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and control
Sepam range
Sepam 2000 D02
Use
Commissioning
Contents
Chapter / page
installation 1/1
use - Commissioning 2/1
testing 3/1
Contents 1/1
1/2 Contents
Installation
Contents
page
Equipment identification 1/2
Installation of Sepam 2000 1/2
Sepam 2000 1/2
Accessories supplied with Sepam 1/3
Optional accessories 1/4
Assembly and cabling 1/5
Dimensions and drilling 1/5
Assembly 1/5
Composition of Sepam 2000 1/6
Connections 1/6
Terminal identification principle 1/6
Connection of current inputs to 1 A or 5 A CTs 1/7
1 A or 5 A CT block and connection diagram 1/7
Selection of microswitch SW1 and SW2 operating modes 1/7
Microswitch setting 1/7
CCA 651 or 660 connector 1/8
Use of the CSH 30 core balance CT 1/9
Connection to 1 A secondary circuit 1/9
Connection to 5 A secondary circuit 1/10
Assembly 1/10
Cabling 1/10
Selection of operating modes (microswitches) 1/10
Connection of power supply and logic inputs and outputs 1/11
Connection of power supply and earth 1/11
Connection of logic inputs and outputs 1/11
Connection of Jbus communication coupler 1/12
Checking prior to commissioning 1/13
Checks 1/13
Microswitch setting on rear of device 1/14
Installation 1/1
Installation
Equipment identification
c Mounting accessories,
c Connection accessories (connectors).
The other optional accessories come in a separate S35 CR D02 J1F TBN equipment reference (Sepam and model)
package.
We recommend that you follow the instructions given 9540013 C08 serial number
MERLIN GERIN
SEPAM 2000
CARTOUCHE
3140 422 A 01 case reference
serial n
(1)
Label on the left side of the cartridge .
1/2 Installation
CCA 621 connector
Accessories supplied 21 points. connection of logic inputs/outputs:
with Sepam c screw terminals,
c 0.6 to 2.5 mm2 wire (awg 20 to awg 14).
Each Sepam comes with the following accessories.
warning !
for S35 CR
only
2 Sepam mounting lugs
CCA660 CCA651
Installation 1/3
Installation
Equipment identification
Optional accessories
TSM 2001 pocket terminal
Used to make Sepam 2000 settings. It does not have
a battery since it is supplied with power by Sepam
2000.
1/4 Installation
Installation
Assembly and wiring
drilling diagram
Dimensions and drilling
Sepam 2000 is flush mounted in a rectangular verrous de fixation (x 2)
cut-out.
Maximum thickness of mounting: 3 mm
20 300 338
352 332
(2)
Assembly (2)
c Insert Sepam 2000 through the front of the cut-out.
Slide it into the cut-out until the front of Sepam 2000
is in contact with the mounting plate. The 2 notches (1)
at the base of the Sepam 2000 case allow it to hold
by its own weight.
c Position the 2 lugs (2) in the holes on the top
of Sepam. Tighten the threaded studs of the lug.
c Make sure not to block the ventilation openings
on the top and bottom of Sepam 2000.
Leave a space of at least 5 cm above and below
Sepam 2000.
(1)
Installation 1/5
Installation
Assembly and wiring (cont'd)
Connections
The Sepam 2000 connections are made
on the removable connectors located on the rear
of the device. All the connectors are screw-lockable.
Wiring of screw connectors:
c Recommended wire fittings:
v Telemecanique DZ5CE0155 for 1.5 mm2,
v DZ5CE0253 for 2.5 mm2.
Stripped length with fitting: 17 mm,
c Without fitting:
v stripped length: 10 to 12 mm,
v maximum 2 wires per terminal.
principle 21
20
21
20
19 19 (option
All the Sepam 2000 connection terminals are located 18 18 communication)
17 17
on the rear of the device. 16 16 B B B
15 15
The Sepam 2000 DO2 boards are fitted into the rear 14 14
slots numbered 1 to 8. 13 13
SW2 SW2
12 12
The connections are identified by adding different 11 11
SW1 SW1
10 10
markings.
