Sie sind auf Seite 1von 49

HS-T024-R6.

29-20170331

CUTEX-160
6-8 Chucker Horizontal Turning Center
STANDARD IN 6-8 HORIZONTAL HS-T024-R6.25-20170331

TURNING CENTERS
The pinnacle of Hwacheon technology, CUTEX-160 quickly became the industry standard in small-size turning centers when it was introduced.
With its compact design, rigid construction, and a wide range of options such as bar feeder and parts catcher, CUTEX-160 will be a perfect
solution for all your production requirements. The machine incorporates L-HTLD, the Hwacheon Lathe Tool Load Detection system, which
monitors the tool load in real time to protect your valuable assets and to provide consistent, quality results.

Main Features
1. High Dignity
Splendid External Design
Easy Access/Maintenance Design

2. High Rigid Structure


Solid type Single Slant(45) Bed

3. High Speed Spindle


Rapid Speed (X/Z): 36m/min
Max. Spindle Speed: 6,000rpm
Turret Indexing Time: 0.15sec/1step

4. Variety Functions
Turnmill & C-Axis(0.0001)
T/S Body Program
Parts Catcher
Tool Presetter (Manual)
Line up
HS-T024-R2.5-20170331

CUTEX-160
CUTEX CUTEX
A - Series B - Series
160A 160B
160A/MC 160B/MC

Chuck 6 Chuck 8

Std. Std.

MC MC

Ref. 1) Std.: Standard 2) MC: Turnmill [C-Axis(0.0001)]


Machine SpecificationCUTEX-160
HS-T024-R5.11-20170331

Item CUTEX-160A CUTEX-160A/MC CUTEX-160B CUTEX-160B/MC

Capacity
Swing over Bed mm(inch) 550 ( 21.65)
Max. Cutting Diameter mm(inch) 300 (11.81) 260 (10.24) 300 (11.81) 260 (10.24)
Standard Cutting Diameter mm(inch) 186 (7.32) 204 (8.03) 186 (7.32) 204 (8.03)
Max. Cutting Length mm(inch) 300 (11.81) 225 (8.86) 284 (11.18) 209 (8.23)
Chuck Size inch 6" 8"

Spindle
Type of Spindle Nose ASA A2-5 A2-6
Max. Spindle Speed rpm 6,000 4,500
Through Spindle Hole Diameter mm(inch) 56 (2.20) 62 (2.44)
Max. Bar Size mm(inch) 45 (1.77) 51 (2.01)
Spindle Bearing Inner Diameter mm(inch) 90 (3.54) 100 (3.94)
Spindle Motor kW(HP) 11/7.5 (15/10)

Turret
Number of Tool Station ea 12
Tool Size mm(inch) 25 40 (1 x 1.5)
Turret Indexing Time sec/step 0.15

Axes
Rapid Speed (X/Z) m/min(ipm) 36 / 36 (1,417 / 1,417)

Max. Stroke (X/Z) mm(inch) 170 / 335 (6.69 / 13.19)

Feed Motor (X/Z) kW(HP) 1.8/1.8 (2.4/2.4) 3.0/1.6 (4/2.2) 1.8/1.8 (2.4/2.4) 3.0/1.6 (4/2.2)
Machine SpecificationCUTEX-160
HS-T024-R5.11-20170331

Item CUTEX-160A CUTEX-160A/MC CUTEX-160B CUTEX-160B/MC

Tailstock
Quill Diameter mm(inch) 60 (2.5)

Quill Stroke mm(inch) 80 (3.15)

Quill Taper MT #4

Turnmill (Opt.)
Spindle Motor kW(HP) - 3.7/2.2 (5/3) - 3.7/2.2 (5/3)

Max. Spindle Speed rpm - 5,000 - 5,000

Max. Drill/Tap Size mm/(inch) - 16 ( 0.63) /M12 - 16 ( 0.63) /M12

Min. Index Angle o


(deg) - 0.0001 - 0.0001

Tank
Lubrication (gal) 2 (0.53)

Hydraulic (gal) 11 (2.9)


Coolant (gal) 81 (21.4)

Power Sources
Electrical Power Supply kVA 20 25 20 25

Dimension
Height mm(inch) 1,720 (67.72)

Floor Space (LW) mm(inch) 2,373 x 1,520 (93.43 x 59.84) 2,423 x 1,520 (95.39 x 59.84)

Weight kgf(lbf) 3,200 (7,055) 3,280 (7,231) 3,200 (7,055) 3,280(7,231)

NC Controller Fanuc 0i-TF (Opt.: Siemens 828D)


NC SpecificationFanuc 0i-TF
HS-T024-R6.9-20170331

: Not available S: Standard O: Option


Item Specification Std. MC Item Specification Std. MC
Controlled axis Interpolation function
Controlled axis (Cs axis) 2-axes 2-axes 3-axes Variable lead threading G34 S S
Simultaneously controlled axes 2-axes 2-axes 3-axes Ref. position return 1st G28 S S
0.001mm, 0.0001deg, Ref. position return check G27 S S
Least input increment S S
0.0001inch
2/3/4th Ref. position return G30 S S
Least input increment 1/10 0.0001mm, 0.00001inch O O Arbitrary speed threading O O
Inch/metric conversion G20, G21 S S
Feed function
Stored stroke check 1 S S
Stored stroke check 2,3 S S Rapid traverse override F0, F25, F50, F100 S S
Chamfering on/off S S
Feed per minute (mm/min) G98 S S
Backlash compensation S S
Feed per revolution (mm/rev) G99 S S
Operation
Rapid traverse bell-shaped acceleration/deceleration S S
Automatic & MDI operation S S
Program number search Feedrate override 0-150% S S
S S
Sequence number search S S Jog feed override 0-1,260 mm/min S S
Dry run, single block S S
Program input
Manual handle feed 1unit S S
Manual handle feed rate x1, x10, x100 S S Tape code EIA / ISO S S
Interpolation function Optional block skip 9ea S S

