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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO.

1, JANUARY 2010 85

Design-Oriented Analysis and Performance


Evaluation of Buck PFC Front End
Laszlo Huber, Member, IEEE, Liu Gang, and Milan M. Jovanovic, Fellow, IEEE

AbstractIn universal-line ac/dc converters that require power as well as in the European Code of Conduct (CoC) docu-
factor correction (PFC), maintaining a high efficiency across the ment [2]. Across-the-load efficiencies of desktop, workstation,
entire line and load ranges poses a major challenge. Typically, a and desktop-derived server power supplies were originally de-
boost PFC front end exhibits 1%3% lower efficiency at 100-V
line compared to that at 230-V line. It is shown in this paper that a fined in the 80Plus specifications [3], which, since July 20, 2007,
buck PFC front end with an output voltage in the 80-V range can have been incorporated into a corresponding Energy Star doc-
maintain a high efficiency across the entire line and load ranges. ument [4]. However, with a recent launch of the climate saver
A thorough analysis of the buck PFC converter operation and per- computing initiative (CSCI) [5] led by Intel and Google, the very
formance along with design optimization guidelines are presented. challenging CSCI efficiency specifications have been emerging
Experimental results obtained on a 90-W notebook adapter are
provided. A loss analysis based on SIMPLIS and PSPICE simu- as the major efficiency standard for multiple-output and single-
lations is also included. Major factors that contribute to the im- output desktop, workstation, and server power supplies. For the
proved efficiency of the buck PFC versus the boost PFC are briefly time being, the CSCI spec defines minimum efficiencies at 80%,
explained. 50%, and 20% of full load with a peak efficiency at 50% load
Index TermsBoost converter, buck converter, clamped-current measured at both 115- and 230-V line [5]. However, it is very
control, power factor correction (PFC), single-phase rectifier. likely that the current spec will be amended in the near future to
include a 10% load efficiency requirement, as well as minimum
power factor (PF) at the defined load levels.
I. INTRODUCTION
Generally, the optimization of efficiency in the entire load
NTIL recently, efficiency increases of power conversion
U circuits were primarily driven by increased power density
requirements since power density increases are only possible
and line ranges boils down to finding a right balance between
switching and conduction losses because the full load efficiency
is predominantly determined by conduction losses of semicon-
if appropriate incremental improvements in full-load efficiency ductor and magnetic components, whereas light load efficiencies
are achieved so that the thermal and acoustic performance are are in the most part determined by switching losses of semicon-
not adversely affected. Today, the power supply industry is at ductors and core losses of magnetic components. As a result,
the beginning of a major focus shift that puts efficiency im- the key steps in achieving high efficiencies in the entire load
provements across the entire load range in the forefront of range are the selection of appropriate power supply architectures
customers performance requirements. This focus on efficiency and topologies, selection of most suitable semiconductor de-
has been prompted by economic reasons and environmental vices, optimization of magnetic devices, packaging, and power
concerns caused by the continuous, aggressive growth of the management.
Internet infrastructure and a relatively low energy efficiency In universal-line (90264 V) ac/dc converters that require
of power delivery systems of large Internet-equipment hosting PF correction (PFC), maintaining a high efficiency across the
facilities. entire load and line ranges poses a major challenge. Typically, a
Currently, minimum efficiencies of power supplies for com- boost PFC front end exhibits 1%3% lower efficiency at 100-V
puter, telecom, and networking equipment at different load lev- line compared to that at 230-V line. This drop of efficiency at
els have been defined in a number of voluntary specifications. low line can be attributed to the increased input current that
Specifically, the minimum efficiencies of external power sup- produces higher losses in semiconductors and input EMI filter
plies (adapters) have been defined in the U.S. Environmen- components.
tal Protection Agencys (EPA) Energy Star specifications [1], Another drawback of the universal-line boost PFC front end is
related to its relatively high output voltage, typically in the 380-
Manuscript received February 23, 2009; revised May 12, 2009. Current to 400-V range. This high voltage not only has a detrimental
version published January 29, 2010. This paper was presented at the 24th effect on the switching losses of the boost converter, but also on
Annual IEEE Applied Power Electronics Conference (APEC), Washington,
DC, February 1519, 2009. Recommended for publication by Associate Editor the switching losses of the primary switches of the downstream
D. Xu. dc/dc output stage and the size and efficiency of its isolation
L. Huber and M. M. Jovanovic are with the Power Electronics Laboratory, transformer.
Delta Products Corporation, Research Triangle Park (RTP), NC 27709 USA
(e-mail: lhuber@deltartp.com; milan@deltartp.com). At lower power levels, i.e., below 300350 W, the drawbacks
L. Gang is with Shanghai Design Center, Delta Electronics (Shanghai) Com- of the universal-line boost PFC front end may be overcome by
pany Ltd., Shanghai 201209, China (e-mail: liu.gang@deltaww.com.cn). implementing the PFC front end with the buck topology. As it is
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. shown in this paper, the universal-line buck PFC front end with
Digital Object Identifier 10.1109/TPEL.2009.2024667 an output voltage in the 80-V range maintains a high-efficiency