V-DC 24-30 48-125 220-250
9 9
8 8 B B
Slot (1 to 8), 7 7
connector A or B, terminal (1 to 21). 6 6 6 6
5 5 5 5
Example : 5 A16 4 4 4 4 4
3 3 3 3 3 +
slot n5, connector A, terminal 16. 2
1
2
1
2
1
2
1
2
1
A A A A A
8 7 6 5 4 3 2 1
INPUTS AND INPUTS AND SECONDARY PRIMARY POWER SUPPLY
OUTPUTS OUTPUTS CURRENT CURRENT
INPUTS INPUTS
1/6 Installation
Installation
Connection of current inputs to 1 A or 5 A CTs
8 7 6 5 4 3 2 1
INPUTS AND INPUTS AND SECONDARY PRIMARY POWER SUPPLY
OUTPUTS OUTPUTS CURRENT CURRENT
INPUTS INPUTS
1 A or 5 A CT block ECM
and connection diagram DPC
B4 P1
L1 B1
B5 P2
L2 B2
B6
L3 B3
CCA 651
Selection of microswitch
SW1 and SW2
operating modes
Sepam 2000 has several possible operating modes.
The operating mode is selected via microswitches
on the rear of the device. They must be set before
Sepam 2000 is switched on, i.e. while Sepam 2000
is de-energized.
The microswitches are hidden by the CCA 660
or 651 connector once it has been installed.
N.B. Sepam 2035 model CR has 2 inputs
for connecting CTs.
Remember to set the microswitches for both inputs.
SW1 SW1
Installation 1/7
Installation
Connection of current inputs to 1 A or 5 A CTs (cont'd)
1/8 Installation
Installation
Use of the CSH 30 core balance CT
Connection to the 1 A
secondary circuit
c Plug into the CCA 606 connector.
c Wind the transformer secondary wire 5 times
around the CSH 30 core balance CT.
ECMD 5 turns
A6
DPC A5
A4
REF
A3
calib. 30 A
A2
calib. 2 A
A1
CT tore
CSH 30 1A
core balance CT CT
Installation 1/9
Installation
Use of the CSH 30 core balance CT (cont'd)
Connection to the 5 A
secondary circuit
c Plug into the CCA 606 connector.
c Wind the transformer secondary wire once around
the CSH 30 core balance CT.
Assembly
The cable must pass through the CSH 30 in the right
direction in order for protection to function correctly:
the cable leaving terminal 2 of the current transformer
should enter through the P2 side of the CSH 30 core
balance CT. N
The earth side of the primary connection corresponds
to the terminal A4 of the secondary connection. 1 turn
ECMD
A6
DPC A5
Cabling REF
A4
A3
calib. 30 A
The secondary winding of the CSH 30 is connected A2
calib. 2 A
A1
to the 6-point terminal block. CT tore
Cable to be used: CSH 30 5A
c Sheathed, shielded cable, core balance CT CT
c Min. cable cross section 0.93 mm2
(awg 18) (max. 2.5 mm2),
c Resistance per unit length < 100 m/m,
c Min. dielectric strength: 1000V.
Connect the CSH 30 core balance CT connection
cable shielding in the shortest manner possible to the
Sepam 2000 6-point connector.
The connection cable shielding is grounded
in Sepam 2000. Do not ground the cable
by any other means.