Positioning G00 S S Program number O4-digits S S


Linear interpolation G01 S S Sequence number N8-digits S S
Circular interpolation G02, G03 S S Decimal point programming S S
Dwell (Per seconds) G04 S S
Coordinate system setting G50 S S
Polar coordinate interpolation G12.1/G13.1 S
Coordinate system shift S S
Cylindrical interpolation G7.1 S
Threading G32 S S Workpiece coordinate system (G54-G59) S S
Multiple threading S S Workpiece coordinate system preset (G92.1) S S
Threading retract S S Direct drawing dimension programming S S
Continuous threading S S
G code system A S S
NC SpecificationFanuc 0i-TF
HS-T024-R6.9-20170331

: Not available S: Standard O: Option


Item Specification Std. MC Item Specification Std. MC
Program input Editing operation
Programmable data input G10 S S
Part program storage length 1,280m(512kB) S S
Sub program call 10 folds nested S S
Number of register able programs 400ea S S
Custom macro B S S
Background editing S S
Addition of custom macro #100-#199,
S S
common variables #500-#999 Extended part program editing S S
Canned cycles S S Play back S S
Multiple repetitive cycle S S
Operation/Display
Multiple repetitive cycle S S
Clock function S S
Canned cycles for drilling S S
Self-diagnosis function S S
Manual guide i S S
Alarm history display S S
Spindle speed function
Help function S S
Constant surface speed control G96/G97 S S
Run hour and parts count display S S
Spindle override 50-120% S S
Spindle orientation S S Graphic function S S
Rigid tapping O S Dynamic graphic display O O
Spindle synchronous control Multi-language display (English, German, French, Italian,
Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, S S
Tool function / compensation Swedish,Russian)
Tool function T4-digits S S
Data input/output
Tool offset pairs 128pairs S S
Tool nose radius compensation S S Reader/Puncher interface CH1 RS232C S S
Tool geometry/wear Reader/Puncher interface CH2 RS232C S S
S S
compensation
Ethernet interface S S
Tool life management O O
Tool Presetter option is Memory card interface S S
Automatic tool offset O O
required USB card interface S S
Direct input tool offset value Tool Presetter option is
measured B required
O O Others
Display unit 10.4" Color LCD S S
NC SpecificationSiemens 828D
HS-T024-R6.9-20170331

: Not available S: Standard O: Option


Item Specification Std. MC Item Specification Std. MC
Controlled axis Axis function
Control C axes 2-axes 2-axes 3-axes Travel to fixed stop with forced control S S
Acceleration with jerk limitation S S
Simultaneous controlled axes 2-axes 2-axes 3-axes
Advanced Position control S S
Interpolating axes 3-axes 3-axes 3-axes
Dynamic Pre control S S
Least input increment 0.001mm, 0.0001deg, 0.0001inch S S Dynamic servo control in the drive S S

Least input increment 1/10 0.0001mm, 0.00001inch O O Feed function


Working area limit function S S Rapid traverse override F1, F25, F50, F100 S S
Software traverse limit S S
Feed per minute (mm/min) G94 S S
Rapid traverse override F0, F25, F50, F100 S S Feed per revolution (mm/rev) G95 S S
Feed override 0~120% S S
Feedrate override 0-120% S S
Jog feed override 0-1,260 mm/min S S Jog feed override 0-1,260 mm/min S S
Manual Hand wheel feed rate x1, x10, x100 S S
CNC programming
Number of Manual Hand wheel 1 unit S S
SINUMERIK Program Guide Siemens G-code
S S
Operation (DIN66025)

Operating panel size 1 Channels S S Online ISO dialect interpreter S S

Number of channels / mode group 1 Channels S S CNC editor with editing functions Marking, copying, deleting S S
Absolute/Incremental
Inch/Metric conversion G70, G71 S S dimension G90, G91 S S
Block search function S S Working area limitation G25, G26 S S
Program control (dry run, skip block,
machine lock) S S Exact stop G60, G9 S S
Compensation Programmable rotation ROT, AROT S S
Measuring system and spindle
compensation S S Programmable scale factor SCALE, ASCALE S S

Backlash compensation S S Programmable mirroring MIRROR, AMIRROR S S


NC SpecificationSiemens 828D
HS-T024-R6.9-20170331

: Not available S: Standard O: Option


Item Specification Std. MC Item Specification Std. MC
CNC programming Diagnosis
Subroutine levels and interrupt routines, max. 16/2 S S
On board on-line help system S S
Number of zero offset 100 EA (G54..) S S
On board servo optimization S S
User parameter R-parameters (300) S S On board signal, bus, network diagnosis S S
Turning cycle Cycle93 ~ 97 S S Alarm history display / download S S
Drilling cycle Cycle81 ~ 82 S S
Operation/Display
Technology cycles for drilling/milling S S
Timer & Counter function S S
Technology cycles for turning S
Screen saver S S
Pocket milling with free contour
S S Alarm history display S S
definition and islands
Shop Turn S S Help function S S

