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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
TABLE OF CONTENTS
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
GENERAL INFORMATION
INTRODUCTION
DOROT Automatic Control Valves is proud to present the 300 Series Design Manual. This
latest line of products is the culmination of more than 50 years of experience in development
and production.
This manual is intended for use by DOROT distributors, engineering firms, consultants,
and users of hydraulic control systems. It includes all the data required to understand and
design basic applications.
The manual is divided into 8 chapters. The first chapter deals with general information. This
includes a basic introduction as well as engineering data. The following chapters are divided
into control function families, each family performing similar control functions. Within each
chapter there are a number of sections, representing the applications available in the particular
family. Each section contains basic design data making it suitable for use as an independent
source of technical information.
Though this design manual offers comprehensive information on the most common valve
control variations, control application combinations are numerous. For a non-standard solution,
or for further technical information, contact DOROT'S Technical Department or your local
distributor.
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
GENERAL INFORMATION
FEATURES BASIC VALVES
POSITION INDICATOR
(OPTIONAL)
SUSPENSION HOOK
SPRING FULLY SUPPORTED
DIAPHRAGM
DIAPHRAGM DISCS
SEAT
CENTERING GUIDE
DOROT'S 300 Series, the latest line of state-of-the-art globe type automatic control valves, is designed to withstand
even the most demanding water control system requirements. The experts at DOROT developed this technically
advanced line with capabilities far beyond any other valve on the market.
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
Position- indicator
as an option
Wide range of control
functions, using
DOROT sophisticated
Manual air release pilot systems
nut
SST stem,
low- friction guiding
of both ends Resilient seal,
guarantees
Drip-tight sealing
Optional seperation Seal guide that Replaceable, Unbreakable Ductile
(double chamber) enables stabilized erosion resistant Iron body, made
disc regulation at SST seal to stand
near-zero flow water-hammer
pressures and high
bending and
shearing stresses
Self- flushing, In Corrosion- resistive
line filter provides polymer coating
clog- free
performance
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
ENGINEERING DATA
BASIC VALVE OPERATING MODES
On-Off Mode
Standard (Single Chamber) Valve creates a second control chamber below the diaphragm,
permitting for the activation of the valve in low-pressure
Closed Mode: The control pressure (taken from the systems and enabling faster valve response. The response
pipeline) is applied by the control device to the control to varying conditions is quick, since there is no restriction
chamber (top of the diaphragm). to diaphragm movement due to the fact that the
The pipeline pressure pushes the seal to open, and the relevant part of the control chamber has drained.
control chamber pressure forces the diaphragm to close.
The closure pace of the double chambered valve tends to
Since the diaphragm area is larger than the seal area, it has
slow toward the end of the "closing" procedure. This feature
greater hydraulic force so the valve remains in the "closed"
reduce the danger of pressure surges in short pipelines.
position.
Separation
Disc
Closed Mode
Open Mode
Double Chamber Valve (Version D)
The double chamber version is created by inserting a separation
disc between the diaphragm and the seal. This assembly
Open Mode
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Power-Opening Mode
Double Chamber Valve
Modulating Mode
This operating mode is selected when the control pressure General
is taken from an external source ( a water system with
higher pressure, compressed air, etc...) rather than from Positioning the seal a short distance (less than 1/4 of the
the pipeline. This mode is usually selected when pipeline seat diameter) from the seat, creates friction and turbulence,
pressure is extremely low. The control system is able to causing energy loss in the fluid passing through the valve.
pressurize one chamber while simultaneously draining the The results are:
other one. -Reduction of pressure and flow rate.
-Increase of inlet pressure.
The position of the seal assembly is dictated by the volume
of control fluid in the top control chamber which is determined
Closed Mode: The control device applies pressure to by the control device.
the top chamber while draining the bottom chamber. The The control device is operated by hand (manual control), by
diaphragm is forced down, causing the seal to close the electric current (solenoid valve), or by hydraulic pressure
water passage. (pilot valves, hydraulic relays). All can be used in standard
(single chamber) valves as well as in double chamber valves.
Separation
Disc Modulating mode in standard (single chamber) valves.
Control
Device
Closed Mode
Closed
Open Mode: The control device releases the pressure
from the top control chamber and applies pressure to the
bottom control chamber. The seal assembly is forced to the
"open" position, allowing flow through the valve.