0885-8993/$26.00 2010 IEEE


86 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010

Fig. 1. Ideal input voltage and input current waveforms of CCB PFC.

Fig. 3. Reference voltage V re f , slope-compensation-ramp v R , sensed voltage


R i iL , and duty cycle of CCB PFC: switch turns off when (a) R i iL reaches
V re f v R , and (b) when duty cycle D reaches D m a x .

II. ANALYSIS OF CCB PFC


The analysis of the CCB PFC shown in Fig. 2 is performed
assuming the following.
1) The input voltage is a full-wave rectified sine wave, i.e.,
vin,rec = Vim |sin(L t)| = Vim |sin()|, where Vim is the
amplitude and L = 2fL is the line frequency.
2) The output voltage Vo is constant, i.e., it has a negligible
ac ripple.
Fig. 2. Circuit diagram of CCB PFC. 3) The switching frequency fsw is constant and much greater
than the line frequency fL , so that the input voltage can be
considered constant during a switching cycle (quasi-static
approach).
across the entire line range. In addition, a lower input voltage to
4) The reference voltage Vref to the PWM modulator is con-
the dc/dc output stage has beneficial effect on its performance
stant during each half of a line cycle, because the band-
because the dc/dc stage can be implemented with lower voltage-
width of the output-voltage loop is much smaller than the
rated semiconductor devices and optimized loss and size of the
rectified line frequency (2fL ).
transformer.
5) The phase shift of the line current caused by the input filter
The buck PFC converter operation in both discontinuous
can be neglected.
conduction mode (DCM) and continuous conduction mode
Within a half line cycle, the input current can flow only when
(CCM) were described first in [6]. Additional analysis and
the input voltage is greater than the output voltage, as shown
circuit refinements were described in [7][14]. Because the
in Fig. 1. The conduction angle of the input current is equal to
buck PFC converter does not shape the line current around the
20 , where 0 = a sin(Vo /Vim ).
zero crossings of the line voltage, i.e., during the time intervals
The conduction of switch Q in Fig. 2 is initiated by the os-
when the line voltage is lower than the output voltage, as
cillator of the control circuit. The switch is turned off either
shown in Fig. 1, it exhibits increased total harmonic distortion
when sensed voltage Ri iL reaches the difference between ref-
(THD) and lower PF compared to its boost counterpart. As a
erence voltage Vref = Ve and slope-compensation-ramp voltage
result, in applications where IEC61000-3-2 and corresponding
vR , i.e.
Japanese specifications need to be met, the buck converter PFC
employment is limited to lower power levels. A simple control Ri iL = Vref vR (1)
circuit for the buck PFC converter, suitable for cost-sensitive
applications, is the clamped-current-mode control circuit [15]. as shown in Fig. 3(a), or when the duty cycle of switch Q reaches
The basic concept of the clamped-current buck (CCB) PFC, its preset maximum value Dm ax , as illustrated in Fig. 3(b).
shown in Fig. 2, is similar to that of the clamped-current boost Note that in practical circuits, sensing of inductor current iL
PFC [16]. is implemented by sensing the switch current iQ since during
In this paper, a thorough analysis of the CCB PFC con- ON-time iL = iQ .
verter operation and performance along with design optimiza- During a half line cycle for 0 < < 0 , the buck in-
tion guidelines are presented. Experimental results obtained on ductor can operate in both the DCM and CCM. Depending on
a 90-W notebook adapter with buck PFC are provided. A loss which event terminates the conduction of Q in a switching cy-
analysis based on SIMPLIS and PSPICE simulations is also in- cle, two discontinuous and two continuous conduction modes
cluded. Major factors that contribute to the improved efficiency of operation are possible. In this paper, the DCM and CCM,
of the buck PFC versus the boost PFC are briefly explained. where Q turns off when the switch duty ratio reaches Dm ax
HUBER et al.: DESIGN-ORIENTED ANALYSIS AND PERFORMANCE EVALUATION OF BUCK PFC FRONT END 87

