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Alfredo Gallegos, FES Manager, 10 y 11 de Noviembre 2009

Indoor Substations
Suministro Elctrico Sustentable
Congreso Bienal Internacional
ABB Group
November 13, 2009 | Slide 1
Agenda

Introduction
Utilities challenges and requirements

Example of Indoor substations


MALTE - Complete pre-fabricated AIS substation up to 72.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels

Summary

ABB Group
November 13, 2009 | Slide 2
Reasons to migrate from Outdoor to Indoor Substation

Substations built years ago outskirt the city and today are
surrounded by residential and commercial areas

Consequences are:

Pressure to Minimize visual impact


Incidents of people entering the Substations
Important land cost
Increase pressure of availability

ABB Group
November 13, 2009 | Slide 3
Requirements on Substations from neighbors

Open air substation not so nice aesthetic, Station modularized and as much as
want power without seeing it possible pre-manufactured
Originally outskirt of city, now surrounded No substation fence and yard, building
by residential buildings, offices, shopping itself give the shell protection
centers, hotels etc.
Underground-in and underground-out, i.e.
Acoustic problem from humming of power cable to first line tower in case of OH-line
transformers bays
Third party safety, especially children Site work as little and short as possible,
playing saves cost, shorten overall delivery time
and minimize disturbance to neighbors
during site activities

ABB Group
November 13, 2009 | Slide 4
Engineer problems facing an Indoor Substation

Transformer Noise
HV Over Head Lines Incoming
Easy Access to Power Transformers
Heat Dissipation

ABB Group
November 13, 2009 | Slide 5
Agenda

Introduction
Utilities challenges and requirements

Example of Indoor substations


MALTE - Complete pre-fabricated AIS substation up to 72.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels

Summary

ABB Group
November 13, 2009 | Slide 6
MALTE - up to 72.5 kV
Complete pre-fabricated AIS substation

ABB Group
November 13, 2009 | Slide 7
MALTE - up to 72.5 kV
Complete pre-fabricated AIS substation

Transformer foundation and


oil pit
Only one precast foundation
for the whole substation,
function also as oil pit

Power Transformer put in


place

ABB Group
November 13, 2009 | Slide 8
MALTE - up to 72.5 kV
Complete pre-fabricated AIS substation

Interior from HV-module

HV-cables connection to
Power transformer.

ABB Group
November 13, 2009 | Slide 9
MALTE - up to 72.5 kV
Complete pre-fabricated AIS substation

Summary
High availability (equipment indoor)
Small footprint
~100 m2 (1/3 of traditional)
Land preparation minimized, all equipment pre-fabricated
Short time at site (~2 weeks)
connection to network
commissioning
Low maintenance cost
Can easily be moved
Personnel and third party safe

ABB Group
November 13, 2009 | Slide 10
Agenda

Introduction
Utilities challenges and requirements

Example of Invisible substations


MALTE - Complete pre-fabricated AIS substation up to 72.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels

Summary

ABB Group
November 13, 2009 | Slide 11
HV Module LTB Compact

ABB Group
November 13, 2009 | Slide 12
URBAN up to 170 kV
Site built indoor AIS substation

Before renewal After renewal


145 kV AIS 145 kV AIS

ABB Group
November 13, 2009 | Slide 13
URBAN up to 170 kV
Site built indoor AIS substation

ABB Group
November 13, 2009 | Slide 14
URBAN up to 170 kV
Site built indoor AIS substation
Portable maintenance
stand mounted on CB truck

CB truck can easily be


exchanged using a fork lift

ABB Group
November 13, 2009 | Slide 15
URBAN up to 170 kV
Site built indoor AIS substation
Medium Voltage switchgear
Yellow reflective stripe on floor
for emergency evacuation,
instead of battery lighting.
Better and more nature friendly
solution

Control Room
Back-up relay and control
equipment in same physical
hardware.

ABB Group
November 13, 2009 | Slide 16
Agenda

Introduction
Utilities challenges and requirements

Example of Invisible substations


MALTE - Complete pre-fabricated AIS substation up to 72.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels

Summary

ABB Group
November 13, 2009 | Slide 17
HV Module - PASS

ABB Group
November 13, 2009 | Slide 18
HV Module - PASS

Polymeric Bushings

Breaker

TC

Mechanism
Line / Earth
Disconnector

ABB Group
November 13, 2009 | Slide 19
Indoor AIS 138kV Substation Eletropaulo/SP

138 kV Substation in Sao Paulo, Brazil.