Control
Device
Fully Open
Open Mode
Regulating
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2-Way Control Device Regulating Mode: The pilot is set to the required
The 2-way control device is assembled on a control circuit, downstream pressure. The pilot senses when the downstream
connecting upstream to downstream through the control pressure reaches the required value causing passage (b)
chamber. to equal passage (a) b=a. Now, water that flows through
There are two restrictors assembled in this circuit: the control loop passes from (a) through (b) and into the
(a) A nozzle or a needle valve at a fixed opening. downstream. The control media in the upper part of the
(b) A modulating device (pilot), whose passage may vary control chamber is now steady, keeping the diaphragm and
from complete closure (b=o) to a fully open size (when seal in a fixed position. Any change in the downstream
b>a). pressure will change the b=a balance. This change adds or
drains water from the control chamber, thus opening or
The volume of the control media in the chamber is determined closing the main valve until it reaches the balanced regulating
by the relative passages (a) and (b), or in fact by the opening position b=a once again.
of (b), as (a) is fixed.
b b=o
a
Regulating Valve
b b>a
a
Open Valve
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Closed Valve
Regular Flow
Open Valve
Return Flow
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
ENGINEERING DATA
COMPONENTS
34
41 42
(Drawing refers to model 30 - 3, 4 + [D])
40
37
38
39
43 28
27
26
36
23
37
24
35
3
25
33
31
30 24
19
29
20
23
30 31
32
22 14
4
6 5
21 1
15
9
10
3
7 11
16 12
17 13
18
2 8
18a 12
13
Component No. Description Material Component No. Description Material Component No. Description Material
1 Body Ductile Iron 16 Washer SST316 30 (11/2-8) Washer Steel (SST)
2 Plug Brass 17 Spring Washer SST316 31 (11/2-8) Bolt Steel (SST)
3 Plug Brass 18 (3", 4") Nut SST316 32 (11/2-8) Nut Steel (SST)
4 Seat SST 18a*** Bolt SST316 33 Lifting Ring Steel
5 Seat Locking Bolt SST304 19* O-Ring Rubber 34** Position Indicating Rod SST304
6 Seat Locking Bolt (Long) SST304 20* Separating Disc Bronze 35 Spring SST302
7 ID Tag Aluminum 21* O-Ring Rubber 36 Guiding Cover Brass/Bronze
8*** Bolt Safety Disc SST 22* Lock Spring SST302 37 O-Ring Rubber
9 Seal Disc Ductile Iron 23 Diaphragm Disc Ductile Iron 38 O-Ring Rubber
10 Seal Rubber 24 O-Ring Rubber 39 Adapter Brass
11 Seal Guide Bronze + SST 25 Diaphragm Rubber 40 Air release Nut Brass
12 Spring Washer SST316 26 Washer SST316 41** L.S. Actuating Nut Brass
13 Bolt SST316 27 Spring Washer SST316 42** Locking Bolt SST304
14 Shaft SST303 28 Nut SST316 43 Cover Bolt Steel
15 O-Ring Rubber 29 Bonnet Ductile Iron
* In double chamber models only. ** Valves equiped with position indicator only. *** For 11/2, 2, 6-20 Valves.
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The numbers match the component list on the reverse side of the page (G4-a).
37
36
41
35
37 40
29
28 38
26 34
19 23 33 25 23 24 14 15 22 21
20
21
22
9 10 11 12 13 6 5 18 17 16 4 2 1
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
ENGINEERING DATA
h c
c
c H
H
H
DF D p
p p D DF p p DH p
D DF
DL
W
W L W
L L
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
ENGINEERING DATA
h c
c
c H
H
H
DF D p
p p D DF p p DH p
D DF
DL
W
W L W
L L
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Headloss Charts
The graphs below indicate the hydraulic performance of the various control valves, affected by their control circuits:
Graph #1 - Matches On-Off, 3-Way Controlled Valves (fully open).
Graph #2 - Matches Modulating, 2-Way Controlled Valves.
Graph #3 - Matches Relief Valves (operating at high pressure differentials and high velocity flows)
Graph #1
Relevant Control Valves: Solenoid Controlled (EL), Pressure Reducing (3-Way Control) PR(3W), Flow Rate Control (FR),
Excessive Flow Shut-Off (FE), Differential Float Controlled (FLDI1/FLDI2, FLDI/PS), Altitude Control (AL), Electric Float Controlled
(FL/EL), Pump Control (BC, BC/PS, BC/TO, BC/FR, BC/CD), Pressure Differential Sustaining (DI).
