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The figures below show the configurationand sectionalviews of two types of

cture flow dynamicsconveyor (FDC): the single-pipetype, with the carrier and the
type, with the belts
return belts installedin the samepipe; and the separate-pipe
installedin two separatepiPes.x

iiiWt" @
t Inspection window
I
, 1 . Tailpulley

+Theseate typical examples. We


have other FDCs with different
structures and sectional views.

type
Single-pipe type
Separate-pipe

Air duct
A new,idlerless,high-speedbelt conveyorsystemthat uses
air pressureto handlebulk materialsin an enclosedptpe.

The simple and total enclosed structure makes possible any combination of
installation styles (high-speed,curved, inclined and undergroundand so on).
Material can be handled with no spillage and no falling and no
contaminationin silent and smooth operation.

A i r F l o a ti n g -b e l t

o Principlesof the FDC


Air pressure,introducedfrombelowand
balanced withthe lodeactingfromabove
(theweightof the beltandthe material),
float the belt in the mannerof an air
bearing.

Integralvalueof vertical
components
of airpressure = Load

Hi g h - s p e e dh a n d l i n g

Curvedhandling

Low-noise,low-vibration

Totalenclosestructure Less Maintenance

No idlerreplacement
Gonveyors
with OtherConventional
I Comparison
Item withgallery
conveyor
Conventional Pipeconveyor FDC

Sec t i o n a vl i e w fl

I
Structure
(1) lntermediate
components
Structure Stringerframe Archedframe Pipe
ldlers Required Required Not required

Bells Required Required Required

Galleries Required Not required Not required


Anti-spillageplate Required Not required Not required
Catwalk Both sides Bothsides One side
(2) Belt-floatingfan Notrequired Not reouired Required
(3) BelVpulleywidths Normal Large Small

Maintenance
ldler replacementfor Required Required Not required
intermediateparts
Cleaning Required Not required(reversible) Not required

Environmental protection
Soundproofing Good ldlernoise Excellent

Dustproofing Good Good Excellent

Layout arrangement
l
Curved N/A Adaptable Possible

Highspeed Limited Limited Possible

Sectionalspace Large Medium Small

Appearance Normal Normal Excellent

P a t e n t sa n d u t i l i t ym o d e l s( i n c l u d i n gt h o s ep e n d i n g )
,, Air floatingbelt conveyordevice Materialweighingdevice
., Separate-pipetype conveyordevice Materialweighingdeviceand method
,.,Noise-suppressed
conveyordevice Load/Noload detectionand meteringmethods
:, Belt-floatingair supplymechanism Conveyorcleaningdevice
..:Belt-floatingadjustmentmethod Conveyorcleaningdeviceand methods
,r Belt-floatingcontroldeviceand method deviceand method
Conveyoranti-freezing/release
,: Belt-deviatingdetectiondeviceand preventiondevice Conveyorand loadingdeviceand theirguidecomponents
. Belt-deviatingdetectionand adjustmentmethods Others
npld FDC makes possible easy layout, high speedand smooth handling at
llatic receiving line and discharging line for bulk material handling in
p o w e r s t a t i o n , s t e e l m i 1 1 ,c h e m i c a l a n d s o o n .
sites
o " Site
power
Coal-fired
ct station
rtsl
a Use line
Shiploading
o
ct
t:
a Product Dryash
o. T
* Capacity(Vh) 500

o ' Length(m) 171X21123X2


ctt
F
a Speed(m/min) 250
- + Beltwidth(mm) 800
6 * Since 1996

z Site power
Coal-fired
station
a Use line
Shiploading
+ Product Dryash,wetash
' Capacity(Vh) 420t310
* Length(m) 83/64,30/16
308/1
a Speed(m/min) 220
+ Beltwidth(mm) 1,000/800
'uSince 1999

a Site power
Coal-fired
station
linefrom
Receiving
ship
* Product Coal
e Capacity(Uh) 3,000
a Length(m) 286t284,256t250
a Speed(m/min) 270
* Beltwidth(mm) 1,400
s Since 2000
e Site :Coal-firedpower
station
*ra * Use : Recevinglinefrom
o ship,discharging
a.
t- lineto boilerbunker
o. I
e Product : Coal
q, e Capacity(Vh) : 1500/1000,
ct
e
600/400
- * Length(m) : 55134X2,278178
6 74X2, eIc.
* Speed(m/min): 2701200
* Beltwidth(mm):1,200/1,000
800/500
= Since :2000

e Site Coal-firedpower
station
* Use ShiploadingLine
+ Product Gypsum
* Capacity(Uh) 400
+ Length(m) 286t128,119t67
+ Speed(m/min) 1 6 0
a'Beltwidth(mm) 750
' Since 1997

e Site Steelmillworks
'" Usg line
Discharging
to plant
u,Product lronalloy,raw
steelmaterials
rtct I 'a'
/--
" Capacity(Vh) 600/1
50 ' ' I
:i".r"9r.r&:. ,&
*1,&
" Length(m) 253t124t40,
105t73t60t55
a Speed(m/min) 120 I

z Beltwidth(mm):1,000/600,
I
500
z Since : 1998 t-
{
f
F$* vw Ds"'*'*s*i*rrxi** Cwsxw#*S#tr

o . Site Coal-firedpower
CL station
*t . Use Receiving line
o fromship,
II
o. discharging line
o.
I
to boiler
o . Product Limestone
{J . Capacity(Uh) :400/50
ru
L- . Length(m) 321(curved),
$
o. 255154133
o . Speed(m/min) 150t70
a . Belt width(mm):650/400
. Since 1999

. Site IPPpowerstation
. Use Dischargingline
toboilerbunker,
shiploadingline
. Product Coal,ash
. Gapacity(Uh) 80/400
. Length(m) 100t143
. Speed(m/min) 1 3 0
. Belt width(mm) 400/800
. Since 1999
Tokyo HeadOffice
PlantExportSalesDept.2
WorldTrade Center Bldg.,4-1 Hamamatsu-cho2+home Minato-ku,Tokyo,
105-6116Japan
Phone:81-3-3435-2556
Fax: 81-3-3436-3039
q jp/
http://www.khi.co
KAWASAKI HEAVY INE,IJSTFIIES. LTE',

WalchandHouse GhatterjeeInternationalGenter
167A,218 + 2/9,KarveRoad 33A, JawaharlalNeheru Road, 17th Floor
Kothrud,Pune' 411038,India Suit No #A- 10, Kolkata-700071, India
Tel:+91 2030252658,Fax:02030252652 Tel: +913322266298, Fax: 03340065731
Cell:+919823110321 Cell:+919830921360
E-mailid: wilmb@walchand.com
Kolkata
PrintedblaTusharEnterprises,

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