3 x 40 MVA Transformers
Available Footprint 35 x 35 mt2

Shopping Iguatemi

Jockey Club
Subestao Itaim

ABB Group
November 13, 2009 | Slide 20
Itaim Substation Layout

rea
disponibilizada
BL
CX

Subestao
CX

A
GRAM
102.30

M
UR
O
- H=
3,0
0m

PISO DRENANTE - UTILIZAR PARALELIPPEDOS DO EXISTENTE


102.25 e suas variveis

existente
10

E
2.
30

NA+102,5m

101.80 101.80
PORTA

TR1

BCAP6
SA1 SA2 PORTA

101

105
MANUTENO DO DISJUNTOR

111
BANCO DE BATERIAS 1 - 125V

BANCO DE BATERIAS 2 - 125V

CONJUNTO BLINDADO 3
S. BATERIAS
10

10

DER
2.

2.
30

30

INTERL
PORTA

ACESSO ESCADA

FUTURO
10

10

10

D PORTA
1,

2.

2.

107
80

25

25

104

BCAP5

TR3
TR3

TR3

BCAP4

100

110
NA+101,8m
FUTURO
CONJUNTO BLINDADO 2

DER
C

PARALELEPIPEDO INTERL
101.80
FUTURO

112

106

BCAP3
TR2

TR2

NA+102,3m
NA+102,5m TR2
NA+101,8m
BCAP2

109
B
103

FUTURO
CONJUNTO BLINDADO 1

DER

INTERL

FUTURO
TR1

108

102

BCAP1

TR1
NA+101,8m 102.30 (piso zero)

A
10

PORTA PORTA
VARIAVEL
MURO - H=3,00 m
2.

101.20
25

1 2 3 4
rampa sobe (i=14,5%)
mdia

100.862
101.52 101.52
101.127 101.127

BL BL BL 101.436 101.302 101.191 101.068 100.814

S S

ABB Group
November 13, 2009 | Slide 21
Substation Layout

ABB Group
November 13, 2009 | Slide 22
Itaim Substation Layout

ABB Group
November 13, 2009 | Slide 23
Itaim Substation Layout

ABB Group
November 13, 2009 | Slide 24
Indoor AIS 138kV Substation Eletropaulo/SP

Itaim Substation

ABB Group
November 13, 2009 | Slide 25
Agenda

Introduction
Utilities challenges and requirements

Example of Invisible substations


MALTE - Complete pre-fabricated AIS substation up to 52.5 kV
URBAN - Site built indoor AIS substation up to 170 kV
Truly invisible GIS substations for all voltage levels

Summary

ABB Group
November 13, 2009 | Slide 26
Underground GIS substation

Barbana GIS Substation


Underground GIS substation
Waterfall for hiding
transformer humming
Waterfall enrich visual and
audible perception of park
Water also used for
transformer cooling via heat
exchanger
Complete bay modules from
factory for fast and easy work
at site
Environmental friendly
Personnel and third party safe

ABB Group
November 13, 2009 | Slide 27
Underground GIS substation

People have their say


People were involved in the design of the surrounding park

ABB Group
November 13, 2009 | Slide 28
Underground GIS substation

Barbana GIS Substation


layout and configuration

ABB Group
November 13, 2009 | Slide 29
GIS Substation

145 kV Substation in Rio de Janeiro - Leblon


3 x 40 MVA Transformers
Available Footprint 25 x 25 mt2

ABB Group
November 13, 2009 | Slide 30
Substation Leblon: Plant Layout

ABB Group
November 13, 2009 | Slide 31
Substation Leblon: Plant Layout

ABB Group
November 13, 2009 | Slide 32
Substation Leblon: Plant Layout

ABB Group
November 13, 2009 | Slide 33
Substation Leblon: Plant Layout
Fotomontagem

ABB Group
November 13, 2009 | Slide 34
Substation : LIGHTDistribution Utility GIS SS Leblon

ABB Group
November 13, 2009 | Slide 35
Substation : LIGHTDistribution Utility GIS SS Leblon

ABB Group
November 13, 2009 | Slide 36
Substation : LIGHTDistribution Utility GIS SS Leblon

ABB Group
November 13, 2009 | Slide 37
Summary

Cost Comparison

Equipos/Montaje/Ing Obras Civiles Total Cost


Conventional S/E 70% 30% 100%
Indoor S/E 60% 40% 130%

Erection time
AIS/GIS solution around 1.5 to 2 years

ABB Group
November 13, 2009 | Slide 38
Summary

Main Benefits
No visual Impact (Community)
Reduce Footprint
Potential surplus Land*
Reduced Outages
Improve company image
Increase Reliability
Reduce Maintenance

ABB Group
November 13, 2009 | Slide 39
ABB Experience in Brazil

In operation
Energia Sao Jos - Manaus
Light - Light Leblon
Copel - Uvaranas
Electropaulo - Itaim
Petrobras - Repar
In Construction
Light - Light Copacabana
Copel - Capim Siqueira
Copel - Pilarzinho
Copel - Jardim Bandeirantes

ABB Group
November 13, 2009 | Slide 40
ABB Group
November 13, 2009 | Slide 41

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