Beruflich Dokumente
Kultur Dokumente
Submitted by
ASHISH KUMAR (RA1552001020053)
Countersigned
Head of the Department
Dr. C. Sundar, M.B.A., M.Phil ., Ph.D .,
Professor & Head
I, Ashish kumar, hereby declare that the Summer Training Report, entitled , submitted to
the SRM University in partial fulfilment of the requirements for the award of the Degree of
Master of Business Administration is a record of original training undergone by me during
the period March - April 2017 under the supervision and guidance of Mr KANNAN
,Asst.professor M.B.A.,M.phil,. Ph.D .,, SRM B school, Ramapuram Campus and it has not
formed the basis for the award of any Degree/Fellowship or other similar title to any
candidate of any University.
TOPIC
PAGE NO.
CHAPTER 1
EXECUTIVE SUMMORY
INDUSRTY PROFILE
COMPANY PROFILE
NEED OF STUADIES
OBJECTIVES OF STUDY
METHODOLOGY
LIMITATION OF STUDY
CHAPTER 2
RESARCH METHODOLAGY
CHAPTER 3
DEPARTMENTAL STRUCTURE ANALYSS
CHAPTER 4
FIDINGS
ANEXTURE
BIBLOGRAPHY.
Contents
CHAPTER 1
EXECUTIVE SUMMARY
An organizational study was undergone at Yash foods Rice Industry,
Rebearli as a part of the academic programme for a period of two month. Yash
foods Rice Industry Known as YFRI is a Partnership firm constituted on 22nd
August 2007. The partners of the firm are namely Smt. Shankuntala, Mr.
Jagdeep, Mr. Ayush and Mr.Ashok and it has a leading position in the market
with its main objective to carry out the activity of hulling paddy to obtain Rice,
Broken Rice, Rice Bran, and Husk etc.
A detailed study was undertaken to understand the overall functions of
the organization and individual functional departments such as Production,
Human Resource, Finance and Marketing. The Products to be obtained through
paddy from the Rice Milling plant are Rice, Broken rice, Husk and Bran. And
the industry produces the different qualities of rice such as HMT sona, Sona
masoori, Emergency, BT, IR64, and Swarna.
The first chapter deals with the Introduction, Objectives, Scope, Need, Research
methodology and the Limitations of the study.
The second chapter deals with the Industry, Company and Product profiles.
Chapter three covers the Organization structure of Yash foods Rice Industry.
Chapter four covers all the functional departments in detail. The vision, Mission,
Goals and Objectives and SWOT analysis has been covered in the chapter five.
The findings, suggestions and my conclusion of the report are included in
chapter six.
INDUSTRY PROFILE
Paddy in its raw form cannot be consumed by human beings. It
needs to be suitably processed for obtaining rice. Rice milling is the process
which helps in removal of hulls and barns from paddy grains to produce
polished rice. Rice forms the basic primary processed product obtained from
paddy and this is further processed for obtaining various secondary and tertiary
products.
Status of Rice Milling Units in India
Rice milling is the oldest and the largest agro processing industry
of the country. At present it has a turnover of more than 25,500/- crore per
annum. It processes about 85 million tonnes of paddy per year and provides
staple food grain and other valuable products required by over 60% of the
population. Paddy grain is milled either in raw condition or after par-boiling,
mostly by single hullers of which over 82,000 are registered in the country.
Apart from it there are also a large number of unregistered single hulling units in
the country. A good number (60 %) of these are also linked with par-boiling
units and sun -drying yards. Most of the tiny hullers of about 250-300 kg/hr
capacities are employed for custom milling of paddy. Apart from it double
hulling units number over 2,600 units, under run disc shellers cum cone
polishers numbering 5,000 units and rubber roll shellers cum friction polishers
numbering over 10,000 units are also present in the country.
Further over the years there has been a steady growth of improved rice mills in
the country. Most of these have capacities ranging from 2 tonnes /hr to 10
tonnes/ hr. Rice milling is one of the major industries in Raebareli . Raebareli &
adjoining areas are called the RICE BOWL of the country, especially due to
production of long grain aromatic world popular Basmati rice.The scenario &
status of these industries of the district has been highlighted in terms of its
product range, growth / trends, trade, investment, technology and other
significant issues which project the clear cut scenario of these industries.