1/10 Installation
Installation
Connection of power supply and logic inputs and outputs
and earth 21
20
21
20
19 19 (option
The Sepam 2000 power supply is connected to the 18
17
18
17
communication)
8 7 6 5 4 3 2 1
INPUTS AND INPUTS AND SECONDARY PRIMARY POWER SUPPLY
OUTPUTS OUTPUTS CURRENT CURRENT
INPUTS INPUTS
and outputs 21
20
21
20
19 19
(option
The logic information is connected to the CCA 621 18 18 communication)
17 17
on the ESB and ESTOR modules. 16 16 B B B
15 15
Check that the voltage applied to the inputs is 14 14
compatible with the permissible voltage indicated by 13 13
SW2 SW2
12 12
a dot on the subassembly. 11 11
10 10 SW1 SW1
Cabling should be done in accordance with the
V-DC 24-30 48-125 220-250
Installation 1/11
Installation
Connection of the Jbus communication coupler
16 16 B B B
15 15
14 14
13 13
12 12 SW2 SW2
11 11
10 10 SW1 SW1
8 7 6 5 4 3 2 1
INPUTS AND INPUTS AND SECONDARY PRIMARY POWER SUPPLY
OUTPUTS OUTPUTS CURRENT CURRENT
INPUTS INPUTS
1/12 Installation
Installation
Checking prior to commissioning
Cartridge
Check that the cartridge is in its slot behind the door
on the front of the device. To do so:
c Open the door by pulling on the notch situated
on the left side. On the right side of the front
of the Sepam S35, there is a shield that resembles the
memory cartridge door. This shield is not another door,
do not try to open it,
c Check that the cartridge is pushed in,
c Check, by hand, that the 2 threaded screws have
been tightened. Never insert or remove the cartridge
when Sepam 2000 is energized.
Installation 1/13
Installation
Checking prior to commissioning (cont'd)
1/14 Installation
Use - commissioning
Contents
page
Description / use 2/2
Front face 2/2
TSM2001 pocket terminal 2/3
Rear face 2/5
Use (current operation) 2/6
Energizing 2/6
Operation via the TSM2001 pocket terminal 2/6
Annunciation 2/7
Commissioning 2/8
Checking prior to commissioning 2/8
Commissioning using the TSM2001 pocket terminal 2/9
Commands and annunciation 2/12
Maintenance 2/13
Indicators and display messages 2/13
Unwanted tripping, no tripping 2/14
Sepam replacement 2/14
Sepam 2000 identification 2/15
Sepam identification using the TSM2001 pocket terminal 2/16
Password 2/17
station.
---------------
tamp test alarm reset
2
3 MERLIN GERIN
S35CD02
3CRD02FA
101DFA
Display 2 :
The display unit indicates:
c Measurements, lamp test alarm reset
c Operating messages.
v alarm key:
each time tripping or another event occurs, an alarm
message stored in a list of alarms is displayed.
The most recent message appears on the display.
This key provides access to step by step reading
of the list of stored alarm messages.
The previous message may be displayed by pressing
this key. Cartridge 4 :
Display of: ----------- indicates the end of the list The cartridge contains the information required for Sepam operation, such as:
of alarm messages. c Settings,
v reset key: c Stored data,
the protections trigger circuit breaker tripping c Control and monitoring logic
and display of the related messages.
The red trip indicator lamp lights up. Pocket terminal socket 5 :
After the fault has been cleared, the user presses The socket is used to connect the TSM 2001 pocket terminal.
the reset key to acknowledge. The trip indicator
is extinguished, the list of alarms is erased and the
device can be closed. The reset key is disabled until
the fault has been cleared.
v lamp test keys: indicator lamp and display unit
operation may be tested by pressing the two keys
at the same time.
P/Select:
Protection
Program logic
Add. reading
IN
1
MERLIN GER
TSM 2001
Select
g
Meterin
ion
Protect
logic
Program
3
menu
2
9
8
7
6
5
4
3
1
2
units
P/Select:
0
.
clear
-
data
+
Status
enter
code About Sepam
1 4-line display
2 data entry keyboard
3 brightness adjustment dial To move to the previous screen of a menu, the user simply positions the cursor on
the second line and presses the key,
The pocket terminal is supplied with power by Sepam c The code key is used to enter and exit the parameter setting mode,
and does not require any batteries; it can be c The numeric and . keys are used to enter settings and the password,
connected with the power on. c The units key is used to change setting unit multiplying factors (e.g. A, kA, ),
The pocket terminal beeps when it is connected. c The data+ and data- keys are used to select setting values from a predefined
The main menu appears (check the brightness data table. The tables are used when a parameter can only be assigned a limited
adjustment using the dial 3 ). number of values, such as transformer coupling,
The user may access the various items of information c The clear key is used:
from three menu levels. A menu may comprise v to clear error messages,
several pages. v to call back a previous setting value during data input,
To access a menu, simply position the blinking cursor v to reset tripping currents and maximum demand readings to zero,
on the desired line and press the enter key. c The enter key is used to confirm a menu selection or to confirm all the settings
The first line of the menu contains the name of the for a function.
current menu or function.
