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.........-;.d...

G~J:1 aoo
GL10DDLTD
GL1000K1
GL1000K2

... 4
CONTENTS ENGINE GROUP

CONTENTS

Page
Coo tents-Engine group 1

Contents-Frame group_ 2 ,. ,
.. "
front co.. Timing belt 9 E12 Crankshaft P'Ston
, 2 E-13 Shift dnlm ,Shift fork .................................... 45
_Instruction for use of parts list 3
,
,. 3
Ri9'l1 eylinder head
left cylinder h..d "" E14 Transmission
"
_ How to use the flat rate time (F.R.T.). 6
H
Camshaft valva _..
Fual pump Thermostat Contact bfeaktr ""
Model photograph 8
_ Engine group. 9

_ Frame group . 57

Part No. Index ..145

Transmission cover Water pump Oil filt...


Oil pump ..... _... _......................................
Kick stiner, Clutch cover Rear cue .
""
CO, Carburetor
E-15-1 Carburetor (Component parts) .
................. 49

Clutch. Fi",1 gear shaft


Geoerator . Starter motor
Cylinder block. Breather chamber
.
"""
"

1
CONTENTS FRAME GROUP

F I Radillo, ............................... . 57 F14 Fue!me1e<Topshtlter.. .......... 99 F24 R.r fer1der RN' bumpe, 124
F- 2 H.Jndl. I Clbl, SWiu:h __ 61 F15 Side shelte<'SideCOllW . 101 F-25 Wink", ... 126
f 3 Headli-,' lAo CMl _ _ _................. . 66 F-16 Shelur frama Tool If,V _ _ 105 F26 Taillilltll (A. CM. OK.. OM, U) 129
f 3-1 HmdIOQIlt (OK, OM, U. K I-E) _.. _.. _ _ 68 F.17 Toolset Kickstt ...." 107 F'26-1 Taim~t(LTO.K1-E.EO.FI 131
F 3-2 HelodliQhlIEO. F, G, K2-EI _ _ _ 70 F-18 l'ueIunkS.t _ 110 F26-2 Tailh9\t (LTO K1-GI __ 133
F. Sj>eedomet. TKI'oornfls . K..." _ _............_._ n F I9 !U' c1.ner . Shroud . 113 F26-3 Tailli~tlK2E, ED, F. GI _ 135
F 5 Handle pipe. Top brid9o. Stan ......................... n
F 6 Frool """,. cylindlr arake " ' - _ 80
F 1 Front t ~ _ __ ,........._.. 83
F 8 Front fork "." _ ~ ,............ 84

o c!k-= 7/
=
lr=

F 9 Front braka ~'PIII" _._ ............................. 86 F20 Exhaust muftl.- .. . 115 F27 Wi'a ness 19o:>ition coil Horn . .136
F10 Front whnl DISk ................. 88 F21 SlepSUOO 117 F28 BInary. Silicon 'lICtifi. . 139
F11 R... ,mastarcVlioo",Caliper ... 90 F22 R , fork Propall.- shalt 121 F29 F,amabody . 141
F12 Roo, whaal. Oisk .................. 93 F23 Rea, cushion , , 123
F13 Fif\llldri~anlJllll" ... " , 95

2-'-- ...J
INSTRUCTION FOR USE OF PARTS LIST n _ How to read this parts list

1. Make-up of the part number


This parts hst is to be used when ordering replacement parts, It contains all

11
(Example) General parts
parts for models GL 1000, GL lOooL TD,GllOOOK 1 and Gll OOOK2.
00000-000-00000
Function and
Model ----C Color code
component No. code No. Subcontractor designation
I . How to order parts ModIfication deSignation
(Example) Bolts, nuts and other standard parts
1. Information required
00000 00000 00
Replacement parts orders must contain both the part number and the
Function and Dimension ~Chemlcal surface treatment
stamped number(s) as described below. This is because any changes and
type No. ISO
modllicalions of parts are registered at HONDA with the pertinent parts
and stamped numbers.
2. Color code
The color code at the eod of the part number Indicates the color. Codes
Numbers needed:
below ZA in alphabetical order (such as ZA, ZB. ZC, etc,) do not indicate the
(a) Carburetor parts Part number and
color directly, but reference must be made to the HONDA code given in
Stamped carburetor identification number
the "Description" column of this parts lis!.
(b) Engine parts: Part number and
Stamped engine number Color code
Color description
Ie) Frame parts: Part number and Parts code HONDA code
Stamped frame number
A White
(dl Final driven Part number and B NH-l Black
gear parts: Stamped final driven gear number XW Chrome plated
A-Ol Semi glazed black
2. Revisions PB-2C-S Candy blue green
When modifications <Idditions to thiS parts list are made. a revised edition PB6C-S Candy sirius blue
R-6C-S Candy antares red
will be issued at an appropriate time, with successively progressing revision
R-7C-C Candy lTD maroon
numbers on the cover. Y-34 Sulfur yellow
We advise to obtain such reVISIons In order to keep your parts lists up-to-
date at all times. To cheCk whether a parts list revision has been issued,
please contact your HONDA distributor.

'-- ~~3
3. Abbreviations 7. Required quantity
The follo.....lng abbreviations are used in this parts list The number gIven In the "Aeqd No." column indicates the quantity of parts
ASSY Assembly KPH .. Kilometers per hour used In the SectiOn described in that block.
COMP Complete MPH Miles per hour Parts with quantities in ( 1 represent optional parts
R. Right L (1 DOL) link (1 OOLmks) Part whose required number is "N", is part whose required number can be
L . Left A.C Alternating current selected at need.
STD. . Standard D.C.. Direct current
MM Millimeter IN Inlet 8. Part modifications-applicable serial numbers
G...... Gram EX. . Exhaust In cases where a part has been modified, the serial number of the first vehicle
T (22T) Tooth (22Teethl FR. .._ .. _ Front (or frame. engine, carburetor, final driven gear) bearing the modification is
A......... Ampere RR Rear listed in the "Serial No." column
V.............. Volt HEX Hexagonal
W Watt 9. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos, given in this parts list can be
4. Dimensions identified as follows.
All dimensions are given in millimeters (mm) eKcept in the case of steel balls. Parts with area codes are exclusive for models destined for countries desig-
tires and tire tubes nated,

-- -"' ....
Parts Example Interpretation If no area codes are listed. parts are for common use.
Bolt (Screw)
Pin
a-Ring
Oil seal
6x 12
ax 14
9.5x 1 6
14x24x5
6mm diameter. 12mm length
Bmm diameter, 14mm length
9 5mm dIameter. 1 6mm thickness
14mm Inside diameter, 24mm outSide
diameter, 5mm thickness
M....
I:.::
A
T,~

US_A

General
-'"
_ _ No.

GlIE-IOOOOOl
-1020645
A_
_h
__No.

GlIIOOOOOl
-1020183
AwIic*bIe
"",rbu"lo<
iden1ffiColltion No
driven !1M'
....... No.

GlIE.1006916 GlI-IOO7088
T,be 5x130 5mm Inside diameter. 130mm length
Gll000 " e~POrl
tlCPHj
Gene,al
-1019380 -1020323
755 ~ F 1000001
-1023660
OM porl GLl(1011857 GLll011678
5. Supersedence of parts _1011883 -1011687
IMfOrtl
Part numbers given under the part name in the "DeSCription" column mdicate
that the part number has been superseded by that part number. HONDA may
, AU$tral;a Gl1 (1007562 GLlloo7788
-102085.2. ~1020691

make such supersedence without notice.


A US.A
Gll (2033474 Gll2035001 F\055250
-2036896 -2037000 -1058954

6. Assemblies
Sections framed with broken lines in the exploded view drawings are avail-
able as complete assemblies. (TheIr mdlvidual parts can also be obtained.)
OM 0.- Gll E2033474
-2038896
GL 1-2037001
-2038420 163 ~

Gll E-2033474 GlI-2037482


U [...usUal" -2038898 -2038285

'" ,.
Gll000l TO
European GL 1E.2035517 GL 1-2037407 Fl057452
~I~ct -2038772 -2038248 -1058954

, France GL 1E203551 7
-2036772
GL 1-2037027
-2037386 755 IE]

G Germany Gll E-2035517 Gll2037087


-2038772 -2038362

4
-
Applicable Apf.;licable Applicable Applicable fina 10. Location of stamped serial number
A," engine rame ca,buretor driven gear
Model
"". Type
se,ial No. 58.iel No. identification No. serial No.

GL 11'.-2001422 GL 1-2001483
A U.S.A. _2038639 -2032613
ENGINf URIAL NUMBER
GL1E.2030194 GL 1-2030951
'M Canada -2038639 -2032773

General GL1E-2011695 GLl2012461 F-1023764


I!l
D' .. xporl
(KPH)
-2101086 _2041235
'" -1060695

General GL 11'..2028217 GL 1-2029016


DM export -2101086 -2030713 Il:m-OA
(MPH)

GL1QOOKl U Australia GL 11'.-2011664 GL120"S67


-2101086 _2041255

, England GL 11'..2000001
-2101130
GLl-2000001
-2040080
rRAME ~ERIAI NIJMBER

European GL 11'.-2000004
eo d"ect -2101130
GL '2000004
_2040760
no I!l.
sales F-l020556
no lID -1060695
GL 12000003 GL 1-2000003 8371 08
; France _2101130 -2041255 no <J

Germany GL 11'.2000002 GLl-2000002


G _2101130 -2041275

A U.S.A. GL IE GL 1
3000001 - 3000001 -

GL IE GL1-
'M Canada 3003881 -
3003871 -

Gene,al ~. 837\_OC
D' export GL IE
3000001 -
GL1-
3010001- '" lID
(KPH)

\ I~eneral GL lE- GL1


'" CARBURlTOR IDENTIFICATION NUMBER
OM "Mf0rt 3000001- 3018501~
( PH)

GL IE GL1- F-1060696-
GL1000K2 U Australia 3G1-0070-
3000001 -

, En9 1and
GL lE
3009148-
GL1-
3010002-

European GL lE- 8371-00


GL1-
eo di'ect 3009148- 3010005-
sales
755 19
GL IE GL1
> F'ance 3009148~ 3010004-

GL1- 11. This parts list is compiled as of August 20, 1977


G Germany GL 3009148-
lE-
3010003-

*Of carburetor identification numbers. only the portions underlined in the


example below are used for registration

March 10. 1975


755 A [AI KC 7
HONDA MOTOR CO., LTD.
5
HOW TO USE THE FLAT RATE TIME (F.R.T.) 3. Computing the F.R.T.
INhen several jobs are performed at the same time. make the calculation
in the following manner.
This F,RT. (Flat Rate Time) is used to determine the standard tabor time
a. Jobs of non duplicated nature
allowed for replacement of parts covered by the warranty during the period
The F.RT. for the job is obtained by totalling the F,RT. for each part
the warranty is in effect. The F.R.T. for those parts which are not listed
replaced
herein should be determined from the operation closely related to the
(Example) Replacement of contact breaker assy, and clutch spring,
replacement of that part.
Service item F.R.T.

1. The F.R.T. is based on the following servicing conditions


Contact breaker assy. 0.3
a. A liberal allowance is added to the net servicing time.
Clutch spring 12
b, Standard times specified are based on the condition that the necessary The F.RT, for the lob IS 0,3+1.2=15
servicing tools listed in the service manual (motorcycle) which describes
the HONDA service policy are available close at hand and the work per- b Jobs of duplicated nature
formed by a mechanic with normal skill. Take the F,R.T. for the last part to be replaced.
c. Time required for inspection and operational test following the serv- (Example) Replacement of crankshaft camp, and primary chain.
icing is included in the F.RT
Service item F.R.T.
Crankshaft comp, u8.0
2. Method of computing
Primary chain u7.4
The job times are listed in tenth of an hour to simplify computation,
The F.RT. for the Job IS 8.0
(Example) 03 18 minutes
56 5 hours and 36 minutes
c, Jobs of partially related nature
Total up the F.RT. for all of the parts replaced and then subtract
CONVERSION CHART
the F.R.T for the duplicated operation.
Hours Minutes Hours Minutes
(Example) Replacement of gear shift drum and crankshaft assembly
0.1 6 0.6 36
Service item F.R.T.
0.2 12 0.7 42
Gear shift drum -tr5.4
0.3 18 0.8 48
Crankshaft -tr80
0.4 24 0.9 54
Crankcase disassembly -tr 5. 1
05 30 1.0 60
The F.R.T. for the Job IS {5.4+8.0)~5.1=8,3
Crankcase disassembly is the duplicated operations
.The F.R.T, shown with ("ti) includes engine removal and installation

6
4. Operations other than replacing parts Frame
a Removal and installation
No. Service item F.R.T.
No. Service item F.R.T.
1 Front brake-air bleeding 0.1
1 Engine 29
2 Rear brake-air bleeding 01
2 Radiator 0.6
3 Brake-operation test 01
3 Carburetor 1.2
4 Headlight-aimings 02

b Adjustment, measurement and cleaning 5 Front wheel balance 08


Engine 6 Rear wheel balance 09
No. Service item F.R.T.
Point-adjustment (including ignition c Overhaul
1 timing adjustment) OA
2 Ignition timing-adjustment 0.3 No. Service item F.R.T.

3 Spark plug-adjustment "d cleaning 0.5 1 Carburetor 37

4 T appel adjustment 0.7 2 Final gear 1.4

5 Oil filter cleaning ",3.0


Engine oil-inspection (excluding
6 oil change) 0.1

7 Clutch-adjustment 03

8 Cleaner element-cleaning 02

9 Compression-pressure measurement 02
Battery-checking of electrolyte level "d 02
10 gravity

11 Carburetor-float level measurement 15

12 Carburetor idle-adjustment 0.2

13 Throttle operation-adjustment 0.1

14 Carburetor sync hronizati on -8 dj ustmen t 0.6

15 Carburetor fast idle link adjustment 13

16 Radiator fan cleaning 0.8

17 Exterior of radiator cor cleaning 03

7
GLIOOO-A GLIOOOK2-DK

GLIOOOKI-G
8L.- ...J
E-1
3
Front cover Timing belt

ServIce Item

L TIMING BELT
-For R. lIming bell O.S
-One motoreycle 1.0

TIMING BELT DRIVE PULLEY


-For inside 0.4
R. HEAD SEALO COVER
_l. HEAD SEALO COVER
-One motorc:ycle 0.9
TIMING BELT DRIVEN PULLEY
-One motorcycle 1.0
R. FRONT COVER/PACKING
oL. FRONT COVER/PACKING
'OM motorcycle 0.6
TIMING BELT ADJUSTER
and iu relaled pam
'One motorcycle 0.6
15
19

E-1 7

Front cover Timing belt

6
15

'4
~27
20 ~27 B
21
B371_1

Reqd No
service item Ref. Part No. Description Serial No Area code
F.R.T. No
GL1QOO GLlOOO

13 13623-371-000 PLATE. 8. liKING BELT GUIDI: ,, ,, , I ,,


1'>
15
1... 211-6'51-010
1"''>00-311-00'>
PUllEY, TlI'IING SELY QRI'IEN
IIELT. T1"IN& , 10086)9
LHOQ-371--.)l't
aELl. 11"ING IUNIYl.l , , , ,, 10086'00

14'000-311-005 BELT. TilliNG e'UTSUB05HII ,, ,


16 14510-311-008 ADJUSTER (QIIP TIIII'lG lIEtT , , , ,
11 1 ...512-]71-000 PLATE. 1ll'liNG BELT ADJUSTER
{fOTOI
,, ,, ,, ,,
18
19
1"516-371-000
30376-371-000
SPRING, T1MIHG BELT AQ,JUSTEIl
PACKING, BREAKER , I I I
,
20 90011-311-000 SOLTo SPECIAL' (>~"5.5 7 7
90017-311-'180 SOL To SPECIAL' 6~"5.5 7

21 90019-311-000 SOlf, SPECIAL' b~5" ,


90019-311-980 SOlf, SPECIal, b~~" I
22
23
90021-371-000
90"06-)71-000
SOLf, PULLEY, lO~2B
\fASI'ER, BM , ,, ,, ,
I I I I

24
25
90414-611-000
90435-611-000
\fASI'ER, SPECIAL' 3"~lO.5X".O
WASI'ER, SPECIAL, 2B~8.5~"'O , , , ,
I I

21.> 90"41-028-010 , , AtCM,DK,OM'U


E,EO,f,G
I I
,I , 1000601 E,ED,f,C

,, ,,
21 905"1-311-000 RUB8ER, f'lOUNf

28
90541-)11-980
92000-08022-0'\
RUBBER, f'lOUNf
SOLf, HEX., BX22 , , 1005025
29 95700-06022-00 BOLT, fLANGE, bX12

1'117.08.10

10
-

E-1

Front cover Timing belt

8371_1

Ref. A<>qd No
Service item f,R,T, Part No. Description 01.1000 GL1000 Serial No. Area code
No TDKl K2
957000bOl8-00 80LT. FLANGE, 6X18 .. 1005026

30 95100-08022-00 10lT. FLANGE. 8X22 to


'"
Co 4

1917.08.20
,,
,. t 25

.
19
..-27

E-2 ',',.,~~ 3~3~7viJ~~


~ 2~V28 49 15 ~S18
'4
Right cylinder head ~~~-; 7
.~ ~ I. ~3 32

~4 -............... 18 4~ ()

34 '-' ' " ~-- 5

l'--~~~~~
0Cb
r<0 ",24
11 '34 ~a,"IJ""'iJ' ~ '.
~ j 23
t
21

"I 1-"
"-..34 31 25
'- ' / 12
'- /1' 30~'4
"~ 2 2~ l' ' 02'~
22 284'

8371-2

Ref. R"qd No
service item F.R.T. No. Part No Description GL1000 GL1000 Senal No Area code
CYLINDER HEAD ASSY. 7.3 1lI!lH-32]-OOO PUSH OM FIX. , TYPE , , '", T

.y...... rappin9 included , 12200-]71-000 HEAD loSSY CYllhDEIt , 2038b39


100<0135
VALVE GUIDE
" 12200-371-010
,
,, ,, ,,, ,,
-Ruming included add 0.2 12200-311-010 HEAD ASSY CYLINOU: lOO"U6
v ..... _I .efacing exduded.
11;1 ,.faced add 0.2 , 1220"'-]11-]05 GUIDE.
". V.uVE
1 1

CYLINDER HEAD GASKET U , 1220S-]71-105 GUIDE.


". VALVE

.., , ,
1l211-2SQ-110 CLIP, VALVE GUIDE
27X43X90lLSEAL 0.'
8X40STUDBOLT
AddQ.!
0.<

,
T
12238-371-000
12251-371-003
ORIFICE> Ole CONTROL
GASKET. CYliNDER , 1 ,
INLET MANIFOLD
Add 02
0.' 12311-371-000 COYER. CYLINDER HEAD
12311-371-010 ,
2038639
CYLINDER HEAD COVERIEMBLEM 0.'
12311-371-010 COYER. CYLJNOER HUO 2100001 OK.D~.E.ED.f.G,U
SPARK PLUG 0.'
'One Or both
, L2311-371-980
12312-311-000
12312-311-610
COYER. CYLINOU HEAD
E~8LE~, HEAD COVER
E~BLE~, HEAD COVER
1

1 2038639
10 12312-371-611 E~BLE~. HEAD COVEll 1 2100001 OK,OM,E.ED,F,G,U

11 12328-311-000 GASKET> HEAD COYER ,


" 11110-311-000 ~AN If OLD
,.
1K. 1

.
11110-311-980 MAN If OLD 1K.

" 11120-311-000
L7120-311-980
~AN IFOLD
~AN IF OLD ,.
1K
1K.
, , ,
11255-311-000 UNO. 'N.MANIFOLO

1911.08.20

12

..
8
E-2

Right cylinder head

6
i", 24
11 II
23

8371-2

Service item F.R.T.


Ref.
Part No. Description Gll 000 R"afi ~go Serial No. Area code
No. TOI<l
17255-371-980 BAND.
".
80l T. fl ANGE,
MANIFOLD
, ,, , ",
" 90001-371-003 10X90

"
11
90002-371-003
90018-371-000
80L T. FLANGE. 10X115
60L T. SPECIAL. 6X63.2. ,, ,, ,, ,,
90018-311-980
90438-634-000
80LT, SPECIAL. 6X63.2
WASHER. 2lXll)(2.3 ,, ,, ,, ,,
""
20
90452~323-000
905'tl- 371-000
W.... SHER. THRUST,
RUSSEll> MOUNT '" , , , ,
90541-371-980 RUBBER. MOUNT

"" 91209371-003 0" SE"l. 27X43X9


,, ,, ,, ,,
,,, ,, ,,, ,,,
91301-311-003 O-RING. 40X2.6
91305-371-003 O-RING. 6.5Xl.5
"" 91308-371-003 O-R ING. 4.lXI.5

"
92500-06032-08
90044-371-980
BOl T7 CAP, 6X32
BOLT, CAP, 6X32 ,
92700-0804Q-OE BOLT, STUD. 8)(40 , , , ,
" 9003~-31l-000 80l T, STUD. 8X43
, , ,
, ,, ,, ,
93500-05008-0'" SCREW. P... N.
" 'l0050-37t-Q8D
93500-0502o-0G
SCREW, PAN.
SCREW, PAN. 5X20
'"
'"
""
, , , ,,
93100-03006-0(; SCREW. OVAL, 2100001 DK,OM,E.ED,F,G.U
93100-03006-1G SCREW. OVAL, '"
'0 94101-06000 WASHER,
WASHER. PlA IN,
'"'"
PLAIN,
<1001'11-37L-980

94)01-10160 PHI ... , DOWEL ,


""IOXl/, ,, ,, ,, ,,
"" 94301-12200 P IN II. DllWEl, 12X20

1917.08.20
13
9

d:!)
E-2
(~
20
Right cylinder head
;;"0 20

2.:b
~
I

8371-2

Ref. "qd. No
Service item F.R.T. Part No. Description GL1000 GL1000 Serial No. Area code
No. LTD k I K
n 95700-06028-00 IOl To FLANGE> 6128 1 1 1
901 .... -]71-980 80lh FLANGE. 6XZ8 1

"" 95700-0807~OO SOL T. FlUiGE. SUO 2 2 , ,


, ,,, ,,, ,
98Db9-181l0 PLUG. SPARK I D-eeS-l HGKI A,DK,DlhU

98069-5-8121 PLUG. SPARK UZoltES NO I "C.


A ,OK,DM,U

98069-38716 PLUG. SPARK CDRISES-l NGlCI ,, , E.ED,F,G

98069-S8126 PLUG. SPARK IllZIoESR-LI MOl , Clt.E.ED.F,G


('''E.ED.F.G

1911.08.20

14
-
36

E-3
9'
Left cylinder head ~;,
,
30
20
13
@ "
20~
ft'.Jr,
1
28
,
12
~:'6J:l~. @~ ,
.~O" l~
20 ~ I 9

"
8371-3

Reqd. No.
service item F.R.T. Ref.
No. Part No. Description GUOOO
,Gl1000 Serial No. Area code

CYLINDER HEAD ASSV. n 11633-323-000 PUSH llN FIX. , TYPE , , , K1 K2

'Valve rapping ">eluded


VALVE GUIDE '-'
, 12200-371-000 HEAD ASST CYLINDER , 2038639
100'i1l5
Re,om,ng .ncluded Id 0.2 12200-311-010
12200-31\-010
HEllO ASST CYliNDER , , , , 100'i136
Valve leal nl!faeing exeluded.
, ,,,,
".
, ,, ,, ,,
II il refaced Id Q2 12204-371-305 GUIDE> VAlVE
CYLINDER HEAD GASKET
21x43",90ILSEAL
U
09
, 12205-371-305
12211-25()- 31 0
GUIDE.
".
VALVE
CLIP, Vo\lYE GUIDe
2

8x40STU080LT OA ,, 12238-371-000 ORifiCE. Ole CONTROL ,, ,,


-AddD.1
INLET MANIFOLD 0' , 12251-311-003
12311-371-000
GASKET> CYLINDER HE.t.O
COVER. CYLINDER HUD
,
CYLINDER HEAD COVER/EMBLEM 0' 12311-371-010
SPARK PLUG 0.' 20186H
'Ooear both 12311-311-010 COVER. CYLINDER HUD 2100001 OK.D",E.ED.F.(;.U

, 12311-311-980
12312-371-000
COVER, CYLINDER HUO ,
EI'lBtE.h HUD COVER

,.
12312-371-610 HI8LE"', HUD COVER
,, 2038639
12312.-311-611 E"'8LEM, HEAD COVER 2100001 DK.D",.E.ED.F.(;.U
,
"
H
12328-311-000

11110-371-000
11110-3,1-980
CASKET,

"AN lfOLD
MANifOLD
.. ".".
MEAD COVEll

,.,. ,
,
" 11120-311-000
11120-311-980
MANifOLD
"'AN IFOLD ,. ".
". , , ,
D 112.55-311-000 UNO. i'. "ANIFOLO

1911.08.2.0
15
E-3
9A
Left cylinder head
~,
ib 30

8371-3

Service item F,R.T, Ref. Gll000 Reafl[j86 Serial No. Area code
No. Part No. Description

.- 17255-371-980
32111-323-000
BAND.
". MANIFOLD
CLAMPER, CORD , ,, , ,
TOK1
"
90001-371-003 BOLT, FLANGE, IOX90 < < < <
" 90002-311-003 BoL T, FLANGE' IOXU5 , , , ,
"" 90018-371-000 BOl T' SPECIAL, 6X63.2 < < <
90018-371-980
90"38-63"-000
BOL T, SPECIAL' 6X63.2
WASHER. 2IX11X2.3
,,, ,, ,,< ,, ,,
" 90"52-323-000 WASHER, THRUST,

"" 905"1-371-000
90""1-]71-980
RUBBER, MOUNT
RUBBER, MOUNT
<
<
< <

"" 91209-371-003
91301-371-003 '" SEAL , 21X"]X9
O-RING, "OX2.6 ,,, ,,, ,,, ,,,
91305-371-003 O-RING. 6.5U."
, , , ,
""" 91308-371-003
92500:'06032-0B
900""-371-980
O-RING, ... !Xl.5
BOL To CAP, 6X32
BOL T, CAP, 602
<
<
< <

92700-080"o-OE BOL To STUD. 8X40 < < <


" 90035-371~000
93500-05008-0A
BOLT. STUD. 8X .. 3
SCREW, PAN, , , , <,
" 90050-371-980
93500-05020-0G
SC REW. PAN, '"
'"
SCREW' PAN, 5X20 ,, , ,, ,,
"" 93500-06008 SCREW, PAN'
'"
90053-371-980
93700-03006-01:;
SCREW, PAN'
SCROh OVAL, no'" , , 2100001 DK,OM,E.ED,f,I:;,U
" 93700-03006-1G SCREW. OVAL , no

94101-06000 WASHER, PLAn.. < <


" 1977.08.20
'""
16
36

E-3 21

9'
Left cylinder head

",--"'@"Ii';
10-.
'-27 9

8311-3

Service item F.R.T.


