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OVER 100 YEARS OF EXPERIENCE

We are indeed developing a conglomerate of new and old features, and the core of our success lies in the
mix of tradition and complexity of our accomplished projects, which lends us dynamics and flexibility.
SUMMARY: At Vulcan S.A. we take a strong line to develop and improve the technological processes and the human
Brief History 04 resources, and the results are shown not only in the quality of our products, but also in the increased number of
Quality Assurance 05 awarded contracts. We focus on planning and we keep a firm hand on the execution; we deliver our products on
Boilers And Pressure Parts for Boilers 06 schedule and in good contractual conditions. We are continuously looking to develop our activities and diversify the
Power Plant Steam Boilers And Boiler Parts 07 offers, so that we can fully comply with our partners needs.
Forced Circulation Boilers 07 We have concluded major projects in the United States and South America and we export our products in
Industrial Boilers 08
Hot Water Boilers 09 still, priorities in developing our products area of distribution and we approach our clients with transparency and
Recovery Boilers/Biomass Boilers 09 flexibility, because our targeted clients belong to some of the most demanding industrial areas power supply, oil
Boiler Pressure Parts 10 extraction and construction.
Technological Equipment Pressure Vessels 10
Welded Structures & Non-Pressure Parts For Thermal Power Plant Boilers 11 Our brochure presents the products and equipment manufactured by Vulcan S.A. in accordance with the
Fan Parts/Mill Parts/Rotary Air Preheaters 11 highest international standards, and at the same time, with competitive local prices.
Welded Structures 12 In order to have the right support needed for choosing the most efficient solution for your specific needs,
Services 13 please do not hesitate to contact our team, which will give you the required information in the shortest time pos-
Pumping Units For Oil And Water Extraction 14 sible.
Gear Reducers 25
Export Market 26 I wish you a successful business and we are at your disposal anytime.

Dan Sava
General Manager
Brief History Quality Assurance
1904 our Company has been founded as a branch of the Austrian Company Machinen und Waggonbau Fabriks
Aktiengesellschaft in Simmering, property of Brunn-Konigsfelder Maschinenfabrik Works in Brno
1990 it becomes an independent joint-stock Company, named Vulcan S.A.
2002 Vulcan becomes a private owned Company, with the main shareholder GET (Grup Energetic Tender)
2011 Vulcan welcomes a new Top Management whose main purpose and actions refer to:
redefining the business strategy
building a strong organization structure
ensuring sourcing on talent
building a new performance and learning culture, by developing expertise, competencies and ensuring
succession planning
optimizing processes in key areas of the organization

MAIN CUSTOMERS:
BABCOCK & WILCOX VOLUND Denmark ALSTOM POWER SERVICE France
BABCOCK & WILCOX UK CMI Belgium
BABCOCK & WILCOX POWER USA WATERLEAU Belgium
Vulcan S.A. is manufacturing products under a Quality Assurance System since 1983.
METSO POWER OY Finland KEPPEL SEGHERS Germany
NEM The Netherlands LEROUX & LOTZ France The quality management system of Vulcan S.A. is certified according to ISO 9001/2008 requirements and the
AE&E Czech Republic H S ENERGIEANLAGEN GmbH & CO KG Austria European Directive PED 97/23/EC Module H1, by TV-SD.
SIEMENS Austria Vulcan manufactures boilers, pressure vessels and piping in accordance with ASME Code requirements Section
I, VIII and B 31.1, AD 2000 Merkblatt HP 0/ HP 100 R, TRD 201, EN ISO 3834-2, Romanian, as well as other
standards and with the quality system certified by ASME, TV-SD and ISCIR (National Institution).
The pumping unit structures and gear reducers are being manufactured according to API Spec.Q1 (American
VISION: Petroleum Institute USA), or other similar standards.
Our products are tested in our own facilities, where the following destructive and non-destructive tests are
True values always stand the test of time, and our historical background shows it were one of the worldwide performed:
leaders in the manufacturing of power plant boilers, industrial equipment and pumping units.
mechanical
chemical
MISSION: metallographic
hydrostatic
With more than 100 years of experience and skilled employees, Vulcan has proven to be a reliable manufacturer endurance tests
for the Power Supply, Oil and Gas, and Construction Industries, by providing high quality products and services to Our Quality Department is responsible for:
its customers and co-workers all over the world.
inspections and tests performance
issuance of the required test reports and the laboratory equipment purchase
VALUES: assurance of the required qualifications and authorizations for fabrication technical processes
inspection and personnel testing
People: Vulcan is also EN ISO 14001 and OHSAS 18001 certified by TV Austria.
We focus on adding value to our employees and investing in them. We embrace communication, cooperation and Our Quality Policy, Environment Policy and Occupational Health and Safety Policy underlie the focus our Company
teamwork for creating a remarkable customer experience with each project we conclude. has upon clients satisfaction, environmental sustainability and personnel attention.
Accountability: Our Companys first Quality Assurance Manual has been issued in 1982. Were currently using its third edition,
We act in a responsible and professional way towards the potential and existing customers, co-workers and updated.
business partners. Here are some primary focuses within the Quality Manual MC-V describing our Companys quality policy:
satisfaction of customer expectations and necessities
Excellence: manufacture and supply of high quality products
We offer high quality products and services, giving deference to national and international regulations and constant control and process improvement in order to achieve performance and efficiency
standards. complete involvement of staff at all levels in achieving specific quality objectives
Tradition: removal of nonconformities origins and avoidance of their occurrence
solving the claims promptly and completely
By emphasizing our history, we focus not only on automation, but mostly on classic manpower works which have
constant training of our personnel in order to make sure that everybody is aware of their responsibilities and
proven to be accurate, enduring and trouble free.
theyre permanently contributing to accomplish the quality goals