Psi mwc
10 1 1/2 / 2 3 4 6 8 10 1 2 / 14 16 / 18 / 20
14
7
10
5
7
4
Head loss
5
3
4
3 2
1
10 20 30 40 60 80 100 200 300 400 600 1000 2000 4000 m3/h
40 60 80 100 200 300 400 600 1000 2000 4000 6000 10000 20000 gpm
Flow Rate
*Broken lines indicate data of Angle valves
Graph #2
Relevant Control Valves: Hydraulic Check (CV), Pressure Reducing (PR), Proprtional Pressure Reducing PR(D), Pressure
Reducing & Sustaining (PR/PS), Electrically Controlled Pressure Reducing (PR/EL), Pressure Sustaining (PS), Float Controlled
(FL), Electronically Controlled (EC).
7
10
Head loss
5
7
4
5
3
4
3 2
10 20 30 40 60 80 100 200 300 400 600 1000 2000 4000 m3/h
40 60 80 100 200 300 400 600 1000 2000 4000 6000 10000 20000 gpm
Flow Rate
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Graph #3
Relevant Control Valves: Pressure Relief PS(R), Quick Relief safety (QR), Surge Anticipating (RE), Surge Anticipating (Electric
Activation) (RE/EL).
Psi kg/cm2
1 1/2 / 2 3 4 6 8 10 1 2 / 14 16 / 18 / 20
140 10
15m/s
7
100
Pipeline Pressure
5
70
4 6.5m/s
50
3
40
30 2
20
1
50 70 100 200 300 400 600 1000 2000 3000 5000 10000 m3/h
200 300 400 600 1000 2000 4000 6000 10000 20000 44000 gpm
Flow Rate
Valve Size (all types) 40 50 65 80 100 150 200 250 300 350 400 450 500
1
(1 2 ) (2) (2 12 ) (3) (4) (6) (8) (10) (12) (14) (16) (18) (20)
Max. Recommended Flow Rate For 25 40 40 90 160 350 480 970 1400 1900 2500 3150 3900
Continuos Operation (m3/h - V=5.5m/s)
Max. Recommended Flow Rate For
Continuos Operation (Gpm - V=18f/s) 110 180 180 400 700 1600 2800 4300 6200 8400 11000 13900 17000
Min. Recommended Flow Rate <1 m3/h (<5 Gpm)
Standard Type
Kv (Metric) 43 43 43 103 167 407 676 1160 1600 1600 3300 3300 3300
Flow Rate Factor:
Cv (US) 50 50 50 120 195 475 790 1360 1900 1900 3860 3860 3860
Head Loss Factor K (dimensionless) 2.2 5.4 15.4 6.7 5.6 4.8 5.5 4.5 5 9 3.8 5.9 9
Angle Type For head loss of fully open valves use
Kv (Metric) 60 60 140 190 460 770 the following equations:
Flow Rate Factor: 3 2 2
Cv (US) 70 70 164 222 537 900 H(Bar) = ( Q(mKv/h) ) H(Psi) = ( Q(Gpm)
Cv )
Head Loss Factor K (dimensionless) 1.3 2.8 3.3 4.3 4.3 4.2 V2
H = K 2g
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Cavitation Data
Inlet pressure
psi mwc
360 250
240
340
230
320 220
210
300
200 Noisy
280 190 Destructive Operating
Cavitation
260 180
170
240
160
Case-II
220 150
140
200 Case-I
130
180
120
160 110
Case-III
100
140
90
120 80
100
70 Safe
60 Operating
80 conditions
50
60 40
30
40
20
20
10 Outlet
0 pressure
10 20 30 40 50 60 70 80 mwc
10 20 30 40 50 60 70 80 90 100 110 psi
Cavitation Chart
Limits of operating conditions
The chart above sets the safe limits for valves that are supposed to operate at a considerable pressure differential.
Such conditions generate noise and possible cavitation damages to the valve body.
How to use the chart:
i. Determine the maximal dynamic pressure that may be applied in the inlet of the valve.
ii. Draw an horizontal line from the pressure scale at the left side of the chart
iii. Find the requested outlet pressure in the pressure scale at the bottom of the chart.
iv. Draw an upward line at this point.
v. The intersection of the two lines defines the cavitation characteristics of the valve operation.
- In the case that it falls in the RED zone (case I)- the valve may be damaged in a fairly short time.