COMPANY PROFILE
Name of the company: YASH FOODS RICE INDUSTRY
Year of started: 22nd August 2007
Type of company: Partnership
Name of the partners: Smt. Shankuntala, Mr. Jagdeep, Mr. Ayush and
Mr.Ashok.
Production products: Rice
Place : Chandapur Road ,Maharagang rabareli-229306
CORPORATE VISION
To achieve a national dominance in the rice industrial sector
Yash foods Rice Industry has been investing in developing competencies such
as the automation at each processings of the production to deliver superior
quality with total Customer Orientation
CORPORATE MISSION
Empowerment through customer satisfaction thereby providing good quality
products at an affordable price
METHODOLOGY
The report is based on the information & data gathered from the industry on the subject
matter. For this, various meetings, interactions & interviews were held with the
concerned persons. For gathering information a performance was devised and
necessary information was obtained through personal visits & interaction. This was a
time bound assignment; the emphasis was made on personal Visits & interactions.
SUGGESTIONS
There is a need to concentrate on the various marketing
management techniques like branding, trade marking, costing and pricing
techniques and various marketing methods.
Interaction of the industry with other rice miller associations for
the information exchange etc.
Entrepreneurship and motivation training programs for the
workers/employs.
CONCLUSIONS
As the industry does not have sufficient amount of promotional policies, clear
cut long term marketing strategies and product positioning, this may result as a
bigger psychological disadvantage for the industry and even the company has
been bearing the continues losses for the two years. Hence it is better to find out
the alternatives for the same.
CHAPTER 2
RESARCH METHODOLAGY
Research Methodology:
Research:
Research is nothing but systematic investigation and study of sources & materials. it
establish facts and it reach conclusions.
Methodology:
Methodology is nothing but a body of methods used in a particular activity.
The methodology includes the personal interaction with the finance manager.
The report is based on the information & data gathered from the industry on the
subject matter. For this, various meetings, interactions & interviews were held
with the concerned persons. For gathering information a performance was
devised and necessary information was obtained through personal visits &
interaction. This was a time bound assignment, the emphasis was made on
personal Visits & interactions.
FUNCTIONAL DEPARTMENTS
Production Department
Finance Department
Marketing Department
PRODUCTION DEPARTMENT
Production is the process by which goods and services are created. It is the
conversion of raw materials into the finished products and the services by using
the different processes, machines, men, tools and etc.
Definition
Production and Operations Management ("POM") is about the
transformation of production and operational inputs into "outputs" that, when
distributed, meet the needs of customers. POM incorporates many tasks that are
interdependent, but which can be grouped under five main headings:
PRODUCTION PROCESS
The production process in brief includes the following
Paddy Pre-Processing
Milling of Rice
Cleaning
Dehusking
Husk Separation
Paddy Separation
Compartment Type Separator
Polishing
Grading
Color Sorter
Weighing and Packing.
B. Paddy Drying
Intake paddy also generally contains more moisture than is safe for storage and
has to be dried. Freshly harvested paddy normally has moisture content of 18%
to 25%. This moisture must be brought down by drying to ensure a good storage
quality. A moisture content of 14% is considered safe for short periods of
storage. For long
storage, the grain should be dried to 13% moisture or less. During the process of
drying, cracking of paddy may occur if drying is not proper. This will lead to
breakage of rice during milling. Therefore, drying process must be so adjusted
that cracks to not develop in the grains. The high moisture gradient between the
grain center and the surface causes cracking. Drying should not be continuous,
but in stages, with the rest periods between drying stages. These periods are
called tempering. This avoids cracking of paddy while drying. It is said that not
more than 2 to 4% moisture should be removed in one drying stage in the case
of mechanical drying with hot air. Paddy may be dried for, say half an hour then
tempered for 6 hours, then dried again. This cycle is followed till the paddy is
dried to required moisture. Several methods of drying are adopted viz., Sun
Drying, Mechanical Drying, Batch dryers or continuous flow dryers. Paddy husk
is the most common fuel used for drying paddy.