The downslope of the inductor current in CCM2 is constant,


i.e.
Vo
Sfi ,m ax = Sfi = . (5)
L
Substituting (4) and (5) into (3), the amplitude of the com-
pensation ramp is obtained as
kS Vo
IR M = . (6)
Lfsw

B. Discontinuous Conduction Mode


In DCM, the input current is obtained as
Fig. 4. Input current waveforms versus k S at V in = 100 Vrm s .
iL ,pk,DCM
iin,DCM = DDCM (7)
2
[see Fig. 3(b)], are denoted as DCM1 and CCM1, respectively. where, iL ,pk,DCM is the peak of the inductor current defined as
Similarly, the DCM and CCM in which sensed voltage Ri iL
reaches the difference voltage Vref vR [see Fig. 3(a)] are de- Vim |sin(L t)| Vo
iL ,pk,DCM = DDCM . (8)
noted as DCM2 and CCM2, respectively. From the two CCMs, Lfsw
only CCM2 will be considered since CCM1 usually encom- Substituting (8) into (7), the input current in DCM is deter-
passes only a few switching cycles with fast rising or falling mined as
edges of the inductor current, which can be approximated with
Vim |sin(L t)| Vo
vertical segments, as shown in Fig. 4 (input current waveforms 2
iin,DCM = DDCM . (9)
at kS = 0.5 and kS = 1). Depending on the line and load con- 2Lfsw
ditions, five different sequences of the operation modes, called
mode sequences (MSs), can be distinguished. The five MSs are Specifically, in DCM1
summarized in Table I.
DDCM 1 = Dm ax (10)
Expressions for the input current waveforms in the five op-
eration modes as well as expressions for the boundary angles and by substituting (10) into (9), the final expression for the
between the operation modes are derived next. Since it is more input current in DCM1 is
convenient to perform these derivations by using current sig-
nals instead of voltage signals, reference current Iref and slope- Vim |sin(L t)| Vo
ax
2
iin,DCM 1 = Dm . (11)
compensation-ramp current iR are defined from (1) as 2Lfsw
It should be noted in (11) that in DCM1, the input current is
Vref vR
iL = = Iref iR . (2) proportional to the inputoutput voltage difference.
Ri Ri
In DCM2, the peak of the inductor current is defined as
The rectified input current is equal to the switch current av- iL ,pk,DCM 2 = Iref IR M DDCM 2 . (12)
eraged over a switching cycle, i.e., iin,rec (t) = iQ (t)T sw .
To obtain the expressions for the input current and boundary Combining (18) and (12), the duty cycle in DCM2 is obtained
angles, the slope of the compensation ramp should be deter- as
mined first. Iref Lfsw
DDCM 2 = . (13)
Vim |sin(L t)| Vo + IRM Lfsw
A. Slope Compensation Ramp
By substituting (13) into (9), the final expression for the input
To ensure the stability of the current loop, the slope of the current in DCM2 is
compensation (external) ramp, Sei , should be at least 50% of the
maximum down slope of the inductor current in CCM2, Sfi ,m ax ,
2
Iref Lfsw Vim |sin(L t)| Vo
iin,DCM 2 = .
i.e. 2 [Vim |sin(L t)| Vo + IR M Lfsw ]2
(14)
Sei = kS Sfi ,m ax , kS 0.5. (3) It should be noted in (14) that in DCM2, the input current is
proportional to the inputoutput voltage difference if
It should be noted that parameter kS in (3) represents the
Vim |sin(L t)| Vo  IR M Lfsw . (15)
normalized slope of the external ramp. From Fig. 3(a) the slope
of the compensation ramp is given by Condition (15) can be rewritten by using (6) as
IR IR M Vim |sin(L t)|  (1 + kS )Vo . (16)
Sei = = . (4)
Dm ax Ts Ts
88 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010