- In the case that it falls in the Yellow zone (case II)- the valve may generate a noise that exceeds 80db.
- In the case that the intersection is within the white zone (case III)- the valve will perform safely and quietly
General remark: The cavitation and noise data are based on tests done by the Utah State University, US, and Delft Hydraulic Laboratories, Holland.
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
CONTROL VALVE
PILOTS
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Pressure Adjustment
Range: Standard Spring (no. 58) (Green) 10-160m(8 - 230 Psi) 68-500
High Pressure Spring (no.63) (Red) 20-250m (30-360 Psi)
Materials: Body, Bonnet Brass ISO R 426
Liquid Passage Insert, Needle Bolt SST 316
Diaphragm, Seal NR Rubber ISO 1629
Springs SST 302
Plunger SST 303
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
CONTROL VALVE
ACCESSORIES
Needle Valve
A 2/2 globe-type, adjustable mini-valve.
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Typical Application:
Control
Center
The valves are activated from a central control point by electric command.
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Optional Features
Indirect control, using a hydraulic relay to boost the solenoid
command, is used on larger valves (8" or larger) or in the
case of abrasive control media.
External control pressure source (air, water).
Hydraulic Check Valve (add code "CV").
See p. 1B-1 for further information.
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Typical Application:
The "CV" Valve, assembled at the pump discharge, opens gradually on pump start-up and closes automatically,
(at a controlled speed), on pump shut-off.
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30-6-PR
Typical Application:
High Pressure
Area
QR
(Optional)
PR
Low Pressure
Area
The "PR" Valve limits the pressure in a demand area to a preset value, regardless of flow or upstream pressure.
Installation of a "QR" Quick Relief Valve, downstream of the "PR" Valve, may prevent excessive pressure in case of extreme
pressure or flow fluctuation.
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Typical Application:
PR(3W)
The "PR(3W)" Valve limits the pressure in the network, but fully opens when the pump pressure drops, due to an increased
demand.
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Typical Application:
PR[D]
PR[D] PR
PR[D]
The "PR[D]" Valves, installed sequentially, reduce the pressure Assembly of a "PR[D]' Valve, upstream of a "PR" Valve,
in the main pipe. creates a two-stage, cavitation-free, pressure reducing
station.
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Optional Features
Electric On-Off Control (add code "EL").
When ordering specify "normally closed" (N.C) or "normally open"(N.O.).
See p. 1A-1 for further information.
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30-6-PR/PS For further information see p. G5; and graph #2 on page G5-b.
For pilot data refer to p. G6-a.
Typical Application:
The "PR/PS" Valve, installed on the discharge side of a pump that supplies the downhill network, prevents excessive flow
through the filling stage, as well as excessive pressure during normal operation.
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Optional Features
Electric On-Off Control (add code "EL").
When ordering specify "normally closed" (N.C) or "normally open" (N.O).
See p.A-1 for further information.
Check Valve Function (add code "CV").
See p.1B-1 for further information.
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Typical Application:
Control
Center
The "PR/EL" Valves control the pressure in their respective networks. The valves are opened or closed by electric remote
control.
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30-6-PS
Typical Application:
The "PS" Valve is installed on the discharge of a pump, supplying the lower network.
The "PS" Valve maintains the minimum required pressure The "PS" Valve maintains a preset pressure in the pump,
in elevated demand areas, when the network flow increases. preventing excessive flow, cavitation, and surges
throughout the system filling stage.
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Optional Features
Electric On-Off Control (add code "EL").
When ordering, specify "normally open" (N.O) or "normally closed" (N.C).
See P. 1A-1 for futher information.
Check Valve Function (add code "CV").
See p. 1B-1 for further information.
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30-6-PS(R)
Typical Application:
The "PS(R)" Valve maintains preset maximum pressure in the network by relieving excess pressure to the pump suction
side (pump bypass) or to the atmosphere.
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a. CX-PS Pilot Valve The valve shall be DOROT mod. 30 (31) -(size) - PS(R) or
equal in all aspects.
b. 1/2 Manual Closure Valve Mod.34-1/2
c. 1/2 Self-Flushing Filter Mod.81-1/2-2
Optional Features
Electric On-Off Control (add code "EL").
When ordering, specify "normally open" (N.O.) or "normally closed" (N.C.).
See p. 1A-1 for further information.