C Paddy Storage
Paddy is harvested twice or thrice in a year. But rice is consumed throughout
the year. Therefore, paddy is stored to meet the need between harvests. Storage
must keep the paddy safe and also maintain its quality. It should provide
protection against weather, insects, pests, birds, microorganisms, moisture and
any type of contamination. Care should also be taken to store different types of
paddy separately to avoid mix up. Paddy dried to a moisture level (less than
14%) should be maintained dry and cool during storage.Paddy can be stored in
bags or in bulk. The choice between the two systems depends on a number of
local factors including cost of local construction, bags, operating and handling
equipment, transport system, labour and investments. Either method can provide
safe storage as long as scientific storage practices are observed. Storage bins can
be either of steel or concrete.
Milling of Rice
Unlike other food grains, rice is mostly cooked and consumed in whole form.
Hence the milling operation should provide maximum out turn of milled rice
and with a minimum of brokens. Before the paddy is kept ready for milling
operation, it is necessary to bring all the grains, preferably to a uniform moisture
content level which may vary from 10% to 14% for optimal milling yields and
avoid excessive breakage. The different kinds of milling are hand pounding,
huller, sheller cum huller.
The operations of a Modern Rice Mill are
Cleaning: Removing foreign matter such as sand, stones, straw,
seeds etc.
Dehusking: Removes husk from paddy with minimum of damage
to the grain.
Husk separation: Removes the husk from the mixture obtained
after dehusking.
Paddy separation: Separates dehusked brown rice from
remaining unhusked paddy, the paddy being returned for dehusiing
Polishing: Removes all or part of the bran layer from the brown
rice to produce polished rice
Grading: Separates brokens from unbroken rice. The brokens are
separated into different sizes.
Apart from the above, the mill also use color sorters and length graders.
Cleaning
Cleaning is the first step in rice milling. It enables the production of clean rice
and provides protection to other milling machinery, thereby increasing milling
capacity. Impurities that are lighter than paddy are removed by an aspirator.
Metallic (iron- impurities) are removed by the use of a magnet. Impurities larger
or smaller in size but heavier than paddy are removed by sieves. Vibrating
sieves are used. Impurities that have the same size as paddy but are heavier than
paddy are removed by specific gravity separator namely destoners. Intake paddy
is often subjected to a preliminary partial cleaning prior to storage and prior to
the main cleaning in the mill.
Dehusking
A rubber- roll sheller consist of two rubber roller rotating in opposite direction
at different speeds, both rollers have the same diameter, but one roll rotates
about 25% faster than the other. The differences in peripheral speed subject the
paddy grains falling between the roll to a shearing action that strip of the husk.
One roller is fixed in position and the other is adjustable laterally in order to
increasing or decreasing the clearance between the two rolls. Rolls are cooled by
blowing air on the roll surface. The shelling i.e., dehusking rate is generally
maintained at about 85%, compared to the disc shelling. Some breakage
invariably occurs and the fine brokers may be blown off along with the husk.
The degree of Shelling with the rubber roll can be raised to about 85% without
much of grain breakage, whereas the disk sheller can be operated at not more
than 60-70% degree of shelling, to keep breakage at a low level. However,
rubber roll wear out fast and have to be replaced often. This, though a
disadvantage, is offset by the reduction in breakage and increase in total rice
outturn.
Husk Separation
A mixture of dehusked rice (brown rice), remaining unshelled paddy, some
broken rice and husk that has been split off the paddy comes out of the sheller.
This mixture is subjected to sieving cum aspiration to separate brokens and
husk. Sieving prior to aspiration helps in separating and recovering the small
brokens formed during shelling. Light weight paddy husk is separated from the
heavier paddy and rice by aspiration.
Paddy Separation
Shelling is not possible to a level of 100%. The grains differ in size due to which
some grains remain unshelled. Therefore, a paddy separator is used to separate
the remaining unhusked paddy from husked brown rice. The unhusked paddy is
returned to the dehusker while the brown rice is carried forward to the polisher.