TABLE I
MSS OF CCB PFC

In the opposite case when D. Boundary Angle Between Operation Modes


Vim |sin(L t)|  (1 + kS )Vo (17) The DCM1DCM2 boundary angle is obtained directly from
(13) when DDCM 2 = Dm ax ,
the input current in DCM2 is approximately constant.  
Lfsw (Iref IR ) Vo
D 1D 2 = a sin + (25)
C. Continuous Conduction Mode Dm ax Vim Vim
In CCM2, the input current is obtained as whereas the DCM1CCM2 boundary angle is obtained directly
  from (21) when DCCM 2 = Dm ax
iL ,CCM 2
iin,CCM 2 = DCCM 2 iL ,pk,CCM 2 (18)  
2 Vo
D 1C 2 = a sin . (26)
where Dm ax Vim
Finally, the DCM2CCM2 boundary angle is obtained from
iL ,pk,CCM 2 = Iref IR M DCCM 2 (19)
(19) to (21) by equating the peak inductor current from (19)
with the peak-to-peak inductor-current ripple from (20)
Vim |sin(L t)| Vo  
iL ,CCM 2 = DCCM 2 (20) Lfsw IR M Vo Vo
Lfsw D 2C 2 = a sin . (27)
Lfsw Iref Vo Vim
and
Vo E. Reference Current
DCCM 2 = . (21)
Vim |sin(L t)| The reference current Iref can be determined from the input
By substituting (19)(21) into (18), the input current in CCM2 output power balance
can be expressed as   D D
2
Pin = Vim iin,DCM 1 () sin d
iin,CCM 2 = iin,CCM 21 + iin,CCM 22 (22) 0
 D C
where
+ iin,DCM 2 () sin d
Vo D D
iin,CCM 21 = Iref (23)  
Vim |sin(L t)| /2
Po
+ iin,CCM 2 () sin d = . (28)
and D C
 
Vim |sin(L t)| Vo It should be noted that (28) encompasses all five MSs from
iin,CCM 22 = IR M +
2Lfsw Table I. The boundary angles D D and D C in different MSs
Vo2 are defined in Table I.
. (24) In MS1 and MS4, reference current Iref can be expressed
(Vim |sin(L t)|)2 in a closed form. Specifically, in MS1, Iref is obtained after
It should be noted in (22)(24) that in CCM2, the input cur- substituting (14) and the boundary angles D D and D C from
rent has one positive and two negative components. Although Table I into (28) as, (29) as shown at the bottom of the next
the individual components of the input current in CCM2 are page, whereas in MS4, Iref is obtained by substituting (11) and
inversely proportional to the line voltage, or to the square of (22)(24), as well as the boundary angles D D and D C from
the line voltage, in a proper design, the total input current in Table I into (28) as, (30) as shown at the bottom of the next page.
CCM2 monotonically follows the input voltage, as shown in In MS2, MS3, and MS5, boundary angles D 1D 2 and D 2C 2 ,
Fig. 4 (input current waveforms at kS > 1). respectively, defined in (25) and (27), are functions of Iref and,
HUBER et al.: DESIGN-ORIENTED ANALYSIS AND PERFORMANCE EVALUATION OF BUCK PFC FRONT END 89

therefore, Iref cannot be expressed in a closed form. To deter- If Iref < IR , the duty cycle is always smaller than Dm ax , as
mine Iref , first, the corresponding boundary angles should be follows from Fig. 3(b), and the first operation mode of the buck
determined from the inputoutput power balance (28) after ex- inductor is DCM2. In the opposite case, when Iref IR , the
pressing Iref as a function of the corresponding boundary angle. duty cycle can reach Dm ax , as shown in Fig. 3(b), and the first
Specifically, in MS2, by rewriting (27), Iref can be expressed operation mode of the buck inductor is DCM1.
as The second test is Iref compared to IrefCCM 2 defined as
Vo  
Iref (D 2C 2 ) = IR M Vim Vo Vo
Vim sin D 2C 2 IrefCCM 2 = IR M + (35)
  Lfsw Vim
Vo Vo
+ 1 . (31) which tests if the buck inductor can reach operation in CCM2
Lfsw Vim sin D 2C 2
at the peak of the input voltage, i.e., at phase angle = /2.
After substituting Iref (D 2C 2 ) from (31) into (14) and (22) Specifically, for operation in CCM2 at = /2, the peak of the
(24), boundary angle D 2C 2 can be determined from the input inductor current in (19) should be greater than the peak-to-peak
output power balance (28) by using an iterative procedure. Once ripple of the inductor current in (20), i.e.
boundary angle D 2C 2 is determined, Iref2 directly follows from
Vo Vo Vim Vo
(31). Iref IR M > . (36)
In MS3, Iref can be expressed by rewriting (25) as Vim Vim Lfsw

Dm ax It should be noted that (35) directly follows from (36).