Ref.
Part No. Description GL100oA"a~1~ Serial No. Area code
No

,, , ,,
LTDKl K2
90081-311-990
94301-10160
WASHER. PLAIN.
'"
PIN A. DOWEL. IOUb ,
"n 94301-12200
95100-06028-00
PIN h DOWEL. 12X20
80l T. FLANCh 6X28
7
7 7

" 90144-311-980
95700-08010-00
BOLT, FLANGE. 6X28
BOL Tt FLANGE. aK7D
1
, , ,1
1 1
,
" 98069-39110 PLUG. SPARK ID-BES-l , ,, ,, ,
" 98069-$8721 PLUG. SPARK IXHeS N!)l
NOlO

, ,, ,, ,
"'.OI(.OlhU

'"eM
A,OI<.DM,U
98069-38116 PLUG, SPlRll: IDR8S-l NGKI ,, ,, E,Eo.Fte
Clhe,EQ.F.G
98069-$8126 PLUG. SPUIC I XHE SR-U NO I C",E.EO,F.G

1911.08.20
17
E-4 ~ 0
'0 11 12

@-
14~
J::{:
14
._*
15 16

Camshaft valve 7 4

.,
17

10
, <?.,o
1 13 9

8371-4

ROqd. No
Service item Ref. Part No. Serial No. Area code
F.R.T. No. Description GL1000 GL1000

,
OKl K

VALVE 1,4 lUQ9-300-00) SEU. VUYE SJErI 8 8 B 8


-Add 0.2 ruming included
VAlVE SPRING,nd iUr1!Ilted pu 1.3
7 HI10-311-000 (,"SHAFT COl'IP R.
1"110-371-010 ,
2028110

,,
-Add 0.1

-- ,
1 .. 110-)71-010 (,"SHAFT COl'IP R. 2028171
,, ,,, ,,,
L CAMSHAFTfROCKER ARM and iu,el"~d 0.9

R. CAMSHAFT/ROCKER ARM and;1I rllated 0.1


,
1"211-311-300
14611-H1-oo0
(,"SHAFT. t.
Afllt .h ROCKER ,,1 ,,
Ub21-)71-000 All" h ROCKER

7 14631-31L-ooO SHaFT. ROCKER 'RI'I , , , ,


14642-371-000 SPRING. ROCKER UN sloe
,, ,
,,

,,
, l'o111-371-000
l'o121- 371-000
VALVe. IN.
VALVE> E ,
" 14751-611-003 Sf'RING. VALVE INNER INIPPATSU)

U 1 ....,61-611-003
1'>111-551-02:0
SPRING. VAlVE OUTER lNIPPATSUI
REUINEIIo V.lVE SPRUG
,
"
11
.-
14775-300-000 SEAT> VAlVE SPRING

11
14781-551-000
90012-)00-OClO
COTTER, VALVE
SCHI... T.PPET .OJUSTING " " ", "
"" 90205-300-000
90101-283-000
NUT. UPPET .DJUSTING
PIN. KNOCK, )Xb.e
, , ,, ,
94401-25140 KEY, WOODRUFF. 25Xl4 7 7 7 7
"

1911.0e.20

18
3'
;.,
E-S

Fuel pump' Thermostat


Contact breaker

,.
,

R.f fI~ No
Service Item F.RT Part No Description GL1000 11000 Senal No Area code
No 1<1 1<2

ENGINE SUB WIRE HARNESS


THERMOSTAT CASeJWATER TEMPERATURE
"0
.., 1 12390-371-000 INSUlATOR COli' TACHOIIETU
COVU
1

SENDING UNIT
THERMOSTAT COVERJUNIT ., 2
,
IHll-311-000
12411-]71-980
12411-31l-000
CO'ER. FUEL PUll'
COVER. FUEL PUll'
GU. UCHOl'lETEIl
1
1 1
1

.. ,
_THERMOSWITOi lH35-246-000 COllUh 1ACHOII(1(1 GEAR THRUST 1 1 1
R. CONNECTING PIPE!WATER JOINT 0.' 16700-371-005 PUll' ASS" FUEL OtiS AN) 1 1
-L. CONNECTING PIPE!WATER JOINT 11>700-371-980 PUll' loSSY fUEL
CONTACT BflEAKER
AcId 0.1
, 16701-634-000 INSOl.,HOR COli'., FUEl PUll' 1
CONTACT BREAKER AS$Y./SPAKE
ADVANCER/BRAKER CASE
OJ , 11>101-311-980
19300- 65 7-000
INSUl..l.TOlt Call'., FUEl PUll'
TH[lU'IOSTAT UNIT 1
1
1 ',C",ED.FoG
1 1 OK,O'IoU
_FUEL PUMPCQVERITACHOMETER GEAR 20386)';1 hC'hE.EO.f.G
1~JOO-6~1-003 THElUlOSUT UN IT 2100001 OK.O",E,EO.F.G,U
Ind those "tatld pam
0.'

,
TACHOMETER COVER INSULATOR
1~31l-31l-000 CASE. THER"OSUT 1
_BREAKER rovER 1~311-Jn-'180 CASE. THER"OSTAT
I~J15-3Tl-OOO CDVER. THER"OSlAT 1 1
1~Jl5-311-~80 CDVER. THER"OSTiT
10 1~"11-J7l-000 P1 PE, R. CONNECTiNG
19411-.311-980 PI pe,
CONNECTING

11 1~412-31l-000 PIPE. C. CDHNfCTING 1 1


1~412-JTl-980
1~421-JTl-OOO
PIPE. l . CONNECT1NG
JO I NT. WATER , 2 2
" 1~421-371-~80
1~42~-371-000
JOINT, WATER
PACK1NG. WATeR .J01NT , 2
2 2 2
"" J0070-371-000
30070-3Tl-~80
COYER. BREAKER
CO'lEII. IIRUKEII
1 1 1

1977.011.20
19

39
.I<>
E-5

Fuel pump Thermostat


4,3i>~~
."7..-:.. 39
26 39 .. , 14
Contact breaker 20 <f' ' ~ 15
\l:
.'
' "'I38
~
33~
19
(281 ""I . r'
M~0~
16
t 40 \ r-
39
\.
~\
'!-40
33~12
P'3 .~

'u 8371-5

Ref. Reqd. No
Service item F.R.T. Part No Description GL1000 GLlOOO Serial No Area code
No.
, TDKl K
,
.
"
U
30019-371-000

30200-371-004
30203-2<12-154
G~SKET. IREAkfJl.

BREAKER ASS1' CONTACT ITOTOI


BREAKER. R. CONUCT ITOTOI
BREAKER. to CONUCT ITOYDI
,, , , ,
,, ,, ,,
1 1 1

""
'0
3020'0-192-154
l0220-371-001o
30315-371-000
ADVANCER "551' SPUK ITOTOI
CASE. BREAKER ,
1
1
1 1
30375-)71-980 CASE> BREAKER

30316- 311-000 PACkiNG. BREAKER ,,


"" 32220-371-000
lBIO-31l-00B
SUB HARNESS> ENGINE
SENDING UNIT, WATER TEMPERATURE ,,
"" 31150-611-15'11

31160-371-003
SENDING UNIT, IUTUl
TEPIPERATURE
SIIITCH ASSY., THERPIOSTAT ,
" 904"1-02 a-01 0 IIA.SHER. SEALING, bPlPl 1
, , , ,
1 1 1

""" 90458-286-000 IIASHU. TACHOPIETER GEAR THRUST 1

,,, ,
90481>-028-000 IIASHER. SPARK AO'H.NCER SETTING 1 1 1
'10539-011-000 IIASHER. SPEEODPIETER PIHION 1 1

"" 90101-371-000

91211-]71-005
COLLAR. lZXlO 1 1

" 2002951 E,EO,F,G


91211-286-003 Oil SEAL, 4.8X14.5X4
, 2.002958
EO,F,G
f.EO,f,G
EJEO.F.G
1

32 91302-317-100 O-RING. 53.810.1 , ,


,, ,, , ,
1 1 1 hCthOK.OPl,U

H 91302-371-003 O-RING. Zl.9X2..3

1911.08.20

20
E-S

Fuel pump' Thermostat


Contact breaker

8371-f,

Service item F.R.T.


Ref.
Part No. Description Gll000R8afl~ Serial No. Area code
No. Kl K2
91303-611-000 O-RING. 12.5X2.2

""
1 1 1 1
91301-611-000 O-RING. 13.5ltl." 1 I I I

91310-611-000 O-RING. 15.5lt1"'1'I1l 1 I I I


"n 92000-06014
93500-06012
BOLT. HEX 6X)4
SCREIt. PAth 6lt12 , ,, ,
1 I I 1

"" 93500-06020
'1005"-371-'180
SCREIt. PAN. 6lt20
SCREIt. PAN. 6X20
4
4
4 4

" 93500-06025

95100-06025-00
SCREIt. PAN. 6X25

BOLT. flANGE. 6lt25


4
4
4 2015495
20154'14

4
90143-311-980 BOL To FLANGE. 6X25 4
,
,,
41 93500-06040 SCRE\I. PAN, 6X40
2015"9"

,, ,,
95700-060"0-00 BOL T. flANGE. 6X40 2015495

,, ,,
901'07-371-980 BOLT. FLANGE. 6X'oO

, ,,
94101-06000 \lASHER. PLAIN.
"
4l '15700-06032-00 BOL To FLANGE. 6X32 '"
44
'10145-371-980
95700-06040-00
BOL To FLANGE. 6X32
BOL T, FLANGE. 6X .. 0 , ,
, , ,
90147-311-9BO
'15700-08032-00
BOLT. FLANGE. 6X40
BOLT. flANGE. 8)(32 , ,
" 90161-371-980 BOLT. FLANGE. 8X]2

1971.08.20

21
E-6

Transmission cover'
Water pump' Oil filter

8371-6

Reqd, No.
Service item F.R.T.
Ref.
No. Part No_ Description GL1000 GL1000
TDKl ., Serial No. Area code

TRANSMISSION COVER COMP.!WATER PUMP 1.3 1131>0-371-000 COVER COMP., TRAN5111SSIOH l l l


TRANSMISSION COVER GASKET 1.2 1131>0-311-980 COYER COMP TRANSMISSION l
WATER PUMP COVER COMP, 0.4
2. 11391-311-000 GASKET. TRANSMISSION COYER l l l l
3 11396-]71-000 GASKET> l/ATER PUIIP l l l l
WATER PUMP CAP 0.3 CASE. all FILTER l
... 15"'11-371-000 l l
all FI LTE R CASE and its related parts 0.2 15411-371-980 CASE. Oil FILTER l
0; 15412-300-024 ElEMENT. OIL FILTER l l l
(TOKYO ROKII

,, 15414-300-000 SEAT. OIl FIl TEll: SPRING l l l l


, 15415-300-000
15420-300-020
SPRING. OIl fiLTER ELEIIENT m
BOLT, OIl FIl TEll: CENT Ell
l
l
l l
l
l
l
, , ,
15"'20-371-980 BOLT COMP OIl FILTER CENTER l
15473-300-300 VALVE. CHECK l l l

"
15~74-300-310 SPRING. CHECK VAL VE l l l

H 15477-300-300 PI N. SPRING SET l l l l


19200-371-000 PUMP COMPo IiATER l l l l
"n 19221-371-000
19221-371-980
COVER COMP linER PUMP
COVEl! COMPo WATER PUMP
l
l
l l

.- 19225-371-000
19225-3Tl-980
CAP, WATER PUMP
CAP, WoHER PUMP l
l l

l5 32111-323-000 ClAI'1PER. CORO l l

"n 90007-371-00'>
9000?~371-980
90441-028-010
BOLT, FLANGE. 10XI2
BOLT> FLANGE. IOX12
WASHER. SEALING. , ,, , ,
l
l l

90481-001-020 WASHER. 10.21'11'1'" l l l


"n 91302-028-000
91303-283-000
O-RING, 15X2.5
O-RING. 37.2X2.3
l
l
l
l
l
l
l
l
" 1977.08.20

22
E-6

Transmission cover
Water pump Oil filter

8371-6

Ref. R..qd No
Service item F.A.T. Part No. Description GUOOO GUOOO Senal No Area code
No. , K

"" 91305-216-000
9IJl2-111-oo3
o-UNG. 46112
O-RING. 23112.1 , , , ,
I I

I
I

I
I

I
91316-JOO-ooS o-IIING. 8'U4.5 I
">- 91356-106-000 o-II.ING. '56112."- I
I
I I
I
I
I
" <;12800-14000
<;100"-5-311-<;180
1l0L Tt 011 .... 11'1 PLUG.
1l0L T. OR .... IN PLUG. "'"
""" I

<;13500-06020 SCU:W. PAN. 61120 ,, 100<;1))8


"
, , ,
<;I'5100-oc.022-00 1l0L T. FLANGE. 611.22 1009))9

<;101<02-371-980 1l0LT. FLANGE. 61122

" <;13500-06035 SCREW. 1'.'10 61115



<;10055-371-980
<;I3500-CbO'5'5
SCIIEW. P.... N, 61135
SCIIEW. PAN. 6)('5'5 , , , ,
'"
,, , , ,
90056-371-<;80 SCIIEW. PAN, 6)('5'5
93500-06080 SCIIEW. PAth 6)(80 1009338
" 95700-06080-00 BOLT, FLANGE. 6X80 1009))9

DRAIN PLUG. 14MM I I I I


" <;14109-1"-000 WASHER.
,, ,, ,, ,,
""n 94301-08140
95700-06018-00
95700-06022-00
'" DOIIEL,
80L T. FLANGE.
BOl T, Fl .... NGE>
8XI4
6X18
61122 ,,,,
90142-)11-980 BOLT. FLANGE, 61122

1917.08.20
23
E-7

Oil pump

8371-1

Ref. R"qd. No
Service item F.R.T. Part No. Description GL1000 GL1000 Serial No_ Area code
No.
OIL PUMP BASE/OIL PUMP SHAFT "4.0 ,, 15110-311-000 PU~P .loSSY OIL ,, ,, ,, ,,
LTDKl K2

OIL PUMP ASSY. <>3.8


, 15111-]7)-000
15116-]11-00]
SHAFT. OIL PU~"
SPROCKET. PU"P ORIYEN ,, , , ,
CLUTCH OIL PUMP ASSY. and its ~'led
PUMP OAIVEN SPROCKET
.",.
"3.6
15121-]11-000 BODY> OlL PU~P
,, , 200003'0
Oil PUMP 800Y/INNER ROTOR/OUTER
ROTOR
,
15121-311-010

15125-311-000 ROTOR . '"


BODY. 00l PU~P

PU"P INNER , , , , ,
,, ,, ,, ,,
2000035

,, 15126-311-000
15128-311-000
ROTOR. .... Oll PU"P OUTER
PACIO NG. Oil pnH
, ,
15131-311-000 BASE. OIL PU"P

15131-311-010 BASE> OIL PU~P


, ,, 2000035
200003'0

, 15141-311-000 YALVE. RELIEF ,, ,, ,, ,,


'0 15142-311-000 SEn. Relief VALVE

H 15145-311-000 SPRING. RELIef V.LVE ,, ,, ,, ,,


"" 15220-311-000
15221-)11-000
PU"P .loSSY CLUTCH OIL
BODY. CLUTCH OIL PU"P ,, ,, ,, ,,
"" 15225-311-000
15226-311-000
ROTOR B. INNER
ROTOR B. OUTER , ,, ,
,, ,, ,, ,,
"" 15229-371-000
15231-311-000
15256-311-000
P.CKING. CLUTCH OIL PU~P
COVER. CLUTCH OIL PU"'P
COLLAIl> OIL PUI1P ,, ,, ,, ,,
"" 90025-311-000
90408-)11-000
SCREi/> SEALING
WASHER. 15~1l , ,
" 2000034

1977.08.2iJ

24
-
~
' Y
/
/'321
J,31I~
~. 21
2.
E-7
~ ~
~~5~~~~j,.,,)
~
3. "

./ _._ 25 3
Oil pump ./ 14 37 .
/- 10 ~/
J-:' / ~244Ji 36.b _. 3.
/ 33 b ' 12
..-/ 34.!-
b
~.
, 3 40

~~~TI:J7
"" ,j).
3;9~2/
6 .

~6~
8:01-7

Service Item F.R.T.


R,f
No. Part No. Description OL1ooR~f~1~
K1 K2
Serial No. Area code

90456-33]-000 IIUfiER. THRUST, 11"" 1 20000lS


1 1
WASHER. SHIfT DRUfI SI DE
"" 9~11-~1-000
90703-371-000
91201-580-01S
COLL".' 111(10
OIL SEAL. IOX25X1
1
1
1
1
1
1
1
1
1
1
1
"
"" 91208-lO0-003
91302-200-000
OIL seAL, 111151]
O-RING. )).5:0
1
1
1
1
1
1
1
1
1

913H-S61-010 O-RING. 17.012.5


"21 913"05- 580-000
92000-06012
O-RING. 29X2.2
80lT. HEX 6112
1
1
1
1
1
1
1
1

" 90004-371-000 IOLT. SPECIAl> 61t12


1
1
1 20141""
20H840

1 1

" 9l500-00022-OH SeRUfo ""N. 6Xll 1


, , lOOOOH

" 93500-06028 StU'" 'AN. 6X21 1

, ,
1 ZOOO034
2000035

9lbOO-OSOlZ-OH SCREW. FLAT. 5x12


, , , ,
"""
1 1 1 1
9l600-0501~O'" SCREII. FLAT. $114
9"'ZOl-)()ZSO PIN. $l'llT. 3.0x25
PIN ~. DOWEL. aXl0
1 1
, 1 1

" 94301-0'100 1
, 1 2000034
, 2000035

DOWEl. 1U14
" 94301-0.140 PIN h

1911.08.20
1 1 1 1

25
E-7

Oil pump

8371_7

Service item F.RT. Ref. Part No_ Description 1OOO


Gll000Reqd. No
Serial No Area code
,, Li'6
No
94301-1'0200 PIN ~, 0
og=~l'
, ,,
,
Kl K2

,,
,, ,, ,, ,,
94303-040 PHI C. 14X20
95700 65 80LT, FL~NGL' 4X6.5
95700 -~:g18-00
"" 8 BOLT. flANGE. 6X18
BOlT. fLA E, 6XflO
'0 90t48_371 G-OO
96220 -yv156
I ..... -'180 ROLLER NGE. 6XBO
"Xls.a ,

1977.08.20
26

419~'--40
/;~Jl~9
E-S 8 1f;? .....-40
31. i;J::9~

Kick starter Clutch cover


.",~~wt'tJ
~34
/i9
Rear case ""~,,",,m1:!
3
4

30

~~311
?6l<J
37-~%
8371-8

Ref. "Qd. No
Service item F.R.T. Part No. Description GL1000 Gll000 Serial No Area code
No. lTDKl
REAR CASE COMP 03.8 l1ll0-371-000 CASE COI'IP
". "' 1020727
KICK STATER SHAFT and its~ated ~ "3,4 11310-371-010
"25" 54" 7 Oil SEAL 11310-371-010 C.lSE COIIP
". 1
102072e
AEAR CASE GASKET
KICK JOINT ASSY.iKICKSTATER ARM
03.2
03.0 , 11310-371-980 CAse COli'
". 1

..........
CLUTCH COVER/CLUTCH LEVER end those

6,,93STU080LT
1.1

1.0 ,
11315-371-000
11315-371-980
11315-311-010
1l~2-nl-000
INSUlATOR (CliP HUT
INSULATOR Call'.,
INSUlATOR COli'., HEAT
COVER. CLUTCH
"'''
1

1
1
1
AddQ.l llH2-371-9aO COYEIl. CLUTCH I
CLUTCH COVER GASKET
HEAT INSULATOR
0.9
0.1
, 11393-371-000
11]~-111-000
GASKET. CLUTCH COVEll
GASKET.
". CASE
1
1
1
1
1
I
1
1

, 12361-035-000
12361-371-9$0
CAP, TAPPET ADJUST! N(; HOLE
CAP, TA'PET ADJUST! HG HOU
1
I
1

, 15707-371-000
22810-371-000
CLIP' on DRAIN TUBE
lEVU CO", CLUTCH
1
1
I
1
1
1
1
1

10
22815-100-oo0
22820-371-000
SPRING, CLUTCH lEVER
SHAFT> CLUTCH RElUSE
1
I
I
I
1
1
1
1

11 22830-371-000 CUI COM'., ClUTCH l.1FTER 1 I 1 1


12 22841-300-000 80l T, CLUTCH UlJUSTTNG I 1 1 I
228/00-300-006 1 1 I I

""
RETAI NER COI'I' C lUTC M BAll
28240-371-000 JOINT ASSV KICK I 1 1
28240-371-980 JOINT ASSY KICK 1
ARM, KICK STARTER I 1 1 1
" 28242-371-000

28246-371-000 OUST SEAl, JOINT , , , ,


"n 28247-371-000
28247-371-980
CAP, OUST SEAl
CA', OUST SEAL
1
1
1 I

19n.08.2O
27
4,9...:Pc- 40
/;~~~49
E-a 8 1f; ? .--40
31. f?;9~
"'-"" 0 ~ /':.19
~34
Kick starter Clutch cover
Rear case J'#lU" %
~~~48
4
3

8311-8

Ref. Reqd No
Service item F.R.T. No. Part No. Description GL1000 GL1000
, Serial No Area code
28248-371-000 80LT ",SSY 10.... , ,
"
""
28248-371-980
28251-371-000
28252-371-000 .
aOL T ASST 10....
SH"'FT. K ICIC SURTER
RATCHET SURTER ,,
,, ,,
,,
,,
,,
,,
"" 282Solt-311-oo0 FLANGe. R.l.TtHET

,,,
,,, ,, ,,,
282'55-311-000 COLLAR. KICK SH ... FT
,." 28256-371-000
282'57-311-000
SPRING KICK RETURN
80LT. KI CK GUIDE
,
" 282'58-311-000 PLATE. KICK GUIOE
,,,, ,, ,,
""
""
282()1-311-000
28302-371-000
32111-311-000
90001>-371-000
90028-311-004
.
SPRING. I(ICI( SURfER
CAP. KICK JOINT
tL ..... PER ,
CORO
80Ll> SPECIAL. bX21
80L T. STUD. I>X93
,,
,
,,
, ,,, ,,,
" 90,"02-822-000 W"'SHER, HE ... D, ,,
"" 90411>-311-000 WASHER, KICK 80lT '"
"" 90,"'5]-286-003
91202-211>-00]
9120'0-281>-00]
WASHER, 181'1" IKOYOl

'" 'SEAL' 14X24)(5


, l

0" SUL, 18X29X7 l


" 9120'0-311-003 ,
"n SEAL'
'" 25X5'oX7 l
, ,
...'"
9120'0-]71-005 SEAl. Oll 25X5'oX7 l l
91301-283-005 O-RING. 5X2.4 l
91302-001-020 O-RING, 30.8/'1/'1 l
"" 93500-06008 SCREW, PAN, l
90053-371-980
9'oOOI-06000-0S
SCREW. PAN.
NUT. HEX.,
'"
, , ,
" 1977.08.20

28
1116 1)- 4 6 ~9
49

~,"'B~.
17 .--40
42-'" p - 4 9
E-8
8 48 4816~B-A 2 ~ . s/['
3'1f',.J,
,
.-40

Kick starter Clutch cover


36 ;J.~ 4835
J
S48
14
I II \J
~34
'~-~
49

Rear case 1A ;rd.