Spindle speed function Easy program selection S S

Constant surface speed control G96/G97 S S Graphic simulation S S


Spindle override 0-120% S S Multi-language display
S S
Spindle orientation (Chinese, Simplified, English, French, German, Italian, Spanish)
M19 S S
Rigid tapping O S Help for programming, alarms and machine data, expandable S S
Spindle synchronous control Data management
Tool management CNC User memory 9MB 9MB
Tool function T-number S S
CF card interface CF card S S
Number of tool / edges 256/512 S S
USB interface USB S S
Tool nose radius compensation S S CF card 1GB , 2GB , 4GB O O
Tool geometry/wear compensation S S Ethernet interface S S
Replacement tools for tool management O O
Others
Tool Presetter option is
Automatic tool offset O O Display unit 10.4" color LCD S S
required
Direct input tool offset value Integrated QWERTY
Tool Presetter option is Keyboard S S
O O keyboard
measured B required
NC InstructionFanuc 0i-TF
HS-T024-R5.10-20170331

Item Explanation Item Explanation


Control Axes X,Z,C-Axis Automatic coordinate By means of this command, a certain position of the tool for
setting example, a coordinate system whereby the tip of the cutting edge
Least input increment becomes (X,Z) of the coordinate system.
X, Z-Axis : 0.001 mm This coordinate is called as work coordinates.
C-Axis : 0.0001
Work coordinate system When the coordinate system actually set by the G50 command or
Increment System X-Axis : 0.0005 mm (Radial value) shift the automatic coordinate system setting deviate from the
Least command increment programmed work coordinate system, the set coordinate system
X-Axis : 0.0005 mm can be shifted
Z-Axis : 0.001 mm Reference point return 1) Manual reference point return.
2) Automatic reference point return (G27, G28).
Maximum command value 9999.999 mm
Interpolation function
Program memory capacity 1,280M(512kB) Linear interpolation : Done by G01 command at feed rate code
designated.
Part program editing as follows is possible by MDI operation.
Circular interpolation : Any circular arc is interpolated by G02 or
1) Insert, Alter, Delete of word.
Part program edit G03, at feed rate F code designated.
2) Delete of block or until the block designated.
G02 : Clockwise. G03 : Counter Clockwise.
3) Register, delete of program.
When circular radius is command as R, any circular arc of 0-
Block, word, address, format, can be altered (Inch format) 180is interpolated, and when circular radius is command as
Input format N4 G2 X(U)4.3 R(C)4.3 I4.3 C(H)4.3 K4.3 F3.4 B4.3 or S4, T4(2.2) address I, K., any circular interpolation of 0- 360can be
M2 or 3 P4(7) Q4 command
The following addresses can be used with a decimal point: X, Z, U,
Decimal point edit Thread cutting Can be cut using a G32 command in addition to equal lead.
W, R, C, F, I, K, A, H, B
Command method Absolute / Incremental command is possible 1) Straight thread. 2) Tapered thread.
3) Scroll thread
Each axis can independently feed rapidly and position by G00
Positioning Dwell Dwell is executed by the P, U, X commands. Setting Range 0 -
command
Feed per minute and feed per spindle revolution is possible. 999.999 sec. Decimal point be used with P address
G98 : Feed per minute. (mm/min) Backlash compensation This function compensations for lost motion of the machine.
G99 : Feed per revolution. (mm/rev) Compensation value (0-2,550 mm) is set by parameter, for each
Cutting federate
Feed rate range (Feed override 0 - 150% every 10%) axis (by least command increment).
Feed per minute 0 - 1,260 (mm/min)
MDI & LCD All kinds of data information is input and displayed such as LCD
Feed per revolution 0.001 - 2,000 (mm/rev)
character display, program alarm, diagnosis program, etc.,
Auto acceleration
Rapid Feed : Linear type acceleration/deceleration
Program No. search Program number of 4 digit continuous to 0 is searched by MDI &
/deceleration LCD Panel
Cutting Feed : Exponential acceleration/deceleration
Sequence No. search Sequence number in the program selected by MDI & LCD is
Coordinate system setting By means of this command, a certain position of the tool for searched. (word is also searched by the same way in edit mode.)
example, a coordinate system whereby the tip of the cutting edge Miscellaneous function By the command of 3 digit figure after the address M, ON/OFF
becomes (X,Z) of the coordinate system. (M function) control from the machine is possible. Only one M code can be
This coordinate is called as work coordinates. command per block
NC InstructionFanuc 0i-TF
HS-T024-R5.10-20170331

Item Explanation Item Explanation


Spindle function Spindle speed is commanded by the 4-digit figure to address S. Tool nose radius G40 : Tool nose radius compensation cancel.
When this function is used with G96,it means cutting speed. compensation G41 : Moving on the left side of the programmed path.
(S function)
When with G97, it means rpm G42 : Moving on the right side of the programmed path.
Tool function Turret position can be selected and tool position offset can be Maximum offset value: + 999.999 mm
done by the command of 2 digits after the address T Chamfering & corner R In case of linear cutting perpendicular to or parallel with the axis,
(T function)
when next command is chamfering or corner R, linear cutting,
Tool position offset Designating the number of tool position offset by the 2 lower digits chamfering or corner R cutting is accomplished by commanding one
of the 4 digits address T, can make tool wear offset possible. block