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30-6-QR
Typical Application:
The "QR" Valve, assembled upstream of the valve that controls the filling of the tank, instantly opens if the pressure rises
to an unsafe value, due to sudden valve closure.
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The valve will open to the fully open position within 1 second
of the upstream pressure exceeding the set-point.
a The valve will close, at an adjustable pace, when the pressure
drops to the set-point.
b The pressure differential between opening and closing
positions will not exceed 10% of the set-point.
The valve will be a hydraulically operated, diaphragm actuated,
c Globe Type.
The main valve will consist of a removable SST seat and
resilient Rubber seal fully supported by a seal disc.
The stem will be guided at the top by a replaceable guide
bearing in the valve bonnet, and at the bottom, by a Bronze
centering device, connected to the seal disc and moving
freely inside the seat.
c No bottom guide bearing is permitted.
The diaphragm will be fully supported, top and bottom, by
rigid discs and will be connected to the stem in a way which
enables fast and easy replacement on site.
No external packing gland and piston activation is permitted.
d
Face-to-face length dimension meets ISO 5752(S-1) Standard.
Flange standard will be to (network standard).
Optional Features
Electric On-Off Control (add code "EL").
When ordering specify "normally open" (N.O) or "normally closed" (N.C).
See p. 1A-1 for further information.
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Typical Application:
The "FR" Valves, installed in independent outlets of a pressure system, limit the flow of each outlet to the preset value.
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Optional Features
Electric On-Off Control (add code "EL").
When ordering specify "normally open" (N.O.) or "normally closed" (N.C.).
See p. 1A-1 for further information.
Hydraulic Check Valve Function (add code "CV").
See p. 1B-1 for further information.
Pressure Reduction (add code "PR").
See p. 2A-1 for further information.
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30-6-FE For further information see p. G5; and graph #1 on page G5-b.
For pilot data refer to p. G6- b.
Typical Application:
The "FE" Valve, located on a gravity-fed pipeline, automatically closes when the flow rate exceeds the normal value
(due, for example, to pipe rupture).
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The valve will limit the flow rate to (value). It will automatically
close when the flow rate, in its location, exceeds the above
a mentioned flow rate by 10%.
The valve will be controlled by a differential pilot valve, sensing
pressure differentials created by the flow across the main
valve.
A manual opening device will enable reopening of the main
b valve if closed by the automatic system.
The main valve will be a hydraulically operated, diaphragm
actuated, Globe Type.
The main valve will consist of a removable SST seat and
resilient Rubber seal fully supported by a seal disc.
The stem will be guided at the top by a replaceable guide
bearing in the valve bonnet, and at the bottom by a Bronze
centering device, connected to the seal disc and moving
d freely inside the seat.
d No bottom guide bearing is permitted.
c The diaphragm will be fully supported, top and bottom, by
rigid discs and will be connected to the stem in a way which
enables fast and easy replacement on site.
No external packing gland and piston activation is permitted.
Face-to-face length dimension meets ISO 5752(S-1) Standard.
Flange standard will be to ( network standard) .
a. 3-Way Differential Pilot Mod. 31-400 The control system will consist of:
b. Manual Selector Valve Mod. SY3 - 3-Way Differential Pilot Valve
- Orifice Plate
c. 1/2 Isolating Ball Valve Mod.34-1/2 - Manual Override Selector Valve
d. 1/2 Self-Flushing Filter Mod.81-1/2-2 - Self-Flushing, Removable Internal Filter.
The valve shall be DOROT mod. 30 (31) - (size) - FE or equal
in all aspects.
Optional Features
Electric On-Off Control (add code "EL").
When ordering specify "normally open" (N.O.) or "normally closed" (N.C.).
See p. 1A-1 for further information.
Hydraulic Check Valve Function (add code "CV").
See p. 1B-1 for further information.
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Typical Application:
Vacuum
Valve
The "FL" Valve, located below water level, prevents overflow The "FL" Valve, located on top of the tank, prevents
and return flow. The pilot float valve is connected to the overflow.
main valve by a command tube.
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FLDI 1
A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
DIFFERENTIAL FLOAT FLDI 2
CONTROLLED VALVE
closed
1 closed
1
2
2 open
open
The "FLDI1" Valve prevents the frequent start and stop of The "FLDI2" Valve permits the permanent utilization of
flow by providing a large difference between maximum (1) the entire tank's capacity, through the use of smaller level
and minimum (2) water levels in the tank. differentials.
