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Visual sensors for remote metering in public


networks

Article in Conference Record - IEEE Instrumentation and Measurement Technology Conference May 2011
DOI: 10.1109/IMTC.2011.5944237

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Visual sensors for remote metering in public networks

L. Ferrigno, IEEE member V. Paciello, IEEE member, A. Pietrosanto, IEEE


DAEIMI, University of Cassino, member
Cassino, Italy DIIn, University of Salerno
ferrigno@unicas.it Fisciano (SA), Italy
{vpaciello, apietrosanto}@unisa.it

Abstract New research trends in energy grids and water to reduce the consumptions during hours of higher cost and to
networks push toward ICT solutions for allowing remote optimize the costs related to energy consumption. Higher
metering of consumptions. In the paper, after an frequency of detection of the readings can finally allow to
introduction to the European Standards on smart easily identifying both losses on the private network user
metering, a visual sensor thought to solve typical metering downstream of the meter and losses related to failure of the
problems in water public networks is described. Particular measuring instrument, which would involve missed billings
detail is given to its hardware and software solutions and with economic losses for utilities.
to the perspective of integration with analogous gas and In order to facilitate the development of architectures for smart
electric energy metering devices. metering and to avoid competition between different
technologies, in March 2009 the European Commission gave a
Keywords Automatic Meter Reading (AMR), Remote mandate to CEN, CENELEC and ETSI to develop the
Metering, Advanced Metering Infrastructure (AMI), standards needed to implement an open architecture of
Smart Metering, Visual Sensor. interoperable Smart Metering systems (M/441 EN) [3]. The
European project Open Public Extended Network Metering
I. INTRODUCTION (OPEN Meter) is partner invited to the mandate of
In December 2008, the European Union approved an standardization as the project's objectives are in line with the
agreement on the so-called "climate and energy package 20-20- mandate. The project results will be a series of open standards,
20, which foresees, by 2020, many targets on several fronts: a without rights on standards and will be available to all
20% reduction of greenhouse gases emissions, a 20% increase stakeholders; the project includes more than remote reading
in energy efficiency and the achieving of share of 20% in service for utilities, new energetic services to added value;
alternatives renewable energy; the U.S. government has also measurement devices become nodes of communication
moved along the same lines [1, 2]. The research of innovative networks [1]. Governments, through national energy
Automatic Meter Reading (AMR) systems and Advanced
regulators, are requiring utilities to realize the architecture for
Meter Infrastructure (AMI) plays an important role in the
treatment and billing consumption data of the main public Smart Metering. Concerning Italy, in October 2008 the law
utilities services such as electricity, gas and water. 155/08 of the Authority for Electricity and Gas made
compulsory the use of the latest generation measurement
Through the architecture of remote-management of devices, which are essential for reading and remote
consumptions, it is possible to do in remote all the actions that management [4]. The European Directive 2004/22/EC, known
were previously possible only with the intervention of readers, as the MID (Measuring Instruments Directive), regulates ten
or teams of technicians: reading data, enabling of the supply, different categories of instruments and measurement systems
fulfillment of power switches, management of the takeover, and gives particular attention to software for metrological
etc. Since the remote-reading can also be made at short aspects and to data treated by AMR and AMI architectures
intervals, the user gets to pay only the energy actually
[5]-[6]. The relationship between users and utilities will result
consumed and in this way he excludes any presumed data. The
deeply changed in the direction of a greater transparency and
knowledge of the consumption profiles in real-time, enables
who manages the energetic networks to create mechanisms of less discords, if the AMR and AMI architectures will be
greater dynamism, flexibility, decentralization and interactivity designed according to these standards.
in the management of the networks themselves (smart-grids); Without going into too much detail, an architecture for the
in addition, it also provides the user the ability to have a greater smart metering (see Fig.1) is provided with bidirectional
awareness of what is consuming. Also it is possible to communication interface and transfers the data of meter
implement numerous services of high added value as the readings to a central system that stores them and makes them
automatically detachment of loads "energy-eating" and available to back-office systems of utilities. The connection in
reducing the peaks consumption; in scenarios where the price the Home Area Network (HAN) between home devices and the
of energy varies dynamically in a manner that depends by time smart meter (or between the smart meter and a metering
slots, the system would allow to manage the domestic devices gateway which acts only as a single communicator) can be
performed on protocols in power line carrier (PLC), or on low

978-1-4244-7935-1/11/$26.00 2011 IEEE


Smart Multi Utility GPRS/UMTS or DSL Central
Meters Gateway System Back Office
(HAN) (HAN) 2 (LAN) (WAN)
Low Power RF or PLC