Indication of P/ at the top of the menu shows that the N.B. The first line always contains the name of the current menu or function.
user has entered the password.
P/Select:
Protection
Program logic
Add. reading
Enter
P/Select:
Status
About Sepam
P/PROGRAM LOGIC P/PHASE CT RATIO P/I, I' PHASE P/LOGIC OUTPUT P/DIFF. TRANS
102 DFA CAT In = 500 A I1 = 123 A 01-02 = 10 Id/It = 15%
Transformer Ib = 450 A I2 = 125 A 011-014 = 0000 Id >> = 5.1 Ib
Differential Number= I1-I2-I3 I3 = 123 A Coupl. = Yd11
MERLIN GERIN
TSM 2001
Select
g
Meterin
ion
Protect
a m logic
Progr
menu
9
8
7
6
5
4
3
2
1
units
0
.
+
-
clear data
enter
code
8 7 6 5 4 3 2 1
INPUTS AND INPUTS AND SECONDARY PRIMARY POWER SUPPLY
OUTPUTS OUTPUTS CURRENT CURRENT
INPUTS INPUTS
Composition of Sepams
Slot 1 2 3 4 5 6 7 8
Model S35
CR CE40 ECMD ECMD ESB ESTOR
Annunciation
When an event is detected by Sepam, an operating
message appears on the display.
The messages are stored in a list of alarms and may
be reviewed in chronological order of appearance,
starting with the most recent,
by pressing the alarm key.
Beware:
Pressing the reset key will erase the contents
of any list of alarms.
List of messages
Message (1) Type Description
DIFF. P Differential protection tripping, percentage setting
HIGH SET P Differential protection tripping, high setting
REF P Restricted earth fault protection tripping
BUCHHOLZ C Buchholz, alarm or tripping
TR.TEMP C Thermostat, alarm or tripping
AUX.1 C Auxiliary 1, alarm or tripping
AUX.2 C Auxiliary 2, alarm or tripping
COUPL. TEST T Differential protection parameterized in test mode
INHIBIT. T Inhibition of alarm and tripping outputs
CONNECTOR M Connector unplugged
CARTRIDGE M Cartridge and Sepam not compatible
MAINTENANCE M Internal Sepam fault
M.CARTRIDGE M Internal cartridge fault
P = protection
C = control and monitoring
M = maintenance
T = test
(1)
If your Sepam has been customized, other messages may appear. Please refer to the information package supplied by your OEM.
3 3 3
2 2 2
1 1 1
A A A
4
3 + The microswitch settings must be coherent with the choices made in the status,
2
1 phase CT ratio menus:
A v current input for 1A / 5A CT
1 A secondary 5 A secondary
SW2 SW2
c Earthing
Check that the Sepam 2000 chassis is earthed by the
grounding nut situated on the Sepam side panel, on v residual current measurement by sum of 3 currents
the power supply side. Check that the screw has
been tightened, SW1
c Cartridge
v Check that the cartridge is in its slot behind the front v residual current measurement by core balance CT Default position
wicket door. To do so, open the door by pulling on the
notch situated on the left side panel. Sepam S35 has SW1
a shield on the right, which resembles the memory
cartridge door. This shield is not another door; do not Default parameter setting
try to open it. Check, by hand, that the 2 threaded Factory-set parameter status:
screws have been tightened. c Microswitches:
Above all, do not insert or remove the cartridge v they are set for power supply by a 5A secondary current transformer,
when Sepam 2000 is energized, v residual current measurement by core balance CT
v the cartridge has an identification label on the front. c Differential protection
The last 3 characters in the first line of the label v Id/It = 999% (disabled)
indicate the type of Sepam 2000 (the type v Id>> = 5 Ib
corresponds to the protection and metering functions v coupl. = Dy11
performed). The first 5 characters in the label indicate c Control logic time delay:
the Sepam 2000 model. Ensure that the type of v t = 200 ms,
cartridge matches the Sepam model indicated on the c Restricted earth fault protection
side of Sepam. v Iso = 999 kA (disabled)
Example
S35CR on the cartridge label should match S35CR
on the Sepam label.