,,---~ 4.
38 4 3
4.
\~~I':-;~ ~4.

~4. ~9
AI 48 2
F 2.
4.
.,,"~

R8Qd.
Ref. 0
Senal No Area code
Service iTem F.R.T. No Part No. Description GL1000 Gll000

90011-311-980 NUT. HEX


." ,
lTOKl K2

"" 9 .. 002-08000-0S
9'0101-06000
NUTt HEX
WASHER. PLAIN. "" '"" ,, ,, ,,
900fll-371-9f10 WASHER. PLAIN.
"" ,, ,, ,, ,,
"
.- 94301-0flL"0
9'0510-16000
9"510-18000
'" DOWEL. 8U"
CIR CLIP. EXTERNAl>
C1R CLIP. EXTERNU. "" , ,, ,
" ,, ,, ,, ,,
....
""
9"510-20000
95TOO-060111-00
95700-06035-00
90H6-371-9f10
95700-060fl5--00
CIR CLlP. EXTERN'l'
flDLT. n,\NGE. 6X18
1I0LT. Fl,\NGE. 6X35
flOL T. FLANGE. bBS
flOL To FliNGE. bUS
'0

" "" "



90149-311-9f10 80LT. Fl,\NGE. 6X85

1971.08.20

29
~
8 ~~
E-9 16
15
17
,.
T 26

Clutch Final gear shaft ~ 25

,O~~O
5
6
21 ~ I
dIP~ 22
"
1 20
23

8311_9

Reqd. No
Ref. GL1 000 GL1 000 Serial No. Area code
Service item F.R.T. No. Part No Description

CLUTCH OUTER COMPJOIL PUMP CHAIN "'3.5 ,, 15130-371-003


22100-371-000
CHAIN. OIL PUIIP
OUTER CCIIP., CLUTCH
,
LTOKl
, 1020727
OIL PASS PLATE/BALL BEARING "'3.4
22100-371-010 OUTER COIIP., CLUTCH 1020728
fiNAL DRIVEN GEAR and its related plrtS "'3.3 2002383 E,EQ.f,G
CLUTCH CENTER/PRESSURE PLATE L3 22100-)71-000 OUHR COIIP., ClUTCH
CLUTCH LIFTER PLATE/CLUTCH SPRING 0.2 2002384 2038639 E.EO,f.G
2038639 hCI'I.OII,OIl.U
22100-371-020 OUTER COIIP CLUTCH 2100001
, 22120-371-000 CENTER. CLUTCH ,, 1020121

,,
221Z0-3Tl-OIO CENTER, CLUTCH 1,)20128
2002383 E.EO,f.G

, ,,
22120-371-000 CENTER, CLUTCH 200238" 2003893 E.EO,f.G
200389) A.CII.OK,OIl.U
22120-311-313 CENTER, CLUTCH

22120-311-020 CENTER. CLUTCH , 200389"


ZIOOOOI
2038639

, 22201-371-000
22201-371-010
DISK
01 SK ..,.,. CLU7CH FRIC TI ON
CLUTCH fRICTION
,,
,, 1020728
1020727

2002383 E.EO,F.G
2l201-37 1-000 Ol5K CLUTCH fRIC liON
, 200238" E,EO,F,G

,, , ,
A.CIl'OK,OM.U

, 22202-371-000 DISK
CLUTCH FRICTION 1020127
22202-371-010 DISK
CLUTCH FR IC Tl ON 1020728
2002383 E.EO,f.G
22202-371-000 01SK CLUTCH fRICTION AoCM.OK.DM,U
bEO,FoG
2002384 E.EO.f.G

1911.08.20

30
~
E-9 15
'. ~~
T 26
19

Clutch Final gear shaft ~ 17

25

6
10
iP21
~""'''''O
VJ.J !
11
~ 27
12320 I
9

=,-"
Service item F.R.T.
Ref.
Pan No. Description GL1000R-a~H~OO Serial No. Area code
No.

223'21-2:8)-000 PLATE 8. CLUTCH 1020127
22321-311-010 PtUE. CLUTCH 1020128

22321-283-000 PLATE
CLUTCH
200238~
200238) E,EO.F,G
bED,FoG


A,C""DK.OM,U
, 223Z2-371-000 PLATE CO/IP.
CLUTCH 1020127
22322-371-313
12322-:J11-010 PLAre COMPo
ClUTe"!
, 1020128
2002393 E,EQ.F.G
22322-311-000 PtUE COMPo
22322-311-313
ClUTClt
,, 2002384 2019223 E.ED.F,G
2019223 hClhOIC.al,",U
22322-311-313 PLATE CO"'P.

PUle COliI'.
CLlITCH
,, 201922" 20386)9
ZZl22-31l-0ZD CLUTCH
,, , lIooaDl

22350-311-000
2Z3S0-171-010
PLATE. PRESSURE
PLATE. PRESS un 1020128
t020121

2002383 E.EO.f.G
22350-311-000 PLATE, PRESSURE 2:002384 2003893 E.ED,F,G
2003893 A,CM.DK,.Oll.U
22350-371-313 PLATE. PREssun
,, 2003894 2038639
22350-371-020 PLATE. PRESSURE
, 2100001
, 22360-371-000
22"'01-268-000
PLATE. CLUTCH lIFTEIl
SPRING. ClUTCH ,, ,, ,, ,
"
U 228"'6-311-000 PI lOee. CLUTCH lIFTEIl ,
1911.08.20
31
~
E-9 15
'8 ~~~ 1 26 22
19

Clutch Final gear shaft ~ 17

25
I

tb~21~""
6
10
.'f/71
I . 27
'"

20
7
23 9

8371-9

R",qd. No.
Service item FRT, Ref.
No. Part No. Description GL1000 GUOOO
LTDK1 ., Serial No. Area code

17 23161-311-000 PL ATE 0. m PATH 1 1


17 23511-311-000 GE,t,R, FIN"! QRIVHI 133T l 1 1
23521-371-000 SHoUT, F HIAL GEAR 1
" 1 3020259
23521-311-020 SHAFT, FINAL GEAR 1 3020260
23721-371-000 llFTER. O.... MPER 1
" 23722-371-000 CAl'h D,l,MPER 1 1 1 1
"" 23731-311-000 STOPPER. DAMPER SPRING 1 1 1 1

"" 23732-371-000
23733-311-000
SPRING. O,t,MPER
WASHER. SPIl I NG STOPPER , , , ,
1 1 1 1

70 90231-200-010 NUT, lOC l(, 161'11'1 1 1 1 1

90431-292-000 WASHER, LOCK, 161'111 1 1 1 1

""
21
'10432-371-000
90481-2'>2-000
WASHER,
WASHER,
SPLINE, 231111
",
FILTER ROTOR LOCK
1
1
1
1
1
1
1
1

"" 91002-371-004
95700-06018-00
BEARING. BAlL. 6304C (KOYO)
BOl To flANGE. 6X18 , , , ,
1 1 1 1

96100-60030 BEARING. RADIAL 8ALL. 0003 1 1


"
77 90100-02050 8EARING. RADIAL 8ALL. 02:05 1 1

1977.08.20
32
--
E-l0

Generator Starter motor


29
4 26~

n I:?~
... ~~<>-32 19 I
/3~.
30 15 "-17
31 I 16
" "\3013

8371-10

Service item F.R.T. Ref. Part No. Description Gll 000 Rea~1 ~o Serial No. Area code
No. K>'
6303U BALL BEARING <>5.7 1 11321-311-000 HOLOEfh . c. GENERATOR 8EUING I 1 1 I
A.C. GENERATOR SHAfT loAd 11$ rel,l!d Plrts "'4.0 ,
2 13"10-371-000
13'on-371-000
SHAfT COIIP ".C. GEN~UTOR
GEM! ". ".C. GENERATOR ORIVEN
I 1 I
1 1 I
I
I
AC GENERATOR ASSY.
FLYWHEEL COMP./STARTING CLUTCH
.J>
.,. , lHlZ-371-00a
13-1036-]11-000
GEAR e. A.C. GENER"TOR DRIVEN
RUBBER. OAlIpER
1 I I I
12 12 12 12
STARTING CHAINISTARTING SPROCKET
-CARBON BRUSH/SPRING STARTER
<>3.5
..3.4 ,, 13"031-311-000 SPRING. A.C. GEMER"TOR O""PER I I I
COMPo
STARTER MOTOR ASSY.lSPROCKET "3,3
134]8-]11-001 REUINER.
C. GENEUTOR
SPRING
1 1 1

, 13439-371-000
13442-371-000
COTTER. .... C. GENER ... TOR SpR1NG
p u n II> O,,"P~1l
PLATe. STOPPER
2
1
2
1
1
2
I
1
2
1
I
10 13olo"6-371-oo0 I

II 13'051-)11-000 PlUE. PRESSURE I I 1

..""
IS
28101-311-003
28111-]11-000
28114-311-000
28120-371-000
CH"'IN. STARTING 10"1001
SPROCKET> STAaTlNG
pl"'U, CHAIN GUIDE
ClUTC." ST ... RTING
I
I
I
I
1
1
1
I
1
I
I
I

28125-516-030 SPRING. ST"RTING CLUTCH ROllER


,, ,, ,, ,,
"" 28126-516-020 c ... p. ST ... RTING CLUTCH ROLLER
SPRING

" lllOO-:HI-OOl

31100-371-013
.... C. GENER ... TOR ... SSY. I KOKUS"'N)

.... C. GENER ... TOR "SSY. IKOKUS"N)


I
I
1 2015495
2015494

I
11110-371-003 FLYWHEEL COliI'. ( KOK",S"'NI 1
"
20 31120-)11-003 ST",TOR COllI'. (KOKUS"")
I
I
2015">9-1.

33
E-10

Generator Starter motor

BJ71_10

Rcqd No
Ref. GllOOO GLlOOO Serial No. Area code
Service item F R.T. No. Part No. Description l-TDKl K2

31120-311-013 STATOR COI'IP. {lCOK~"'1l 2015495

,,,
31200-)71-005 110lD! A55r. ShllTER
" 31200-311-980
31201-292-158
1'I0TOll: "SST. , STARTEIl
BRUSH SET, (ARBON 11'1.1 HUlA I ,, ,, ,,
,."" 31202-)11-005 SPROCKET l/lITSU8A)
,, , ,, ,
, ,
31204-2<12-158 "PkING. CAR80N tllUSH llUTSUlUl
31205-311-005 BelTo IllnSUIlAJ
" 31205-)11-980 '"
BOLT. SETTING
'ilOO15-)Tl-003 ,>(RElI> FLAT. 8X22 ,, ,, ,, ,,
"n 90023-)71-000 BOl T. SET, lZ.40
,, ,, ,
"" 9040l-311-000
90<054-)11-000
\fASHEh 12.2103:0.2
WASHER. THRUST. 25X24
(Ill CLIP, lNTERNH. ))1'111 , ,, ,, ,,
90605- 371-000

H
" 91101-:nl-Q06 BEARING, NEEOLE. Z8X))XZ6 ,, ,, ,, ,,
'U1Ol-516-QOO ROllEllI 15X13
,, , , ,
""" 91309-28)-005 0-1( ING. 42.5X2

,, ,
913'54-702-000 Q-RHH;, 2311M
2015494
91354-371-000 O-RING. 23MM
,
, , , ,
20L5495

93500-01>040 SCREW, PAN, 6X40


" , , , ,
" 94 LL 1-05000
9008;-.371-980
\l"'S~~R,
WAS~Elb
.sPRING,
'iPRING, '" ,, ,,
"" 94301-08L40 PIN ... , DOWEl , 8Xl4 '"'
94510-28000 OR CLIP, ~XlERNAL,

1911.08 .,0
"
34
E-10

Generator Starter motor

11

12~
8371 10

Ref. R"qd. No.


Service item F.R.T,
No. Part No. Description GllOOO Gl1000
TDK, ., Serial No. Area code

'14511-26000 CIIl CLIP, EXTERNAL'


,, ,, ,, ,,
"" '15700-06022-00

95700-06028-00
BOL i t FLANGE. 6X22

BOl T, FLANGE. bX28


"
".,
...,
2 2 2
qOll,"-371-980
95700-06032-00
BIILT FLANGE, b128
BilL r. flANGE. b132 ,, ,, 2

"" q6100-1!>0070
96140-63030
BEARING. RAOIAL BALL
BEARING. RAOIAL BUl> 6l0lU , ,

1'111.08.20
35
E-11 H

Cylinder block. -. /'


Breather chamber .
~
." ~

8311-11

Ref. ROQ<l. No
Service item F.A.T. No. Part No. Description OL1000 GL1000 Serial No Area code
T
CYLINDER BLOCK ASSY.
MAIN BEARING
*10.3
<>7.4
11000-311-000 BLOCK ASST. , CYLINDER
11000-371-305 , 2002859 f,ED.F.G
-OneOf.lI
11000-371-305 BLOCK ASSY (nlNoet 2,)02860 2002951 E.ED.ftG
Oil LEVEL fiNDER ...0 11000-371-020 BLOCK ASST CnINl)E~ 2002958 UIl8b39 E,ED,f,G
BREATHER PLATE COMPo ....1 20381>39 A.crhOl(,Dl'hU
14" 28" 1 OtL-SEAl <15.3 11Ooo-nl-~O BLOCK ASSY CYLINDElI: 2100001 DK,DPI,E.EO.f.G.U
PRIMARY CHAIN GUIDE .... 2
For R. side <r6.0
,, 11000-17l-990
11130-311-000
BlDeK "SST
Pt.U (OI\P
CnIJoIllE~
8ltU THE~ ,,
,,
-Oil SEPALATE COVER 11140-371-000 COVEll, on SEPAUTOR
-OIL SUPf'l Y NOZZLE
OIL STRAINER SCREEN and its related Pll<U "3.0 11220-311-000 GUIDE. on A,ClhOK.orhU
E.EO.f.G
_8REATER CHAM8ER and its rtlaled pam
_NEUTRAL SWITCH
, 11371-371-000 COVER. FINU GEAR
2002860 bEO.f .G

OIL PRESSURE SWITCH 0.2 11371-311-980 COVER. FINU GEU


GEAR CHANGE PEDAL
_BREATHER TUBE B.
0.' , 11312-371-000 G~$KETJ flN~l GUll. CJVEA. 1110'0306
11372-311-010
_FINAL GEAR COVER 11312-37.-010 G~SKET. FINAL GEAR COVER 100'0307

, 12206-611-300 BOl T, SEALING, 18Mi'! , 1011'065


12206-311-300
,
,, ,, ,,
12206-371-305 BOLT, SEAlHIG, 16/1/1 1017<066

,,
12216-371-980
12207-611-300
11321-311-00l
13322-371-003
13323-371-003
BEARING
BE~RING
.."
!I0lT. SEALING, IB/1/1
W~SHER. SEALING BOl T
/1AIN I BLUE I
/1AIN IBUCKI
8E~RING C, PI~IN !BROWNI
,,,
,
, , ,
,, ,, ,,
1917.08.20
36
--
E-11

Cylinder block
Breather chamber

8311-11

Service Item F.R.T. Ref. Part No. Description Gll000 "gLl000 Serial N.o, Area code
No. LTOK11<2
1332t,-371-CJ3 BEAR1NG O. ".lIN (GREENI 6 b b /)
13]25-)11-003 BEARING E. "A1N (YELLOW) to /) 1:0 /)

w.e6on toblo 01 .... in _ing

_n_... ,-,
{O~
-
,... 2~1

~
C",IU
e.-. 0,.
''''
'"' ' .. II

-=- ~-
oO-OCIt-O.Q11 ~,~

,
, ~-
IV_' ,-

,
,-
, ~.
,- ,-
,-

10 15151-311-000
,
, -0.01_'- I ,-
CASE. 011 STRAINER

,-,
-
1 1

11 15152-371-000 SCREEN. 011 snUINER 1 1 1 1


1515]-371-000 COYER. OIl STRAINER 1 1 1
" 151S]-371-<iBO
15]]7-300-010
COVER. Oll STR,UNER
PLUG. 011 TU8E
,, , , ,
1
1

"""
15520-371-000 NOllL E. Oll SUPPL Y 1 1 1
155JO-:nl-OOO ORIFICE. CHAIN 1 1 1

1911.08.2:0
37
y "
~"

.. .
E-11
" ~
, ~

:r
,
"'" '"
"-" '"
Cylinder block ,.
Breather chamber .. ~
",. ,~

~ "

k~~
'"

r;:
..
.\>
~.,
..
@

"

8371-11

Service item F.R.T.


Ref.
No. Part No. Description GL1 000 R9aflii86
TPKI , Serial No Area code

15bbl-]1l-005 f INDflh 011 LEVEL


" 15bbl-371~Ot5 fiNDER> Ole lEVEl 2002958
2002957 E,EO,f.G
bEO,f,G
1 EO. f.G
1 1 A.CI1,OK.OI1,U
1 bED,hG

"" 1570b-371-000
15172-55L-000
15712-37L-980
TUBE' Ole ORA I N
CLIP> TUM
CLI p, BREATHER TUBE
, , , ,
1 1 1

l727L-371~00O CHAMBER' 8REATHER 1


" 1"/271-]11-010
172:14-371~OO3
CHM'\BElh BREATHER
BRACKET, BR EA THER CHAHIlER
"
.
17274-)71-013 BRACKET, IlR EA THEil. CHAMBER
1721'>-371-980 8RACKET, BREATHER OIAI1BER

17275-:HI-000 Nn ,
" 17275-371-010 "H
NET, ",.
IIJRE
\I IRE

" 1727b-37L-OOO
17276~371~OlD ,, .. IRE
\I IRE
, ,
L 7l77-371~000 ""
FIl HR. BREATHER CHA"IBER
1

""" 1 72:19-371-000
1 7281~371-000
17281-371-010
TUBE
" BREATHER
PACKING. BREATHER CHAIIBER
PACKING, BREATHER CHAMBER
1
l
1
1

23136-371~OO3 GUIDE, ,. PRII1ARY CHAIN , 1016823


" 1
1
IDlb824

23137-371-003 GUIDE. 1. PR II1ARY CHAIN LOLb824


"
1977.08.20

38
E-11

Cylinder block
Breather chamber

6371-11

eqd. No
Service item F.R.T. Ref. Part No Description GL1 000 GL1QOO Serial No. Area code
No
,
LTDKl

24101-371-000 PEDAL, GE~R CHANGE


"
" 2002957 E.ED.F,G
24701-371-010 PEDAL, GEAR CHANGE
,, 2002958 E.EQ.F,G
A,Cl1.0K,DH,U

24701-371-980 PEDAL, GE"R CHANGE


, , E.ED.FtG

" 24701-371-]05 PEDAL '\5$1 GEAR CHANGE


, ,, 2002957 bED.F,G
251>11-311-000 CAP, leVEL GAUGE
" 251>11-371-980 CAP, lEVEL GAUGE

"" 32111-323-000
35500- 333-004
ClA/lPER, CORD
SWITCH ,01,551 me PRE SSURE ,,, ,,, ,,, ,,,
,, ,, ,, ,,
35752-300-010 SWITCH "S51., NEUTRAL

""" 35754-300-020
90003-371-003
STOPPER, NEUTRAl SWITCH
BOLT, n,l,NGE loxeD
25'"'
, ,, , ,
90008-311-000 80l To SPECIAL,
" 90008-371-980
90009- 371-00 5
BOLT. SPECIAl' 251'lM
80l T, FLANGE. lOX120
"
,, ,
90009-]71-960 BOl T. FlAN(;E. 10X120
90010-311-005 BOLT. fLANGE> 10X1/O/O

"" 9002/0-311-004
9002/0-311-980
BOLT. FLANGE. 8X115
BOLT. FlAN(;E. 8X115
,
" 90021-311-006

90021-311-980
BOL To FLANGE. 6X152

BOLT. FLANGE. 6X152


2038639

90438-634-000 ~ASHEIl:. 21XllX2.3 ,


"
1911.08.20
39
E-11

Cylinder block.
Breather chamber

6371- 11

Ref. eqd. No
Service item F.RT. Part No. Description GL1000 GL1000 Serial No. Area code
No LTDK'
",
" 90441-026-010 WASHER. '5EALl~G,
'" ,, , A,ClhDK,OI1,U

,,,
ED,F.(;

,,, ,, ,,,
2002860 bED,F,G
90702-311-000 COllAR. 15X20
"" 90702-634-300
90703-311-000
PHI> 4X121111
COLLAIl> 1 HID , ,
" ,, ,,
90104-371-000 COLLAR. 12X20
,,,
""" 91206-286-013
'" SEAt, 14X2aX7
,, ,,
,,
91259-333-000 O-RING. 'l. 5XI. 7

"' 91303-311-000
'H 306-311-003
PACKING,

O-R noiG. 18X3
on STRAINER
, ,
" 91307-10)-000 O-RING, 261111 ,, ,, ,, ,,
"" ,, ,,, ,, ,,,
91318-500-000 O-RING. 27X2.7
'11319-300-000 O-R ING. 13X2.5
"" 91333-567-010
91361-706-000
O-RING.
O-RING.
17.0X2.5
, ,
" 92000-()('OI6
8Xl.'1

80LT. HE X., 6Xl6 ,


" 90041-371-980
92000-06020
80t T, HEX 6Xl6
BOl T, HEX I>X20 ,
" 900"2-311-980
93500-06020
60l To HEX 6)(20
SCREW. PAN, 6)(20 , , , ,
" 9005"-371-980
93901-12110
5CREW, PAN. 6)(20
SCREW. TAPPING, ,, , ,, ,,
"" 93901-15410
90061 ~ 371-980
SCREW. T APP lNG, 5)(20
SCREW, TAPPING, 5)(20
""
1911.06.20
40
"
E-1 1 " "
., " "
-4
"
Cylinder block "
Breather chamber ~~

"

.,

...-',
8371_11

Service item F.R.T. Aef. Part No. Description GLlOOO ~fl~ Senal No. Area code
No. LTOKI K2

"" 'H301-061'l.D
9'10]01-12200
PHI A. OOIlEl. 8X14
PIN DOIlH. 12X20
, , , ,
" qSOll-~OOO RU8SEIt. CHANGE PEOH
,, 2002951 bED,f,G
2<0781-311-000 RUBBER. CHANGE PEaAL 2:002958 f.,fa,F,G

, ,, , ,
,\,.C''''OI(,OIl,U

95100-00016- 00 BOl T. FLANGE, b)(11)


" " 2002859 E.EO,F,G

" U
2002800 '.ClhOI<,OIl,U
e.ED.F.G


901'<1-311-980 BOLT, FLANGE> 6)(16

.."
95100-06025-00 80l T. FLANGE. 6X25
<101<03-]11-980 BOLT. FLANGE. 6)(25
95100-06035-00 BOl T. FLANGE. 6l]5 , , , ,
901'o6-:n 1-960 80l t. FLlMGEt OUS
,
..
BOLT. FLANGE. UllO
" 95100-06110-00

90150-371-930 BOL Tt FLANGE. OlilO , 2100001 DK,DII,E.ED.F,C;.U


95100-08010-00 BOl l> FlAHGE. 8Xl0
9016]-)11-980 BOLT. FliNGE. a)(70

1977.08.20
41
E-12

Crankshaft Piston

BJ71_1~

Ref. Requ. No
Service item F.R.T. Part No. Description GL1000 GLlOOO Serial No Area code
No. LTDKl K2
CRANKSHAFT COMPo *8.0 13011-371-003 RI NG SET, PISfON lHD. NIPPON) , ,
6304C BALL BEARING
PRIMARY CHAIN
*7.5
*7.4 13011-371-004 RING SET, PISTON lSf(). RIKENI , , , , 2025227

PISTON (R. SIDE) "S, 13021-371-003 RING SET, plSfON 10.2S "111'1'0"11
<"
Add 0.4 13021-371-004 RING SET , PISTON 10.2S RIKEN) <"
(4)C4)14114)
2025227

PISTON (L SIDE) *5.7 13031-311-003 RING SET, plS70N 10.50 "I I I' paN)
<"
'Add 0.4 <" 2025221
PISTON RING KIT (R. SIDE) "., 13031-311-004
13041-371-003
RING SET, PISfON (0.50 RlKENl
RING SET , PISTON (0.75 NIPPON)
14l (4) (4) 14)
'Add 0.2
CONNECTING AOD/PISTON PIN "., 13041-311-004 RING SET, PISTON 10.75 R IKEi'll
'" '"
f41(4){4ll4)
2025227
IA. SIDE) 13051-371-003 RING SET, PISTIIN II .00 NIPPON)
Add 04 '" 2025227
CONNE;CTING ROD/PISTON PIN
(L SIDE)
*5.6 13051-371-004
13011-371-0l3
RING SET, PISTON (l.OD RIKHll
RING SET, PISTON ISHI. NIPPONI , '", ,
f4>l4}(4114)

'Add 0.4 2025228


13021-371-013 RING SET , PISTON 10.25 NIPPON)
CONNECTING ROD BEARING (1.3)
'Add 0.2
*6.6
13031-311-013 RING SET, PISTON 10.50 1'1 IppaN)
'" '" '" 2025228

CONNECTING ROD BEARING (2.4) ~'6.4


13041-311-013 RING SET, PISTON (0.75 NIPPON)
'" '" '" 2025228
Add 0,2
PISTON RING KIT (L SIDEI "53
13051-371-013 RING SET, PI STON 11.00 NIPPON)
'" '" '" 2025228

, '", ", ,'",


AddO.l
35x55xB OILSEAL
STARTER RATCHET S.
*5.2
"3.2
, 13101-371-000 PISTON 1 STD.)
(4l(4){4l(4)
2025228

13102-371-000 PISTON ( 0.25)


13103-371-000 P1STON (D. 50) {4H4)(4}(4}
13104-371-000 PISTON {0.75} (4) (4) 141 (41
13105-371-000 PISTON 1l.00 I f41(4){4114)

1977.08.20

42
E-12 ~~r:5
~ 12
11
13
Crankshaft Piston

~14

B31l-12

Aef. Reqd No.