Offset pairs are 128, offset amount is ranging 0 999.999 mm


Portable tape reader Program, Parameter and etc., are used for reading out of NC
Inch / Metric conversion Inch system and Metric system are selected to input by G code
Dry run Feed rate becomes jog speed (for both cutting feed and for rapid
cutting
moves).
G20 : Inch input. G21 : Metric input
Single block Program can be executed one step at a time
Changing of tool offset
Optional block skip Turning on the optional block skip switch ignores the block Offset value can be set program command (G10).
amount
including "/" code at the beginning.
Custom macro Having registered macro commands as sub program, in memory.
Machine lock When the switch is set to the Machine Lock position, move
This function is able to recall at anytime the NC command program
command pulses are suppressed. Consequently the display is by this simple procedure
updated as specified by the program, but the tool does not move.
The M, S, T and 2nd auxiliary function are executed. This function Additional program
Impossible (Max. 1,280M(512kB)
is used to check a program memory
Feed hold Input/output of alarm display can be signaled by pressing alarm,
DGNOS key of MDI panel External tool This is the function to offset the tool offset value from out side the
Stored stroke limit 1 An area inside the area set by parameter is deemed as prohibited compensation CNC. Offset value is automatically added to the input data of NC
area, when stroke is commanded into this area, this function
makes the axis decelerate and stop than OT alarm displayed Additional tool offset This number of tool position offsets and tool nose R, compensation
is maximum 128 pairs.
Canned cycles 1) G90 : Cutting Cycle A --- Outer
diameter/internal diameter cutting Tool geometry offset and This is a special type of tool offset, offset value regarding tool
2) G92 : Thread Cutting Cycle installing position (geometry) and offset value regarding tool wear
3) G94 : Cutting Cycle B --- End face turning cycle
tool wear offset offset, both are stored and tool offset is done accordingly. Offset
Constant surface speed By the direct command of surface speed by S4-digit makes the pairs are 128 pairs each.
control motor rpm to be controlled continuously so that cutting speed of
Run hour display 2 items, moving time and the number of parts are displays on the
spindle can be constant, in spite of the alteration of tool position.
G96 : Constant surface speed control is executed. position screen.
Part counter : The total number of parts are displayed . . . counted
G97 : Constant surface speed control is not executed
by either M02, M03.
Multiple repetitive cycle (1) G70 : Finishing Cycle
Run hour : Accumulated running to hour display . . . accumulated
(2) G71 : Stock removal in turning. running to hour of automatic operation.
(3) G72 : Stock removal in facing. Cycle time : Cycle time display . . . Running hour display of one
(4) G73 : Pattern repeating. automatic cycle.
(5) G74 : End face peck drilling cycle.
(6) G75 : Outer diameter/internal diameter drilling cycle. Solid tapping When tapping, high speed and high accuracy tapping can be done
(7) G76 : Multiple thread cutting cycle by running the spindle and X, Z axis synchronous
NC InstructionSiemens 828D
HS-T024-R5.10-20170331

Item Explanation Item Explanation


Control Axes X,Z,C-Axis Automatic coordinate By means of this command, a certain position of the tool for
setting example, a coordinate system whereby the tip of the cutting edge
Least input increment becomes (X,Z) of the coordinate system.
X, Z-Axis : 0.001 mm This coordinate is called as work coordinates.
C-Axis : 0.0001 Work coordinate system When the coordinate system actually set by the G50 command or
Increment system X-Axis : 0.0005 mm (Radial value) shift the automatic coordinate system setting deviate from the
Least command increment programmed work coordinate system, the set coordinate system
X-Axis : 0.0005 mm can be shifted
Z-Axis : 0.001 mm Reference point return 1) Manual reference point return.
2) Automatic reference point return (G74).
Maximum command value 9999.999 mm Interpolation function
Linear interpolation : Done by G01 command at feed rate code
Program memory capacity 3MB
designated.
Part program editing as follows is possible by MDA operation. Circular interpolation : Any circular arc is interpolated by G02 or
1) Insert, Alter, Delete of word. G03, at feed rate F code designated.
Part program edit
2) Delete of block or until the block designated. G02 : Clockwise. G03 : Counter Clockwise.
3) Register, delete of program. When circular radius is command as R, any circular arc of 0-
180is interpolated, and when circular radius is command as
Block, Auxiliary Command, Coordinate Axis, Interpolation
Input format address I, K., any circular interpolation of 0- 360can be
Parameter, Feed, Speed, Tool, Misc Function.
command

Decimal point edit The following addresses can be used with a decimal point Thread cutting Can be cut using a G33/34/35 command in addition to equal lead.
1) G33 : Thread cutting with constant lead
Command method Absolute / Incremental command is possible 2) G34 : Thread cutting with linear increasing lead
Each axis can independently feed rapidly and position by G00 3) G35 : Thread cutting with linear decreasing lead
Positioning
command Dwell Dwell is executed by G04 F commands. Setting Range 0 - 999.999
Feed per minute and feed per spindle revolution is possible. sec.
G94 : Feed per minute. (mm/min) Back lash compensation This function compensations for lost motion of the machine.
G95 : Feed per revolution. (mm/rev)
Cutting federate Compensation value (0-2,550 mm) is set by parameter, for each
Feed rate range (Feed override 0 - 120% every 10%)
axis (by least command increment).
Feed per minute 0 - 1,260 (mm/min)
Feed per revolution 0.001 - 2,000 (mm/rev) MDI & LCD All kinds of data information is input and displayed such as LCD
character display, program alarm, diagnosis program, etc.,
Auto acceleration
Rapid Feed : Linear type acceleration/deceleration Block search Program number of 4 digit continuous to 0 is searched by MDI &
/deceleration
Cutting Feed : Exponential acceleration/deceleration LCD Panel
Sequence search Sequence in the program selected by MDI & LCD is searched.
Coordinate system setting By means of this command, a certain position of the tool for (word is also searched by the same way in edit mode.)
example, a coordinate system whereby the tip of the cutting edge Miscellaneous function By the command of 3 digit figure after the address M, ON/OFF
becomes (X,Z) of the coordinate system. control from the machine is possible. Only one M code can be
(M function)
This coordinate is called as work coordinates. command per block
NC InstructionSiemens 828D
HS-T024-R5.10-20170331