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OVER 100 YEARS OF EXPERIENCE


Boilers And Pressure Parts for Boilers Power Plant Steam Boilers and BoilerParts

Vulcan manufactures Steam Boilers of 120 up to 2000 to/h


output to supply power steam for 10 up to 600 MW turbines.
These boilers are with natural or forced circulation for burning
The boilers manufactured in Vulcan
gas, heavy oils, coal, waste, biomass and are equipped with
have wide working parameters
the afferent burners depending on the required fuel.
and work on either solid, liquid or
gaseous fuel for thermal power The natural circulation boiler types are equipped with a steam
plants, district heating plants or drum with two gas ways. In most cases the superheaters and
works related to various industries. economizers are placed in in gas way II.

Nominal output Nominal pressure Nominal temperature


Forced Circulation Boilers
Types of boilers
(to/h); (Gcal/h)* (bar) (C)
Power plant steam boilers 120 2000 40.2 192 560
Industrial boilers 1 105 8 40 170 450 The forced circulation boiler types with radiation and convection ways, can have one gas way or two or more gas
ways (300 to/h and 510 to/h output).
Recovery boilers 6.5 120 8 40 170 450
Hot water boilers 0.2 150* 6 20 70 150
Marine boilers 30 40 30 280

Vulcan S.A. is capable of manufacturing its products based on basic and/or detail design received from customer,
or in cooperation with Engineering Institutes in or outside Romania.
BOILERS: Depending on the boiler type and capacity,
the following auxiliaries are included:
POWER PLANT STEAM BOILERS
FORCED CIRCULATION BOILERS steam air preheaters
INDUSTRIAL BOILERS air/gas fans
HOT WATER BOILERS post-burning grates
RECOVERY BOILERS/BIOMASS BOILERS coal mills
burning plants
BOILERS PRESSURE PARTS: instrumentation
MEMBRANE WALLS fuel feeding plants
HEADERS fluidized bed boilers
HP&LP PIPING
COILS
SUPERHEATERS
ECONOMIZERS
DRUMS

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OVER 100 YEARS OF EXPERIENCE


Industrial Boilers Hot Water Boilers

The industrial boilers supply steam for the industrial platforms.


Vulcan manufactures industrial boilers of 1 up to 105 to/h output natural circulation, with one or two drums,
one package type, horizontally/vertically placed, with membrane walls convective system, supported by a steel
structure.
Our Company also manufactures steam boilers of 0.3 up to 10 to/h output fire tube, with one or two gas ways, Hot water boilers supply thermal power for industrial or household heating.
equipped with natural gas, heavy oil, coal or mixed burners, depending on the required fuel and construction type. Vulcan manufactures hot water boilers of 0.2 up to 150 Gcal/h output.
The boilers are package construction type, horizontally or vertically placed,
with membrane walls convective system, supported by a steel structure.
Theyre equipped with natural gas, heavy oil, coal or mixed burners, depending
on the required fuel.
Depending on the boiler type and capacity, the following auxiliaries are
included:
air fan
flue fan
flue recirculation fan
mechanical dust separator

Recovery Boilers/Biomass Boilers


Depending on the boiler type and capacity, the following auxiliaries are included:
hammer fan mills and coal dust burners
air and gas ducts
coal feed plant
electric dedusting plant for burning gas
slag and ash flushing plant
soot blower for heat exchange surfaces cleaning
Recovery boilers supply the industrial steam, by recovering the thermal power
from certain industrial processes in the Chemical Industry, Metalworking
Industry or Wood Processing. Biomass boilers burn renewable ecological fuels
as forestry scrap (bark, sander dust, other wood- related scrap not usable in
product production) agricultural scrap, or even industrial and urban scrap.
Vulcan manufactures recovery/biomass boilers of 6.5 up to 120 to/h output.
The boilers are package construction type, horizontally or vertically placed, with
membrane walls convective system, supported by a steel structure.
They are equipped with air and gas fans.

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OVER 100 YEARS OF EXPERIENCE


Boiler Pressure Parts Welded Structures & Non-Pressure Parts
For Thermal Power Plant Boilers
Membrane walls heat exchange surfaces manufactured out of tubes and steel strip welded together
Headers for connecting the coils, membrane walls tubes or other connection pipes
Vulcan manufactures:
Coils heat exchange surfaces (evaporators, superheaters, economizers)
Piping made of tubes, elbows, tees, reducing pieces, fittings, expansion joints etc Infrastructural bouildings (bridges, telecommunication towers)
Air and Gas Ducts
COLD BENDING CAPABILITIES:
Fan Parts (for air and gas fans for power plants)
600 1400 (max. thickness 30mm) Fan Parts (for air and gas fans for power plants)
1400 3000 (max. thickness 60mm) Rotary air preheaters (for heat recovery and air preheating)
HOT BENDING CAPABILITIES: These products are performed according to Client/Engineering Institute Designs and specifications, or to
1400 1800 (max. thickness 80mm) Customer inquiry.
1800 3000 (max. thickness 100mm) Vulcan has a good cooperation with Romanian Engineering Institutes for designs and specifications for various
Drums 700 2.400 (70 mm cold rolling and 110 mm hot rolling) kinds of projects.
Special orders can be carried out on Chemical, Petrochemical, Metallurgical and Cement Industries and environment
equipment.