Service item F.R.T. No. Part No. Description GL1000
,,
GL1000 Serial No. Area code
,

13112-63"-000 fHh PISTON
13204-634-020 BOLT, CONNECTING ROD 8

13204-371-000 80l l. CONNECTING 1100


3019488
3019481


....
5 13205-6)4-010 NUTt CONNECTI~G 'DO 8

,,
,
13210-371-000 ROO .loSSY CONNECTING
1321S-:nt-003 aE ARt NG
CONNECTING
'"'DO ,
....
(BlUE)
13216-311-003 BEARING
CONNECTING
'co ,
181.11(10
13217-371-003 BEARING C. CON'lECTlIfG

,. 'co ,
(BROWN)
13218-311-003 BE.l.R I N.G CONNECTING

,. (GREEN)

13219-371-003 lE.utI HG CONNECTING
'" '"'
,CO ,. ,
(YELLOW)

13221-311-00) !!EARIHG CON"lE(TING
(BLUE I

13222-371-003 BBIlING CONNECTING ,co I.'
,CO ,. ,
IBLACIC I
13223-371-003 BEARING C. CONNECTING

1322"-371-003 BEARING ,. CONNECTING
(BROWN)
,CO 1. ,

13225-)71-003 BEARING ,. CONNECTING
(GREEN)
,CO I.'
(HUGill

43
E-12

Crankshaft Piston

B:l/1 12

Ref. R"qd No
Service item F.R.T. Part No, Description GllOOO GLlOOO Serial No Area code
No. LTDKl K

-
-- - ,- ..
~I- ,
_0.0. _
, I ,

- .. "-,.- ,-,.- ,-

, ~

,
~

,
-0..016-.Q.<DO


,-

,-
~
I
,
C 1--0.0,&---0.01. I ,-, I ,-,

, 1Bl0-311-000 CRAI'lIlSHAFT COI'IP.


>0 l3131-3n-004 CHAIN. PRIMARY DRIVE
28253-311-000 RATCHET
" SURTER ,, ,,, ,, ,,,
""n 90406-)71-000 'M ,, ,,
IIA$HEII:o

.-
91002-)11004
91201-)71-005
BEARING, BALL'
SEAL OIL,
b304C
3'iX55X8
I KOYOI
, ,, , ,,
92000-08022-0'" 80l T. HEX. , 8X22
"

l'H7.08.20

44
E-13

Shift drum Shift fork


7 8 27

'--i
32
'1:~~
;fJ
f~~~ 24 j3

31 27
10
~
~J7~
29

[lJ71~'3

Service item F.RT


Ref.
Part No_ Description GL1000 Reafi ~oo Seriat No. Area code
No
GEAR SHIFT FORK/DRUM and tho"" relate<:J "5.4
,,, 24211-311-000 FORK.

GE~RSHIFT
,,,
LTDKl
,, ,, ",,
parts
GEAR SHIFT ARM!SHI FT SPINDLE and those "5.3 ,,
24212-311-000
24213-371-000 FORK. ,.
FORK. CENTER GEARSHtfT
GE~RSHIFT
,, ,, ,, ,,
,alated parts
24261- 371-000
24300-311-000
SHAFT, SHIFT FORK
ORUM ASS Y GEUSHI FT
, ,, , A.ClhEO.F.G

,, ,
DRUM STOPPER and its ,elate<:J parts U OK.O,hU
20381>39 A.CM,E.Eo.F,G
24300-311-010 DRUM ASSY SHIFT 2100001 DK.DM,E.ED.F.G.u

, 24302-311-000 PLATE. ROLLER STOPPER , , 2100001 DK.OM.E,EO.F'G'U


, 24430- 311- 000 STOPPER COMP., DRUM ,, ,, ,, ,,
," ,, ,, ,, ,,
24434-371-000 SHAFT. DRUM STOPPER
24435-311-000 SPRING. DRUM STOPPER

"n 24440-311-000 ARM COI'IP NEUTRAL STOPPER


,, ,,
24442-311-000 PLATE. NEUTRAL STOPPER
, ,,, ,,,
,, ,,,
24441-311-000 COLLAR, NEUTRAl STOPPER PIVOT

""" 24501-311-000 ROLLER. 4X29.8

,,,
24502-371-000 ROllER. 4X17.5 hCM.ED.ftG
OK.OMJU

.,
2038639 A.CM.E.ED,F.G
24502-311-010

24610-371-000
ROLLER, 4Xl1.0
, , , ,, 2100001 DK.OM.E.EO,F,G,U

" COMP GEARSHIFT

"" 241>15-311-000
24620-311-000
24624~311-000
ARM B. GEARSHIFT
SPINDLE COMPo , SHIFT ,,, ,,, ,,, ,,,
'" COllAR, SHIFT SPRING

1911.08.20

45
E-13

Shift drum. Shift fork


7 8 27

'--i "~.
32 $f'
~~
f"w
"

a371_13

...
Ref. ROQd No
Service Item F.R.T. No. Pan No. Description Gll000
,,Gll000 Senal No Area code
,, ,, ,, ,,
T
2'06'01-311-000 'SPRING. 'SHIFT

"" 24651~371-oo0 SPit ING. SHIFT ;(ETUllN

,, ,, ,, ,,
""
",.
2"652-300-000
24661~31l-000
24663-300-000
2"666-300-000
90029-611-000
(OLLAIII:. STOPPU ...
PIN. SHI FT RETURN SPRING
STOPPER. GEARSHIFT POSITIVE

SPill: ING. POSITIVE STOPPER


BOL T. HE U24
,,
, ,
,, ,,
,
,,
,
" ,, ,, ,,
90'006-611-000 PLUE. LOCK
,,,
""" 90"l1-O't 1-000
90105-371-000
WASHEIII:. SHIFT ORUPI SIDE
PIN. .. ...0
,,, ,, ,,, ,
"" 92000-06025 BOLT. HEll. , 6K25
,
.
93600-06022 SCRElI. FLA T. 6.22 1

9'o001-06000-0S NUT. HB m
, , ,
"" 9'0111-06000 \lASHER. SPRING.
1
1 1
1 1
1

1917.0B.20

46
...
E-14

Transmission

8371_14

Ref. R.~ No
Service item F.R.T. Part No. Description GLlOOO LlOOO Serial No_ Area code
No. ~"
251135>t20 NEEDLE BEARING "'6.1 I 1 )'!o95- 300-000 11iNG

BaLL BeUING m 2 2 2
"2
PRIMARY DRIVEN SPROCKET.wld its "'5.9 2
, 13'096-300-000
23110-371-000
RING Ih 8All IlUILING SET
SPROCKET COIlP PUN. IlY DR IYEN
I
I
1
1
1
1
1
1
reliled porn
TRANSMISSION MAINSHAFT Ir>d its related "'5.7 , 231't1-371-000
23151-371-000
PASS, "",INSHAFT 011
HOLDER C. BEARING
1
1
1
1
1
1
1
I
ports

,
-TRANSMISSION COUNTER-SHAFT Ir>d 23210-311-000 MAIHSHAFT COM'. TRANSMISSION 1 1 1 1
its related parts (18T I
One motorcycle et 6.1 23220-311-000 COUNTER.5HoHT. TRANSMISSION 1 1 1 1
MAIN SHAFT OIL PASS "5.1 ,
10
23421-300-050
23'>25- 300-01 0
2Jolo31-311-000
lie A'!> COUNTERSHAFT
BUSH. 29X14
('!oSTI
'"
GEAR. IIAIN5HoHT SeCOND & THIRD
1
1
I
1
1
1
1
1
1
1
1
I

124T1:27Tl

n 2H40-371-000 GEAR CO"P COUNTER5'4AFT I 1 1 1


seCOND 14111
12 lHSO-371-00C GEAR CO", COUNlERSHAFT THIRD I 1 1 1
(36T I
2H60-371-000 GEAR COI'IP IIA.1NSHAFt FOURTH 1 1 I 1
" 2Jolo 71- 311-000 COUNTERSHAFT FOURTH
131 T I
1 1 1 1
" GEAR.

GEAR. 'UIN5HAFT 10. 133T I


(3"tT I

" 23'081-371-000 1 1 1
,
1

"" 23485-300-020 BUSH. 2BX20.5 1


, 1 I

18
23491-371-000
23501-371-000
90451-371-000
CEAR. COUNTERSHAFT
GEAR, F I HAL ORIVE 140Tl
WASHER, THRUST. 25X]1
'"
nlTl 1
, , , ,
1 1
1
1
1
1

"
20 90'052-311-000 WASHER. THRUST. 25X34 2 2 2 2

1911.08.20
47
E-14

Transmission

~371
"
Reqd. No,
Ref.

.
Service item F.R.T. Part No. Description Gll000 GllOOO Serial No Area code
No
90"58~292-000 WASHER. THRUST. 20"" ,, ,,
lTDKl
,, ",,
"" 90"S8-S06-HO
90601- 300-000
WA.SHeR , THRUSh
CIR CLIP, 25NN ""' ,, ,, ,, ,,
"" 90602-371-000
91001-371-008
CIR CLIP. EXTeRNAL, 40NN
BEARlNG. SPECIAL BALL. 6008 , , , ,
" llOYOl

91002-300-008 BEARING, SPECIAL BAll , 6205 ,, ,,, ,,, ,,,


""
,,,
91002-371-004 BEARING, BALL' 6304C (KOYO)

"" 91004-371-001}
91010-300-008
BEARING, BA.ll' 6304CS nOYOI
BEARING. NEEDLE. 2SX32X20 ,, ,, ,,
93.00-06020 SCReW' FLAT, oKZO
"

48
21-<0 / , ( 125~~~ 7
E-15
(
t
; ; I 25T 29

~1~
cl/.l
,.,..' =:9~"'ljIJ
-&'O(jJJ

-1.A,
-~'1 21 ;:l
~
'0 ~ ~ ~ ~;fJ-25
Carburetor
9
I 1~ -
.,. 36
24
28
~j:128~"28
. 26
26.... 16
I~ 5 5
5 5 LI' 20 4
~~
~5-< l'~929
~29
'9
-

.

130

18 36 3~ ~~O'. il
j 33 33 5
15 8

~<J- 36 ..J.. 36

3~4-35 19 ......

L .__ 32 i,~~~
,', '14 '~l1j,--
7

---= =
36

--'
B371_15A

Service item F.R.T. Aef.


No. Part No. Description GL1000 "atl080
LTDK11<2
Serial No. Area code
AIR CHAMBERITRAP BOOY '.5
,, 1599/>-311-303 S~RING 8, CARBURETOR ADJUST , 10029'18
-Add 3.0
R. l/R. 2 CARBURETOR ASSY. '.7
)
IbO"'8-371-00"
16050-311-004
VALVE SET, AIR CUT
SPRING, COIL , ,, ,
I

16051-371-771 SPRING. COIL


eL. lJL. 2CARBURETOR ASSV.
AIL CARBURETOR ASSY. ,., , 16075-311-004
16080-371-00"
PACKING. AIR CHA"'IlER
BOLT. SPECIAL' 0/'1/'1
1
B
1
B
1
8
1
8
AIR CHAMBE R PACKING
CARBURETOR AS$V.
'.0
U , 11>100-371-004 C... RBURETOR ASSY.
10100-311-014
AIR CUT VALVE SET
STAY PLATE
"Add 0.1
"
0.1 16100- 311-01'>
11>100-371-611
CARBURETOR ASST.
CARBURETOR ,loSSY. 2012b41
2012Mb ~,EO.F,G
21001>65 E,EO,F,G
11>100-]71-771
16100-371-981
CARBURETOR ASST.
CARBURE10R ASST. , A,CM,OK.O"',U
"',CM,U
16100-371-961
16100-371-612
CARBURETOR ASST.
CARBURETOR ASSY.
I
, , 21000/>0
eO,F,G
bEO,F,G

16100-311-172
16100-371-773
CARBUR~TOR ASST.
CARBUfUTOR ASST.
, 30045<03
e,Eo.F,G
30045<,2 A,C",.OK,O"',U
A.CII.OI(.OM,U
1
1 16101-371-004 CARBURETOR ASST. 1. l .
,, 2012040 ~.EO,F,G

, ,
16101-311-610 CARBURETOR ASST. 1. t. 20120~1 2100005 e.~D.F.G
16101-311771 CARBURETOR ,loSSY. l> t. .... C/I.'OI(.OM.U
16101-)71-91>0 CARBURETOI< ASST. h L. Eo.F.G
1/:ol01-311-'I80 CARBURETOR ASH. 10 L. I .... C'hU
11>101-31l-1>11 CARBURETOR ASSY. 1. L. 2100006 ~.Eo,F.G

IblOl-311-172 CARBURETOR ASSY. 1> t. ,,


1
300<,5<,)
E.EO,F,G
3004542 .... CM,OK.O ... U
IblOl-311-1B CARBURETOR ASST. to l . A,CII.OK.OM.U
8 11>102-31l-004 CARBURETOR ,loSSY. 2. l .
20126<'0 E,eo.F,G

1917.08.20
49
E-15

Carburetor

B111-15A

Ref. R~(jt No Serial No_ Area code


Service item F.R.T. Part No Description Gll000 ~,!;1000
No.
,. ,
T

,
Kl K2
16102-371-610
16102-371-711
CARBURETOR
CARBIJRETOR
ASSY.
ASSY. "" ,,.. ,,
2012647 2100665 bEO,F,G
A,CI1,OK,OI1,U

"" ,,..
16102-371-91>0 CARBURETOR ASSY. EO, F, G
16102-371-980
16102-371-611
CARBURETOR
C... RilURETOR
ASSY.
... SSY. , , 2100666
A,C M,U
EoEO,F,G
" ,. ,, E,EO,F,G

",. ,,..
16102-371-772 CAR8U~nQR ASS Y. 3004542 "',CM,OK,OI1,1J
, 16102-371-773
16103-371-004
CARBURETOR A5SY.
CARBURETOR ASSY. , , 3004543 A,CM,OK,OIhU

16103-371-610 CARBURETOR ASSY. ,,",, ,, 2012647


2012646 f,EO,F'G
2100665 E,EO,FoG

,, ,
16103-371-771 CARBURETOR ASSY. "',CM,OK,OM,U
16103-311-%0 CARBURETOR ASSY EO,F,G
16103-371-980 CAR8URETOR ASSY. "" ",. .... OhU

,,,
16103-311-611 CARBURETOR ASSY. 2100666 E,EO,F,r.

16103-371-772 CAR8URETOR ASSY ,", bEO,F,G


3004542 "',CI'I,OK,OM.U

"

11,103-371-773
16104-371-004
CARBURETOR ASSY.
CARBURETOR ... SSY. , , 3004543 AtCM.OK,OM,U

" " ,. , 2C12646 E,EO,F,G

,, ,
16104-311-610 CARilURETOR ... SSY. 2012/;>41 2100/;>/;>5 bEQ,F.G
16104-371-711
16104-311-960
C"'RllURETOR "'SST.
CARBURETOR ASST. ,."" A,CM.OK.OM.U
EO, f ,G
16104-371-9BO
1/;>104-371-611
C"'RBU~ETOR "'SST.
CARBURETOR ASST. ""

, , li00666
"',C M.U
E,Eo.F,G
,, bEO,f,G

""
16104-371-712 CARBURETOR ASST.
3004542 A,CM,OK.OM,U
16104-371-773 C"'RBURETOR "'SST. 3004543 .... CM'DK.OM'U

1971.0B.20

50
/'
21 ~ ./25-{ t-25
L. t-2ST ,',

(
'25J)~14
E-15 ~ _ 17

--10
Carburetor

B311-1f,A

No
ServICe Item FAT. 'of Part No. DescrIption GL1000 GUOOO serial No Area code
No. lTD""11:2
CARBURETOR ASST ,.
" 16105-371-00-1.

16105-371-610 CARtuRnOR ASSY ,,.. 2012"1


2C126~/io
11OOb65
E.EO.F.(;
E,EO.F,c;
IblO5-lll-771
16105-371-960
,,,.. aURETOll; ASST. ,
CUIUAnOR ASSY ,.
ASST ,.
".(II,OK,Oll.U
EO,F.,
16105-311-980
UID5-31l-bll
(ARaURETOR
('-RIURHOR ASST ., ,. , , 210Ub6"
A.(lltU
E.ED.F,C

16105-311-112
16105-:311-713
UIlIURfTOR asST ,,.. ,, 3004543
Eo EQ,FrG
300#05"02 ",('''OIC.O'IoU
CAR8URnOk "SSY ".(",OK.OPl.U

" 16104-311-004 C,t,RBURETOR "SSY


,, 2012b46 E,ED,f ,G
16106-311-1010 CARBURETOR "SSY
, 20126<101 1100665 E,EO,F.(;

,,
16106-311-171 CUBURETOR "SSY "',("'OK,OIl'U
16106-]71-960
161010-]71-980
C"kBUR.ETOR.
C"RBURETOR
iSSY
"SS'
ED,f ,c
A,ClhU
16106-]11-611 C"IlBURETOR "SSY
,, 2100Mb ,EO.F,G
E,EO,F,(;
16106-311-172 Co\RBURETOR ASSY.,
, lOO"5l.2 ",ClhOK.OII,U

n
161()e,-311-113
16129-311-11'1 Plo\TE. ,.
CARBURETOR ,t,SSY
Sy",
,,
30045... )
2012b"'"
"""'Ok,OI'l,U
EJEC.f,!;
A,CII.l)l(,DII.U
E.EO.f,G

14
110129-371-980
16130-371-004
Pl"TE. L. SUY
PLATE. SUY , 20126"1> Eo ED.f.CO
2
15 110157-371-004 CHAI'IBER A. AIR
, 201264/0 E,ED.F.'

1977.08.20
51
E-15

Carburetor

52
/
21 -<D /25-\ 1 25
/ t25 29
" 25J.;~~"-'4
E-15 ~ _ 17
(
9
Carburetor I

~t
.~lB

B371-15A

Service item F.R.T.


Ref.
Part No. Description GL1000 Ae~t-, f$o Serial No Area code
No TDKll<2

n 9"]01-081'.0 PIN" DOWEl> au'" 2 2 2 2


TU8ft FUEL. 3.SX210 1 1 1 1
"
n
.-
95001-35210-"0
95001-55100-"0 TUBE. FUEL 5.3XlOO .. to ....

.
95002-01120 CLIP All. TUBE 2 2 2 2

" 95002-02070 CLIP


".
lU8E 2 2 2 2
95002-02100 eLlP alD. TUBE 8 8 8 8

1971.08.20
53
E-15-1

Carburetor (Component parts)

Ref. Rcqd. No
Service item F.RT. No. Part No. Description GLlOOO GLlOOO Senal No Area code
LTDKl K2
UNK SET
NEEOLE JET SET
0.,
L' ,,
0. 16010-lll-00~
16011-371-00"
PACKING m
VALlIE SET. flOAT
AddQ.3
16012-311-004 NEEDLE Set. m
E.fD,F.G
CHOKE ADO SET U
16012-371-171 NEEDLE SET. m AtCII,OK,DIl,U
FLOAT VALVE SET/JETS U 16012-311-112 NEEDlE SET. m "',CII,DK.DI'l,U
AddO.3
FLOATCHAMBER$ET U , 16013-561-00"
IbOlS-371-oo ..
FlO.t.r m
Cl-u,1'l8 Ell: m FLO'" T
, , , ,
Qnemotorcycl.I,S
, "
VACUUM PISTON SET/JETS
-Adda.l "
16016-)11-004 SCREW m A.CM,DK,OI'l'U
EO. F oG
2100665 EIED,FtG
3004542 A,C"',QK.O",U
16016-371-110 SCREW m ll0061>6
300454,3
E.EO,F,{;
A,CI'l,QK,OIIlU
, 16011-371-004 liNK m E.EO,F,G
2012646 EoEa,FtG
16011-)71-771 1I Nil m 2D12b"tl E,EQ,F.G
A,(I'l,OI(.Dt\.U
E,ED,fH:;
IbOI1-311-980 LINK SET
8 Ib022-311-004 PISTON SET, ~.lCUUII
E.eo.FtI;


Ib022-311-111 PISTON seT. V"CUUII .a..CII,DK,OIl.U
Ib022-311-9bO PISTON seT, ~.lCUUII eo, F, G

..
10
Ib022-311-980
Ib023-311-004
Ib025-371-004
PISTON seT. VACUUII
CM"lIeu SET B. FLO"T , .I. ,C II.U

1100 SET, CMOKe


2CI2b4b e,eO,F,G

1911.08.20

54
E-15-1 'T-ll

Carburetor (Component parts)

il371 150:.:

Reqd. No
Service item Ref. Description Serial No. Area code
F.R.T. No. Part No. GL1DaD GL10QO
LTDK 1

16025-371-771
." SET, CHOKE 2012647 E',ED,F,G
A,CM,OK.OM,U
E,ED,f,G
16025-311-980
." SET, CHOKE
,, ,, ,, ,,
H 16028-371-004 SCREW m
16035-371-004 "
PLATE SET, STAY
, , , ,,
""" 16045-311-004
16lI>5-311-110
16166-371-004
CH~M8ER SE T C. FLOAT
HOLDER, NEEDl E m
NOZZlE> I'IA IN , ,, ,, , A,C~,Ot\,O~,U

" 1611>6-371-710 NO III Et !'lAIN ,


A,C~,DK,O~,U
E,EO,F,G
AoC/1,DK,O~,U

93500-04008-0/1. SCREIj , PAth ,, ,, ,, ,,


"n <13500- 040 10-0/1. SCREI/> PAN. 4XlO ""
SCREII.
", ", ", ",
93500-04014-011 PAN,
.-'" 93500-05012-0/1.
93500-05016-0/1.
SCREW. PAN,
SCREW. PAN, 5Xl6
4Xl4
5H2

" 90052-371-980 SCREII, PAN, 5Xll> " " "


"
94111-04000 SPRING.

"" 94111-05000
WASHER.
WASHEI!> SPRING. '" "'0 " "" "'0
90085-)71-980
94201-10080
WASHER, SPRING,
PIN, SI'l Jr. I.OX8
'"'" ," , ,
" , 2C12~4~ E,EO,F,G

,,
2012~41 E,UhFd';
A,C~,DK,Di'\,U

1'l71.08.20

55
20:1_,t: 20
22-~.A 22
R(::I~i-l
E-15-1 8

Carburetor (Component parts)

~371-t5C

Service item F.R.T.