The separation is accomplished in the separator by taking advantage of the
difference in physical density (heaviness), size and surface smootheness (or
toughness) of paddy and brown rice.Paddy collected from the separator is called
return paddy, for it has to be returned to the sheller: The return paddy grains are
shorter or thinner than normal paddy. Hence it is preferable to collect the return
paddy in a bin and shell it at the end with closer clearances between the rolls.
Alternatively, the return paddy can be shelled in a separate small sheller. This
will increase the efficiency of the plant. If return paddy is returned to the
original sheller with same setting, it will simply go on circulating, thus lowering
the capacity.
Polishing
The brown rice is next polished to remove bran layers. Some amount of
polishing is essential for easy cooking and storage, although excessive polishing
reduces the nutritive value of rice. There are three whiteners, one glaze master
and one silky polisher in the unit for effective polishing of brown rice.
Grading
After the polishing operation, the milled rice contains, in addition to white
grains, broken grains of different sizes as well as some bran and dust. Separation
of these materials must be done. Bran and dust particles are removed by
aspiration. Broken rice may be separated either by a Plan sifter or by a Trieur.
Color Sorter
Color sorter is used for sorting out discolored grains from the lot. Optical
sensors are adopted here to compare the color of the Individual grains. The
discolored grains are blown out of the main stream.
Weighing and Packing
This can be manual or automatic. An automatic intake weigher receives rice in a
continuous flow and releases it in exact predetermined quantities by weight. At
the same time, the number of weighments made is recorded by an automatic
counter, thus giving an accurate record of the total weight of material processed
in the mill. The automatic bagging scale ensures dust free bagging of the
finished products and records the number of weighments made, by an automatic
counter.
Human Resource Management is the logical and strategic move towards the
management of industries most treasured assets such as workers or the
employees, who work individually and jointly contributing to the achievement
of the aim or the objective of the business. The Human Resources Management
widely replaced the phrase Personnel Management as a representation of
managing the people in the association. The Human Resources Management
always functions for the welfare of the employees, as they are the valuable
resource of the organization.
Selection
It implies judging the different candidates for the jobs in the organization and
the industry chooses the most appropriate candidates from a pool of candidates
applied for the job.
Placement
It means assigning suitable jobs to the selected candidates so as to match
employee qualifications with the job requirements likewise the company places
the right candidates who will be selected after a successful selection process.
Induction
It involves familiarizing the new employee with the company, the work
involvement and existing employees so that the new people feel at home and can
start work confidently.
Development
Human resource development is the process of improving the knowledge, skills,
aptitudes and values of the employees so that they can perform the present and
future jobs more effectively. In order to build up a smooth relationship between
the employees and organizations and human resource development aid to:
Develop competencies among the individuals in the
organizations that allow them to perform their present and future works
thoroughly, by means of intended learning activities
Ensure equivalence between the organization and the individual
need thereby bridging the gap between the needs.
Executive development
Wage distribution
All the wages to the workers are distributed by the office. For the overtime the
double wages will be given and others will get the single wage accordingly and
respective to the work done.
There are two types of the wage distribution systems in Sri Sai Rice Industry
namely;
Time rate system
Under this system, the payment is made to the workers according to the time
taken to perform the job. This wage distribution system is applicable only to the
semi-skilled, skilled, clerical and the technical workers as it is based on the
monthly bases.
Piece rate system
Under this system, a worker is paid a fixed amount per unit produced without
any regard to the time taken and this is applicable to all the un-skilled workers.
Structure of human resource department
FINANCE DEPARTMENT
INTRODUCTION
The finance function deals with the procurement of money at the time when it is
needed and its effective utilization in the enterprise, as it is required to purchase
machines and materials, to pay wages and salaries to employees and to allow
credit
facilities to customers.
An important requirement for the success of any business organization is the
provision of sufficient amount of funds or capital. For companies, which carry
on production and distribution on a large scale, provision of adequate finance is
a very challenging task as it affects all the business decision where money is
involved.
The followings are the objectives of finance department of Yash foods Rice
Industry
Ensure that there are adequate funds available to acquire the
resources needed to help the organization achieve its objectives.
