2 LTHS) / 2.0
Where:
P = design pressure
Dm = pipe mean diameter
t = pipe wall thickness
f1 = factor of safety for 97.5% lower confidence limit, usually 0.85
f2 = system factory of safety, usually 0.67
ab = axial bending stress due to mechanical loads
r = a(0:1) / a(2:1)
a(0:1) = long term axial tensile strength in absence of pressure load
a(2:1) = long term axial tensile strength in under only pressure loading
LTHS = long term hydrostatic strength (hoop stress allowable)
CAESAR II Quick Reference Guide 28
tight, highly formed piping systems. The top-left figure below shows
the points on the bend as they would be input. The top-right figure
shows the actual geometric location of the points on the bend. The
bottom-left figure shows the same geometry except that two nodes
are defined on the bend curvature at angles of zero and forty-five
degrees.
CAESAR II
Quick Reference Guide
VERSION 5.20
LAST REVISED 4/2009