Ref.
Part No. Description GL100oRed'ti~8o Serial No. Area code
No
9'>303-04065 PIN C. DOWEl. ,>XI>.5 ,, ", ",,
T
A.CII,OK,OIl,U
"
, , ,, ,
E,EO,f,G
20121>'>7 E,ED,F,G
99103-611-0350 JET. SLOW, m
" ." ,, , , ,
"n 9916'>-601-01>00 JET. SECONDARY AIR.
,, ,
,,,
9'.11H-bOl-11 00 JET, SLOW AIR. '110
E,EO,F,G
9916'>-601-1150
9911>4-601-1200
JET, SLDW AIR, '115
JET, PRIMARY AIR, Jl20 ,, , , A,CM,OK,DM.U

"" 99201-1>01-0650
'" SET, PRIMARY MA IN.
'" ,, ,,,, E,ED,F,G

'0
99201-601-0620
99202-601-1250
m
m
SET, PRIMARY MAUl'
'"
SET, SECONDARY MA IN, Jl25 , , ,, ,,
AoClhOK,OM,U

99202-1>0 1-12 00 m SET. SECONOARY MA IN. Jl20 , E,EO,F,G


II..CM,DK,OM,U

1977.08.20

56
48

F-1 ~~4 !=====;===?'~f'


'-----"'<\'~2~ 23'\'
18
34 46
~
Radiator

20
4
40
~~4

8371_16

Ref. Reqd. No.


Service item F.R.T. Part No. Description GL1000 Gll000 Senal No Area code
No.
RADIATOR COMPo 0.9 19010-371-003 RAOIUOR COIlP. (MDI
, , ,
LTDKl K2

FAN MOTOR IfId its (.,Jilted parts


WATER HOSE
0.7
0.6 2
19010-371-980
19020-371-003
R.&OIUOR COIlP.
SHROUD COllP. INOI , , 1
AddD.l 3
19020-371-980
19030-63~-OO3
SHROUD eDrIl'.
"OTOh FA" ,, , I
I I
RADIATOR COVER COMPo
Orot or !til
0.6 ~
5
19O't0-371-oo3
19~0-bll-003
F.&" COIlP COOL ING INOI
flUSH , , , ,
1 I 1

RADIATOR GR1LlJUPPER COVER!


LOWER COVER
0.1
6 19O't1-611-oo3 RUlIaER. BUSHING , , , ,
_RESERVE TANK ASSv. Id itsrel,ted pwts
1 19O't5-63~-003 CAP, RADIATOR FILLER 1 I 1

8
190"'5-371-980
19101-371-000
CAP, RADIATOR FILLER
TANK ASST RESERYE 1
,
I
I,
, I
9
10
1910~-371-000
19105-311-000
CAP, RESERYE TANK
PACKING. RESERYE r"NK
1
, 1, 1
1

11 19107-371-000
19108-371-000
JOINT. RESERVE TANK
TU8E. FUEL. 7.5X120
1
,I, I

.""-
1 1 1
19501-371-000 HOSe. WATER UPPER 1 1 1 1
19502-371-000 HOS!;. UNDER WATER I
,1 1 1

" 19511-371-000
19511-371-980
GUARD A. WIRE
GUARD A. WIRE
I
1
1

19512-371-000 GUARD 8. WIRE 1 , 1


" 19512-371-980
19515-371-000
Gune 8. WIRE
BAND A, HOSE , , , ,
1

19515-371-980 UNO A. HOSE


19519-371-000 COVER, HOSE BAND 1 1

""
85100- 371- 30 5U COYER COIIP R. RADIATOR.
R-bC-S
1~n.08.20

57
F-l 46

Radiator 21
40
35---6~
39,.
36~

B:J71-16

Ref. R"qd. No_


Service item F.R.T. Part No. Description Gll000 GLlQOO Serial No_ Area code
No. TD Kl
85100-37 L- 3D SIB COVER cal'll' RADIATOR , "
PB-2C-S

85100-371-960 COVEll. COI1f',. RAD , ... TOR
85100-311-610lA COVER ([I'll', , RADIATOR
*R-/>(-<;
85100- 371-1.>1 aIEl COVER COl'll'. , RAD IHOR
*1'6-2(-5*
85100- 311-61 Ole COVER COI1P. ,
l<ActUOI<
*"'-34*
2002809 bED,F.G

A,CI'I,OK,QH,U
85100-371- 6blZ ... COVER cal'll'. , RAD IA TOR

85 100-371-6/>1 Ie COVER. CO/'IP. ,


RAD U TOR
*1<-6(-5*
,
65100- 371- 66lZC COVER COl'll'. ,
RAD , ... TOR
.~H-l
,
85120-371- 305ZA COVER COliI'. , ,. *1'8-6(-<;.
RAO IA. TOR ,
" 85120- 371- 30518 COVER COI'\P. , ,. RAOIATOII.
*1<-6(-S*

85120-371-980 COVEll: Cal'll'. ,


,,..
,.1'8-2(-<;.
RAD IA TOR ,
85120- 311 -61 QZA COVER COMP. , RAD l4 TOR

85120- 311-61 OlB COVER caMP. , ,. OR-6C-S*


RAOUTOR

85120- 311-61 OZC COVER CaMP. , ,. *PB-2C-S*


RADIATOR 2002809 E,EO,F,G
*Y-34*

85120- 311-661ZA COVER COMPo , ,. RADIATOR


"R-6C-S",
A,CM,OK,OM,U

1'111.09.20

58
48

F-1 I
46

Radiator

20
40
.34

8311-16

Service item F,RT.


Ref,
No Part No, Description Gll 000 Regtl ~3o Serial No, Area code
K\ K2
85120- 31t-Mlze conR CO"P ,. RADIATOR

85120- 371-6611C COYER CDIIP ,. RADIATOR


.NH-l.

.PB-6C-S*
,
21 85200-311-000 COVER. RADUlOR UPPH
85200-311-980 COYER. RADIATOR UPPEI!. 1

"" 85201-311-000 RUSlER> IUOUlOR "DUNT



85202-371-000
85300-311-000
COLLAR, RADIATOR m
COVER, RADIATOR LOWEll. ,
" 85300-311-980
85'000-311-000
CQYU CO",., RADIATOR LOIIER
, ,1
1 1

" 85"01-371-000
GRILLE. RADIATOR

GROMEl. RADI HOR GRillE , ,


"" 1 1 1

, ,, , ,
87509-371-670 LASH. SHROUD

"" 91]02-028-000
92000-06010--08
o-RlHG. 15X2.5
BOLT. HEX 6XIO
'" 1
1
1
1
1
1

91502-311-980 lOt. To HEX bUD


'0 92.000-06020-07 BOLT. HEK 6X2D

2025599
95100-06020-01 BOl To flANGE> 6)(20
2025600
95100-06020-08 BOLT. FLANGE, 6X20
, , , ,
" 92000-06025-C}1
92000-06025-08
80L T, IiEX. , 6X25
80lT. IiEX. , 6X25
, , ,, ,,
"" 93S00-~018-01i
9"o001-05080-0S
SCREW. P.l.H. "XU
NUT> H(X
"" , , , ,
1 1

" 9"0002-06070
'HS"O-l71-980
NUT, HEX. ,
HUT, C.l.P. '""
1977.08.20
'""
59
F-1

Radiator

.0
.~4
20
'0

.3

Reqd. No
"" "
Ref. Gl-1OOO GUOOO Senal No Area code
service Item F.R.T. No. Part No. Description
LTDKl

" <;J~021-06070 NUT, CAP. , , , ",


9~OZl-06220 NUT. CAP.
'"' , , , ,
" 91540-311-980
9'tlOl-OIoOOO
NUT, CAP, '"
'"'
I'tAIl" ,, ,, ,, ,,
"" 94101-05800
WASHER.
WASHER. PLUN. '"
'"" , , ,
" 9"101-06200
'11550-311-'180
WASHElt> PU1N.
lIASHElh PLAIN, '"" ,
94101-06700 1I,1,$HElh PLAIN, '"
" 91550-)11-980 WASHER. PLAIN, '""
'""
'0
'0 " '0

94101-0680:;1 WASHER, PLAIN. , , , ,


" PLA'N, '""
,, , ,
91550-311-09aO WASHER.

"" 94111-05800
'HUI-Obooa
WASHER. SPil.IN(;.
Io'ASMElt,
'""
SPRING. '""
.- 9'0111-06800 WASHER, SPRING,
'"" , , , , 2025599
SPRING, '""
91561-)1l-'l80
<;14511-18000
WASHER,
CIIl CLIP, '"" " ,
" 95001- 80 300-40 TUBE. Fun, 8.0000
EXTERNAL.

,, ,, ,, ,,
"" 95002-02120
'15002-02130
CLIP 812. TUllE
ell P 812.5. lUBe ,, ,, ,, ,,
"" 95002-50000
95003-14103-10
CLIP CO, TUBE
TUBE. ~ I NYl' 6X<:lX1030 , , , ,
"

1911.06.20
60
F-2

Handle lever Cable Switch

8311-\78

R,f Reqd. No
Service item F.R.T. Part No. Description GL1000 GL1 000 Serial No. Area code
No.

,,,
LTD Kl
CLUTCH CABLE COMPo 11346-311-300 COLLAR, .... OJUST COVER ,, ,, ,, ",,
THROTTLE CABLE
'One Of all
"
0.8 11347-371-300
11346-311-000
GROMMET , AD..JUST COVER
COVER. CLUTCH ADJUST , ,, ,
WINKER SWITCH ASSY, 05 , 113411-311-960
17910-311-000 CABLE COMPo ,.,.
COVER, CLUTCH ADJUST
THROTTLE , , A.CM.OK.OM,U

.."
,.
oL. HANDLE LEVER BRACKET 17910-311-980 CA8LE COMPo THROTTLE hCM.U
STARTER KILL SWITCH ASSY, OA 17910-311-960 CABLE COMPo THROTT LE
, ED.f,G

, , ,
CLUTCH LEVER SWITCH 17910-371-610 CABLE COMP. THROTTLE E,ED.f.G
0.'
17910-311~61>0 CA6LE COMP. THROTTLE A,CM,DK,OM,U
oCLUTCH ADJUSTING COVER
5 17920-371-000 CA6LE COMP. 8, THROTT LE A,CM,DK,OM,U
oCHOKE CABLE
oTHROTTLE GRIP PIPE
17920-371-980
11920-371-960
CABLE COMPo 8, THROTTLE
CABLE COMPo 8, THROTTLE , , , hCM.U
ED,f,G
GRIP RUBBER
oHANDLE LEVER
0.' 17920-371-610
17920-371~660
CABLE COMPo
" THROTTLE
CA6LE COMPo 8, THROTT LE , EJEO.f,G
A,CM,OK.OM,U
BACK MIRROR
-One Of all
0.' , 17950-371-000 CABLE COMP. , CHOKE
17950-371-010

17950-311-010 CABLE COMP. , CHOKE , 2002808 OK,OM,E,EO,f.G,U


EO.f.G,U
20021109 OK,OM,E,ED,f.G,U
A' CM
, 22870-371-000 CABLE COMP _, CLUTCH , 1 D02451 ,
DK.DM.E,EO,F,G,U

22670-311-305
22670-311-305
CABLE ASSY., CLUTCH , 1002451 ,
22870-371-010 CABLE COMP. , CLUTCH
22870-371-020 ,, 1002458 ,
OK.OlhU
2025241 A,DK,DM.U

1977.08.20

61
16-~
,. h-
F-2
13 . II
24 25
Handte lever' Cable Switch

8311_178

ReQd No
Ref.
Service lIem F.R.T. No. Part No. Description Gl1 000 Gl1 000
LTDKI1<:2
Senal No Area code
22670-311-020 CUtE COP'P CLUTCH 1 202: 5242 .I.,DK,O'''U
22810-)11-',l80
22870-]11-610
CUtE CDIlP CLutCH
'ASLE COI'IP CLUTCH
1
"
.I.>ClltU
2025121 E.EO.F.G
22'870-)11-611
22870- 311-611 CA8lE COIIP CtUTCH E,EO.F.C
2025722 E.ED.ftC
22810-l71-660 CA8lE COI1P. , CLUTCH 1 .... CIl.DK.Dr.. u
351';0-311-003
35150-371-670
SWITCH .lSST., SURlER KilL
SWITCH ASSY., SURTER Kill
1
1 ....,tI
Oil:, QII.U

35150-311-980 SWitCH ASSY.. STARTU I(lll ... ,(1'1


35150-311-910 SIIITCH "SST., SUItTER 'lIll
35150-311-601
35150-311-660
SWITCH ASST., STARTER Kill
SIIITCH ASST., SURTER KilL
"
e,Eiitf .G
.... (11

, 35150-311-651
35200-311-013
SIIITCM "'SST., HARTER Kill
SwITCH "'in. , WINKER ,"ORN 201 bOOI
OK,OM,l)
OK.O"tU
PASSING
01(. C".U
35200-311-&02 SWITCH ASH. , TURN SI GNU. E,EOt~tG
HORN. PASSING
201 baa 1
35200-371-&71 Sill TCH ASSV. , TURN SIGNAL HORN 201 &001 ,
E.ED,~.G

""
35200-311-910 Sill TCH ASSV., WINKER ,"ORN
PASSING
35200-371-980 SIIITCH "SSV. , WINKER AtC 1'\

10
35200-311-660
3:;200-311-610
SliI TCH ASSV. , IIINKER ,"ORN
Sill TCH ASSY. , WINKER HORN 1 ,,
AtCI!

2,)16000

1911.08.20

62
16
21

F-2 2.

Handle lever Cable Switch

"Jot!

8371_178

Ref. ..q o.
Service item F.A.T. Part No. Description GL1000 Gll000 Serial No. Area code
No. LTDKl K2
35200-371-003

35Z00- 311-60 1 ,,
U ] 5360- Yt 1-000 SVITCH .. .,SY CLUTCH LEVER 1 ,, ,, ,,
."
n
~5"65-Ytl-700
531"1-300-010
53165-3402-670
53165-371-000
CLIP,

RUBBER.
Fll.. BRAKE CAlLE
PIPE. THROTTLE GIlIP
R. GRIP
GRIP, R. Ho\NDtE
2:
1
1
1
1

1
, ,
1
1

" 531b6-3"t2-610
5]166-371-000
Runelh 1. GRIP
GRIP, l . HANDtE

to
n
5]167-371-000
53112-371-000 , , ,,,
1
, 2:DlbOOl
t. STHRING
" 53190-369-700 LEVER COrtp
H"NDtE
1

2016000 A.OK.OI'I,E,ED,F.(;.U
53190-311-000 LEveR (01'11'., L. SHERING 2016001 /l.,DK,llr'lfE,EO,F,(;.U
HANDLE
53190-371-980 LEVER COMP.> L. SnERING
HANDLE
"
531 78-371-000 LEVER COI'IP t. SHHIHG
IHNDt e
19 53192-268-000 BOll. CLUTCH VIRE ADJUSTING 1C02451 "

1911.08.20
63
F-2

Handle lever Cable Switch

8371 178

Ref. R"Qd. No_


Service item F.R,T. Part No. Description GL1000 GLlOOO Senal No. Area code
No.
53192-312-000 eDt I. CLutCH CASl E ADJustiNG , LTDKl K2

1
10021,58 OK, 0'" U
1
1 A.(I'I.E.EO.F.G
53192-371-980
881;)0-333-004 IlIRROR. ,.
BOl To CLUTCH C.l,8lE ADJUST
BACl(
,
1 ",.(I'I.OK.OIl
" 88100-358-IoaO
B8100-HI-'UO
III RRORJ
III1lROR.

SACK
BACK 1 ""
88100-]71-980
88110-371-910
III RkOR
IU RllOll:

BACIC
SA(I(
1
1 ,
A .(II

88110-)2)-/>10 IIIIUOR. BHlC bEO.G


88110-311-9/l0 IIIRROR. BACK
,
EO.G


88110-3Ool.-1>21 IIIRRDR. uelC
88100-)11-660 IIIIlROR, BACK "'.(I'I.OK.OII
88110-311-650 BACIC

88120-)))-004
1\1 RRDllo

II 1II.ROR. ,.,. BACK


"
.1..(11.01(.011
" 88120-358-680 III RRDR,
,.,. SACK
,
88120-371-9)0
88120-311-9/10
I\IRIWII>
"!IHtlJll>
IIACK

,.,.
!lACK 1 "",
E O.G
"8120- 371-'17 0
88120-371-980
III RROR.
III RltOR.
BAel(

,.,.
BACK , ,
1
,
",.(11
88120-304-1>21 I'll RROR. !lACk
88120-)2)-010
88120-371-1>50
1'18120-371-660
"'I Rll.QIl>
IIIRROR.
MIRROR.
,,..
!lACK
BACIC
BACK
1 E. E O.G

"
A ,OllOK.DM

" 90114-268-020
90114-)71-990
80LT. H"'NOLE LEVER PIVOT
80L T. HANDLE LEVER PIVOT ,
90.321-315-670 NUT. FIXING
",. 9032L-371-980
93500-05025-0'"
NUT. FIXING
SCREW. PAN. 5X25

1977.08.20

64
16

2J
F-2

Handle lever. Cable' Switch 19

16

o
,27
3 2 c.J-"
I a
,p
o~ 27
2

8371-118

Service item F.R.T.


Ref.
No. Part No. Description

SCREW. PAN. 5X32


GL'OOORe~fl~
T .. " Serial No. Area code

" 93500-05032-0'

"4001-06000 NUT. HEX. ,


3 3 3 3

" 90071-371-980 NUT. HEX. , ""


""
80lT, FLANGE. aXil> 2 2
" 95700-DbDlb-DO
901"1-]71-980 BOl To Fl ,.NGE. bUb
2
2

" 95100-06025-00 80LT. fl"NGE. bX25


,
I ZOlbOOt A, OK .01''' e. ED.F .G. U

9014]-]71-980 80l T. flANGE. bX25


I '"

1'117.08.20
65
>3

(G " 16
20

F-3 15

Headlight IA.eM) 20
0 16 14
'lio@ 13

8371_\8

Serial No. Area code

~.c/'\
~.Cl\
A. (/'I
A ,e /'\
A ,eM
",(II
A,ell

.... ell
A.ell
ell
,.,c,.
.I..ell
A.e"
.... (1'1
. . ,0.
A,eM
hell
eM
.1..(/,\
Aoe 1'1

1911.08.20

66
13
g.,14'6
~ 20

F-3 ""~-15

Headlight (A.eM) 20
@ 16 14

~@ ','
~

8371_18

Ref. 00' 0
Service item F.RT. Part No. Description GllOOO GL1000 Serial No_ Area code
No.
, ,, ,
lTOKl K:2-

18 93500- 05016- 08 SCIlEW. PAN, SXlb A ,(1'1

l'
<11521-311-980
94111-05000
SCREW. PAN. 5X16
WASHER. SPRING, ,,, , A,e",
... ,ell
20
91560-311-980
9Hit-lOOOD
WASH!:R,
IIASHEllo
SPRING.
SPRING.
'"'
'"'
101111 , ,, , .... ell
.... ell
94251-05000 PUh lOCK, ,,,, ,.. el'l
" '"'

1971.08.20
67
11

F-3-1

Headlight (DK,DM,U,Kl-E) 18
- 15 12
-, @I~ 11

17
'b 16
e.01
t3Y

11371 __ 16-1

Ref_
Service item f.R.T. No. Part No Description Serial No Area code

HEAD LIGHT CASE


HEAD LIGHT UNIT 100 in related pins
0.3 31100-315-003 HEADliGHT ASH. 1
,, ,
DK,OIl.U

HEAD LIGHT ASSYJSOCK,ET/8UL8I


MARKER LIGHT SOCKET
0.'
O. , 31100-31l-951
33101-300-04]
HEADliGHT ASSY.
Rill. HEADLIGHT
, "O,K,OI'ltU
, 33101-371-951
33103-3"6-070
RI'" HEAD LICHT
seRe .... 8HM ADJUST ",
O K,OH.U

33103-371-980 ,>eREII. 8E/l.M ADJUSt


]] 107- )oO-all] SPRING. HEAOt tGHl BEAM "
O K, [lIIlU

,
AOJUS!ING
,
33117-001-023 NUT. HEADLIGHT BE.l.1I .I. DJUS l i NG OK.OII.U
(ST.l.NLEYI
,

,
33120-315-003 HEAOlllOHT UNI T
(12'v 5OI4OW STANLEY)
1

, , ,, , ,
DK.OII.U

,
33125-0lI1-161 SCRElI. UNIT "lllOEIl
, , ,, , ,
OK.OII.U

,
33128-2<;12-(,10 NUT. U'llT HOLDER
,, ,OK.OII.U

33130-323-003 SOCKET COMPo HEADllGloH


,, ,OK,OlhU

11 33170-)23-003 SOCKET Cal'll'. , l'UItKEIl LIGHT


,0", Oil ,U

11 33HI-)l,.O-c.JO IlHtECTOIl. , " , IlHlEK , ,, , ,OK.OII.U

1911.08.2';'

68
1"16
F-3-1 -17 14

Headlight (DK.DM,U,Kl-E) I.
III
15 12

8311_18-1

Reqo. No.
Service item F.R.T. Ref.
No. Part No. Description GLlOOO GL1000
TDKl ., Serial No. Area code

, ,, , ,
". ".
13141-311-980 REflECTOR. REfl EI

" 33143-375-000 SASh REFLECTOR


,, ",
OK.O'hU

n 34903-071-003 SUU, IUIlKEIl LIGHT ell'l


'" OK.OlhU

.. 61301-311-003
ISTANlETI

CASE> loiEAOllGHT ISTANLETI


,,
,, ,, ,
,
,
OIC,O'hU

61301-311-980
90120-311-000
CASEl HEAOllGHT
SOlT. HEAOLIGHT STAT , , ",
" OK.O'hU

, , ,
, ,
" 93500-mOl6-08 SCREII. PAN. 5116
,, ,
OK, 0'10 U

91521-311-980 SCREII, PAN, 5116


, ",
'''' ,, ,, ,
9"'111-05000 IIASHER. SPRING.
" OK.O'hU

91560- 371-980 IIASHEIl., SPRING. 51!!'1


, ",
" , ,,, ,
9Hll-10000 WASHER, SPRING. 101'U1 OK,O'hU

''''
, ,
" 94251-05000 PIN. LOCK, OK.OlhU

69
,26
_27
F-3-2
24

Headlight IED.F.G.K2-E)
""t)
""
""r(V'10I
14
27'
26
19\;&'
,.
;;0~'U
20 \'"

12
L
8311 1!l-2A

Ref. ReQ<l. No
Service item F.R.T. Part No. Description GLlOOO GLTOOO Senal No. Area code
No. T 1(' 1(2
HEAD LIGHT CASE
0.' 33100-311-961 HEADLIGHT AS'iY.
,ED.G
,,
HEAD LIGHT UNIT and iU rel.led parts H1OO-311-971 HEADLIGHT AS$Y.
0.'

,,
HEAD l.IGHT ASSY.!SOCKET/BULB! 33100-390-1>11 HEADLIGHT ASSY. EO.G
MARKER UGHTSOCKET ))100-390-621 HEADliGHT ASST.
0.' 3Hoo-371-601 HEUlllGHT ASSY.