Item Explanation Item Explanation


Spindle function Spindle speed is commanded by the 4-digit figure to address S. Tool nose radius G40 : Tool nose radius compensation cancel.
When this function is used with G96,it means cutting speed. compensation
(S function) G41 : Moving on the left side of the programmed path.
When with G97, it means rpm G42 : Moving on the right side of the programmed path.
Tool function Turret position can be selected and tool position offset can be Maximum offset value: + 999.999 mm
(T function) done by the command of 2 digits after the address T
Chamfering & corner R In case of linear cutting perpendicular to or parallel with the axis,
Tool position offset Designating the number of tool position offset by the 2 lower digits when next command is chamfering or corner R, linear cutting,
chamfering or corner R cutting is accomplished by commanding one
of the 4 digits address T, can make tool wear offset possible.
block
Offset pairs are 64, offset amount is ranging 0 999.999 mm Portable tape reader Program, Parameter and etc., are used for reading out of NC
Dry run Feed rate becomes jog speed (for both cutting feed and for rapid
moves).
inch / Metric conversion inch system and Metric system are selected to input by G code
cutting
Single block Program can be executed one step at a time G70 : inch input. 71 : Metric input
Optional block skip Turning on the optional block skip switch ignores the block Changing of tool offset
including "/" code at the beginning. Programmable tool offset (TOFFL, TOFF, TOFFR)
amount
Machine lock When the switch is set to the Machine Lock position, move
Custom macro Having registered macro commands as sub program, in memory.
command pulses are suppressed. Consequently the display is
This function is able to recall at anytime the NC command program
updated as specified by the program, but the tool does not move. by this simple procedure
The M, S, T and 2nd auxiliary function are executed. This function
is used to check a program Additional program
Impossible (Max. 3MB)
Feed hold Input/output of alarm display can be signaled by pressing alarm,
memory
DGNOS key of MDI panel
Stored stroke limit An area inside the area set by parameter is deemed as prohibited External tool This is the function to offset the tool offset value from out side the
area, when stroke is commanded into this area, this function CNC. Offset value is automatically added to the input data of NC
makes the axis decelerate and stop than OT alarm displayed compensation
Constant surface speed By the direct command of surface speed by S4-digit makes the Tool geometry offset and This is a special type of tool offset, offset value regarding tool
control motor rpm to be controlled continuously so that cutting speed of installing position (geometry) and offset value regarding tool wear
spindle can be constant, in spite of the alteration of tool position. tool wear offset offset, both are stored and tool offset is done accordingly. Offset
G96 : Constant surface speed control is executed. pairs are 64 pairs each.
G97 : Constant surface speed control is not executed
Run hour display
Technical cycles TURNING 2 items, moving time and the number of parts are displays on the
(1) Centering : (CYCLE81) (2) Drilling : (CYCLE82) position screen.
(3) Reaming : (CYCLE85) (4) Boring : (CYCLE86) Part counter : The total number of parts are displayed . . . counted
(5) Deep-hole drilling : (CYCLE78) (6) Cut-off : (CYCLE92) by either M02, M03.
(7) Thread Turning: (CYCLE99) Run hour : Accumulated running to hour display . . . accumulated
running to hour of automatic operation.
Milling
Cycle time : Cycle time display . . . Running hour display of one
(1)Face Milling : (CYCLE61) (2) Rectangular Pocket : (POKET3) automatic cycle.
(3)Rectangular spigot : (CYCLE76) (4)Multi-edge : (CYCLE79)
(5)Open groove : (CYCLE899) (6)Thread Milling : (CYCLE70)
Solid tapping When tapping, high speed and high accuracy tapping can be done
(7)Path Milling : (CYCLE72) (8) Contour Pocket : (CYCLE63)
by running the spindle and X, Z axis synchronous
AccessoriesCUTEX-160
HS-T024-R3.13-20170331

Standard Accessories Optional Accessories

1) Coolant System 1) Air Blower


2) Door Interlock 2) Air Gun
3) Foot Switch 3) Auto Door
4) Bar Feeder Interface
4) Hydraulic Chuck & Cylinder
5) Chip Conveyor (Side type / Back type)
- CUTEX-160A: 6inch
6) Coolant Gun
- CUTEX-160B: 8inch
7) Chuck Clamp/Unclamp Confirm Switch
5) Leveling Bolt & Plate 8) Chuck Pressure Check Switch
6) Manual Guide i 9) Chuck Pressure Compensation
7) Operation Manual & Part List 10) Dual Pressure (Chuck)
8) Signal Lamp with 3 Colors (R, G, Y) 11) Dual Pressure (C-axis brake)
9) Set of Soft Jaws 12) High Pressure Pump, 6 bar/ 15bar
13) L-HTLD (Lathe-Hwacheon Tool Load Detect)
10) Tool Kit & Box
14) NC Cooler
11) Tooling System
15) Oil Skimmer
12) Turret with 12 Stations 16) Parts Catcher
13) Work Light 17) Set of Hard Jaws
14) 10.4" Color LCD 18) Siemens Controller
19) Tailstock (MT#4)
20) Tool Life Management
21) Tool & Work Counter, External/ Internal
22) Tool Presetter (Manual)
23) Transformer
24) Turnmill Function including C-axis Indexing (0.0001)
25) U-drill Holder
26) 15" Color LCD (only FANUC)
Machine SizeCUTEX-160
HS-T024-R2.7-20151001

Unit: mm(inch)

(Side Type Chip Conveyor) (Back Type Chip Conveyor)