Data
Concentrator
Low Power RF or PLC (LAN) 2 (WAN) GPRS/UMTS or DSL

Figure 1: An architecture of smart metering.

power radio frequency (RF) protocols. The communication of 2) can be easily tampered with by an external magnet, and
data points to the central system of data collection can be done then provide a wrong number of pulses;
directly with WAN protocols (Wide Area Network) typically 3) is not possible to discriminate the pulses due to backflow of
GPRS or DSL, or, if we use a data concentration, with PLC water; these pulses should be subtracted from the general
and RF Low Power. The data concentrators communicate with calculation because they are generated by a rotation in the
central collection system through WAN protocols. opposite direction of the mechanical counter. To solve these
The remote-reading of consumption, especially as regards problems, pulses generators of static type have been created,
the provision of electricity, is now a reality in many European involving the use of microcontrollers onboard.
countries and outside Europe. This has been possible mainly In addition the interface architectures that use the pulse
thanks to the gradual replacement by the utilities of old electro- interface (static or reed switch) require the complete
mechanical meters in favor of new electronic meters. The replacement of old electromechanical meters in favor of new
measured data from the smart meter are sent to the data water meters with pulse interface, which would involve high
concentrator, often placed in the substation of MV/LV electric costs by the utilities or users. Nevertheless, the problem of
transformation, using PLC technology, while concentrators contentious is not completely resolved, as there is not a
communicate with the central collection system using GPRS, "certification" of the remote reading; in fact it is always
DSL, or MV-PLC. The project "TELEGESTORE" of ENEL is possible a read error or incorrect association between the
one of the most innovative and ambitious project in global field measured data and the users real consumption. In light of the
for the smart metering; the project has involved the above, it comes the need to create a device for AMR and AMI
replacement, completely free for customers, of 30 million of architectures which, even though avoiding the replacement of
previously existing electromechanical meters with new
old-electromechanical counters, automatically sends the
electronic devices and the establishment of the hardware and
consume readings and solves the problem of contentious.
software system architecture for remote-reading and remote-
management. The ENEL's investment plan in support of the The visual sensor node, object of the present work, allows
project exceeds 2 billion of Euros and involves over 10,000 implementing the architecture of remote metering of the type
workers for the various design activities, procurement of handheld, mobile or fixed network AMR.
components, assembly, communications, remote management The on board digital micro-camera is able to capture an image
[7]. If for the electricity, the remote-reading is rather of the totalizer of the user counter, thus allowing the remote
widespread, it is not the same for the remote-management and transmission of data via a wireless channel of the
in particular for high added value services described above; measurement data, permitting the introduction of "instant
further developments are therefore required in this regard. billing", and ensuring, at the same time, a sort of "certification
of the measurement". Indeed, the Video-remote-metering
The architectures for AMR and AMI for the supplies of gas
allows to insert the image of the totalizer in the printing of the
and water are much less common than in the electricity sector,
bill, certifying the accuracy of reading and protecting both the
but they are under development; most of the counters,
manager company against any claims and the user from
especially those of the water service, are still
possible mistakes of measurement data.
electromechanical and are installed in areas not easily
In the past, the authors used either Bluetooth modules or WiFi
accessible, where very often, there is not the presence of
modules [8], for short-range communication such as
electricity. For remote-reading some architectures AMR for
communication between smart meters and data concentrators
water, use counters having simple "pulse" interfaces. These
[9]. In this work the authors have redesigned the sensor
interfaces use a pulse generator to reed switches, which, in
architecture with the aim of: i) allowing the use of a generic
combination with one of the magnets installed in the watch
wireless module, provided be featured with RS-232 interface;
counter, emits a number of output pulses proportional to the
ii) trying to frame it in the OPEN Meter european project.
amount of water flowed. These types of counters have
Then theyve tested a prototype of visual sensor node featured
basically three types of problems:
with a GPRS wireless module, suitable for long-range
1) may generate spurious pulses when subjected to mechanical
communication.
stress;
II. REQUIREMENTS OF MID DIRECTIVE instruments used in locations with vibration and shocks of low
If the measurement results are obtained using a measuring significance, e.g. for instruments fastened to light supporting
instrument, and if for reasons of public interest is required a structures subject to negligible vibrations and shocks
minimum degree of accuracy of the measurements, the transmitted from local blasting or pile-driving activities,
measuring instrument is made subject to legislative slamming doors, etc. M2, this class applies to instruments
requirements that guarantee the minimum degree of precision used in locations with significant or high levels of vibration