,
lJlOD-311-611
])loo-171-bll
HE"DL IGMT ASST.
HEADLIGHT ASST. ,
~O.G

HIOl-300~61) lUll' HEJ,OLlGHT ~O.f.G


33101-311-980 RIl''' HE"DLIGHT ~O.f.{;

, 33101-405-671
3310l-34b-UD
Rill> HEADLIGHT
SCREW, 8EAII ADJUST
b~D.f.{;

,
~D.f .{;

, 3310)-371-990
33101-300-003
SCREW. BEAM ADJUST
SPRIN{;. t1E~OLIGt1T BEAM
~O.hG
~D. F.G

,
~OJUSTIN{;
,
3311"-)90-611 hOLDER. h~~OllGHT SOCKET EO.f.G

33117-001-023 NUT. NEAOLI{;HT nAil UI.lUSTlN{; ED.f.G


(STANLEY)
,
33119-371-003 WASHER. BEAll ADJUST
,
EO.hG

)3120-390-611
HI20-HI-bOt
HEADL[GHT UNIT
HEADl. [GIH UNIT ,
EO.f.G

, HI20-311-611
33121-371-980
HEADliGHT U'UT
RING. llETAINING , EO.f.G
EO,f.G
EO.f.G
HI21-)75-671 RIN{;. RElAlNING

1917.08.20
70
F-3-2
24
"'h
Headlight (ED.F.G.K2-E)

I
I
~--
, 2

!lJ71-18-2A

"0 0
Ref,
Service item F,RT Part No, Description GL1 000 GL1 000 Serial No Area code
No lTDKl
"
33121-405671
33122-623-621
RING,
BULB.
REH.INING
HEADLIGHt (l2V 45/40W) ,, ,, ,
E,ED,F.G

" 33122-623-721
34901-371-601
BULB.
BULB'
HEADLIGHT (l2Y 45140W)
HEADLIGHT 1l2V 60/55W)
EO. G
>ED.G

34901-311-b21
(LOCH PRJCUREMENT)
BULB' HEAOLI GHT 1l2Y bO/55WI ,
( LOCAL PROCUREMENT)

33125-087-621 SCREW' UNtT HOLDER , , , ED,F,G


"n 9350D-050D8-0H SCREW' PAN'
'" , , ,, E.EO,F,G
33128-292-670 NUT. UNI T HOLDER
, ,
EO,FoG

" 33130-300-611 SOCKET COMP., HEADLIGHT CORD 1


,, ,
ED,F,G

" 33153-375-611 RI NG. ,,"OUNT ING 1 1


1 ,
ED,F,G

" 33110-390-b11 SOCKET COMPo , "'ARKER LIGHT 1


, 1
,
EO.FoG

33180-371-601 COYER, BULB


, , ,, E,ED,F,G

"" ".
33741-371-980 REFLECTOR, REfL EX EO.G
". , , ,,, ,
33141-340-670 REFlECTOR, REFLEX ED. G

"
33743-375-000 BASE,
". REFLECTOR
,
EO'G

33905-303-003 RUBBER, JOINT (STANLEY) ED,F,G


" 33905-371-601 RUBBER, JOINT E.EO.F,G

1971.08.20

71
F-3-2
24

Headlight (ED,F,G,K2-E) ""