953(37.52) 795(31.3)
1,720(67.72)

1,400(55.12)

1,000(39.37)

835(32.87)
835(32.87)
A:2,373(93.42) / B:2,423(95.39) 100(3.94) 466(18.35)
1,520(59.84)
A:3,326(130.94) / B:3,376(132.91) 2,315(91.14)

Front View Side View


FoundationCUTEX-160
HS-T024-R2.7-20140911

Floor Space (W x L x H) 2,373(93.43) x 1,520(59.84) x 1,720(67.72) [mm(inch)]


Weight Std.: 3,200kgf / MC: 3,280kgf
Electric Power (kVA / kW) 20 / 16 [MC: 25 / 20]
Transformer (kVA) 25
Size of Power Cable 22 SQ Unit: mm(inch)

420(16.54) 437(17.2)
484(19.06)
1,357.5(53.45)

340(13.39)
1,520(59.84)

830(32.68)
920(36.22)

253(9.96)
253(9.96) 1,375(54.13) 100(3.94)

A:2,373(93.43) / B:2,423(95.39) 953(37.52)


A:492(19.37)
B:542(21.34) A:3,326(130.94) / B:3,376(132.91)
Moving RangeCUTEX-160A/Std.
HS-T024-R2.5-20140911

Unit: mm(inch)
6 CHUCK
Moving RangeCUTEX-160B/Std.
HS-T024-R2.5-20140911

Unit: mm(inch)
8 CHUCK
Moving RangeCUTEX-160A/MC
HS-T024-R2.5-20140911

Unit: mm(inch)
6 CHUCK
Moving RangeCUTEX-160B/MC
HS-T024-R2.5-20140911

Unit: mm(inch)
8 CHUCK
Turret Interference Dia.CUTEX-160/Std.
HS-T024-R2.4-20140911

Unit: mm(inch)
Turret Interference Dia.CUTEX-160/MC
HS-T024-R2.4-20140911

Unit: mm(inch)
Tooling SystemCUTEX-160/Std.
HS-T024-R2.5-20161026

Tool Part No. Part name Qty Shape


Unit: ea
104029( )
Block Each 6ea
104030(104033)

144364
25(1) Face Holder 1
(144366)

1443521
U-Drill Holder Option
(1443632)

1443651 ID Holder
5
(1443671) (From January-2008 production)

214305(214330) Sleeve(12, 1/2) 1


214306(214331) Sleeve(16, 5/8) 1
40(1.5) 214307(214332) Sleeve(20, 3/4) 1
214308(214333) Sleeve(25, 1) 1
214309(214334) Sleeve(32, 1 1/4) 1
214310(214335) Socket(MT#1) 1
214311(214336) Socket(MT#2) 1
214312(214337) Socket(MT#3) 1
214313(214338) U-Drill Sleeve(20, 3/4)
214314(214339) U-Drill Sleeve(25, 1) Option
214315(214340) U-Drill Sleeve(32, 1 1/4)
Tooling SystemCUTEX-160/MC
HS-T024-R2.5-20161026

Tool Part No. Part name Qty Shape Unit: ea

14A4401
OD Cutting Holder 4
(14A4405) [BMT 55]
25(1) 14A4402
Face Holder 1
(14A4406)
14A44041
U-Drill Holder Option
(14A44081)
14A44031 ID Holder
3
(14A44071) (From January-2008 production)
214305(214330) Sleeve(12, 1/2) 1
214306(214331) Sleeve(16, 5/8) 1
40(1.5) 214307(214332) Sleeve(20, 3/4) 1
214308(214333) Sleeve(25, 1) 1
214309(214334) Sleeve(32, 1 1/4) 1
214310(214335) Socket(MT#1) 1 Axial Turnmill Holder (Opton)
214311(214336) Socket(MT#2) 1 (14A04901)
214312(214337) Socket(MT#3) 1
214313(214338) U-Drill Sleeve(20, 3/4)
214314(214339) U-Drill Sleeve(25, 1) Option
214315(214340) U-Drill Sleeve(32, 1 1/4)
ER25 2,3,4,5,6,7,8,9,10,11,12 Radial Turnmill Holder (Option)
13, 14,15,16 (14A04801)
SC71971
ER25I 1/16, 1/8, 3/16, Each 1ea
(SC7250) 1/4, 5/16, 3/8, 7/16
1/2, 9/16, 5/8 (inch)

14A4016 Cap 12
Torque DiagramCUTEX-160/Std.
HS-T024-R3.10-20160218

CUTEX-160A

i 8/10000
11/7.5kW (15/10HP)
160A: 6,000 rpm
160B: 4,500 rpm

CUTEX-160B
Torque DiagramCUTEX-160/MC
HS-T024-R3.10-20160218

CUTEX-160A

8 / 8000i
11/7.5kW (15/10HP)
160A: 6,000 rpm
160B: 4,500 rpm

CUTEX-160B
Torque DiagramCUTEX-160/SIEMENS
HS-T024-R3.10-20160218

CUTEX-160A

1PH8107SLM-Y
13.2/8.5kW (17.7/11.4HP)
160A: 6,000 rpm
160B: 4,500 rpm

CUTEX-160B
Torque DiagramTurnmill Spindle
HS-T024-R3.10-20160218

2 / 10,000i
3.7/2.2kW (5/3HP)
Max. 5,000 rpm
Torque DiagramTurnmill Spindle
HS-T024-R3.10-20160218

1PH8083 (SIEMENS)
14.1/4.1kW (19/5.5HP)
Max. 5,000 rpm
High Performance
HS-T024-R6.25-20170331

High-Speed Variety Functions


1). Rapid Speed (X/Z): 36m/min 1). Turnmill & C-Axis(0.0001)
2). Max. Spindle Speed: 6,000rpm 2). Tailstock Body Program
3). Turret Indexing Time: 0.15sec/1step 3). Parts Catcher
4). Tool Presetter (Manual)

High-Dignity High-Rigid
1). Splendid External Design 1). Solid type Single Slant(45) Bed
2). Easy Access/Maintenance Design
High Rigid, Stable Bed Frame
HS-T024-R6.25-20170331

The heavily ribbed torque tube design processed with fine grain meehanite prevents
twisting and deformation. This design ensures high rigidity with no deformation during
high-speed cutting.