Iref (D 1D 2 ) = IR + (Vim sin D 1D 2 Vo ) (32) The third test is Iref compared to Iref D 1C 2 defined as
Lfsw
and after substituting Iref (D 1D 2 ) from (30) into (14), boundary Vo
Iref D 1C 2 = IR + (1 Dm ax ) (37)
angle D 1D 2 can be determined from the inputoutput power Lfsw
balance (28) by using an iterative procedure, similarly to that in
which is used in MSs MS4 and MS5 to test if the buck inductor
MS2. Once boundary angle D 1D 2 is determined, Iref3 directly
can reach operation in CCM2 directly from DCM1, i.e., at max-
follows from (32).
imum duty cycle Dm ax . Specifically, for operation in CCM at
In MS5, both boundary angles D 1D 2 and D 2C 2 exist, as
Dm ax , the peak of the inductor current in (19) should be greater
shown in Table I. Therefore, both expressions (31) and (32) for
than the peak-to-peak ripple of the inductor current in (20), i.e.
Iref hold. In addition
Vo
Iref (D 1D 2 ) = Iref (C 2D 2 ). (33) Iref IR M Dm ax > (1 Dm ax ) . (38)
Lfsw
One of the boundary angles should be expressed as a function
Again, it should be noted that (37) directly follows from (38).
of the other boundary angle. For example
 
Lfsw Vo F. Input Current Harmonics and PF
D 1D 2 = a sin (Iref (D 2C 2 ) IR ) + .
Vim Dm ax Vim
(34) The input current contains only odd harmonics whose rms
Then, after substituting Iref (D 2C 2 ) from (31) into (14) and value can be determined by using the Fourier analysis
(22)(24), and using (34), boundary angle D 2C 2 can be de- 
2 2 DD

termined iteratively from the inputoutput power balance (28). Iin,k = iin,DCM 1 () sin(k) d()
0
Again, once boundary angle D 2C 2 is determined, Iref5 directly
 D C
follows from (31).
The whole procedure described previously can be easily im- + iin,DCM 2 () sin(k) d()
D D
plemented by using any standard mathematical software (e.g.,
 
/2
Mathcad). In a particular design, Iref is calculated for all five
MSs. The actual value of Iref , i.e., the actual MS, is the one that + iin,CCM 2 () sin(k) d() . (39)
D C
satisfies the MS conditions, which are also defined in Table I.
In fact, the MS conditions in Table I include three tests of The rms value of the input current is defined as, (40) as shown
the reference current. The first test is Iref compared to IR . at the bottom of the next page.


Pin
Iref 1 =  /2 (29)
Vim Lfsw 0 (Vim sin() Vo ) sin()/ [Vim sin() Vo + IR M Lfsw ]2 d

  /2 
D 1 C 2
Pin (2/)Vim 0 iin,DCM 1 () sin d + D 1 C 2 iin,DCM 1 () sin d
Iref 4 = . (30)
(1 (2/)D 1C 2 )Vo
90 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010

Finally, the input PF and the THD are obtained as TABLE II


MS, PF, AND THD VERSUS k S AT V in = 100 Vrm s
Pin
PF = (41)
Vin,rm s Iin,rm s
and

cos2 ()
THD = 1 (42)
PF2
where = 0.