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The "AL" Valve controls maximum and minimum levels in a water tower by responding to the static pressure of the water.
Oneway flow (filling only) or bi-directional flow are optional.
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5C-2
30 6 ISO PN16 AL / EL (N.O.) Position Indicator
2002
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1
Electricity
Source
2
The "FL/EL" Valve controls maximum and minimum water levels in a tank, through the position of an electrical float in the tank.
The valve may be located at a distance from the tank, activated through an electric wire.
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Design Notes
The preferred position of the valve, when power failure
occurs, dictates the selection of the N.O. or N.C. mode.
Closure of the valve can cause serious pressure surges
Operating Data Checklist
if the supply pipe is long. (Please fill out and send to the distributor while ordering)
Refer to section SP p. 7C-1 for surge protection information.
5D-2
2002
30 6 ISO PN16 FL/EL / EL (N.O.) Position Indicator
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A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s FLDI/PS
AUTOMATIC CONTROL VALVES
DIFFERENTIAL FLOAT CONTROLLED/
PRESSURE SUSTAINING VALVE
Typical Application:
Demand
Area
"FL" Valve
"FLDI / PS"
Valve
The main pump supplies booster pump suction. The main pump supplies a demand area, surplus is accumulated in a water tower.
The "FLDI/PS" Valve, installed at the booster discharge, The "FLDI/PS" Valve, controlling tower filling, maintains
reduces the flow when the water level in the sump drops constant demand area pressure, regardless of fluctuating
to the minimum level. The valve fully opens when the water demand flow.
level rises.
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Typical Application:
"RE" Valve
(Optional)
The "BC" Valve prevents surges caused by the start-up of a pump. It closes slowly before the pump shuts off, gradually
reducing pipeline velocity, protecting the network from water hammer and draining. Assembly of an "RE" Valve downstream
of the "BC" Valve protects the network when electric power failure occures.
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6A-2
2002
30[D] 6 ISO PN16 BC / EL (N.O.) Bronze Body
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Typical Application:
"DW" Valve
Check Valve
The "DW" Valve, assembled on the discharge of a vertical turbine pump, prevents excess pressure and possible damage
to the turbine. Adding an RE Valve, downstream of the check valve, is recommended to protect the network in case
of power failure.
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A simple electric circuit should be added to the pump Normal Flow Rate of the Pump:
control panel to facilitate the interlink with the "DW" Valve.
Duty Point Pressure:
Static Pressure:
Optional Features Water Level Below the Surface:
Quick Relief (add code "QR").
See p. 3C-1 for further information.
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BC/PS
A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s
AUTOMATIC CONTROL VALVES
PUMP CONTROL/
BC/TO
PRESSURE SUSTAINING VALVE
The "BC/PS" Valves, assembled on the discharge of each The "BC/TO" Valve, provides throttled flow through the
pump in a pumping station, maintain back-pressure on the network filling stage, opening fully when the system
pump through the start-up stage, protecting the pump from pressure rises to the normal operating value.
excess flow, cavitation, and motor overload.
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6C-2
2002
30[D] 6 ISO PN16 BC/PS / EL (N.O.) Bronze Body
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Typical Application:
"RE" Valve
(Optional)
10Km
The "BC/CD" Valve is assembled on the discharge port of a pump that supplies a long pipeline. The valve automatically
performs the extended closure procedure, before the pump stops, preventing dangerous pressure surges.
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Typical Application:
The "BC/FR" Valves, assembled on the discharge of the vertical pumps, equalize the flow of the pumps regardless of
the varying water levels in each pump.
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6E-2
30[D] 6 ISO PN16 BC/FR / EL (N.O.) Bronze Body
2002
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Typical Application:
"RE"
Valve
"BC" Valve
(Optional)
The "RE" Valve, installed on a T-junction downstream of the pump control or check valves, protects the network and
the pump from dangerous pressure surges caused by a power failure.
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The valve will fully open within 1 second of the main pressure
b a dropping below (static pressure).
e
The valve will fully open within 1 second of the main pressure
c exceeding (pump duty point).
d When normal pressure resumes, the valve will close at an
c adjustable pace.
d c
The main valve will be a hydraulically operated, diaphragm
actuated, Globe Type.