High rigid slant angle 45 maintains high stability and brilliant balance.
High Speed Spindle
HS-T024-R6.25-20170331

Front: AC Ball Bearing 2ea, Roller Bearing 1ea


Rear: Roller Bearing 1ea

CUTEX-160A CUTEX-160B

Chuck Size (inch) 6 8

Type of Spindle Nose (ASA) A2-5 A2-6

Max. Spindle Speed (rpm) 6,000 4,500

Spindle Motor [kW(HP)] 11/7.5(15/10)

The powerful chucking offers the stable cutting and high precision during high speed machining.
The headstock and main spindle are manufactured in a temperature controlled environment then
assembled and tested in our clean room.
All spindle bearings are permanently grease lubricated.
Programmable TailstockOption
HS-T024-R6.25-20170331

Quill Dia. : 60

Quill Stroke : 80(3.15) mm(inch)

Tailstock Stroke: 275(10.83) mm(inch)

Thrust Force : 137.5kgf

Quill Taper : MT#4

Programmable Tailstock

Tailstock body program

The Quill is activated by foot pedal or program.


The Tailstock body can be positioned by program.
Quick Indexing Turret
HS-T024-R6.25-20170331

Turret Type : Servo Indexing Time : 0.15sec/step


Turret Stations : 12 Repeatability : 0.6sec
Tool Size : 25 40 Clamp force : 4,300kgf (9,480Ibf)

Number of Max. Rotating Tool Available: 12 Tools

Std. Turret Turnmill Turret


Turnmill with C-axis Option
HS-T024-R6.25-20170331

Polar coordinate interpolation Cylindrical interpolation

Driven tools for Milling, Tapping, Drilling contribute to


highly intensive process with spindle indexing(0.0001)
by an AC Spindle motor.

Machining is one process can be achieved


Coolant Equipment
HS-T024-R6.25-20170331

The large capacity coolant tank


and chip cover are separate from

the machine bed to prevent heat
transfer and easy cleaning.

Tank capacity: 81 (21.4gal)

Std. Pump 0.5bar Opt. Pump 6 / 15bar


High Pressure
Lubrication Unit
HS-T024-R6.25-20170331

Automatic lubrication is provided to all guide ways and ball screws.

A low level alarm prevents the machine from restarting without lubricant.
Hydraulic Unit
HS-T024-R6.25-20170331

50

For operation of Turret and Chuck Cylinder, Tailstock.


Machine Cover Design
HS-T024-R6.25-20170331

We designed the machine covers that maintenance locations are easily seen when removed
Operation Panel
HS-T024-R6.25-20170331

10.4 Color LCD(Std.), Full Key type (Fanuc)

The operator panel is mounted on the right hand side and it fixed on the
machine main cover. The layout and location of the panel is ergonomically
designed to be efficient and convenient for the operator.
Parts CatcherOption
HS-T024-R6.25-20170331

Parts fall into parts catcher and high productivity is possible.

Max. Work-piece size


A type: 45(1.8), L=160mm(6.3)
B type: 51(2.01), L=160mm(6.3)
Tool PresetterOption
HS-T024-R6.25-20170331

Various Functions
Minimized coordinate setup time by easy touch sensor operation (less than 15sec)
Auto calculation input of shape calibration value of tool coordinate
Auto tool coordinate correction on work shape change
Manual Tool Presetter
Manual Guide iStandard
HS-T024-R6.25-20170331

(Communication Programming Manual Guide i)

All-in-one Screen
Only one screen concentrated
all operations

Machine status window


Easy programming
Machine status such as actual
Based on ISO-code program
position, feed rate and load meter
format, complex machining
are displayed always
motions can be created easily by
menu form

Realistic machining
simulation
3-D solid model machining
simulation is available

CAD/CAM

Intuitive menu selecting Good affinity with CAD/CAM


Menu can be selected easily and Most popular ISO-code program format
intuitively by soft-key with icon on CAD/CAM can be dealt as it is
Sample Work pieces
HS-T024-R2.3-20140911

1. Valve Body / Industrial Material / SM45C


2. Screw Shaft / Automobile / SAE11L17
3. Serration Shaft / Automobile / SM43C
4. Shaft / Industrial Material / SM45C
5. Spline Hub / Automobile / SCr420H
Sample Work pieces
HS-T024-R2.3-20140911
Packing DimensionCUTEX-160
HS-T024-R2.5-20140911

Measurement() Weight(f)
No Model Contents Packing CBM
Length Width Height N/W G/W
3,800
1 CUTEX-160 Machine 2,730 1,980 2,100 11.351 3,550
(3,880)
CUTEX-160 Machine
2 3,130 1,980 2,100 13.015 4,050 4,300
Accessory Transformer
With
CUTEX-160 Machine Wooden
3 3,840 2,180 2,100 17.58 4,050 4,300
Box
Accessory Transformer + Chip conveyor (Side)