Fan Parts/Mill Parts/Rotary Air Preheaters

Technological Equipment Pressure Vessels

Vulcan manufactures technological equipment


for district heating power plants, thermal power
plants, nuclear power plants, water treatment
plants, chemical and petrochemical plants, food
processing plants, fuel tanks, oil tanks, com-
pressed air tanks.

Pressure Vessels and Process Equipment for Chemical, Petrochemical and Oil and Gas industries, manufactured
in accordance with ASME Section VIII, from: Carbon Steel, Low Alloy, Stainless Steel, High Alloy, Cladded Materials.
Our state of the art equipment can roll shells up to 110 mm thickness, with diameters between 700 and 2400
mm and length up to 4000 mm.

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OVER 100 YEARS OF EXPERIENCE


Welded Structures Services

Vulcan S.A. Bucharest products are performed to its own designs and specifications or to special customers
inquiry. There is also good cooperation with Romanian engineering institutes regarding designs and specifications
for any kind of projects. CONSTRUCTION SERVICES
Special orders are also carried out in the field of chemical, petrochemical, metallurgical and cement industries, PRE-ERECTION/ERECTION SERVICES
environmental equipment a.s.o. TECHNICAL ASSISTANCE FOR ERECTION
SITE JOBS
Vulcan S.A. has delivered parts of the metal structure of the VLT (Very large telescope) in Chile (Joined European REPAIR WORKS FOR POWER PLANTS AND BOILERS
Project ESO). PIPES BENDING
HEAT TREATMENTS
MECHANICAL PROCESSING
CHEMICAL, DESTRUCTIVE & NON-DESTRUCTIVE TESTS

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OVER 100 YEARS OF EXPERIENCE


Pumping Units
For Oil And Water Extraction
EXPLANATION OF PUMPING UNIT DESIGNATION

C 160D 173 74
By incorporating high standard engineering, Vulcan pumping units have proven to be some of worlds most reliable STROKE LENGHTS
and trouble-free. in Inches
TYPE PUMPING UNIT:
No. of types Stroke Lenghts Range Loads Range C conventional D Double Reduction
F front mounted geometry Gear Reducer
Conventional Pumping Units for oil extraction, in 7600 42700
53 36 240 inch
accordance with API spec. 11E lbs.
PEAK TORQUE RATING POLISHED ROD LOAD RATING
Front mounted geometry Pumping Units for oil 17300 42700 in Thousand of Inch Pounds in Hundred of Pounds
32 64 216 inch
extraction, in accordance with API spec. 11E lbs.
Conventional Pumping Units for oil extraction, in CONVENTIONAL PUMPING UNITS
accordance with Romanian Standards in con- 22 1200 5000 mm 3.0 15.0 tons
junction with Russian Standards Nomenclature
Water well Pumping Units 385 610 mm 1.45 2.45 tons

CENTER BEARING
EQUALIZER BEARING HORSEHEAD

EQUALIZER WALKING BEAM


75% of our pumping units meaning Vulcans main range of sucker rod SAMSON POST
PITMAN
surface pumping units include the following types (most required by our
GEAR REDUCER LADDER
beneficiaries):
REDUCER SHEAVE CARRIER BAR
API C 57 D-109-48 API C 228 D-173-100
API C 80 D-133-54 API C 320 D-213-120 BELT COVER CRANK
API C 114 D-173-64 API C 456 D-256-144 FENCE CRANK PIN BEARING
API C 114 D-119-100 API C 640 D-305-168 COUNTERWEIGHTS
BRAKE DEVICE
API C 160 D-200-74 API C 912 D-305-192
EXTENSION BASE BASE
Besides these conventional pumping unit types, we can also provide a wide
range of front mounted geometry pumping units. FRONT MOUNTED GEOMETRY PUMPING UNIT
Depending on Customer request we can supply spare parts for all types of Nomenclature
Vulcan brand pumping units.
FRONT MOUNTED GEOMETRY PUMPING UNITS
Technical Features

WALKING BEAM
SAMSON POST BEARING
SAMSON POST HORSEHEAD
CROSS YOKE BEARING
CROSS YOKE
PITMAN

LADDER CARRIER BAR

REDUCER SHEAVE CRANK

COUNTERWEIGHTS GEAR REDUCER

BELT COVER CRANK PIN BEARING

PRIME MOVER BASE BASE

BRAKE DEVICE FENCE

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OVER 100 YEARS OF EXPERIENCE