22
I 18
14 I
~~~~1111
20 "" I
12----A 2
___ .~J
B:lHl_1H_2A

"0 0
Ref. GL1000 GL1000 Serial No. Area code
Service item F.RT. No Part No. Description LTDKl

34903-388-611 BUL8. POSITIIlN 1l2V


" ED.FoG
" ILOCU PROCUREMENT I '" , ,
" 61301-371-980
(,1301-311-003
CASE. HEADLIGHT
CASE. HEADLIGHT (STANLEY) ,, ED,F,G
,
ED.F,G

'10120-371-000 BOL T, HEAOLIGHT STA Y , , ,, ,,


EO,G
" , ,
"
'H510-311-'110
'12000-10025-0B
91520-311-'160
BOlT, HEX
BOLT, HEX
SCREW, PAN,
10X25
IOX25
, , , ,
ED,F,G
3Xl2
" 93500-03012-0A
'13500- 03008-1A
SCREW. P ~N.
SCREW. PAN' m
Hl2
, fO.F.G
EoED,F,G

91521-311-980 SCREW' PAN, 5Xl6 , , ,, EO'F,G


" 93500-0501 <'>-08 SCREW. PAN. 5X16
,
ED,hG

n '11560- 311-980 WASHER, SPRING,


,,,
'" , , , EO,F,G

,,, ,
94111-05000 WASHER. SPRING, ED,hG

'14111-10000 WASHER. SPRING, 101'111 ,, ,


EO,F,G
" 94251-05000 PIN, LOCI(. ,,, , , EO,F,G
"

19TT.08.l0

72
F-4

Speedometer.
Tachom eter Key set

Service item F.R.T.


Ref.
Part No. Description R"afl~3o Serial No. Area code
Ne GL1000 LTDKl K2

e.' 3"902~259-000 . BULB, DASH I IlV 3.41/) 11111111


A,CM
KEY SET NG STAY COMPo
e.c 9 <) 9 01<, OM' E.ED,F.G.U
METER SETT~R ASSY.
<j
371-1>70 KEY SET
SPEEDOME~ETER eA 35010- 371-bl0
ASSY. 35010- 371-671 KEY SET 1 2016000 E'EO'~~~DM'U
.TACHOBUL B (For meter) 35010- 371-980 KEY SET 1 5 A,CM,
.OUSH 204016 A,CI'I'U
] 501 ~= 371- 91>1
KEY SET
e3
EO'F'~K,O"hU
3501... 672 KEY 0; ET
PILOT CORD C,O'O':SWITCH ASSY, 35010-371-
CO MBINA KEY SET (HONDA LOCK) 2040166 A.CM, K.oI'I,U
ZEFl ASSY. A,CM,o G
WINKER BUZWERCOVER 35010~31l-611 KEY SET ,EO,F,
.PILOT LO CABLE ASSY. ]5010-311-612 KEY SET (HONDA LOCK)
20L6001
2040166
2040165 ~'EO.F'G
e.'
,,
TACHOMETER R CABLE ASSY. bEo,F,G
SPEEDOMETE OVER/DUSH BULB
.PllOT UPPER C ]5011-371,=6g~ HOL
OER. KEY
ASSY
35100-37 SWITCH COMBINATIO~TOYO)
lFor pilot)
A.CM,OK,OM,U
, 961 20-.0L65 EO.F>G
35100-371-
~~ITCH
ITCH ASSY COMBINATION
35100-371- 9817 ASSY., COMBINATION A.CM.U Ol'l'U
35100-377-00 SWITCH ASSY., A,CM,OK.
CDMeI NA !~~N l DCII 1
IHD " 20-'0166 A'CM'DK~DI'I'U
35100-377-611 SWITCH ASSY.,
CO"'BINATlD7TOYDI 20-.0165 bED,f.

35100-371-612 E.EO,f,G
COMB I NA T ~~\DO:: I
SWITCH ASsY.,
( HON" 2040166 E.ED,f,G

37111-371-00~ RING, R. METER SETTING


37111-371-98 RI NG, R. KETH SETTING

1977.08.20

73
F-4

Speedometer
Tachometer' Key set

Service item F.R.T.


Ref.
Part No. Description Re~tl~ Serial No Area code
No. GL1000 LTDKI K2
, ,
,,, ,, ,,
1112-371-008 RING. SETTING
~1112-nl-980 l. "~~~: SETTING
,,
,, 37115-371-000
31116-311-000
RING. l . "" ER SETTING
CUSHIOIh "~T lUNG SETTING
EhR
, , ,
37120-.371-01)0 PLATE. I'l
51 A" COI'IP I'IETER SETTING
37120-371-660 STU COKI' IIErER SETTING , 204011>1> 20401b5 OK,Oft..EO.F.G.U

" 37200-311-671 T IItPIl)


SPEEOOflHR. ASS iMIPPON selKl1
312:00-311-681
SPEEOClPlETE~ :~sy:. IIIPMI
SY Ill.PHI , ,, OK.HhF.G.U

,, ,
31200-311-691 SPEEOOIlEH
0-
A,CI1,E
37200-311-961 SPEeOOll~Hil. ASST
y' (ltPIl)
(1IP1l1 O.f>C.U
31200-311-98~
37200-371-061
312:00- 371-682
SPEEODl1EHR HS
SPEEOOIIEH: ~~~;:
SPEeOOIlETE
,"PH/ltPII)
tlCPHI
,, A,Cft
A.Cft,Oft,
OK.EO.F.G.U

37Z02-)1l-blO
SPEEOO~ETeR
ETE'! kNOB ,, ,, ,, ,
""
CAP, 111:11' I'l
3120"'-]71-008
SOCkET COIIP.. PUPPDN SEU,11
31238-3lJ-l00 BOLT. METER SET.
'" ,, ,, , ,,
"" 37243-311-009
37244-311-008
COllAR, METER SETTINC,
RU8ilER, I1ETER m , , ,
" 31250-311-008 TACHOI1ETHi; A:'isr.
"
,,
(NI PPON SE IK II
31250-371-1>81 TACHOMEH R ASH. OK,OI1.U
A.CI1.E.EO.F.G
37250-l11-QI>I TACHOMETER ASH. EO,F.G'(J

1911.08.20
74
F-4

Speedometer.
Tachometer Key set

13~
r p...13

34~~-6
~9~34
32-
29
8371-19

~qd No
Ref. Description Serial No_ Area code
Service item F.R.T. No. Part No. Gl1000 Gll000
TOI<;l K2

,,
372SO-371-~80 tACHOPlETER ASST.
31250-371-b61 TACHOKeTU ASH.
11 312~-)71-008 SOCKET CDPI' TACHON:TER 1

18 31260-:311-000
{NIPPON SEIKII
CABLE ASH TACHOf'lETER , 1
]7260-371-980 CABlE ASST TACHOPlETER 1
19
20
37261-371-000
)731~-371-008
CABU. TACHQI1ETER
\lASHER. IIETER SET
lH~ER
,1 , ,1 ,1
1

21 31610-.371-611 COVER COIlP PILOT UPPER


(NIPPON SEIKI)
371>10-311-680 COYER COil' PILOT UPPER
22 37617-371-008 COVER, PILOT LOWER
(NIPPON SEiKII
23 31619-]71-610 CORD COMP PILOT
H619-37b-680 CORD COMP PILOT
24 38'-00-371-000 8UZZER A$$Y WINKER
25 ""830-311-000 CoUILE ASSY SPEEoDI'ETER
"'4830-311-<;180 CA8lE ASSY SPEEDOMETER
.... 830-371-010 CABLE ASSY SPEEoOI'ETER
26 44831-371-000 CABLE. SPEEDOMETER INNER
44831-371-010 CABLE. SPEEDO"ETER INNER
27 <;10106-]71-000 SCREW. DV.lL. <')(10
28 90309-3~7-000 NUT. HEX 8""
90310-371-980 NUT. HEX 8/1"
29 <;13700-04008-08 SCREW, OVAL. ~XB
lO 9HOO-04Q3G-OG SCREW, OVAL. ~X30
1911.08.20
F-4

ter
Speedome r. Key set
Tachomete

B371-19

Service item F.R.T.


Ref.
Part No. Description
eQo. 080 Serial No. Area code
,"" ,
GL1000
No.
93100-:~~~OG SCREW. 0 VAl.61'1/1
4X35 , LTDKl K2
,
"" 94001- ObOOO NUT> HEX 111'1 , , ,
H
9"02~- 311-980
915 .. - 00
NUT. CAP, 6
HUh C"'P;P~ING' 611.11
1111
, ,, ,
,, ,
3'" 9 .. 111-060_980
35 95'00-
IoASttER. PRING. 6""
80t. T, Fl ~NGE'
'H561-~~l<O-08 WASHER, 611:14 , ,

1911.08.l0

76
13~
F-5 3;~ ~-13 3

'~ ~23
2~
Handle pipe
31~ ~'4
Top bridge Stem
'~
4 ""
L2~ ~ 19
~ 24 21~
28-;11_3 9
- - " ,s'--I\:--li",n ~ 22
~29
2.
- 19

30 27

8311-20

Service item F.R.T. Ref. Part No. DescriptIon Gll 000 Re~fi ~ Serial No. Area code
No. lTDKI1<:2
STEERING HANDLE PIPE L2 , 50301-268-305 RACEo STEE~ING TOP BAll 1
STEE RING STEM and Itt relalld pwtI
STEERING BAll RACE
L1 , 50302-268-305 RACEo STEE~ING BOTTCII BAll 1
,,
2040165

'One or all
10
, 53100- 31'1- 00 0 PIPE. STEERING HAMOLE 1
2040165
AtCI'I.Ok.orhU
FORK TOP BRIDGE
STEERING HEAO TOP THREADfTOP CONE
0.'
0.'
53100-371-960
53100-371-980
PIPE. STEERING HANOlE
PI PEo STEERING HANDLE ,,
1 EO.f.G
A.CI'I.U
E.EO.f.G
RACE 53100-371-610 PIPE. STEERING HANDLE
STEERING STEM NUT
53100-371-611 PI PEt STEERING HANDLE 1 E.EO.f.G
HANDLE PIPE UPPER HOLOeR
0.'
0.1

53100-371-660
5312'0-250-000
PIPE. STEERING HANDLE
DUST SEAL STEERING HEAD , 1 AtCH.OK.O".U

'Oneorall
HANDLE LOCK COMPo 0.' , 53131-311-000 HOLOER. HANDLE PIPE UPPER ,,,, 1 2040165

53200-311-000ZA STE" CO", STEEIlING .MH-l


1 2040165 A.CM.DK.O".U
53200- 371-01 OlA STEM CO", STEEIlING Hilt-l 1
, 20'00166 OK.OM.U
A.CI'I.OK.O".U
, 53200-311-980
53200-371-610ZA
53200- 371-6111A
STE" CD"' SteERING
STEM COM' STEERING .NH-l
STEM COM' STEERING aNlt-U
,
1 20'00166
A.C M.U
20'00165 E.EO.f.G
E.EO.F .G
53200- 371-612ZA STEM COM' STEERING .NIj-l. 1 E.EO.f.G

,, 53200-371-960
53Z09-371-000
53211-268-305
STEM COl!lP STEERING
CAP. STEEIlING HE"
IlHE. STEERING TOP CONE
1
1
1
1
1
1 1
EO. F.G

2040165
10 53212-250-305 IlACe. STEEIlING BaTT OIl CONE
20401105

1917.08.20

77
13~
F-S 3;~ ~13 3

'~ ~23
Handle pipe. 2~
31~ ~14
Top bridge. Stem 10~
4~
12~

26
.~.
~.",
30 27

Ref. Aeqd. No
Service item F,R.T. Part No. Description GLlOOO GL1000 Serial No. Area code
No. LTDKl K2
532:14-371-010 DUST SEAL, STEERING ~EAO 20 .. 0166 DK,DM,E.EO,F,G,U
" 53215-250-000 WASHER. STEERING HEAD DUST
" SEAL
20'00165
n 53220~266-000 THRHD COl'll'. , SHERHIG HEAD 1 1
53220-371-980 THREAD COl'll'. , STHRING HEAD '"
.- 53223-371-010 HOLDER. GREASE '" 2040166 DK:,DM,EoED,F.G,U

53230- 371-00DZA BRIDGE. FORK


" 53bOO-051-000
'" *"'-01
LOCK CO,,"P STEERING HANDLE
1

E.EO,FtG
"
n
14
53603-051-000
5360'<-099-9'tO
RIVET. .. .II1M
WASHl;R. 't.51111
1
1
1
1
1
1
E'ED'FoG
E.Eo,F,G
n 90190-371-000 80l T, HEX. SOCKET, IOX)$ 2 2 2
'lOUD-nt-CleO BDL T. HE X. SOCKET, IOX)5
, , , ,
2

"
21
90185-311-000

90304-371-000
Bill To HE X. SOCKET. 802

NUT. STEERING STEM 1


22 90503~263~000 WASHER. STEERING STEM 1
90503-311-960 WASHER. STEERING STEM
91015-311~000 6EA.RING, HEAD PIPE UPPER 2040166
" <:11016-311-000 6EARING, HEAD PIPE UNDER 2040166 DK,DM,E,EO,F,G.U
" 1

,, , ,,
1

" 91456-311-170 CAP, SOCKET 60tT

, 2002809
A.eM
DK,OM,E,EO,F.G,U
OK.OM,E,fO,F.G,U
1917.06.20

78
F-5 I. 17 3~
13~

~13 3
'. '~ ~23 25;. Q- 25
2~ 2~-/"20
Handle pipe ~14 2~ C>-25
3'~ 520, " ' 0
Top bridge Stem ,O~
4~ "0 ~5
6 ,,~ ~24
~
y,. ~~'>./
28 ~ 2921 !.f!i
__"
15,
",:);(1% 1Qr"
L-__ 29

19

26
,."..
30 27

8371_20

eQd. No.
Ref. Senal No. Area code
Service item F.R.T. No Part No. Description GLlOOO GL1000
01<;1 1<2

92000-0flOe.5-08 BOLT, HEX., 81165


" 91515-371-980
92000-10040-06
BOL To HEX.,
81165
HEX IOXltO , ,, ,
1
I

" 91506~311-980
9'oOOl-08020-aS
80L To
80l T. HEX 10)(40
NUT, HEX
" 91531-311-980
9'0101-06200
NUT. HEX. ,
WASHER. I'LAIN.
'"
'" ,,, ,
1
1

" 90082-311-980 \lASHER. PLAIN.


WASHER. 1'1"110. 10""
'"'" ,,,,
.
94101-10200
" 91556-371-980 WASHElh PLAIN. 101'111

" 96211-08000 BAll. STEEL 11/"01


" "" 2040165

1971.08.20
79
F-6
5
Front master cylinder
Brake hose /5'-7
~8
~26
5
18
@'!27
27

j~26
"" 27 27

8371-21

Reqd. No.
Service item F.RT. Ref. Part No. Description GL1000 Gll000 Serial No. Area code
No
,, ,, ,, ,, ",,
LTDKt

FRONT MASTER CYLINDER SET OA 32223-371-000 GUARD. litRE HARNESS


FRONT MASTER CYLINDER ASSY. 0.7 , 35350-300-016
45123-371-003
51111CH. STOP nUllS)
JO [NT. FOUR , , , ,
,.,. ". '"
.4WAY JOINT ASSY.
FRONT BRAKE HOSE 0.7 , 45123-371-960
45125-371-013
JOINT ASSY FOUR
HOSE BRAKE '" , , , ,
"Two or all 0.4
STOP SWITCH 0.2
,
45125-371-960 HOSE
". ,.BRAKE , ,
_01 L CUP and in related parts
OIL CUP CAP o. ,
45126-371-003 liOSE .... SS Y.
". BRAKE
(NICHIRIN)
,,
A.CM,OK,DI1.u

'05126-311-980
45126-371-960
HOSE ASSY.
HOSE A$SY. ",,.. ".
".
BRAKE
BRAKE
, ,,
45126-371-610
45126-371-bt,O
HOSE ASSY.
HOSE ASSY.
".
,. ". 811.0.1(
BRAKE
E,ED,F,G
A,ClhDK,Otl.U

,, ,, , ,, ,,
(NICHIRINI
4514o~31l-000 BUSH, BRAKE HOSE

,
45147-371-010
45147-371-960
ClAMP, 81l:AKE HOSE
CLAMP, 6RAKE HOSE
,, ,, , ,
45509-371-003
45510-311~305
SCREW'
'" CO'
CYliNDER ASSY. ,
". MASTER ,
" INISSHIN)

45510-371-610
45510-371-670
cYLINDER ASSY.,
". /lASTER
,, , ,, , ,,
OK,O/l,E,ED,F,G

,, ,, ,,
2031118
45510-311-651 cn INDER ASSY.,
". MASTER
,, 1031719

45510-311~o70 cYlINOER ASSY. ,


". /lASTER A,C/I

45511-J11-003 CUP, on (NISSHINI , , , ,


"
1977.08.20

80
F-6
5
Front master cylinder'
Brake hose
0- 7
~8
~~26 5
~27

~26
iii> 27
27

8371-21

Service item F.R.T.


Ref.
Part No. Description GL1000 "a~l~OO Serial No, Area code
No
,, ",,
LTD Kl

,, ,
't55t3-3't1-711 CAP. Ole cO' e e A,CM
" '05513-3'01-611 C"P. Ole cO' OK.OI1.E.ED.F.G

,, , 2031118 ""
'"' ,, ,,,
'05513-311-651 CAP. Ole 20]1719

'05516-]71-00] O-RING ,, ,, ""


""" '05511-]00-00]
'05518-]71-00]
HOLOER. M"STER CYLINDER
PLATE, OIL CUP , , , ,
'05520-]71-00] DIAPHRA.GM ,, ,, ,, ,,
"" 't5521-]()0-010 PLATE. OIAPHRAGII
, , ,,
,, ,, ,, ,,
'05522-]00-010 BOOT. MASTER CYliNDH
""20 "5526-3'tl-000
'05527-]00-000
BUSH
HANDLE LEVER
PLATE. LEVER BUSH SETTING

"22 '05530-311-]05
461]B-568-671
CYLINDER SET.
".
I1AS TER
IIASHER. STOPPER BOL T ,,, ,, ,, ,,
,
" 53170-369-00] LEVER COMP

STEHING

53170-371-980 LEVER COIIP


HANDLE {TOYOI

STEER I NG ,
, , , ,,
HANDLE
53175-369-003
90105-311-003
LEVER
STEERING H"NDLE
BOLT. SEALING I NI SSHI N I
" 90105-371-980 BOLT. SEALING
, ,, ,
" 90114-300-000
90114-371-980
BOLT. HANDLE LEVER PIVOT
80LT. H"NDLE LEVER PIVOT

901'05-]00-000 BOLT. Ole , , , ,


" 90145-371-980 BOLT. OIL

1977.08.20

81
F-S
I~~ !~
~.
.'~ 2~
'16

2.~
27 ~'!'i>
27
~

10- 21~CJ - ~~ ."...".,..30 ---:f4 --,

Front master cylinder


~~8~...,30
'7! ,,~~
~"-;3
~'0
~~314
~.-J
Brake hose [J-' 31 31 ~-
2jlT(j
23
. -~:~19 27 ~. 2 27~
~20
__ 28
,.
0:
'0-26
oj
~2.
27
27
2.
5

. .;;0 2 .~IJ

2..... ~26
27-~~
27'@
"" 27 27

B371-21

Ref. Reqd. No
Service item F.R.T. ParI No. Description GL1000 GL1000 Serial No. Area code
No LTDKl K2
905'05-300-000 WASHER, OIL BOl T
"" 9"002-06000-0$
950H-bIl00
NUT. HEI 61\1'1
BAND ,1,1> IIlRE
"1 "11 "1 " 1

" 3Z161-~"-OOO 8AND 810 Wl1l.E


, ,
1
""ioU
A.ClhDK.OI'l,U

"
95100- 06025-00
90143-311-980
BOLT. FLANGE, 6125
BOLT. FLANGE, 6X25
2
,
n 95700-060"0-00 BOLT. FLANGE. 6140 , ,, ,
91587-371-980 BOLT. fLANGE. 6X40

1911.08.20
82
5 ~-3

F-7

Front fender
8~
10-

'?D-7

,
1~~12
~ 8

8311-22

Service item F.R.T.


Ref.
Part No. Description GL1000 8~,~ Serial No_ Area code
No. LTD "'1 1(2
FRONT FENDER COMPo
-E, TYPE al 0.4
0.3
,
1 '00513-310-000
40S l't- 31 0-000
RUBBER. CHAIN CASe /lQUIH
COLLAR. CHAIN CAse
WIRE GROMMET
_FRONT FENDER PLATE
0.1 , 40514-371-980
"5451-283-000
COn,\R, CHAIN CASE
GRO/l/lET. illitE 1
1
20<00165
45451-361-690 GROMEr. IIIRE 20"01/06 OK,OIl,E,ED,F,G,U
, 61100-371-000 feNDER COil'
". 1 ,
1
,,
A,CM,OK,OM.E D. F ,G,U
1 2012211

61100-371-600 feNDER COIIP


". 2012110 ,
, 61100-371-980
61131-268-6008
FENDER COIIP
PLATE
". ".
ttUIIIHR 2012210 ,
, 611H-JI5-600
nOOO-ObOID
WASHEll.
".NUll8ER PLUE
BOLT. HEX oXIO , , ,, , 2012210 ,
,
92000-06020'
91503-371-9110
lIOlT. HEX 6k20
80l T. HEX 6120 ,,
93500--O't012-0'"
94001-00l0000-05
5CREI/. 'AN, 'olt12
NUT. HEX. ,

2(12210
10

11 9'0111-0'0000 W~SHER,
'""
SPRING. ,
2012210

2012210 ,
W~SHER, '"'
" 9'olll- 06000
91561-311-980 "'~SHER,
SPRING,
SPRING, '""
'""

1917.08.20

83
'4~

F-a

Front fork

9371-23

R~qd No
Service item Ref.
F.R.T. No. Part No. Description GLIOOO GLlOOO Serial No. Area code
TOKI

".".
FRONT FORK eOnOM CASE 0.' 51400-311-003 FORK l$SY. , H.

,, ,, ,
One motorcycle 1.5 51400-371-023 FORK "SST. , H.

,,
5'400-371-980 FORK ASSY. , H.
37x48" l1QILSEAL 0.' 51401-371-003 SPRING.
". '"
CUSHIOtl 2

,, ,, ,
'One motorcycle 1.1 5\410-)71-00) PIPE (OK?, H. FORK
FRONT FORK COVER
FRONT FORK PIPE Ind il$ r~llled parts
0.'
0.' ,, 514\0-371-02)
51'012-311-003
1'1 PE COliI'.
RING. lUCK UP
, H. FORK
2
2 2
2

". ".
".
-One motorcycle 1.1 51421-311-003 CASE. FORI( 80TTOII 1
5\"21-371-980 CASE , H. FORK 80T Tall
0.'
, ,, ,,
8"SOSTUD80LT
"Add 0.1 ,, 51 .. 30-]71-003 PIPE CDIlP., BOTTOI1 2

,,, , ,, ,
FRONT FORK ASSY.lod its related parl' 0' 514)2-)71-003 P I HE. 0" LOCK 2 2
-One motorcycle 0.8
, 5\437-371-003
51 ....9-371-003
RING. PISTON
CAP,
".".
2 2

51454-]71-003 BOl T.
FOll,K
FORK '" 2 2
" 2

"" 51"1>6-)15-000
51500-311-003
RING, 0"
FORK ASS Y ,,.. '".
SEAl STOPPEl(
,
2 2 2 2

51500-311-023
5;500-311-Q80
FORI( ASSY.,
FORK ASSY
'".
,. '".
,. '". ,, , , ,,
n 5,521-311-003 CASE, L FA. FORK BOTTOM
51521-311-'180 CASE. FORK 80nOlt

"" 51bOl-31l-000
5H.02-311-000 COVER, , - '".
RUB8ER, fORI( UPPER OVER
FORK
2 2

51b02-311-Q80 COVER.
". '". FORK

c. ".
,, , ,, ,,
5IbOb-311-000 COVER. FORK
" !31bOb-31I-Q80
51b22-311-000
COVER. L
". FORK
RUSSEll, FORK LOWER COVER 2
"" 5; 63'<- to-OOO HOLDER.
'".
AXLE

1971.08.20

84
14~

F-a

Front fork

&371-23

Service item F.R.T. Ref. Part No. Description GL1000


GL1000
.,
o.
Serial No Area code
No. LTDK1
51634-371-980 HOLDER. UlE 2

...
90116-283-010
"
20 905't3-273-oo0
80lh SOCKET.
PACKING.
". ""
FORK ORAl N COCK
2
2
2
2
2
2
2
2

21 905~~-283-oo0 WASHER. SPECIAL. 2 2 2 2


22 9125-10-371-003
91255-371-003
SEAL. DUST 37X58X14.1
SEAL.
'" 37X .. 8Xll ,
2 2
2
2
2
2
2
""2S 91356-371-000
92000-06010
a-RING. 29X2 ...
BOLT. HEX 6X10
2
2
2 2
2
2
2

... ...
91501-371-980 80lT. HEX 6XlO 2

"
22
92100-06050- 30
9~001-0800o-0S
BOL T. STue. 8X50
NUT. HEX
28

"
91531-311-980
9~101-08000
90082-311-980
9"111-08000
91563-371-980
NUT. HEX
WASHER. PLAI N.
W.l.SHER. PLUN.
WASHER. SPRING.
WASHER. SPRI NG.
......


1911.08.20

85
F-9

Front brake caliper

8371-24

Ref. Reqd. No
Service item F,R.T. Part No. Description GllOOO GL1000 Serial No_ Area code
No.
FRONT CALIPER A. 06 ,, 43209-311-006 SEAL. PI STON INISSi'lli'll ,, ,,,
LTDK11<2

,,, ,,,
"One motorcycle 1.0
PISTON 0.6 ,,,
43218-311-001>
43352-568-003
CL I P, DUST COVER {NISSHIN)
VAL VE BLEEDER ,, ,, ,, ,,
'One motorcycle 0.8
FRONT CALIPER ASSY.
43353-~6-003
45100-311-006
CAP, BLEED SCREW
CALIPER ASSy' , ,. ". ,
0' (N1SSH1N)

,.O. ,. ". ,,, ,,, ,,, ,,,


-One motorcycle 0.4
SUPPORT BRACKET and its related parts
'One motOfcycie 0.6
0.' ,,
6 45101- 371-006
45102-311-001>
CALIPER
CALIPER
".
INISSi'lli'll
{NISS.HNI
PAD COMP.lPAD SPRING
-One motorcycle 0.4
0.' , 45105-311-006
45107-311-006
""'0 COMPo (NISSHINI
PISTON INISSi'lli'll ,, ,, ,, ,,
4';108-371-006 SPRING,
FRONT CALIPE R B 0.' " "0 INISSi'lli'll
,, ,, ,, ,,
-One motorcycle 0.3 U 45109-311-006
,.
BOOT' I'ISTON (NISSHINI

,,, ,,, ,,, ,,,


45110-311-000 BRACKET,
"" 45114-311-000
... 5116-311-006
SUPPORT
SHU\ A. "0 (NISSHINl
SHill B, "0 (NISSHINI

"" 45119-311-000 CAP, INOICATOR

45131-371-006 PI N A ,, ,, ,, ,,
"" ,, ,,, ,,, ,,,
45132-311-006 PHI B
45133-311-006 COVER, OUST (N1SSHINI
"" 45134-371-006
,. ".
RETAINER, BOOT INISSHINI
,
" 45200-371-006 CALIPER A5SY. ,
(NI5SHINl

,. ,, ,, ,, ,,
"" ,<5201-311-006
45210-371-006
CALIPER
BRACKET, ",. ". (NIS5HINI
SUPPORT INISSHINI
,
" Q01l6-311-000 BOLT, SOCKET, aX23
, 2016000 A,DK,DM,E,ED,F,G,U

1977.0B.20

86
24

~V
6
2j_4 ~
'
F-e ~,,.. ~ 20
241'12
26
D' 16
'"..............
Front brake caliper
l
.
16
'9
0: 10 (121
"-
"-
15'~

~ '~
6it.:
"'- "'8 8 22

I
~1~~{JyV 0.;[
"'-",- '9 7

J'
2'5

"'-" ~' ~
26
~ 24
'.I
5 f,~4
26~
8371-24

Service item Ref. Gl.loooReafi06'6 Serial No. Area code


F.R.T. No, Part No. Description
LTOK1
90116-311-010 IIDL To SOCICET. 8XZ3
" ZOUOOl OK.DM.E.ED,F,G,U

" 90123-311-000
90123-371-980
llOl To
1I0LT.
......
CAL IPEIl.
CAL IPER


"
" 90165-300-023 80LT. CALIPER SETTING fTOlCllCOI

" 9"l01-10200
91556-311-980
".SHEIl.> PLAIN.
""-SHU. Pl.1lI N. "'"
"'"

19TI.OIl.20
87
F-10

Front wheel Disk

20
J
,
8JJI-l!;

Service item F RT Ref.


Part No. Description Gl1000
.,
Aeqd No
GL1000 Senal No Area code

,.,,..
No.
FRONT WHEEL HUB ,,4301-]71-000 ULE. fRo WHEEL
fAONTWHEEL AIM
0.'
, .... )01-371-980
.... 311-300-000
ULE. fR. "'HEel
COLLAllo FR. WHEEL S HIE ,
fRONT WHEEL TIRElTU8EfTIRE FLAP
BALANCER
FRONT AXLE DISTANCE COLLAR/BALL
0.'
0.'
, .... 311-)11-980
.... 601-300-~O
""-001-311-980
COLUR. FR. WHEEl SIDE
HUh FR. WHEEL
MUI. FR. WHEEL , ,
BEARING
Add 0. 1 .1 bilO '-rmg
.... 006-28]-000
""601-28]-000
tALAHCEI! ClOG J
ULANCER USGJ "" "" "" ""
FRONT WHEEL BEARING RETAINER os .... 608-28)-000 ULANCER (lOGI
"" "" "" ""
FRONT BRAKE OISIUGEAR BOX RETAINER
, "'''b09-281-OO0 ULANCER (sGI
'Ono: or 0011
SPEEDOMETER GEAR BOXIfRONTWHEEL A ., .... 606-)71-305

""'660-371-980
SPOKE o\SSY. A. FR
IlNSIOEI
SPQI(E At Fit.
" ""
"
AX"
...... ...
(lNSIDEI

.... 601-)71-305 SPOKE


,
(OUTSIDE}
ASSY
" 20 20

,
44610-311-980

""620-100-020
"
IQUTSIDEl
COlLU. UlE 01 Sf UICE
"
, .... e.<ol-)11-OQO RfTMNER COIlP. , GUR .0<

. .... (, .. 2-]71-000
.... 642-311-980
.... ""]-300-000 ...
COYER. GEAR 81ll REUI NEil.
COYER. GE"1l .0< RET A' HER
RETAINER VHEEL BEARING

""
.... 6'0 .. -]71-000
44701-371-003
44701-311-'180
IIl1'h
It !Ph ......
'.'IONG. GEU .0<
WHEEL tOA] 00]
WHEEL

1971.01.20

88
F-l0

Front wheel Disk

20
.i

8371_25

Ref. Read. No.


Service item F.R.T. Part No. Description GL1000 LlOOO Serial No. Area code
No. TOKl K2

" H111-371-671 TIRE.


".
D.SOH-19.
44711-371-613
m , , 4.C".OK.OM.U

4"111-311-673 TIRE.
". 13.50H-19 m , , 2040166
2040165 hC",OK.OM.U
OK.D",U
A.CM.OK.O".U
""111-311-612 TIRE.
".
1010111-311-6110
13.5DH-19. DUNLOP)
, ,
". , 20"0165

,,,
10"111-311-614 TIRE. 13.S0H-19 DUNLOP) 20100166 DK.OM.E.EO.f,G.U

TUBE. 1I RE 0.50-19. ,, ,, ,, hC".DK.OlhU


" ""112-311-003
I,'t712-371-oo4
"''''713-311-003
TUBE. 1Ill:f.
fLAP. TIRE
'"
(3.50-19. DUNLOP I
11.85-19. m ,, ,, ,, ,, hC'''OK.DII.U
" ""'113-311-00'" FlAP, TIRE 11.85-19. DUNLOP)

BOX ASSY SPEEDOMETER GEAR ,, ,, ,, ,,


"
U
U
"'''800-311-003
105120-311-000
90122-371-000
DISK (OIlP
BOLT. HEX 8X112
". BRAKE
, , , ,
" 90305-329-000
90305-311-960
NUT.
".WHEEL AXLE
NUT. AXl E. 121'11'1
'0 90309-351-000 NUT. HEX
'"" , , ,
""
91252-300-003
93700-05010-0.10
DUST SEAl, 22X36X8
SCREIIJ OVAL, SXIO ,,, ,
9ts23-:nl-98D SCREW. OVAL. SXIO
BEARING. RADiAl ULL. 6302U ,,, ,
" 96140-63020-tO

1977.08.20
89
F-11

Rear master cylinder. Caliper

I
34
37
4~'50

20-( 27 19

8311-26

Reqd No
Service item F.R.T.
Ref.
No. Part No. Description Gll000 Gl1000
, Senal No Area code

,, ,, ,,
TDKl
REAR MASTER CYLINDER SET 0.' ]5350-292-003 SWitCH ASsY STOP IlOTOI
.REAR BRAKE HOSE/PIPE 35351-046-000 SPRING. STOP SWITCH
REAR MASTER CYLINDER ASSY. 0.7 , 35351-371-980
43200-371-006
SPRING. STOP SWITCH
CALIPER A$SY. INISSHINI
CALIPER A./PISTON -.d thoR rellteel pam
CALIPER ASSY.
0.7
0.6
I,3200-311-01b
,, 2004269 A.OK.QI1.E,EO.f.(;.u

,, ,
CALIPER ASH. INISSi'lli'll
01 L CUPfCUP PLATE
"' "3200-311-016 2004210 i..OKtOl1tE, Etl,f .(;,u
_REAR BRAKE PEOAUSPRING
PAD.nd its reI.ted partS 0.' ,, "
-One or ,II
43Z01-31l-00b
"3202-311-006
CALIPER INISSHINI
CALIPER B INISSHIN) ,
STOP SWITCH ASSV.JSPRING 0.'
, <03205-311-006 PISTON INISSHINl ,, ,, ,, ,,
,, 43207-311-006
43209-371-006
COVER. DUST INISSHINI
SEAl> PISTON INISSi'lli'll , , , ,
43111-371-00b PAO COl'll'. INISSHI~'
4Hll-392-011, , ,
, 2004269 A,OK,OI1,E,EO,f,G.u

,, , ,,
'<3211-392-016 Pi.O COI1P. I~ I SSHI ~l 2004210 i.,OK.OII,E,EO,F,G,U

'<3213-311-006 SPRING. Pi.O seT OHSSHINI


"
" 43214-311-006 SHIH. I~ISSHIN'
,, ,, ,, ,,
"" '"'" ,, ,,, ,,, ,,,
43215-311-006 PI~. 1~ISSHI~1
43211-311-006 SE AL, JO INT I NI SSHI ~l

""" 43218-371-006 CL I 1', OUST COVER 1~ISSHI~1

. 43219-371-006

'<3241-311-006
COVER, I NOIO,TOR

COYER.

1911.08.20
'" (NISSHI~1 ,
90
F-11

Rear master cylinder' Caliper

(l-'35
1~2l 22
24
34 231
. 'I
37
~@l

IL[~ 20-(' 27 19

8371~26

~, o.
Service item F.A.T. Ref. Part No. Description Gll000 Gl1000 Serial No. Area code
No. lTOKl K2

"
10
43352-568-003
4))5)-548-003
43410-371-01)
VUVE BLEEOER
CAPt BUED SCREW
HOSh
".
BRAKE (NICllIRIM)
1
1
1
1
1
1
1
1
1
1
1
1
"
20 4)(015-371-000 CLIP,
".
BRAKE HOse 1 1 1 1

"22 43420-371-000
43500-371-671
PI Ph
".BRAKE
CYliNDER ASSY ". lUSTER
1
1
1
1
1
1 A,CM
(NI SSHIN I
43500-371-681 CYLINDER ASSY. , ". KASTER 1 1 1
,,
DK.OM,E,ED,F.G

BSOD-371-651 CYL INDER ASSY


". MASTER
1
I 2031719
203171 B
,,
1 1
BOOT, M"STER CYLINDER
"" "'3504-311-003
"'3510-371-)05 CYliNDER SET'
CUP, 011 ".
KASTER
1
1
1
1
1
I

" 4lS11-371-oo1 1 I 1

"" "'3530:-311-003
45146-300-000
ROD CO/IP PUSH IMISSHIN)
GROI'UIET , BRAKE HOSE
1
1
I
I
I
I
2
1
1
2
"" 45509-371-003
45513-3"o1-1Tl
SCREW. OIL CUP
CAP, 011 COO
2
1
2
I I I A,ell

,,,
45513-3"o1-bTl CAP, 011 CO' 1 I I 1 QK.DII,EoED.F.G
I
2031118
45513-371-b51

45516-311-003
CAP, 011 COO

O-RING 1 I
1
I
203\719
,
30
45518-311-003 PLATE. 011 COO I 1

"" "'5520-300-000 01 API1RAGM

1911.08.20
I I

91
F-11

Rear master cylinder Caliper

rr'35
,l 4'
~j"
34

37
4;'50
I

'0i" 27
1.

8311-26

Ref. Rflqd. No
Service item F.RT. No.
Part No. Description OL.l000 GL1000 Serial No. Area code

,, ,, ,,
T

,." '05521-300-010
'06500-311-000
ptne.
PEDAL.
OIAPMRAGPl
". BRAKE
'06500-371-960
46503-371-000
PEO"L. RA.. 8lUH
PIN. BlUlCE ROO , ,
" ,,
"650'0-371-000 JOl NT. SRAKE ROO
,,,
""" 46506-371-000
90103-311-006
90131-371-000
SPRING. BRAKE PEDAL
BOtT-WASHER. 5HO
eDt To 12160
, ,
"
'0
'lI0131-)1'l-9BO
90161-371-0C)]
BOLT. 12X60
80LT. PLUG

.,
...,
"
90163-371-006
90501-)10-000
90545-300-000
BOLh C.t.llPER m
IIASHElhlUi!
WASHER, all BOLT
2
1
2
,
2
1
2
2
1 ,
, ,
2
2

.."
92000-08032-0,1, eOLT. HEX 8X32
" 9",001-08000-0S NUT. HEX 8""
2 2
1 1
2

9'0102-08000 IIASHElh PLAIN. 81\1'1 2 2 2 2


9"102-20000 WASHER. PUIN. 20"'" 1 1 1 1

"" 9"111-08000
94201-16150
IIASHU. SPRING. 81'11'0
PI N. SPLIT. l.b115 ,,
2 2
1 ,, ,,
2 2

" 94201-)0350 PIN' SPLIT, 3.0X35 1

1971.08.20
92
22 18
17 I.

~'16"l!"Q
\

F-12 ,;~
,IS" 23
2.
Rear wheel Disk f" d 7 8 ~ 20 1
16 21 ~~4 @,.,..k 3
~Q)
12
2

10

19
I

am-v

Service item
REAR WHEEL HUB
REAR WHEEL RIM
REAR WHEEL TIRElTUBEfTIRE FLAP
..
F.A.T.

2.'
Ref.
No
,
2
,
Part No.

"'1231-2:86-000
42301-]11-000
"'2301-]11-980
RETAINER ...
DeScflptlon

...
AXLE. Rll. IfHEEL
IIHEEl BEARING

AXlEo RIl. IIHEEl


GL1000R..~ti::OO

,
1
LTDKl 1<2
1

1
1
1
, ,
1
1
Serial No Area code

BALANCER
REAR AXLE DISTANce COLLAR/BALL
"
0.'
0.6
"'2311-356-000
"'Z/:OOl-]ll-30S
COllAR
HUB
WHEEL SI'H
isn . Rll.. WHEEL
1
1
1
1
1

42601-371-315
BEARING 42601-]71-]15 HUB ASSY., RR. WHEEL 1
-Add 0.1 a' ball !:>N""'lI "'2060-]11-980 HUB ",SSY RII. WHEEL
SPOKE A5SY A. IIR.
FINAL ORIVEN FLANGE
.Sx45STUDBOlT
0.6 '5 "260b-]11-305

'02660-311-980
(lNSIOE)
SPOKE A. Rll..
" ""
-Add 0.\ allwd bolt
REAR WHEEL BEARING RETAINERfDUST 0.5
lINSIDEI "
SEAL 6 42601-311-305 SPOKE ASSY., 8. RR. 20 20 20
_REAR BRAKE DISK COMPo (OUTS IDE I
't2610-311-980 SPOI(E 8' RR.
REAR WHEEL AXLE 0.'
1 't2610-:nl-000
(OUTSIDEI
FLANGE. FINU DRIVEN 1
"
1 ,
8 42620-311-000 (OLLAR A. RI!. ~HeeL DISTANCe 1 1 1
9 't2101-311-oo3 RIM. RR. WHEEL lDAIDOI 1 ,

10
't2101-311-980
't2111-311-613
RlI'h RR. ~HEEL
TIRE, RR. (4.50H-11A. aSl , , A,ClhQI(,D"',U
't2111-311~61't
42111-311-612
TIRE, RR. (4.501+-11'. OUNLOPl
TIRE, RR. (4.50H-17A. DUNLOPl
1
,
1 ',(",OI(,O"',U
e,eD.F.G

." ,, ,
,,,
11 4Z112-311-003 TUBE, TIRE (4.50-11. 1 1 A,C"'OI(,O"',U
42112-311-004 TUBE, TIRe (4.50-17. DUNLOP) 1
, ,1

,,,
42113-311-000 BAND, m (11) 1 1
43120-371-000
"4606-283-000
DISI( (OKP
BALANCER (lOGI
aR,I(E
". ,, ,, ,,
1

44601-28.3-000 8ALANCER 115G I


1911.08.20

93
F-12

Rear wheel Disk

6371-27

Ref, Roqd. No,


Service item F.R.T. Part No. Description GL1000 GL1000 Serial No. Area code
No. lTDKl K2
441>08-283-000 BALANCER llOG I N N N N
44/009-28)-000 IlAlANCER (5Cl N N N N
90125-329-010 BOLT. STUD. 8X45 I> (, 6 6
" 1l0ll> DR I VEN SPRllCKH FIXING ,, , , ,
"
H
90128-)46-003
90306-266-000 NUT,
". WHEEL UlE 1 1
90306-311-980
90308-357-000
NUT,
". AXLE
NUT, HEX. , 10M'" ,, , ,, ,,
1

"" 90309-351-000
90310-311-'160
NUT, HEX. ,
NUT, HEX. , '" ,
20 91253-356-005 '"
OUST SEAl , 30)(45X9.5 1

91359-371-003 a-RING. 63X3.0 , 1 1

""" 94201-40300
96140- 62040-10
96140- 63040-1 0
PHh SPLIT.
BEARl NC,
BEARING.
4.0no
RADIAL BALL. 6204U
RADIAL BALL. 6304U
1
1
1
1
1
1
1
1
1
"

1971.08.20

94
2

e-'
0-"
5
F-13

Final driven gear

11371-28

Ref. 01.1000 Serial No. Area code


Service item F.R.T. No. Part No. Description

9614 BEARING
_6007 BALL BEARING/Oil SEAL
1.0 1. 12361-03 5':'000 CAP, TAPPET AOJUSTING HOLE
,, 2040165
L GEAR CASE COVER
RING GEAR SPACER
0.9
0.2
12361- lOG-ODD CAP, TAPPET ADJUSTING HOLE
, 2040UI> DK,O".E.eo.F.G.U

12361-311-980 CAP, TAPPET ADJUSTING HOLE


.32,,6111BOILSEAL 2 "1300-371-010 GEAR ASSY FINAl DRIVEN
PINION JOINT 0.6 41300-)11-030
eR. GEAR CASE COVER/DAMPER BUSH 2002808 E,ED.F,G
_BEARING RETAINER A.J ~1300-3n-O]O GEAR ASSY FINAL DRIVEN
"1300_]71_]03 , 2002809 2021190 E.ED.F.G
10"90,,eOILSEAL
10 x 45 STUD BOLT 0.6 41300-371-).03 GEAR ASSY FINAL DRIVEN , ,
1. 2021190 hOK.DlhU

"AddQ.l
fiNAL DRIVEN GEAR ASSY. 0.5 , 2021191 204011>5 A.DK.O",E,ED,F.G,U
204011>5
"
, ,,
"t1300-3TI-OCoO GEAR ASST FINAl 0111 yeN 1. 204011>1> DK,O",E,EO,F,G.u

, 41311-311-010 COYER GEAR CASE


41311-371-980
41321-371-000
COVER
COYER. ,. GEAR CASE
GEAR CASE ,
41321-]71-010 COYER. ,. GEAR CASE 204011>1>
204011>5
OK,D",E,ED,F,G,U

, "l32"-371-010 PACKING,
COVER , ,
1.

,.
...
'<1325-311-000 PACKING, COVeR

,,, ,
1. 2040165
2 41351-311-000 RETATNe!t ReARING

, 41355-311-000
41410-311-000
STOPPER 8EARING RETAINER
JOINT. PINION
1.
1.

1971.08.20

95
' ~:---------~

26~1!.~
26
, 2

F-13 12-{b 27 ~O-5 0- 23



"
Final driven gear ~ 28

8J71_28

..
R.. qd. No_
Service item F.R.T. Ref. Part No. Description GL1000 Gll000 Serial No. Area code
No. LTDKl
"
,, ,, ,,, ,,
41500-)71-010 SPACER RING GeAR t 1. 76)
" 41501-311-010 SP"CER lUNG GEAR ( 1.801
1023763 II, OK, D'" Eo e 0 ,F ,G.U

"1502-311-010 SPACER C , IlINe GHR (1.84 )


,, ,, ,, ,,
4150)-)71-010
"1504-371-010
"1 '505-311-01 a
SPACER O.
SPACER
.
,,,
,.,.
RING GfU 11.881
RING GEAR ( 1.921
,,, ,,, ,,, ,,
.
SPACER RI"lG GEAR ( 1.9/01
41506-311-010 SPAceR RING GEAR ( 2.aOI
, ,, ,,, ,
"1507-371-010 SPACER RING GUR ( 2.04)
41508-371-010 SPAUR RING GE'.R IZ.081
,, ,,
,,.".
"1509-311-010 SPACER RING GEAR 12.121
"1510-)71-010
"1511-)11-010
SPACER
SPACER
RI HG GEAR
RING GEAR l2.2DI
12.li!d

,, ,, ,,
"1512-311-010
41513-171-010
SP ACE II
SPACER ,.
"RING cUR l.;:>.HI
RING GEAI! 12.281 ,, ,, ,, ,,
H514-17I-<JIO SPACER O. RING GE.I.il. (2.321
, ,
'''' ,,
"1515-311-010 "PAtEl( RING f 2. 361
't1~16-311-000 SPACER O. RING GEU 12.401
A.OK.OM.E.EO.F.G.U

"l517-371-oo0 SPAC~R ,, RING GEAR f2.4'd


10231e... "
A.OK.OM.E,EO.F.G.U
A.OK.OM,E.ED.F .G.U

""n "2625-37l-000 COllAR .


". ". '""
, lIHEEl inSTANCE
,, ,,
,
,,
,
l023"IM "
'.DK.OM.E,EO,F.G.U

.
52'<$1-357-000 BUSH. OAMPER

, ,,
90109-371-000 1I0ll, SEALING,
QOlO9-371-980
90l2S-31l-000
BOll. SEALING.
'""
BOll, Sl UO. lO."~ , ,
1971.08.20
96
2

F-13

Final driven gear 13


17

ll:m-28

Ref. Senal No Areil code


service Item F.R.T No. Part No. Description

9013"-311-000 BOLT. FL ~HGE? 10X38 20"'0166


"
."
""
90381-)71-000
90471-580-000
90581-371-000
91051-371-004
"'" .
'oIo\$HE ... . ..
HEX 16'U'

Wo\SHER. 'l.lI''h
IAAlNG. 6914 (1I0TOI
20 9121101-)11-00) Ole SEAL. 32Xt>1X'
102)'6] &.OK.D".E.ED.F,G.U
91261-311-013 Ole SUL. 32X67118 10211" ',DK.O".E.EO.F .G.u

"
91263-311-00] Ole SEAL. 3$X52118 ,, ,,, ,,
,,,
"
,,, ,,,
22 91265-]11-003 Ole SUl. 70X90X8
,." 9U02-00t-02o
9130/0-921-000
'HlSS-31l-001
O-RING, 30.8""
O-RING. 2D.8X2." ,, ,,
" O-RING.

80LT. HEX
96.5X2.0
,, ,,
" 92000-08016-08
"100"3-371- 980 80lT. HEX. I
8X16
8X16
'M , , , ,
" 94101-08200
90082-]11-980
\lASHER.
""SHEIl>
PLAIN.
PlAIN, 'M ,
"
<;15700-08032 80LT. Fl ANGE, un ,, 102)1(,) A.QK,QK,e,ED,F.{;.U
901)]-]71-000 IlDIT. FL ANGE, 8X32
, 10237/:1" lO4QU5 A,OK,DK,E.ED.F,G,U
20"0165
, 2o",o106 '"DK,DII,E,ED,f,G.U
1911.08.20
97
________.. 2
------
F-13
6
Final driven gear

8311-28

s.
NIce item F.R.T. Ref.
No. Part No. Description
GL1000R"qd. No
GL1000
LTDKl K2
Serial No Area code

" , 610)-60010-00 aU.IlIN(;, RAOUL 8"LL. 6007 , , ,

1911.08.20
98
15
I
F-14

Fuel meter Top shelter

16~ ~28
26 1", ~ ~20
25-'"
10 ~26

,--'-~~~~"
~13
25 7
1~ 12 25
12 ..
l--@ S--26

8371_29

Ref. Read. No
Service llem F.R.T. Part No. Description GLl 000 Ll 000 Serial No. Area code
No.
, , ,
T K>'
1 18362-720-000 NUT, flANGE. 2
TOP SHELTER
FUEL METER
0.'
,, 18362-311-'180 NUh FLUIGE. '"'
'"
TOPSHELTER LOCKfTOPCYlINDER
.SHELTER WEATHERSTRIP
"'
0.1 3~'102-25'1-oo0
37]00-371-008
BULB. DASH 1l2Y 3.~"'1
IIErER loSSY. , FUEl
1
1
1 1 1

(NIPPON SE IKII
-OUSH BULB 31300-311-'160 IIETEIl ASSY FUel
_FUEL METER SET RUBBER 31300-311-6B1 IIETEIl ASSY. , FUEl 1 OK,Oll,U
_TOP SHELTER HINGE and il$ fl:iated parts A,CI'IlE,ED,hG
37]00-311-661 IIHER loSSY FUEl 1
INI PPON SE IKII

,
31305-311-006 RU88ER. FUEL IIETER GUIOE
INI PPON SE1Kil
37806-371-000 RUSBEIl:> FUEl IIETER
'" ,,, ,
1 1 1

, 37807-311-000
50~13-371-oo0
COllAR, FUEl IIETER
ROO. STOPPER '" 1 1 1
,
1

,
50~H-371-oo0 HINGE. TOP SHELTER 1 1 1
50~16-3T1-000 PIN,
'"
SHEl TER HI NGE 1 1 1

" 50;'17-371-000 SPRING. SHELTER


'" 1 1 1 1

11 50~21-371-000 COllAR. SHEl TEll m


, ,,, ,,, ,,,
1

""
50~2'o-371-oo0
50'026-371-000 '"
BUSH. HINGE
BUSH, STOPPER '00
, ,, ,,
1

"
15
50olo2B- 3"11-000 lIEUHERSTRIP, SHElTU
50olo30- 3"11-000Z .... SHEl TEll'
50olo30-371-000ZB SHElTER, '" .R-6C-S 1
1
,
50olo30-371-000IC SHELTER, '"
'"
.PB-2C-S
-Y-3olo
1
, 1 2002809 E,EO,F"G
A,CM,OK,OM,U
50oloolo0-371-98011 SHelTER, TO' _R_1C_C_
50olo30-311-oo010 SHELTER. TO' .NI+-1+

l'l11.08.20

99
'ij'-38
F-1B 19-<9
!fI-
@12
@Il
0"'>(7 17
Fuel tank Seat
{fY'4 I 18

~35 <t?I'74
832 _\l;
35"'o/~37
32 AI

'~~
3.
<&-35 ....._-
----j 2B
32-e 8-32 __ 20

--------"
----

Service item F.RT. Ref. Part No. DeSCription Serial No Area code
No
FUEL TANK COMPo
FUEL UNIT ASSY. ,.,
1.5 1.
2
,
1617'5-551-950
16900-371-00""
16950-311-005
U-l!NG
STlUNER (CI/II'._ Fun
COCK ASS" FUel
l
,
1
2
1
l
,
1
2
1
_FUEL COCK ASSY. 16950-311-980 COCK AS51' FUEL
eFUELSTFlAINER COMP, 16950-311-015 COCIC ISS" FUEL 1.
DOUBLE SEAT COMP
FUEL HOSE .,
'.1 " 16'153-311-005
169'53-311-980
LEVER. COCK
LEVER. COCK
1.

On. or .,11 5 1695'0-371-005 CDYEl. COCK


1695'0-311-980 COYER. caCI(

, 11:0955-268-020 GASKET. COCK VllVE ,,


, 16960-21>8-010 SPRING. COCK lEVEIl
17510-311-0002A TANK COItI'.> FUel *101+-1_
,
11' 510-371-010U
,, 204011>1>
204011>5
OIC..OI1,E.EO.F.(;.U

11510-311-'180 TANK COIIP FUel


'l
10
176l't-37l-000
17615-371-000
RUBBER A. FUEL TANK ,,"OUNT
RU8BER B, FUEL TANK MOUNT ,
1

11 171>16-371-000 RUBBER C, FUEL TANK MOUNT ,


12
13
14
171>18-37l-000
111>21>-311-000
171>28-371-000
COLlU. FUEL TANK SET
STAY A. STRAINER
srH B. STR ... INER
,
1

301B970
15 17670-371-000 C... P COI1P FILLER
17670-371-980 CAP COlIp FILLER
17670-371-010 CAP COMp., FILLER 301B971

1'l71.08.20

110
';=;;;::--1
F-18 I 1.$

Fuel tank Seat


I
~~fJ?
35"'o/~37
32-e1
21~ ...----_/ 36
28
3~ . ...-j
32.e: 35 - - 20
32 /
L---_.--'". ./

~23

11311-33A

Reqd. No.
Service item Ref. Part No. Description GL1QOO Gl-1000 Serial No Area code
F.R.T. No. LTOKl K2

,,,
16 17682-63"'-003 'ACKING. FUEL FILLER CAP 1
3018970

.."
n
11631-096-100
31800-]11-008
) 1801-63"'-000
37802-371-000
PACKING, FUEL FILLER CAP
FUEl
"""
GASKET. USE
ASSY.

RE TAl NElh fun UNIT


1
1
1
,,
,, ,,
3018971

,,
SEAT COil' DOUBle
" 71200-371-000
71200-371-%0 SEAT COli' DOUBLE
1
EO.F.G
71200-371-980
11200-371-600
SEAT (OI'lP DOUBU
SEat CDIIP DOU8l E ,, ,.,
A.CK.U

77Z00-311-60D SEAT COIIP DOUBLE A,CK.OK.DK.eO.G.u

77203-371-)05 STU. ", 1 , , 1


"" 17205-292-010
17201-371-000
RU88ER SEAT SEll INC
RU8BE . . SEAT CUSHION ,
2 2
1
2
1
2
1
"" 11201-371-305
90107-538-010
ST"Y, ",
BOLT, DRAIN , ,
2 2
1
2 2
1
" 90111-311-003 NUT. FLANGE. ,,, ,, , , ,
1 1 1

""" GASKET. DII.AIN


<,10505-568-000
'lHSS-31l-000 HOSe. FUEL. 5.5)(150 2 2 2 2
2 2
" 93500-03006-0"
93500-03006-08
93500-05010-04
SCIUW. P"N,
SCREW, I'''N' 3)(6
SCREW. PAN, 5)(10
'" 1
2
1 1 1
" 93500-06012-0G SCRfW, P"N. 6H2
" 93500-06012 SCUW. PMh 6X12
2
2 2040166
204016S
OK.OK,E.O,F,G.U
2
91522-371-980 SCREW. I'''N. 6)(12 2
1971.08.20
, 11
\f3'
F-18 'il 12
,Ill
19B
Fuel tank Seat
itY
24

~35 <?J2 4
I
a-32 :\1;7
3s-.$l:lb-37
32 8/
10~
36
28

~23

8371 33A

R"qo. No
Service item F,R.T. Ref. Part No. GL1000 GL1000 Serial No Area code
No. Description
lTDKl
Q4001-06000 NUT, HEX , , ",
"" 94101-05000 '" '"
WASHER. I'LA!N, 1 1
0
1 1

"" 94111- 05000 ""SHER. SPRING,


, , ,
1 1 1 1
'l4111-ObOOO

95002-01120
WASHER:. SPRING,

ell? A12. TU8E


'"'" 0

,, , ,, ,,
"" 95700~0801 &--00
91588-311-980
BOl T.
BOLT.
FLANGE, 8Ub
FLANGE. eXit. ,
95100-08028-08 BOl T. Ft A~GE> aX28 1 1
"

1977.08.20

11 2
F-19 6

Air cleaner Shroud


19

~5
" p-I
~t~l 15
17
181,~
5-0
.,p
8311-34

Service item F.R.T.


Ref.
Part No. Description GL.1000 e~rl~ Senal No. Area code
No.
SHROUD 0.' 15712-551-000 Ct II', TUBE , , , ",
lTOKl

AIR CLEANER CASE/BREATHER TUBE 0.' , 15772-371-980


17211-371-003
ell Po BREUHER TUBe
HEIlENT. ".CLE .... NER CTOYOI I 1 I
AIR CLEANER ELEMENT 0.1
, 17211-371-004
11212-371-000
ElEIlENT,
CASE.
".CLEANER {Ton IJ I
CLEANER
1
I
1
1
1

17212-311-010 CASE>
'" CLEANER
I
1 20"0Ut>
20"0165
D~.DI1.e.eD.F.G,U
'" ,
I
17212-611-000 WASHER.
". CLEANER

,
I 20"0165
20<;0166 DK,OI1,E.EO.F,G,U
AIR CLEANER

...
17212-371-980 WASHER.
S 17221-311-000 PACK I NG. AIR CLEANER I

17231-311-000 CQVlh ClUNER


2040165

'"...
1
172]1-371-010 COVERt CUUIER I 20"00166- DKtOI1.E.EO.f,G,U
, 17232-371-300 PACKING. CLEANER COVER I
1 20,,"0165
11232-)71-310 PUlliNG,
". CLEANEII COVEll I
,, 20OiOlOI> O~,O",E,EO,f.G.U

, 11218-371-000
50353- 311-000
TU8E BIIATHfll
1100. TOItQUf
,
50353-311-010
,, 20"'011>5

, ,
50353-371-010 1100. TOil Que 20OiOl/>1> OK,O",E,EO,f,G,U

50353-311-980 ROO, TOIIQUE

1911.08.20

113
F-19 6

Air cleaner Shroud


lr 13

-[ "
,-0
1011-301

Service item F.R.T.


Ref.
No.
Part No. Description GL1000R"8fi~o
LTOKl ., Serial No. Area code

5031>1-371-000 BAR, CROSS ,


"
U 62'<01-)71-000ZA SHROUD *NH-l*
,
,, ,, ,, ,,,
62'<01-)71-980 SHROUD
62'<0)-371-000 RUBBER. SHROUO 1I0UNT
"" 62'<05-)71-000 IlUBBE.h SHROUD
'"
" 9020)-e>11-000 NUT.
." CLEANER cavo: R
,
"
9020)-)71-'ilB0
9H01-l0000
91556-)71-980
NUT, ... CLEANER COVER
V.l.SHER. PL.l.IN, 101'111
IIASHU. PLAIN. 10J'Ul
,
, , , ,
1
20'<01M
20)'<.:1165
OK,OIl,E,EO,F,G,U

9-1t111-10000 WASHER. SPRING, 101111 , , , ,


" 9156't-)71-9aO WASHER. SPRING, 101'11'1
, , ,
, ,, , ,
H 95)00-10045-00 BOLT, HEX IOX'<5
91512-)71-980 80l Tt HEX. , 10X45
953Z5-100So-OO BOL Tt HEX., 10X50
" 9151'<-)71-980
95700-00090-0B
BOLT, HEX. , IOX50
BOl Tt Fl.l.NGE, 6X90 , , , ,
"

114
F-20

Exhaust muffler

8311 35A

Ref. Serial No. Area code


Service item F.R.T. No Part No. Description
MUFFLER COMP 1 18291-266-000 GASKET. EX. PIPE ........
MUFFLER BRACKET
-One .....11
,
2 18292-329-000
18310-371-000
PACKING. p~OTeCTOR
IIUHLER COliI'. ,
8 8 8

1
8

20<100165
EXHUST PIPE and in ...lated pam 02 18310-371-010 "UHLER COli'. 1 2040166 OK.OIl.e.eD,F.G.U
-Add 0.1
MUfFLER PROTECTOR 0.' 18310-371-980 PlUFFtER COliI'.
oOne or III 18320-371-000 PIPet R. El. 1
1 2040165
18320-31t-010 PiPet R. EX. 1 20"0166 DK,DII,E.ED.F,G,U
18320-)71-980 PIPE. R. EX. 1
5 18326-371-660 BAND A. EX. PIPE 2

6 18321-]11-660 BAND B. EX. PIPE 2


'7 18328-31'1-MO COVER COltP R. FR. EX. PIPE 1
8 18329-371-660 COVER COltP I. IR. EX. PIPE 1
<;I 183'00-371-000 8RACkET> R. ItUFFLER 1
183~O-)11-980 BRACkET. R. ItUFFLER
10
18340-311-660
18350-311-000
8RACkET. R. ItUFFLER
PROTECTOR. R. ItUFFLER 1 ,
l

18350-371-980 PROTECTOR. R. ItUfFLEt


It 18360-311-000 PROTECTOR, L. ItUFFLEt 1 1 1
18360-371-980 PROTECTOR, L. ItUFFLEt
12 18371-371-300 BAND. R. ItUFFLER 1
18311-311-980 BAND. R. ItUfFLER
13 18312-371-300 BAND. l. ItUFFlER
14
18312-371-980
18391-292-]00
BAND. L. ItUFFlER
PACKING. ItUFfLER , ,, ,
1

1917.08.20
115
F-20

Exhaust muffler

11

.-0 2 24
8': "":l21A

"'"

1:l371 ~J5A

Ref. Re
Service item F.R.T. Part No_ Description GL1000 gfii58o Serial No_ Area code
"'
No T
,. ,,
" 18420-:311-000

18420-311-010
PIPE'

PIPE, ,.
H.

H. 20401 ....
20401 .. 5
OK.O~'E,EO.F'G'U

18420-371-<;180 PIPE, ,. H.

CO~P ,.,. ".


H. PIPE
"" 18428-371-660
18429-371-660
18440-371-000
COVER

,,.. ". ".


COVER CO,,"P
8RACKET ~UFFLER
PIPE

" ,. , , , ,,
18440-371-<;180 BRACKET , "UHLER
18440-311-660 BRACKET. ~UFFLER

..
90185-371-000 80LT, HEX. SOCKET. 8X32
"
," 93500-06012 SCREW' PA .... .. X12
91525-311-980
94001-08000-0S
SCREW-W'-'SHER, bXl2
"'UT, HEll. , , , , ,
" 91531-311-980 "'UT, HEll. ,
'" '"
" 94021-08220-0S
91542-371-980
NUT, CAP,
NUl. CAP, '"
'"
,
94101-06000 If ASHER, PLAIN,

"" 94101-08200 WASHER. PLAIN. '"


'"
90082-371~980 WASHER, PLUN.
'"
WASHER, SPRING,
" 941H-08000
91563-371~980
95011-64000 ,.
"'ASHER, SPRING,
RUBBER
'"
'"
STANO STOPPER
" ", " ",
"" 95100-060 Ie.- 00 80LT, FL A... CE' 6Xl6

1911.08.20

116
F-21 " 37

36
17
Step Stand

r 3J 3. " ' @,.


~19
~ .35
' .

=,..",
Service item F.R.T. Ref. Part No. Description GL1000
-2d. No.
,,~
Serial No. Area code
No. TDKI
MAIN STAND/MAIN STAND PIVOT PIPE 05
,
1 28310-371-000 RUBBER. KICK STOPPER 1 1
"
SIDE STANO BAR ASSY, 0' 50500-311-000 STANl!> MAIN 1
STAND RUBBER
20(00165
0.' 50500-311-010 ST,t,ND. ZO~Olbb DK,DI1,E.EO,f'G'U
_MAIN STANDSPRING "'''IN
1

,,
_SIDE STAND SPRING 50500-371-980 STAND.
.STEP ARM and its related ~5
"'''IN
50526-300-000 PI PEt ".lIN SUND PI VOT 1
.PILLION STEP and its ..I"ell pttts 50$1>0-371-000

50540-311-010 ......
BAR ASST SIDE SUND
A$ST SIDE SUND
1

2012111
2012110 A.CI1.DK,DM,E.ED,f,U
A.CI1.QK,OI1,E.EO,F,U
505040-311-960
50'540-311-610 ...... ASSY SIDE STAND
ASST SIDE S TAllO
1

2012110
A,CI1.0K.DM,E.ED.F.U
,,
A.C".eD.F,U

,,
505'00-]71-611 "SST 51 De SUNO 2012111
505'00-]71-960 51 DE SUND
5 50548-351:0-700 '" loSSY
RUUEIh STAND 1 1

,
......'" ,, ,
S05-49-356-700 COLLAR. ST.NO RU88ER SETTING 1 1 1
50603-033-000 PIN. STEP JOINT
50603-371-980
50603-311-660
PIN. STEP
PIN. STEP
JOINT
JOI NT ,
50616-369-1:0708 .lit ....CllIU' STEP
204016S
501:016-371-0008 AIt ... ClJIIP STEP 204011:01:0 OK.O .... E.EO.F.G.U
, 50617-300-670 SPRING.

STEP RETURN , 1

10
50617-311-980
501:019-375-000
SPitING. STEP RETURN
STOPPER. STEP RUBBER , , , ,
1

1911.08.20
11 7
1"'An ',8

F-21

Step Stand 10~~~~,


38-1
1
~",8 ~~
15 37
25"'~
19

032
~

A
1
"~36
16

39~~4 32-"" ~~ -&


3ft ,,'
16
"""'-31 22~~~
~~~.30j ' ~'8
7
28
' 1 4 32
29' -.
"'" ~rilf @
32' "1'
39 19
12 ' ~5 ::;:025
13
10-
'I I
. ~
~