The main valve will consist of a removable SST seat and
resilient Rubber seal fully supported by a seal disc.
c. 1/2 Ball Valve Mod.34-1/2 The control system will consist of:
- Fast-Acting Relief Pilot Valves
d. 1/4 Needle Valve Mod.34-1/4-NE - Needle Valves
- Self-Flushing, Removable, Internal Filter.
e. Pressure Gauge
The valve shall be DOROT mod. 30 (31) - (size) - RE or equal
f. 1/2 Self-Flushing Filter Mod.81-1/2-2 in all aspects.
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Typical Application:
"RE"
Valve
"BC" Valve
(Optional)
The "RE" Valve, installed on a T-junction downstream of the pump control or check valves, protects the network and
the pump from dangerous pressure surges caused by a power failure.
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The Problem
- Stoppage of a pump, or pumping station, in a high- rise
building generates a low pressure wave and, consequently,
a returning flow that closes the check valve of the pump
in accelerated speed.
- The closure of the check valve under the pressure of the
rushing water mass generates, very frequently, a tremendous
slam of the valve flap to its seat. This mechanical hammer
may damage the pump casing, its concrete base, accessories
etc. and is disturbing the tenants of the building by the
noise it generates.
DOROT'S Solution
- The NS valve is located at the pump discharge (or on the
common manifold of the pumps outlet), and is fully-
opened through normal operation of the pump.
- When the pump stops, and flow rate drops to
nil, the valve starts closing. But unlike a standard hydraulic
check valve that closes slowly from full- opening to full-
closure, the NS valve closes fast (within 2-4seconds,
depending on it`s size) to approximately 20% of its full-
opening stroke (Fast closure period). By this time the
returning flow is reduced to a negligible value.
- Then, the closure pace of the NS valve is decreasing
to a slower, adjustable speed (Slow closure period).
This restricted movement of the valve trim generates a
30-6-NS non-slam seating.
- The described procedure does not require any
electrical command and interlink between the valve and
the pump as the device is activated automatically by the
hydraulic parameters of the system.
120 120
Mts. Mts.
80 80
35 35
.00 5.36 9.38 .00 5.36 9.38
Seconds. Seconds.
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Typical Assembly
Roof
Tank
Isolating
valve
NS valve
Available sizes:
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30-6-DI
Typical Application:
The DI Valve, sensing both sides of the pump, maintains The DI Valve, installed as a bypass, provides a uniform
a preset dynamic head, hence a stabilized flow rate. pressure differential to the heat exchangers, regardless
of the number of active units.
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Typical Application:
Remote Control Sensor
A mixing
Examples of Control Applications
ConDor junction
supplied by
two different A pressure reducing valve, providing high downstream
sources. pressure in high demand hours and lower pressure at low
demand hours. A unique combination of hour/pressure is
set for weekdays. The pressure is modified manually by
remote control from a central control point.
A metering valve, supplying a specific quantity of liquid at
a specific flow rate. It will start the flow at a preset time
and /or day in the week
A tank level control valve is assembled on the inlet pipe.
The "EC" Valves, controlled by the "ConDor" Controller, maintain the required The flow rate is adjusted automatically according to water
mixing ratio, regardless of varying demand. (The mixing ratio can be modified
by remote control). level, increasing the flow when the level is low, and reducing
it when water level in the receiving tank is high.
Remote Control The mixing of fresh water and brackish water at a preset
ratio, regardless of flow rate or pressure fluctuations. (Two
Flow Rate Sensor valves are controlled simultaneously by the controller).
ConDor Pressure Sensor
Surge preventing opening and closing, using a sophisticated
procedure, which automatically adjusts the opening or
closing time, adhering to network characteristics.
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External Control
a a Purchase Specifications
Media
(Optional) (Insert values)
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D=2
50m
L=10 m
000m
+0
Example
A float-controlled valve, 250mm size, is mounted at the outlet of a 10Km long, 250mm steel pipeline.
The pipe fills a reservoir from a dam, 50m higher than the reservoir.
Normal closing time of the valve is 60 seconds.
100 100
Pressure Pressure
(mwc) (mwc)
50
40
0 0
-10 -10
0 250 470 0 250 470
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Main Applications
Control of low- head systems (such as Sewage networks).
Draining of tanks.
Replacement of Double- Chabmer control in most of its
30-6-NO applications.
Special
Indicator Rod
Spring
Safety
Cover
Ring
Top
Spring Disk Spring
Housing
Spring
Standard
Adaptor
Bottom
Spring Disk Standard
Shaft
Special
Guiding Standard
cover Bonnet
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* A = Angle pattern
Technical data:
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