in the operating conditions normally predictable. and shock, e.g. transmitted from machines and passing
In order to ease the task of proving conformity with the vehicles in the vicinity or adjacent to heavy machines,
essential requirements and to enable conformity to be conveyor belts, etc. M3, this class applies to instruments used
assessed, it is desirable to have harmonized standards. Such in locations where the level of vibration and shock is high and
harmonized standards are drawn up by private-law bodies and very high, e.g. for instruments mounted directly on machines,
should retain their status as non-mandatory texts. To this end, conveyor belts, etc.
the European Committee for Standardization (CEN), the As far as the electromagnetic environments are concerned,
European Committee for Electrotechnical Standardization depending on the installation, three classes of electromagnetic
(CENELEC) and the European Telecommunications environments are defined. E1: this class applies to instruments
Standards Institute (ETSI) are recognized as the competent used in locations with electromagnetic disturbances
bodies for the adoption of harmonized standards in accordance corresponding to those likely to be found in residential,
with the general guidelines on cooperation between the commercial and light industrial buildings. E2, this class
Commission and the European Standardization bodies signed applies to instruments used in locations with electromagnetic
on 13 November 1984. disturbances corresponding to those likely to be found in other
The MID directive has been emanated with the aim of industrial buildings. E3, this class applies to instruments
providing harmonized standard for testing the above cited supplied by the battery of a vehicle. Such instruments shall
instruments. Scope of this directive is to guarantee users a comply with the requirements of E2 and the following
high level of safety and reliability of the measuring additional requirements: voltage reductions caused by
instruments, protected against data corruption, ensuring in the energizing the starter-motor circuits of internal combustion
meantime the free circulation of certified measuring engines; load dump transients occurring in the event of a
instruments within the European Union. In other words MID discharged battery being disconnected while the engine is
can be seen as a directive entered into the "new strategy" running. As for the visual sensor proposed all the climatic
aimed to creating an internal market for measuring instruments ranges, the M1 mechanical environment, and the E1 and E2
subject to legal metrological control, by setting: (i) essential electromagnetic environments apply. As far as the
requirements and conformity assessment requirements, but electromagnetic environments are concerned they impose the
always maintaining the high level of consumer protection immunity of the meter under some conducted and radiated
currently in force, and (ii) the mutual recognition between disturbances typically presents in civil and industrial
Member States of the results of conformity assessment. The environments. The following sets of disturbance should be at
essential requirements are seen not as design specifications, minimum considered: power voltage variation, Bursts,
but as performance requirements: as such, they are for the Electrostatic discharge, Electromagnetic susceptibility.
most part regardless of technological development thus As for specific climatic, mechanical and electromagnetic
significantly reducing the need for future adaptation to disturbances to be considered, MID adopts requirements
technical progress. provided in the International Organization of Legal Metrology
The MID directive is related to ten categories of measuring (OIML) standards specifically provided for the considered
instruments, which requirements are indicated in ten annexes meters [11]-[16].
from MI-001 to MI-010. Among them, annexes MI-001 (water As an example, as for the E2 environment, if the meter is
meters), MI-002 (gas meters and volume conversion devices), supplied by DC battery the power voltage variation
and MI-004 (heat meters) fall into the scope of the present disturbance has to be considered. A variation in DC battery
paper since they involve meters that can be subjected to power supply has to be provided. Objective of the test: is to
automatic meter reading procedures and for which the verify compliance with the provisions in 3.2 under conditions
proposed add-on visual sensor can be adopted. of varying DC power supply. The test procedure is in brief
For all ten categories, the MID defines classes of climatic described in the following. The meter error (of indication)
conditions, mechanical environments, electromagnetic shall be measured with the maximum and the minimum
environments which the normal operating of the considered operating voltages of the battery, as specified by the water
meter and the compliance with the accuracy requirements meter supplier, applied throughout the test. As for the
reported in the respective annexes must be guaranteed in. maximum allowable variations, all functions shall operate as
As for the climatic conditions, four classes of possible designed and all errors (of indication) measured during the
environments are defined: they come from 5C to 30C of the application of the influence factor shall be within the
first one to -40C to 70C of the latest one. maximum permissible errors of the upper flow rate zone.
Depending on the installation, three classes of mechanical As for the proposed add-on device, it can be considered for the
environments are defined: M1, this class applies to application of the MID as a measurement and transmission
Jpeg Camera
EEPROM Real Time Clock
24FC1025 PCF8583
RS232