As result of years of experience in oilfield exploitation, designing and manufacture, Vulcan Pumping Units incor-
porate advanced engineering, high quality materials, trained and specialized workmanship, being manufactured
according to API Spec.11E.
Vulcan Pumping Units operate in a large range of ambient temperature from (-45 C) to (65 C).
Through adequate care and field maintenance Vulcan Pumping Units render long service. HORSEHEAD, a solid welded construction which can be folded with-
out effort to the right or/and left side of the walking beam by means
Vulcan Pumping Units are designed so to keep the accelaration force peak and torque factor at the lowest level of the worm gear device. This construction facilitates an easy and
and all bearings to be uniformly loaded. The structures built up of heavy steel beams, that achieve raggedness operative acces to the wellhead.
conditions required by oil well service. For higher ruggedness of Pumping Unit whole structure, Reducer Support
is welded on Skid Base. BASE available in three alternatives:
STANDARD BASE to be used for Pumping Units mounted on
a concrete foundation.
PORTABLE BASE which allows the Pumping Units to be
placed directly on the ground.
TWO POINTS BASE installed in two concrete blocks (rear
and front).
PUMPING UNITS are delivered with AUXILIARY BASE for
Electric or Diesel prime mover according to the order.
HIGH PRIME MOVER BASE assuring protection from high
water and drifting sand and snow is also available for the whole
range of Pumping Units.

EQUALIZER, rigid construction, assures uniform load by each Pitman Arm. CONVENTIONAL PUMPING UNITS
GEAR REDUCERS. Double Reduction according to API Spec. 11E, with herringbone symmetrically positioned General Dimensions
gears.
PITMAN ARMS, built out of heavy Isection beams, which assure high torsion and longitudinal strength, are
connected to the equalizer and crank pin bearing assembly by heavy welded flanges.

COUNTERBALANCE obtained with sliding master counterweights which can be easily shifted along crank by one
man by means of a pinion and crank rack. For increased effective counterbalance, auxiliary weights may be mounted
on the inside of master counterweights.
STRUCTURAL BEARINGS. The Equalizer Bearing, Crank Pin Bearing and Center Bearing assemblies are provided
with self-aligning roller bearings which diminish the risk of mounting errors.

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OVER 100 YEARS OF EXPERIENCE


Dimensions (mm)
SIZE A B C D E F G H I J L M N O R T
CONVENTIONAL PUMPING UNITS
C 1280D-305-240 3150 5830 8250 320 7300 10800 3050 2550 550 2800 2000 2230 440 1208 4087 1525
C 912D-305-192 3560 5306 6892 320 7060 10500 2970 2550 600 2800 2000 2210 400 1208 4326 1300
Technical Features
C 912D-365-168 3560 5306 6892 320 7060 10500 2970 2550 600 2800 2000 2210 400 1208 3565 1300
C 912D-305-168 3260 5306 6892 300 7060 10500 2970 2550 550 2800 2000 2210 400 1208 3565 1300
C 912D-427-144 3050 4550 6270 320 7060 10500 2970 2550 550 2800 2000 2210 400 1208 2910 1300
C 640D-305-192 3560 6080 6892 320 7060 10500 2650 2550 600 2800 2000 2210 400 1208 4326 1160
C 640D-305-168 3560 5306 6892 300 7060 10500 2650 2550 600 2800 2000 2210 400 1208 3580 1160
C 640D-365-144 3050 4550 6270 320 6450 9500 2650 2550 600 2800 2450 2010 400 1208 2910 1160 POLSHED ROD *STANDARD **MAXIMUM
PUMPING UNIT STROKE LENGHTS
CAPACITY COUNTERBABALNCE COUNTERBABALNCE
C 640D-305-144 3050 4550 6270 300 6450 9500 2650 2550 500 2800 2550 2010 400 1208 2910 1160 SIZE (in)
(lbs) EFFECT (lbs) EFFECT (lbs)
C 640D-256-144 3050 4550 6270 300 6420 9500 2650 2550 500 2800 2550 2000 400 1100 2940 1160
C 1280D-305-240 30,500 240 - 210 - 181 - 150 22,944 25,242
C 640D-305-120 2800 3906 5653 300 5820 8800 2650 2170 500 2420 2300 1750 400 1100 2465 1160
C 456D-305-168 3560 5306 6892 300 7000 10500 2600 2550 550 2800 2050 2210 400 1208 3580 1100 912D-305-192 30,500 192 - 168 - 145 - 123 22,817 24,669