Ensuring regular and efficient supply of capital to the business.
Ensuring a fair rate of return on capital to the supplier.
Ensuring better utilization of capital by following the principles
of Liquidity, profitability & safety.
Ensure costs are controlled.
One of the major objective of finance department is to identify
appropriate financial information prior to communicating this information to the
managers and decision makers, in order that they would make the better
judgments.
Functions:
Major function of Finance department is exercise function and
reconciliation of major accounts.
Costing is undertakenPayroll activity consisting mainly of
Salary, Provident fund. Income taxes.
Supplier billing
Payment to suppliers
Rate fixation
General accounts such as schedules, Trial balance
Cash and Bank balance.
BOOKS MAINTAINED:
General Ledger, Purchase Ledger, Main cash book,
Sales Registers, Petty cash books, Sundry Debtor
registers, Sundry creditor registers, Wages,
Allowances, Loan records etc
The different sub-departments functioning under the finance department
are,
accounts
It comprises of the accounts manager and the assistants who are concerned with
the measurement of income or expenditure for specific periods of time such as
month and that (income /expenditure statement) financial reports at the end of
the period.
Costing
It is concerned with determining relevant cost and performing other analysis like
preparation of budgets and performance analysis based on budgets.
Manager-finance
The finance manager is responsible for overall financial planning and for raising
capital. He has to perform the following functions and the major activities such
as, forecasting, fund management and auditing capital budgeting.
MARKETING DEPARTMENT
Introduction
Marketing is indeed an ancient art and it emerges as a management discipline
and it can be further defined as an integrated communications-based process
through which individuals and communities discover that existing and newly-
identified needs and wants may be satisfied by the products and services of
others.
The activities of a company associated with buying and selling a product or
service includes advertising, selling and delivering products to people. People
who work in marketing departments of companies try to get the attention of
target audiences by using slogans, packaging design, celebrity endorsements and
general media exposure. The four 'Ps' of marketing are product, price, place and
promotion.
Domestic marketing
A company marketing only within its national boundaries only has to consider
domestic competition. Even if that competition includes companies from foreign
markets, it still only has to focus on the competition that exists in its home market.
Products and services are developed for customers in the home market without thought
of how the product or service could be used in other markets. All marketing decisions
are made at headquarters.
The biggest obstacle these marketers face is being blindsided by emerging global
marketers. Because domestic marketers do not generally focus on the changes in the
global marketplace, they may not be aware of a potential competitor who is a market
leader on three continents until they simultaneously open 20 stores in the Northeastern
U.S. These marketers can be considered ethnocentric as they are most concerned with
how they are perceived in their home country. (Kotabe & Helsen, pp.13, 15)
Export marketing
Generally, companies began exporting, reluctantly, to the occasional foreign customer
who sought them out. At the beginning of this stage, filling these orders was
considered a burden, not an opportunity. If there was enough interest, some companies
became passive or secondary exporters by hiring an export management company to
deal with all the customs paperwork and language barriers. Others became direct
exporters, creating exporting departments at headquarters. Product development at this
stage is still focused on the needs of domestic customers. Thus, these marketers are
also considered ethnocentric. (Kotabe & Helsen, pp.15-16)
The marketing mix in Sri Sai Rice Industry is as follows:
Product mix:
The product aspects deal with the specifications
of the actual goods or services, and how it relates to the end-
user's needs and wants. The scope of a product generally
includes supporting elements such as warranties, guarantees,
support and the quantity. The product of Sri Sai Rice Industry
remains only the rice, but it has the following different and good
varieties of rice available at reasonable prices on the basis of
needs, wants and demands of the customers;
HMT sona
Sona masoori
Emergency
BT
IR64
Swarna
The brand name
A brand is a name, term, design, symbol, or other feature that distinguishes
products and services from competitive offerings. A brand represents the
consumers experience with an organization, product, or service. A brand is more
than a name, design or symbol. Brand reflects personality of the company which
is organizational culture and it can be further defined as creating reference of
certain products in mind.
The brand name YASH is used by the industry for all its varieties of products.