PIC18LF4620
Microcontroller

Battery Package
Tilt Sensor GPRS Module And regolator

Figure 2: Block diagram of visual sensor. Figure 4: An example of received e-mail.

unit connected to the water, gas or thermal energy meter. This communication module and the digital camera are powered-
imposes that this unit has to accomplish for the requirements on, the electrical current consumption is about 230 mA. In this
of the MID directive in terms of climatic, mechanical and phase the microcontroller creates an e-mail and puts the image
electromagnetic environments. To this aim from one hand the as an attached file (see Fig. 4); for the proper delivery of mail
development and realization of the add-on smart sensor has to the code64 algorithm has been implemented. The entire
be executed taking into account the MID requirements and procedure, consisting of the wake up phase, connection phase
from the other hand the compliance to the MID requirements and communication phase, takes about 220 s. In Fig. 3 is
has to be guaranteed with suitable test in MID notified shown the electrical current absorbed during four image
laboratories. sending by e-mail in different times; it shows that the
electrical current absorbed is almost the same for each image
sending. The small differences are caused by time delays in
III. THE PROPOSED NODE communication protocols.
The architecture of a single sensor node is based on seven
A. Hardware
modules: processing unit, memory, real time clock (RTC),
sensing hardware, communication module, tilt sensor and Heart of the sensor node is the processing unit; it is composed
battery power supply (Fig. 2). by a Microchip PIC18LF4620 low power microcontroller. The
The sensor node has four operating states (see Fig. 3): microcontroller device can operate in low power consumption
(1) standby-state, (2) normal-state (3) connection-state (4) mode (sleep mode); in sleep mode the normal I/O processor
sensing/communication-state. activities are stopped and the maximum electric current
(1) In standby-state the microcontroller is held in sleep-mode, required by the device is less than 0.1 uA at 3.3V.
the RTC is powered, while all the other peripherals are turned The memory module is constituted by a 1 Mb EEPROM
off. (24FC1025) with and two-way bi-directional serial interface-
(2) The arrival of a wake-up command, from the RTC, I2C. The EPROM with I2C serial interface has been chosen to
activates the microcontroller that passes in the normal-mode. reduce at minimum the digital I/O pins used in the
The current consumption in this state is about 0.0301 A. communication with the microcontroller.
(3) In this state, the digital camera is off, the microcontroller The calendar clock installed in the sensor node is the PCF8583
operates in run-mode, the GPRS module is powered up and so manufactured by Philips Semiconductors. When the
the sensor node can start the connection with the Internet acquisition occurred it is possible to associate the date and
network. time to the image. This is a "clock/calendar" with 240x8 bit of
(4) During the sensing/communication state the counter panel RAM in CMOS technology and two-way bi-directional serial
image is acquired. The microcontroller, the GPRS interface-I2C.
The sensing module is a JPEG Camera (C328) which has two
chips: the visual sensor OV7640 and the compression/serial-
Normal state Standby state
bridge chip OV528. The sensor OV7640 allows different
resolutions from 80x74 to 640x480 pixels, and allows
Elettric current (mA)