MERLIN GERIN
MERLIN GERIN
SEPAM 2035
S35 CR D02
S35CRD02J1FTBN
3CRD02FA
102DFA
9540013 C08
c Connector
Check that all the connectors are correctly connected
to the rear of the device and screwed in.
ESTOR1 board
(8 inputs and 4 outputs)
General parameters
The general parameters are accessible in the status
menu. They are set at the time of commissioning
and must not be modified during current operation.
Unwanted tripping,
no tripping
Incorrect parameter setting may cause unwanted
tripping or no tripping (1).
Check the parameters and settings.
Tests
c Lamp test:
when the user presses the - lamp test - keys at the
same time, all the indicators on the front of the device
light up, as well as the display which alternately
indicates *********** and 0000000000.
Sepam replacement
When Sepam is replaced:
c Dismantle the Sepam to be replaced,
c Retrieve the cartridge,
c Mount the Sepam replacement (hardware
configuration),
c Install the cartridge,
c Check the compatibility between Sepam and the
cartridge (see chapter on identification),
c Set microswitches SW1 and SW2 on the rear of the
device in the same positions as they were in on the
Sepam that was replaced,
c Install the connectors, checking their markings,
c Energize Sepam.
(1)
This may cause tripping with undervoltage program logic
(so-called fail-safe logic).
Series Model Type Variant Communication Nb. of Working Current Auxiliary Operating
ESTOR language sensor power tempe-
boards supply rature
1 to 99 X = none 1=1 F = French A = 24Vdc N = -5/55C
S35 CR D = Differential J = JBUS 2=2 A = English T = CT B = 48/125Vdc
F = FIP 3=3 I = Italian C = 220Vdc
E = Spanish
F 2 French
T 1 CT MERLIN GERIN
B 1 48V
N 1 -5/+55C
S35=standard
S35CRD02 compatible Sepam Sepam
model CR=model
D02=type
3=Sepam S35
3CRD02FA type of application CR=model
D02=type
F=French
A=irev. level
102DFA reference of standard
control logic diagram
(2)
Example of a label on the front of the cartridge
MERLIN GERIN
SEPAM2000
CARTOUCHE
case reference
3140422 A 01
serial n
Example of a label on the left side of the cartridge
About Sepam
SFT2800
Program logic
Enter
1 = number of ESTOR boads
02 = order number in the
control logic application
Program logic diagram reference D = Transformer Differential
102DFA CAT F = French version
Transformer control diagram A = revision index
Differential name designed
with LOGIPAM
Reminder
In the event of a cartridge error or incompatibility with Sepam, the message
CARTRIDGE appears on the front of the device.
Check the coherence between the cartridge and Sepam.
The user enters a password via the TSM 2001 pocket Modification of the password using the TSM 2001 pocket terminal
terminal in order to be able to change parameters and c Change to Parameterization mode and access the "Password" heading in the
settings. "Status" menu.
v enter the old code and validate by pressing the "enter" key.
Code key v enter the new code and validate by pressing the "enter" key.
When the user presses the code key, the following v verify by entering the new code and validating by pressing the "enter" key.
menu appears: v validate again in the window which appears.
Type the following on the keyboard v choose "clear" to cancel all modifications in progress.