Price mix:
Pricing of the products is the critical decision that has to be taken by the
management. After meeting all costs involved, the sales revenue generated must
yield a surplus, this can be the profit to the company. Pricing decisions are
handled in different ways in different companies.
Sri Sai Rice Industry considers the following factors in determining the price for
its products.
Cost of production
Competition in the market.
There are different prices for the different products, basically depends
upon the quality and variety of the rice in consideration with the aforesaid two
vital factors.
Distribution mix:
Channel distribution refers to the channel we select for our products flow. It may
be passed on through the agents/brokers, traders/wholesalers, retailers and
eventually the customers.
The channel of distribution of Yash foods Rice Industry is as follows:
Agents/brokers
traders/wholesalers
The company appointed the selling agents in geographical manner. The sales
targets are fixed by the company and the appointment of the selling agents is
done by the managing director, marketing and sales managers of the industry.
Attractive rates of commissions are given by the industry to the agents likewise,
Rs.10/quintal and Rs.100/ton. On the basis of the commission given by the
industry, the agents make a transaction between the industry and the different
traders/wholesalers.
Promotion mix:
This includes advertising, sales promotion, promotional education, publicity,
and personal selling. Sri Sai Rice Industry has adopted the different advertising
strategies for the promotion of its products, which are as follows;
Market reviews
Market reports
The aforesaid are weakly issues which use to comprise of only the promotional
advertising of the products of different companies and these are issued in the
states of Karnataka and Tamilnadu. The industry is spending 72,000/annum in
Karnataka state and 96,000/annum in Tamilnadu state for the promotional
advertising of its products through the market reviews and the market reports.
The market
The term market is the root word for the word marketing. Market refers to the
location where exchanges between buyers and sellers occur. Marketing pertains
to the interactive process that requires developing, pricing, placing, and
promoting goods, ideas, or services in order to facilitate exchanges between
customers and sellers to satisfy the needs and wants of consumers.
Yash foods Rice Industry has been concentrating only in the Karnataka and
Tamilnadu states as the targeted market for its products.
FIDINGS
SUGGESTIONS
CONCLUSION
FINDINGS
The work schedule consists of 3 shifts.
The industry does not pay attention towards the advertising of its
products.
The industry does not have sufficient amount of promotional
policies, clear cut long term marketing strategies and product positioning.
During the period of study it has been found that, the company
continuously for the two years had made the losses.
There are monetary and non-monetary benefits for the
employees, when they have been asked to take up additional responsibilities.
The rice milling industry has got enough growth potential
especially in terms of its currently adopted Japanese technology in the whole
process of production.
More Emphasis is given on the automation and upgradation of
the technology being used in the industry for producing the good quality and
customer satisfactory products.
Number of the workers in the industry has been reduced because
of the continuous automation and upgradation of the technology.
SUGGESTIONS
There is a need to concentrate on the various marketing
management techniques like branding, trade marking, costing and pricing
techniques and various marketing methods.
The entrepreneurs have learnt from their ancestors in a
traditional way. In order to further enhance the productivity, quality, customer
satisfaction, effective utilization of resources and continual improvement there
is a need to induce various modern management techniques in the unit. This
may go a long way in widening the vision of the entrepreneurs and growth of
industry at National/International level.
The management should consider some serious actions regard
the bearing of continuous losses for the two years.
Interaction of the industry with other rice miller associations for
the information exchange etc.
Entrepreneurship and motivation training programs for the
workers/employes.
Training to unit owners in the field of 5S, TQM and
benchmarking, ISO 9000 etc.
Brochure preparation and web-site launching.
CONCLUSIONS
As the industry does not have sufficient amount of promotional policies, clear
cut long term marketing strategies and product positioning, this may result as a
bigger psychological disadvantage for the industry and even the company has
been bearing the continues losses for the two years. Hence it is better to find out
the alternatives for the same.
Sri Sai rice mill is having the capacity and the potential for succeeding in its
vision much sooner thereby producing and enhancing the quality of the products
by utilizing the currently adopted Japanese technology in a better way.
Text books:
Records:
Companys annual reports.
Websights.
www.google.com
www.asiarice.org