III. DESIGN OF CCB PFC


The mathematical model derived in the previous section is
used for the design of a 94-W, 80-V output, universal-input
(Vin,rm s = 90264 V) CCB PFC converter, which is used as the and they should satisfy the following condition:
front end in a 90-W notebook adapter. The efficiency of the
iL
second stage of the adapter is around 95.8%. iL ,ave > . (49)
It follows from (11), (14), and (22)(24), where the compo- 2
nents of the input current are defined, that the design variables By substituting (46)(48) into (49), it is obtained that
are the buck inductance L, the switching frequency fsw , the  2
1 Vo
maximum duty cycle Dm ax , and the height of the ramp current L> (Vim Vo ) . (50)
2fsw Iipk Vim
IR M .
If the switching frequency is selected as fsw = 100 kHz, it
A. Buck Inductor Design follows from (50) that the buck inductance should be greater
than 44 H. In this design, the buck inductance is selected as
For the buck inductor design, it can be assumed in the first
L = 95 H, which results in iL iL ,ave at the peak of the
iteration that the input current is proportional to the inputoutput
minimum rms input voltage and full load.
voltage difference, as shown in Fig. 1
iin () = Iim (sin() sin(0 )) , 0 < < 0 (43) B. Ramp Current Design
where Iim is determined from the input power as In this design, the maximum duty cycle is selected as Dm ax =
Pin 0.8, which is a typical value in conventional PWM controllers.
Iim =  /2 . (44) After selecting the values of the switching frequency, buck
2 Vim (sin () sin() sin(0 ))d
2
0 inductance, and maximum duty cycle, the key design parameter
The peak value of the input current is obtained from (43) as is the normalized slope of the ramp current, kS , defined in
(3)(6).
Iipk = Iim (1 sin(0 )) . (45) The normalized slope of the ramp current kS should be de-
The buck inductance should be designed so that at minimum signed so that the input current at nominal low line (100 Vrm s )
rms input voltage and full load, the buck inductor can reach oper- and high-line (230 Vrm s ) can meet the standards for the line
ation in CCM around the peak of the input voltage. Specifically, current harmonics such as the IEC-61000-3-2 Class D standard.
at the peak of the input voltage, in CCM operation, the aver- Input current waveforms obtained in Mathcad at nominal low
age inductor current and the peak-to-peak ripple of the inductor line (100 Vrm s ) and full load for different values of kS are
current are determined as presented in Fig. 4. Corresponding values of PF and THD are
given in Table II. The MSs for different values of kS are also
Iipk
iL ,ave = iL (t)T s w = (46) included in Table II. It is shown in Table II that with increasing
DCCM ,pk kS , the MS changes as MS4 MS5 MS2. It can be concluded
and from Fig. 4 and Table II that kS has an optimum value between
Vo 1 and 1.5, which results in a minimum THD and maximum PF.
iL = (1 DCCM ,pk ) (47) The minimum and maximum values of kS to meet the Japanese
Lfsw
standard corresponding to the IEC61000-3-2 Class D standard
respectively, where are kS m in = 0.95 and kS m ax = 9.5, respectively.
Vo Input current waveforms obtained in Mathcad at nominal
DCCM ,pk = (48) high line (230 Vrm s ) and full load for different values of kS are
Vim




2  D D  D C  /2
Iin,rm s = 2
iin,D C M 1 () d() + 2
iin,D C M 2 () d() + 2
iin,C C M 2 () d() . (40)
0 D D D C
HUBER et al.: DESIGN-ORIENTED ANALYSIS AND PERFORMANCE EVALUATION OF BUCK PFC FRONT END 91

Fig. 5. Input current waveforms versus k S at V in = 230 Vrm s .


Fig. 6. Exponential current ramp.
TABLE III
MS, PF, AND THD VERSUS k S AT V in = 230 Vrm s

Fig. 7. Circuit diagram of experimental CCB PFC (P o = 94 W).

presented in Fig. 5, whereas the corresponding values of PF and


THD are given in Table III. The MSs for different values of
kS are also included in Table III. It is shown in Table III that
with increasing kS , the MS changes from MS3 to MS1. In fact,
except for small values of kS below 1, the MS is MS1, where
the converter operates only in mode DCM2. It should be noted
that it was shown in Section II-B that in DCM2, in order the
input current to be proportional to the difference of the input
output voltage, kS should be as large as possible, which follows
from (16). It can be concluded from Fig. 5 and Table III that
with increasing kS , the quality of the input current improves,
PF increases, and THD decreases. The minimum value of kS
to meet the IEC61000-3-2 Class D standard is kS m in = 1.25. Fig. 8. Measured input voltage v in , input current iin , and output voltage V o
By observing the input current waveforms in Fig. 4, it can waveforms at nominal low line (V in = 100 Vrm s ) and full load P o = 94 W.
be concluded that a practical value of kS should be between
3 and 5. in Fig. 6. In this paper, the external ramp is implemented as an
It follows from the analysis above that with a single value of exponential ramp. The exponential ramp is obtained from the
kS in the whole input voltage range, an optimum design cannot gate drive signal by using an RC low-pass filter.
be achieved. The value of kS should be variable to increase with
increasing input voltage. In this paper, kS = 1.5 is selected at
nominal low line and kS = 5 is selected at nominal high line. IV. EXPERIMENTAL RESULTS
The implementation of the external current ramp can be The circuit diagram of a 94-W, 80-V output, universal-input
achieved in two ways. First, the slope of the external current (Vin,rm s = 90264 V) CCB PFC converter, which is used as
ramp can be directly controlled by the input voltage as defined the front end in a 90-W notebook adapter, is shown in Fig. 7.
earlier. Second, the slope of the external current ramp can be Measured input voltage and input current waveforms at nominal
indirectly controlled by the input voltage when the current ramp low line and nominal high line, at full load, are shown in Figs. 8
is implemented as an exponential ramp. In fact, at nominal high and 9, respectively. The measured waveforms are in a good
line, the duty cycle is smaller than at nominal low line and, agreement with the corresponding calculated waveforms, except
therefore, at the end of the duty cycle the slope of the exponen- for the additional phase shift in the measured input current
tial ramp is greater than that at nominal low line, as illustrated waveforms, which is due to the effect of the input filter.
92 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010