6543210 and the press enter c To exit the parameterization mode:
This is the password for standard Sepams. If your v press the "menu" key.
Sepam has been customized, refer to the
documentation provided by your OEM.
To exit this mode, simply:
c Press the code key
c Wait 2 min after activating any key.
When the pocket terminal is in parameter setting
mode, P\ appears on the top left of the screen.
page
General information 3/2
Procedure 3/2
Equipment 3/2
Inhibition of outputs and test parameterization 3/2
Wiring diagram 3/3
Differential protection testing with simplified parameterization 3/5
Cabling testing by current injection 3/6
Restricted earth fault protection testing 3/11
Setting record sheet 3/12
Test sheet: cable testing by current injection 3/13
Test sheet: testing with simplified parameterization 3/14
Testing 3/1
Testing
General information
3/2 Testing
Wiring diagram
The protection wiring block diagram is one of the
following two diagrams: whatever the transformer
coupling, the CTs are star connected and no resetting
CT is necessary.
primary secondary
ph1 ph1
ph2 ph2
ph3 ph3
tore CSH 30
2B 3B
SEPAM 2000
6
3 ECM D ECM D 63
2 3
5 5
2 2
4 4
1 1
6 6
5 5
4 4
3 3
2 2
1 1
2A 3A
Note
ECMD 2 is the board located in slot 2.
Neutral point current measurement is necessary for
the restricted earth fault protection to be used.
c Neutral point current measurement:
v by a 1A CT:
make 5 turns in the CSH30 core balance CT.
v by a 5A CT:
make 1 turn in the CSH30 core balance CT.
Testing 3/3
Testing
General information (cont'd)
primary secondary
ph1 ph1
ph2 ph2
ph3 ph3
CSH 30
core balance CT
2B 3B
SEPAM 2000
6
3 ECM D ECM D 63
2 3
5 5
2 2
4 4
1 1
6 6
5 5
4 4
3 3
2 2
1 1
2A 3A
to be used to protect a Yd transformer with artificial neutral point on the secondary circuit, when the current in the neutral earthing connection can be measured.
3/4 Testing
Testing
Differential protection testing with simplified parameterization
I2 A
8 Ib
50 %
Id>>
tripping
5 DIFF.
3 Ib Id / It
15 %
no tripping
0,3
5 10 I2 + 0,5. I1
(x in)
Testing 3/5
Testing
Cabling testing by current injection
In 1
Primary injection coefficient: k = .
Ib in
Ino 1
Measurement of neutral point current by CT Neutral injection coefficient: ko = .
Ib' 3.in
Ino : neutral point CT rated current
Ib' : transformer secondary rated current
In : 1 or 5 A
1 1
Measurement of neutral point current Neutral injection coefficient: ko = .
Ib' 3
by CSH core balance CT Ib' : transformer secondary rated current
In' 1
Measurement of secondary residual current Neutral injection coefficient: ko = .
Ib' 3.in
by sum of the 3 phase currents In' : secondary CT rated current
Ib' : transformer secondary rated current
In : 1 ou 5 A
3/6 Testing
Dy couplings
Testing 3/7
Testing
Cabling testing by current injection (cont'd)
Yd couplings
3/8 Testing
Yy couplings
Yy6 Yy0
SEPAM 2000
6
3 ECM D ECM D 63 6
3
2 3
5 5 5
2 2 2
4 4 4
1 1 1
6 6
5 5
4 4
3 3
2 2
1 1
I
Testing 3/9
Testing
Cabling testing by current injection (cont'd)
3/10 Testing
Testing
Restricted earth fault protection testing
Testing 3/11
SETTING RECORD SHEET Sepam 2000 differential
Site : ...........................................................................................................
Type of Sepam 2000 D0 2
Switchboard : .......................................................................................
Panel : .......................................................................................................
serial number
.......................................................................................................................
X
SW1 SW1
Comments :
in = 1 or 5 A
In : primary CT rating current
Id/It : percentage setting
Id>> : high set
n.t. : no tripping t. : tripping
Comments :