CUTEX-160 Machine
4 4,340 2,180 2,100 19.869 4,050 4,300
Accessory Transformer + Chip conveyor (Back)

5 CUTEX-160 Machine 2,650 1,900 2,020 10.171 3,550 3,750

CUTEX-160 Machine
3,550 3,750
6 3,750 2,100 2,020 15.908
(4,000) (4,250)
Accessory Transformer + Chip conveyor (Side) Skid
CUTEX-160 Machine
4,200
7 4,340 2,180 2,020 19.112 4,050
Accessory Transformer + Chip conveyor (Back) (4,250)

( ): CUTEX-160 B type
Comparison with Competitor
HS-T024-R3.8-20150825

Korea Machine Tools Taiwan Machine Tools

Item Unit FALCON ROUNDTOP


HWACHEON DOOSAN WIA YEONG CHIN
(CHEVALIER) (JOHNFORD)

CUTEX-160A Lynx 200A SKT160 GT200A FCL-612 SL-20

Max. Cutting Dia. mm 300 280 300 260 260 330

Max. Cutting Length mm 300 300 300 360 290 600

Stroke X/Z mm 170/335 160/330 165/330 150/360 150/320 180/600

Spindle Speed rpm 6,000 5,000 6,000 6,000 6,000 6,000

Spindle Motor kW 11/7.5 7.5/5.5 11/7.5 11/7.5 11/7.5 7.5/5.5

Number of Tools ea 12 10 12 12 10 12

Max. Bar Size mm 45 44 45 44 45 42

NC Controller Fanuc 0i-TF VISION 389iL Fanuc 0i - TC - - -


Update History
(1) Last Update : Mar. 31st, 2017
(2) Responsible: Institute of R&D
(3) Rectification:
[1.1] Dec. 5th, 2008: Rectification of Spindle Torque (79.6N.m 85.3N.m)
[1.2] Dec. 24th, 2009: Rectification of Trust force of Tailstock (1700kgf 137.5kgf)
[1.3] Jan. 9th, 2009: Upgrade of Machine size page with Back type Chip Conveyor
Upgrade of Foundation drawing with color drawing
[1.4] Feb. 9th, 2009: Rectification of capacity of coolant pump
[1.5] Apr. 25th, 2009: Upgrade of form (Design) of Machine specification
Upgrade of form (Design) of NC specification
Upgrade of form (Design) of NC Instruction
[1.6] Apr. 27th, 2009: Rectification of NC Instruction regarding the Tool Offset pairs (16 64)
Rectification of Max Cutting length of CUTEX-160 (170 300)
Addition of Siemens Controller of Accessories
[1.7] May, 7th, 2009: Rectification of Siemens Controller from 840D to 810D because typing error
[1.8] Jun. 15th, 2009: Update of comparison data with competitor (Addition of Taiwan MTB)
[2.9] Aug. 19th, 2009: Upgrade of Fanuc controller (0i-TC-->0i-TD),Machine Spec. / NC Spec. / NC Instruction / Comparison data
Rectification of Packing size
Upgrade of Accessories
Rectification of machine length , Machine Spec. / Foundation
Update of Sales Point , Spindle / Turret / Tailstock / Coolant equipment
[2.10] Aug. 27th, 2009: Rectification of typing error of Standard accessories
[2.11] Oct. 15th, 2009: Rectification of axes stroke of comparison data(160/330 170/335)
[3.12] Feb. 4th, 2010: Upgrade of servo motor power of machine specification due to change the motor (1.6/1.6 1.8/1.8)
Addition of standard spindle torque diagram
[4.13] Aug. 17th, 2010 : Correction of NC Specification
Correction of NC Instruction
[4.14] Sep. 9th, 2010 : Update of version,Cover page
[4.15] May. 9th, 2012 : Correction of Sales Manual totally Reference: New catalogue
[4.16] Nov. 16th, 2012 : Upgrade of Sales Manual design (Form)
[4.17] Dec. 10th, 2012 : Correction of Sales Manual totally
[4.18] July, 10th, 2013 : Correction of machine Size (Length: 2,120 ->2,373)
Correction of Packing Dimension
[4.19] Nov. 6th, 2013 : Correction of Moving Range (CUTEX-160B/Std., CUTEX-160A/MC
Update History
(3) Rectification:
[5.20] Sep. 11th, 2014 : Correction of Sales Manual totally
Changing Machine Color
[5.21] Mar. 26th, 2015 : Addition of Siemens Controller Option
[6.21] Aug. 25th, 2015 :Upgrade of Fanuc controller (0i-TD-->0i-TF),Machine Spec. / NC Spec. / NC Instruction / Comparison data
[6.22] Oct. 1st, 2015 : Correction of Sales Manual totally
[6.23] Dec. 14th, 2015 : Add Torque Diagram - SIEMENS
[6.24] Feb. 18th, 2016 : Add Torque Diagram SIEMENS (CUTEX-160B)
[6.25] Oct. 26th, 2016 : Correction of Collet Part number
[6.26] Nov. 14th, 2016 : Correction of orthography of Chuck Dual Pressure [Dual Pressure (Chuck / C-axis brake)]
[6.27] Dec. 06th, 2016 : Standard application of Signal Lamp with 3 Colors
[6.28] Jen. 03th, 2017 : Sentence segmentation of Dual Pressure (Chuck / C-axis brake)
[6.29] Mar. 31st, 2017 : 1. Add of Chuck Clamp/Unclamp Confirm Switch to Accessories
2. Correction of C-axis Index Angle (0.001 -> 0.0001)

Thank you for your attention.

Das könnte Ihnen auch gefallen