V. LOSS ANALYSIS
The loss analysis of the CCB PFC converter is performed
by using the following methodology. First, the resistance of
the relevant components is obtained by measurement, calcula-
tion, or from the datasheets. Second, the rms and average value
of relevant currents are calculated from SIMPLIS simulation.
Third, the switching loss of the buck PFC switch is calculated
from PSPICE simulation. Fourth, the core loss of the buck PFC
inductor is calculated in Mathcad by using the Steinmetz ap-
proach [17]. The results of the loss analysis at nominal low line
and full load are summarized in Table VI.
Generally, the efficiency of the buck PFC at nominal low-line
Fig. 9. Measured input voltage v in , input current iin , and output voltage V o voltage compared to the efficiency of a conventional DCM/CCM
waveforms at nominal high line (V in = 230 Vrm s ) and full load P o = 94 W. boundary boost PFC is greater by approximately 1%. To identify
the factors that contribute to the improved efficiency of the
TABLE IV buck PFC versus the boost PFC, a loss analysis of a typical
MEASURED EFFICIENCY AND PF OF CCB PFC VERSUS INPUT DCM/CCM boundary boost PFC converter with 385-V output
VOLTAGE AT FULL LOAD (V o = 80 V, P o = 94 W)
voltage, which is used as the front end in a 90-W notebook
adapter for the universal-input voltage (Vin,rm s = 90264 V) is
also performed. The loss analysis of the boost PFC converter is
based on the procedure described in [18]. The results of the loss
analysis at nominal low line and full load are also summarized
in Table VI.
It follows from Table VI that there are three major factors that
contribute to the improved efficiency of the buck PFC versus the
boost PFC.
First, the loss of the common mode choke of the boost EMI
filter is significantly larger than that of the buck EMI filter. In
fact, to meet the EMI standards such as EN 55022, the boost
PFC requires a two-stage common-mode EMI filter with a sig-
TABLE V nificantly increased value of the total common-mode inductance
MEASURED EFFICIENCY OF CCB PFC VERSUS LOAD in order to attenuate the elevated common-mode current, which
(Vo = 80 V, P o , m a x = 94 W)
is the result of the larger voltage swing of the boost switch and
the increased parasitic capacitance between the primary and sec-
ondary windings of the high-voltage transformer in the dcdc
output stage. Therefore, the size of the boost PFC EMI filter is
larger than that of the buck PFC.
Second, the boost PFC has a significantly larger bridge-diode
loss because of its average rectified input current is greater than
the average rectified input current of the buck PFC, which is
also illustrated with a simple example in Fig. 10. The rms value
of the sinusoidal input current of a boost PFC in Fig. 10(a)
is equal to the rms value of the rectangular input current
with 50% duty cycle of a simplified buck PFC in Fig. 10(b),
Efficiency and PF measurements at full load in the whole i.e., Iin1,rm s = Iin2,rm s = Iim / 2. The corresponding average
input voltage range are presented in Table IV. It can be seen rectified currents are Iin1,rec,ave = (2/)Iim = 0.637Iim and
in Table IV that the buck PFC maintains a high efficiency of Iin2,rec,ave = Iim /2 = 0.5Iim , respectively, i.e., Iin1,rec,ave =
around 96% across the entire input voltage range. 1.27Iin2,rec,ave .
Efficiency measurements versus load, at nominal low line Third, the boost PFC has a significantly larger loss of the
and nominal high line, are presented in Table V. It can be seen PFC choke than the buck PFC. In fact, the PFC inductance of
in Table V that the buck PFC maintains a high efficiency of the boost PFC is larger than that of the buck PFC because the
around 96% across the load range from 100% to 25% of the full minimum switching frequency of a DCM/CCM boundary boost
load. At light loads below 10% of the full load, the efficiency PFC is typically lower than the constant switching frequency
is slightly decreased, which is the result of the implementation of a buck PFC. This results in an increased number of turns
of the control circuit with discrete ICs. In fact, up to date, no and, consequently, in an increased conduction loss. Also, the
dedicated controller IC for the buck PFC is available. core loss of the boost PFC choke is larger than that of the buck
HUBER et al.: DESIGN-ORIENTED ANALYSIS AND PERFORMANCE EVALUATION OF BUCK PFC FRONT END 93