different choices for colors: from to 2-bit gray scale to 16-bit


color. The OV528 is a controller chip with a JPEG hardware
compression of the scanned image, a memory that allows to
temporarily storing the compressed image acquired and a RS-
sensing/communication
232 (TTL logic) which enables the transfer of information to
Connection state state
an external device (host). At 3.3V it adsorbs less than 60 mA
in the active state and less than 20 mA in standby or
Sample suspended mode. The GPRS module is the Telit GT864-
QUAD Terminal; it is a complete solution for wireless m2m
Figure 3: The electrical current during an image sending by e-mail.
applications.The tilt sensor is a mechanical movement sensor show the performance of the realized device that could be
which may bring out from sleep mode a microcontroller with reduced during immunity tests.
no power requirement. Most of components used require a (i) As for the first activity a simple network realized with a
power supply voltage of 3.3V DC, the module clock/calendar visual sensor and a PC has been realized. The smart add on
is also equipped with an additional backup battery model sensor has been linked to a MID certified traditional water
CR2032 3V DC voltage. The battery pack consists therefore in meter. By this way the necessity of respecting the MID
a single high-capacity battery (9V DC) input connected to a requirements is due only to the proposed sensor. As for the
voltage regulator (MC37550) that provides the power supply measurement certification scheme, the proposed device can be
to devices connected to visual sensor. seen as the sum of some operating elements: (a) the sensor, (b)
The use of a replaceable lithium battery 9V DC provides high the memory, (c) the power supply and (d) the transmission
autonomy. Indeed, these batteries last up to 5 times longer unit. At this stage only the effect on the (a) to (c) components
than ordinary alkaline 9-volt batteries and 10 times longer than has been investigated. To this aim, every time the PC requires
zinc-carbon batteries [9, 10], moreover they are ideal for many a measurement, the sensor executes a photo and sends it over a
applications, thanks to their high capacity equal to 1.2Ah and RS232 channel which is the gateway of the GPRS module.
their ability to operate with a temperature range from -20 C After this stage, the climatic and the electromagnetic tests
to 60 C. The ability to turn off certain devices of visual required by MID have been planned. As far as the climatic
sensor is very important. Only the microcontroller must be tests are concerned, the reference climatic chamber presented
always powered up, while all the other parts can be turned off in Figure 5 has been adopted. In the climatic chamber both
when the sensor is in sleep-mode. To this aim some output temperature and relative humidity are controlled. The
pins of the microcontroller have been configured to enable, temperature is controlled by a PID system that adopts two
through two state solid relays, the voltage regulator outputs. PT100 thermal resistances; the relative humidity is controlled
The GPRS module has a considerable power consumption by a reference psicometer.
(about 300mA) also in the standby mode and this does not The electromagnetic test related to the E1 and E2
match with the requirements of reduction of the overall power environments required by MID are realized in a suitable
consumption to allow long term duration of the sensor node shielded semi-anechoic chamber certified for measurements
battery package. For this reason, the authors idea was to turn up to 18 GHz. It allows the execution of the electrical safety
off the GPRS module and the digital camera when they are not tests and electromagnetic compatibility tests with reference to
used and turn on them only when required. To make this, a international and European standards for the CE marking. In
Real Time Clock, consuming only 10 A, is always powered Figure 6 the set-up adopted for the radiated immunity MID
up and generates interrupts to wake up the microcontroller tests is reported.
when an image acquisition has to be performed. The RTC has (ii) As far as the selection of suitable figures of merit is
two main registers: date register and alarm register. The first concerned, this represents a hard task of the paper. MID
register contains information related to date and hour, while requires the evaluation of the maximum performance error of
the alarm register must be set by user; when the date register is the meter both in the nominal condition and during the
equal to the alarm register the interrupt is generated. disturbances. It is evident that several quantities and several
testing methods are involved depending on the selected
B. Software
meters. In particular as for water meters the evaluation of the
The microcontroller software was developed in C language, water flow is involved, while gas volume and heat energy
using the integrated development environment provided by have to be evaluated for gas and heat meters respectively. The
mikroC Mikroelettronica. The software implements the
operating states described above. In particular two libraries
have been implemented, one for communication with the
camera and the other to communicate with the GPRS module.
In particular, the GPRS library controls via RS-232 port the
GPRS module which offers all the services available on
GSM/GPRS networks; the modem is driven only through the
classics AT commands and thanks to the TCP/IP integrated
protocol, it can implement both SMTP protocol for mail
sending and FTP protocol.

IV. SET-UP REALIZATION AND PERFORMANCE CRITERIA


SELECTION
Once the prototypal add-on has been realized, tests to be
executed to accomplish for the MID requirements can be
finally carried out. To this aim a couple of activities is
preliminarily required: (i) the realization of the measurement
set-up, and (ii) the selection of suitable figures of merit able to Figure 5: The reference climatic chamber selected for the MID tests.
3m
SEMI-ANECOICA CHMABER V. CONCLUSIONS

Field sensor Transmitting antenna

EUT
A prototype sensor node has been developed and installed in a
test bed network. The results of the characterization and
testing of the system show good repeatability and acceptable
80cm
Amplificator time responses. The authors have also described the efforts
made for tackling the problem of making remote metering
devices compliant with European standards such as MID and
OPEN Meter.
SHIELDED CHAMBER

Generator REFERENCES

[1] OpenMeter: Open Public Extended Network metering; Deliverables.


http://www.openmeter.com
[2] Litos Strategic Communication. The Smart Gird: An Introduction.
Prepared for the U.S. Department of Energy.
Figure 6: The set-up adopted for the radiated immunity MID tests. http://www.oe.energy.gov/1165.htm
[3] European Commission. Standardisation mandate to CEN, CENELEC
and ETSI in the field of measuring instruments for the development of
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ORGANIZATION OF LEGAL METROLOGY, Edition 2009
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[14] International Recommendation OIML R 137-1Gas meters - Part 1:
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