C 456D-305-144 3050 4550 6270 300 6210 9500 2600 2550 500 2800 2550 2010 400 1208 2910 1100 912D-365-168 36,500 168 - 146 - 124 - 102 27,888 31,218
C 456D-256-144 3050 4550 6270 300 6210 9500 2600 2550 500 2800 2550 2000 400 1100 2940 1100 912D-305-168 30,500 168 - 146 - 124 - 102 22,905 25,386
C 456D-365-120 3050 3792 6270 300 6210 9500 2600 2550 500 2800 2550 2000 400 1100 2152 1100 912D-427-144 42,700 144 - 123 - 103 - 84 32,628 36,397
C 456D-305-120 2800 3906 5653 300 5820 8800 2600 2170 500 2420 2300 1750 400 1100 2465 1100 640D-365-144 36,500 144 - 123 - 103 - 84 27,204 31,503
C 456D-256-120 2800 3906 5653 300 5820 8800 2600 2170 500 2420 2300 1750 400 1060 2465 1100
456D-305-144 30,500 144 - 123 - 103 - 84 22,817 25,992
C 320D-256-144 3050 4550 6270 300 6210 9500 2170 2550 500 2800 2550 2000 300 1100 2940 990
640D-256-144 25,600 144 - 123 - 103 - 84 19,334 21,980
C 320D-256-120 2800 3906 5653 300 5820 8800 2170 2170 500 2420 2300 1750 300 1060 2465 990
456D-365-120 36,500 120 - 103 - 86 - 70 27,557 31,305
C 320D-213-120 2800 3906 5653 300 5820 8800 2170 2170 500 2420 2300 1700 300 1060 2525 990
640D-305-120 30,500 120 - 101 - 82 - 64 22,944 25,242
C 320D-305-100 2800 3255 5653 300 5690 8800 2170 2170 500 2420 2600 1700 300 1060 2525 990
C 320D-256-100 2800 3255 5653 300 5690 8800 2170 2170 500 2420 2600 1700 300 1060 1865 990 456D-256-120 25,600 120 - 101 - 82 - 64 19,180 21,385

C 320D-213-86 2450 2848 4781 250 5000 7500 2170 1730 400 1980 2600 1510 300 900 1665 990 320D-213-120 21,300 120 - 101 - 82 - 64 15,994 17,515
C 228D-213-120 2800 3906 5653 300 5820 8800 2070 2170 500 2420 2300 1700 300 1060 2525 900 320D-305-100 30,500 100 - 84 - 69 - 54 22,707 29,100
C 228D-173-100 2800 3255 5653 300 5690 8800 2070 2170 500 2420 2600 1700 300 1060 1570 900 320D-256-100 25,600 100 - 84 - 69 - 54 19,367 21,241
C 228D-246-86 2800 2800 5653 300 5320 8500 2070 2170 500 2420 2600 1700 300 1060 1615 900 228D-173-100 17,300 100 - 86 - 72 - 59 13,260 14,098
C 228D-213-86 2450 2848 4781 250 5000 7500 2070 1730 400 1980 2600 1510 300 900 1665 900
228D-246-86 24,600 86 - 72 - 59 - 46 18,617 19,830
C 228D-200-74 2450 2450 4781 250 5000 7500 2070 1730 400 1980 2600 1510 300 900 1270 900
320D-213-86 21,300 86 - 72 - 59 - 46 15,884 17,758
C 228D-173-74 2150 2485 4180 200 4500 6800 2070 1520 400 1730 2000 1510 240 940 1320 900
160D-173-86 17,300 86 - 74 - 62 - 51 12,963 13,426
C 160D-173-86 2450 2848 4781 250 5000 7500 1900 1730 400 1980 2600 1510 300 900 1665 810
228D-200-74 20,000 74 - 64 - 54 - 44 15,928 17,030
C 160D-200-74 2450 2450 4781 250 5000 7500 1900 1730 400 1980 2600 1510 300 900 1270 810
C 160D-173-74 2150 2485 4180 200 4500 6800 1900 1520 400 1730 2000 1320 240 728 1320 810 228D-173-74 17,300 74 - 62 - 51 - 40 13,192 14,230

C 160D-143-74 2150 2485 4180 200 4500 6800 1900 1520 400 1730 2000 1320 240 728 1320 810 160D-143-74 14,300 74 - 62 - 51 - 40 10,946 11,805

C 160D-173-64 2150 2150 4180 200 4500 6800 1900 1520 400 1730 2000 1320 240 728 985 810 160D-173-64 17,300 64 - 54 - 44 - 34 12,786 13,315
C 114D-119-86 2150 2890 4180 200 4500 6800 1800 1520 400 1730 2000 1510 240 728 1320 705 114D-119-86 11,900 86 - 72 - 59 - 46 8,928 9,568
C 114D-143-74 2150 2485 4180 200 4500 6800 1800 1520 400 1730 2000 1320 240 728 1320 705 114D-143-64 14,300 64 - 51 - 39 - 27 10,758 11,552
C 114D-173-64 2150 2150 4180 200 4500 6800 1800 1520 400 1730 2000 1320 240 704 985 705
80D-119-64 11,900 64 - 51 - 39 - 27 8,995 10,340
C 114D-143-64 1700 2014 3130 200 4500 6800 1800 1520 400 1420 2000 1320 240 704 985 705
114D-133-54 13,500 54 - 43 - 33 - 23 9,942 11,541
C 114D-133-54 1600 1800 2795 200 4500 6800 1800 1100 400 1300 2000 1320 240 704 980 705
80D-119-54 11,900 54 - 43 - 33 - 23 8,928 9,275
C 80D-119-64 1700 2014 3130 200 4500 6800 1800 1520 400 1420 2000 1320 240 704 985 650
57D-76-54 7,600 54 - 43 - 33 - 23 6,085 7,088
C 80D-133-54 1600 1800 2795 200 4500 6800 1800 1100 400 1300 2000 1320 240 704 980 650
80D-133-48 13,300 48 - 38 - 29 - 20 10,030 11,596
C 80D-119-54 1600 1800 2795 200 4500 6800 1800 1100 400 1300 2000 1320 240 704 980 650
C 80D-133-48 1600 1600 2795 200 4500 6800 1800 1100 400 1300 2000 1320 240 704 980 650 80D-109-48 10,900 48 - 36 - 25 8,068 9,370