TABLE VI
LOSS ANALYSIS AT V in = 100 Vrm s AND FULL LOAD P o = 94 W

for the buck and boost PFC, respectively, where NL is the num-
ber of turns of the PFC choke and Ac is the cross-sectional area
of the PFC core. For example, if the denominators in (51) and
(52) have the same value, Bm ax,b o ost = 2.58Bm ax,buck .
It also follows from Table VI that the boost PFC, compared
to the buck PFC, has a slightly lower total loss of the MOSFET,
a slightly lower loss of the rectifier diode, and almost the same
Fig. 10. Simple example which illustrates that the buck PFC has lower aver- total loss of the bulk capacitor. It should be noted that the bulk
age rectified input current than the boost PFC. (a) Sinusoidal input current of capacitance value for both the boost PFC and the buck PFC is
boost PFC and (b) rectangular input current with 50% duty cycle of buck PFC
have the same rms value, Ii m / 2. The corresponding average rectified cur- selected based on the holdup time requirement. The size of the
rents are Iin 1 , re c , ave = (2/)Ii m = 0.637Ii m and Iin 2 , re c , ave = 0.5Ii m , boost PFC and buck PFC bulk capacitors is almost the same,
respectively. which is in agreement with the general conclusions in [19].

PFC choke, which is the result of a larger change in the flux


VI. SUMMARY
density B. In fact, Bm ax , which occurs at the peak of the
line voltage, is obtained at the nominal low line as A detailed design-oriented analysis of the CCB PFC converter
has been presented. The design is focused on the slope of the
Vim Vo,buck Vo,buck 141 80 80
Bm ax,buck = = external current ramp. It was shown that with a constant slope
NL Ac fsw Vim NL Ac fsw 141 of the external current ramp in the whole input voltage range, an
34.6 optimum design cannot be achieved. The slope of the external
= (51)
NL Ac fsw ramp should be variable and increase with increasing input volt-
age. The whole design procedure can be easily implemented by
and
  using any standard mathematical software (e.g., Mathcad).
Vim Vim Experimental results obtained on a 94-W, 80-V output,
Bm ax,b o ost = 1
NL Ac fsw ,m in Vo,b o ost universal-input (Vin,rm s = 90264 V) CCB PFC converter,
  which is used as the front end in a 90-W notebook adapter,
141 141 89.4
= 1 = were provided. It was shown that the buck PFC maintains a
NL Ac fsw ,m in 385 NL Ac fsw ,m in high efficiency of around 96% across the entire input voltage
(52) range and across a load range from 100% to 25%.
94 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010

A loss analysis based on SIMPLIS and PSPICE simulations [17] R. W. Erickson and D. Maksimovic, Fundamentals of Power Electronics.
was also included. Major factors that contribute to the improved Norwell, MA: Kluwer, 2001.
[18] L. Huber, Y. Jang, and M. M. Jovanovic, Performance evaluation of
efficiency of the buck PFC versus the boost PFC were briefly bridgeless PFC boost rectifiers, IEEE Trans. Power Electron., vol. 23,
explained. no. 3, pp. 13811390, May 2008.
[19] A. Lazaro, A. Barrado, J. Pleite, J. Vazquez, and E. Olias, Size and cost
reduction of the energy-storage capacitors, in Proc. IEEE Appl. Power
ACKNOWLEDGMENT Electron. Conf. (APEC) Proc., Feb. 2004, pp. 723729.
The authors appreciate the help of Mr. L. Dong of Shanghai
Design Center, Delta Electronics (Shanghai) Company Ltd., for
providing efficiency measurements.

Laszlo Huber (M86) was born in Novi Sad,


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