C 80D-109-48 1400 1600 2695 200 2700 5000 1800 930 400 1150 1050 880 240 704 900 650 57D-95-48 9,500 48 - 36 - 25 6,570 7,430
C 57D-76-54 1600 1800 2795 200 4500 6800 1680 1100 400 1300 2000 1320 240 704 980 590 40D-76-48 7,600 48 - 36 - 25 5,842 6,448
C 57D-109-48 1400 1600 2695 200 2700 5000 1680 930 400 1150 1050 880 240 580 900 590 57D-89-42 8,900 42 - 32 - 23 6,647 7,285
C 57D-95-48 1400 1600 2695 200 2700 5000 1680 930 400 1150 1050 880 240 580 900 590 57D-76-42 7,600 42 - 32 - 23 5,833 6,702
C 57D-89-42 1250 1450 2500 150 2700 5000 1680 920 400 1100 1050 880 200 580 925 590
C 57D-76-42 1250 1450 2500 150 2700 5000 1680 920 400 1100 1050 880 200 580 925 590 Note: Dimensions are for information only and subject to change without prior notice.
C 40D-76-48 1400 1600 2695 200 2700 5000 1480 930 400 1150 1050 880 240 580 900 520 Do not use above dimensions for foundation. Request foundation plan.
C 40D-89-42 1250 1450 2500 150 2700 5000 1480 920 400 1100 1050 880 200 580 925 520
C 40D-76-42 1250 1450 2500 150 2700 5000 1480 920 400 1100 1050 880 200 580 925 520

Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.

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OVER 100 YEARS OF EXPERIENCE


FRONT MOUNTED GEOMETRY PUMPING UNITS FRONT MOUNTED GEOMETRY PUMPING UNITS
General Dimensions General Dimensions

Dimensions (mm)
Dimensions (mm) SIZE A B C D E F G H I J L M N O R T
SIZE A B C D E F G H I J L M N O R T F 912D-427-216 7775 9755 8800 1385 6060 8600 2970 2855 1200 3300 1743 2390 500 1235 1143 1300
F 320D-256-144 6570 7950 6687 1250 6445 8900 2170 2390 1016 2740 1910 1850 400 1000 1080 990 F 912D-427-192 7850 9700 8430 1385 6060 8600 2970 2846 1800 3300 1800 2390 500 1235 1140 1300
F 320D-256-120 6550 7925 6425 1250 6445 8900 2170 2290 1650 2740 2032 1850 400 1000 1525 990 F 912D-305-192 7850 9700 8430 1385 6060 8600 2970 2846 1800 3300 1800 2390 500 1235 1140 1300
F 320D-213-120 6550 7925 6425 1250 6445 8900 2170 2290 1650 2740 2032 1850 400 1000 1525 990 F 912D-365-168 6860 8485 7035 1360 5800 7900 2970 2290 1000 2740 1800 2130 500 1200 1220 1300
F 320D-305-100 6250 7555 6425 1250 6445 8900 2170 2290 2260 2740 1735 1850 400 1000 1800 990 F 912D-305-168 6860 8485 7035 1360 5800 7900 2970 2290 1000 2740 1800 2130 500 1200 1220 1300
F 320D-256-100 6250 7555 6425 1250 6445 8900 2170 2290 2260 2740 1735 1850 400 1000 1800 990 F 912D-427-144 6570 7950 6687 1250 5800 7900 2970 2390 1016 2740 1910 2130 500 1200 1080 1300
F 320D-213-86 4725 5825 5150 950 4680 6850 2170 1750 1000 2200 1718 1420 400 910 990 990 F 640D-305-192 7850 9700 8430 1385 6060 8600 2650 2846 1800 3300 1800 2130 500 1200 1140 1160
F 228D-213-120 6550 7925 6425 1250 6445 8900 2070 2290 1650 2740 2032 1820 400 1000 1525 900 F 640D-305-168 6860 8485 7035 1360 5800 7900 2650 2290 1000 2740 1800 2130 500 1200 1220 1160
F 228D-173-100 6250 7555 6425 1250 6445 8900 2070 2290 2260 2740 1735 1850 400 1000 1800 900 F 640D-365-144 6570 7950 6687 1250 5800 7900 2650 2390 1016 2740 1910 2130 500 1200 1080 1160
F 228D-246-86 4725 5825 5150 950 4680 6850 2070 1750 1000 2200 1718 1420 400 910 990 900 F 640D-305-144 6570 7950 6687 1250 5800 7900 2650 2390 1016 2740 1910 2130 500 1200 1080 1160
F 228D-213-86 4725 5825 5150 950 4680 6850 2070 1750 1000 2200 1718 1420 400 910 990 900 F 640D-256-144 6570 7950 6687 1250 5800 7900 2650 2390 1130 2740 1910 2130 500 1200 1080 1160
F 228D-200-74 4725 5725 4950 950 4680 6850 2070 1850 1335 2200 1735 1420 400 910 990 900 F 640D-305-120 6550 7925 6425 1250 5800 7900 2650 2290 1650 2740 2032 2130 500 1200 1525 1160
F 228D-173-74 4725 5725 4950 950 4680 6850 2070 1850 1335 2200 1735 1420 400 910 990 900 F 456D-305-192 7850 9700 8430 1385 6060 8600 2600 2846 1800 3300 1800 2390 500 1235 1140 1100
F 160D-173-86 4725 5825 5150 950 4680 6850 1900 1750 1000 2200 1718 1350 400 800 990 810 F 456D-305-168 6860 8485 7035 1360 5800 7900 2600 2290 1000 2740 1800 2130 500 1200 1220 1100
F 160D-200-74 4725 5725 4950 950 4680 6850 1900 1850 1335 2200 1735 1350 400 800 990 810 F 456D-305-144 6570 7950 6687 1250 5800 7900 2600 2390 1016 2740 1910 2130 500 1200 1080 1100
F 160D-173-74 4725 5725 4950 950 4680 6850 1900 1850 1335 2200 1735 1350 400 800 990 810 F 456D-256-144 6570 7950 6687 1250 5800 7900 2600 2390 1130 2740 1910 2130 500 1200 1080 1100
F 160D-173-64 4115 5015 3752 900 4030 6200 1900 1225 520 1575 1780 1350 300 800 900 810 F 456D-365-120 6550 7925 6425 1250 5800 7900 2600 2290 1650 2740 2032 2130 500 1200 1525 1100
F 114D-173-64 4115 5015 3752 900 4030 6200 1800 1225 520 1575 1780 1030 300 620 900 705 F 456D-305-120 6550 7925 6425 1250 5800 7900 2600 2290 1650 2740 2032 2130 500 1200 1525 1100
F 456D-256-120 6550 7925 6425 1250 5800 7900 2600 2290 1650 2740 2032 2130 400 1200 1525 1100
Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan. Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.

20 21

OVER 100 YEARS OF EXPERIENCE


FRONT MOUNTED GEOMETRY PUMPING UNITS VULCAN GEAR REDUCERS
Technical Features

Double reduction Gear Reducers especially designed for pumping units are available.
Triple reduction Gear Reducers for very low speed can be supplied at special order.
The gear reducers incorporate precision cut herringbone symmetrically positioned gears.
All shafts are forged from alloy steel, heat treated and precision grounded.
PUMPING UNIT
POLSHED ROD
CAPACITY
STROKE LENGHTS
*STANDARD
COUNTERBABALNCE
**MAXIMUM
COUNTERBABALNCE
Reducers main shafts are provided with oversize bronze journal bearings, while inlet and intermediate shafts run
SIZE
(lbs)
(in)
EFFECT (lbs) EFFECT (lbs) on roller bearings (exempted reducers size 25 to 80, which have all shafts on roller bearings).
912-427-216 42,700 216 - 192 - 168 30,320 34,480 Housings, manufactured from cast iron, of rugged construction, with large factors of safety, are especially built
912-427-192 42,700 192 - 168 - 144 30,095 34,210 for oil service.
912-305-192
No oil pump are needed. Vulcan gears use an oil bath lubrication system; special wipers and grooves provide a
640-305-192 30,500 192 - 168 - 144 22,190 24,820 positive lubrication of each bearing, even for low speeds.
456-305-192
The reducers performe safe and silent service, with long operational life and trouble free maintenance.
912-365-168 36,500 168 - 153 - 130 24,820 29,560 All gear reducers are manufactured in size and ratings according to API Spec.11E and carry the API Monogram.
912-305-168
640-305-168 30,500 168 - 153 - 130 21,600 25,040
456-305-168

912-427-144 42,700 144 - 128 - 112 30,150 34,370


640-365-144 36,500 144 - 128 - 112 24,780 29,410

640-305-144 DOUBLE REDUCTION UNITS


30,500 144 - 128 - 112 21,765 24,350
456-305-144 General Data
640-256-144
456-256-144 26,600 144 - 128 - 112 17,980 19,510
320-256-144

456-365-120 36,500 120 - 104 - 88 24,530 29,280


GEAR BOX OIL
PEAK TORQUE RATING VEE BELTS REDUCER SHEAVE
640-305-120 REDUCER GEAR CAPACITY
30,500 120 - 104 - 88 21,050 23,920 SIZE RATIO
456-305-120
lb.in) (N.m) pcs. type (in) (mm) (US gal) (l)
456-256-120
25,600 120 - 104 - 88 17,820 20,415 25 25,000 2,900 29.605 2 B 18 460 6 21
320-256-120
40 40,000 4,600 30.284 3 B 24; 21; 18 610; 535; 460 7 26
320-213-120
21,300 120 - 104 - 88 15,130 17,250 2 C
228-213-120
57 57,000 6,600 30.244 3 B 27; 24; 18 685; 610; 460 12 45
320-305-100 30,500 100 - 84 - 68 21,280 24,230
2 C
320-256-100 25,600 100 - 84 - 68 17,920 20.72
80 80,000 9,250 29.903 2 C 30; 27; 22; 18 760; 685; 560; 460 17 65
228-173-100 17,300 100 - 84 - 68 12,290 14,010
114 114,000 13,150 29.665 2 C 33.5; 30; 24; 20 850; 760; 610; 510 19 72
228-246-86 24,600 86 - 73 - 59 17,350 20,190
160 160,000 18,450 29.533 3 C 38; 36; 28; 26.5; 24 965; 915; 710; 675; 610 30 114
320-213-86
21,300 21,300 15,070 17,050 228 228,000 26,250 29.647 4 C 41; 38; 36; 30; 24 1040 ; 965; 915; 760; 610 43 163
228-213-86
320 320,000 36,850 30.235 5 C 47; 44; 36; 31.5; 24 1195; 1120; 915; 800; 610 60 227
160-173-86 17,300 86 - 73 - 59 12,110 13,920
456 456,000 52,550 30.303 6 C 55; 44; 36; 31.5; 24 1400; 1120; 915; 800; 610 70 265
228-200-74
20,000 74 - 60 - 47 14,200 16,250 4 D
160-200-74
640 640,000 73,750 29.155 6 C 55; 50; 44; 31.5; 24 1400; 1270; 1120; 800; 610 80 300
228-173-74
17,300 74 - 60 - 47 12,070 13,830 5 D
160-173-74
912 912,000 105,100 30.348 8 C 55; 50; 44; 31.5; 24 1400; 1270; 1120; 800; 61 100 378
160-173-64
17,300 64 - 52 - 40 12,120 13,940 6 D
114-173-64
10 C

Note: * Standard counterbalance effect is obtained using two main counterweights size A and four main 1280 1,280,000 147,500 29.554 8 D 68; 55; 50; 44; 36 1725; 1400; 1270; 1120; 915 120 455
weights size B.
** Maximum counterbalance effect is obtained adding by auxiliary weights to the min weights.
Any other counterbalance effect, lower than the maximum effect indicated, can be provided at
request.

22 23

OVER 100 YEARS OF EXPERIENCE


Gear Reducers

DOUBLE REDUCTION UNITS


Vulcan S.A. Bucharest makes double and triple reduction gear reducers which are provided exclusively for our
General Data products (such as pumping units and crushing mills) up to a peak torque rating of 147,500 Nm and even bigger
for equipment intended for steampower plants.

Dimensions (mm)
SIZE A B L H W K D1 N M D2 I J O P R E F G GA D3-z
R 25 490 310 985 687 1100 182 80 616 54 40 470 520 380 430 40 300 150 200 22-10
R 40 520 320 1030 697 1198 208 100 654 54 45 510 560 420 470 40 340 145 200 22-10
R 57 590 360 1165 785 1230 221 105 700 54 55 695 750 430 480 50 365 150 250 22-10
R 80 650 400 1300 850 1320 229 110 770 54 55 695 750 505 560 50 410 175 270 26-10
R114 705 430 1390 898 1480 228 120 855 70 70 680 750 580 650 55 435 225 220 33-10
R160 810 500 1603 1052 1575 229 140 900 70 70 730 800 590 660 70 470 250 250 33-10
R228 900 560 1740 1168 1730 230 160 1050 130 85 860 940 660 740 80 510 205 205 33-12
R320 990 620 1936 1280 1810 243 170 1105 130 85 960 1060 670 770 85 555 250 250 33-12
R456 1110 670 2074 1400 2120 274 190 1190 130 85 1070 1150 765 845 90 630 250 250 36-12
R640 1160 710 2222 1468 2210 295 220 1305 165 100 1105 1185 790 870 90 685 280 280 36-12
R912 1300 800 2480 1630 2455 301 220 1410 165 100 1185 1275 870 960 90 800 290 310 39-12
R1280 1525 940 2880 1890 2455 340 230 1500 165 100 1185 1290 955 1060 95 815 355 355 39-12

Note: Dimensions are for information only and are subject to change without prior notice.
For gear reducers used on front mounted geometry pumping units the slow speed shaft dia D1 has the following dimensions: 165mm
for reducer size 114; 180mm for reducers size 160 & 228; 220mm for reducers size 320 and 230mm for reducers size 456, 640
& 912.

24 25

OVER 100 YEARS OF EXPERIENCE


Export Market

EXPORT MARKET

Albania Czech Republic Italy Spain


Argentina Denmark Japan Sudan
Austria Egypt Jordan Sweden
Belgium Finland Kuwait Switzerland
Brazil France Mongolia Syria
Bulgaria Germany Netherlands Turkey
Canada Greece Nigeria United Kingdom
Central Africa Hungary North Korea United States of America
Ceylon India Pakistan Ukraine
Chile Iran Poland Venezuela
China Iraq Russia Vietnam
Cuba Israel Slovakia

26

OVER 100 YEARS OF EXPERIENCE


VULCAN SA HEADQUARTERS AND WORKSHOPS
15th Dumitru Brum[rescu Street, District 4, 041838 Bucharest, ROMANIA
Phone: (4) 021 319 9480; (4) 021 319 9491
Fax: (4) 021 319 9481
Email: vulcan@vulcan.ro
Web site: www.vulcan.ro