20 "
38~

&171-36

Reqd, No
Service item F.R.T, Ref. Part No. Description GL1000 GL1000 Serial No_ Area code
No
n 50630- 371-000 BRACKET,
,.,. ,. STEP
STEP ,, ,, ,, "',
LTD Kl
1

"
11
50640-371-000
50642-369-6708
BRACKET,
All'" CQ.'IP.,
STEP
, , ,
50642- 311-0008 ARI1 COl'lP ,. STEP , , 20401(,6
2040165
DK'OM,E,ED.f,(;.U
,,.. , , ,
, ,, , ,
50644-300-670 5PR HIG. STEP RETURN
"
11
50644-371-980
50661-369-000
SPRING,
RUBBER. STEP
STEP HTURN

50710-371-000 RUBBER. PilliON STEP , , , ,


"
11
50716-371-61>0
50112-317-OQO
RUBBER. PILLION STEP
WASHER. PILLION STEP , , ,
, ,, ,
50712-371-980 WASHER. PILLION STEP
50712-371-1>60 "ASHER, PILLION STEP
50715-371-000 BAR. PILLlllN STEP
"
, ,,
50115-311-980 BAR. PILLION STEP
S071S-371-660 BAR. PILLION STEP
50717-371-980 COVER, PILLION STEP
" 50717-371-660
84706-286-000
COVER, !'IUION STEP
COLLAR. NUMBER BRACKET SETTING , , , ,
" 90108-371-000 SCREW. SIDE STAND !'IVOT , , ,
" 2016000
, , ,,
90108-311-610 SCREW, SIDE STAND PIVOT 1 2016001
CM.O~,DM.E.ED.F,G.u
OK.OM.U

, ,,
A,CM,E,EO,F,e
90108-371-980 SCREW. SIDE STANO
90167-371-000 BRACKET. PILLION STEP
" 1917.08.20

118
F-21

Step. Stand
16
".
~ I'
21

~35
~ 25
(3) .
F-21

Step' Stand

18

.
19
-
(2 25

8371-36

Ref. R"qd No
Service Item F.R.T. Part No. Description GLlOOO GLlOOO Serial No Area code
No.
91570-371-980
9501'0-71101

95015-82000
SPRING
SPRING ..
D. sloe S T~NO
sloe ShNO

PIN B. PILLION STEP


LTDKl

, , ,
, ", ,
~.cl.. eo.~.u

" 9151l-]71-980
507l'o-371-660
PIN B. PILLION STEP
PiI~ a. PILLION STEP
,
95300-120~o-OO BOLT. HEX 12X~0 1 1
" 91511-]71-980
95700-06018-00
BOLT. HE X 12X~0
BOLT. ~l~NGEo 6UB ,, , ,, ,,
1

"" 95100-10040- 00
91589-371-980
BOL T. Fl_HGE. 10X40
BOtT. ~l~HGe. 10X40 ,

1977.08.20

120
0"
~~
Q.1O
F-22 11
13
3
8 to' 15 f'.
9 ( >
Rear fork. Propeller shaft
,"-
~14
6

"
13
11
3
10
'~
8311-3J

Service Item F.AT


Rof
Part No. Description GL1000~atlOoo Serial No Area code
No TDKl
BK2518L BEARING
'0""0(111
1.,
,
2
40200-)71-000
40210-371-003
SHAFT CO"' PIiOPHl;:R
JOt NT. Pll,DPEltEII: SHAfT , , "',
I
I
I
I
I
I
REAR DAMPER BUSH U , 50191-371-)00 NUT. fORK P [VOT 2
.PROPELLER SHAfT COMPo
fORK PIVOT NUT U
, 52105-lf1-000
52109-371-000
BOOT, JOINT
eUSH, PI VOT THRUST ,
I I
2 ,I
2
I

AddO.l
REAR fORK AS$YJPIVOT COLLAR 1.0
52120-371-305 FORK "SSy
". 2002808 E,EO.F.G
PROPELLER SHAfT JOINT 0.' 52120-311-315

52120-311-]25
FOIlK ASST RIl..

FORK ASSY. , ...... 200280<,1

2iH9b98
2019091 E.EO.f,C
2019697 A.CII.QK.QlltU

,, 52120-111-980 fORK ASS Y I


,
,
10
SZ141-31l-000
52145-)11-000
52451-351-000
'10121-311-000
BUSH, ...
COttAl1:o p [VOY
COVER. p t VOT DUST

8DLT. PIVOT
DAMPER
2
2
,
I
,,
2

I
,,
2

I
2
I

20106103
90121-311-010 601t. PIVOT
, , 201066<0

90303-311-000 CAP, lOCI( ,, , ,, ,,


II

" 90308-)51-000 NUT' ""'


HEX 1 a1111
,
11
90308-311-980
90354-111-000
NUl>
"lUT,
HEX. , 101"11"1
LOCK, 23MM , ,, 2010bb3

. 91]354-)11-010

';11071-371-003
NUl, tOCK, 23M

SE.l.ll:ING SK2518l IlOT:I I , ,, , ,,


2010b()4

l'U7.0S.20
1 21
F-22

Rear fork Propeller shaft

am 1I

Rcqd. No
Ref. Senal No Area code
Service item F R.T. No. Part No Description GL1000 GllOOO
TOKl I(

'H.267-)71-00) DOC SA.l. 4)X61l0l ".(M,O~,OI'l.l)

"
."
bED.F,.,

. . ,
E_ED.<,':;

94510-20000 CHI. CLIP. EXH'l:Nll. 20 .2 .2 .2 .2


<;11'>201-10000 N1PPt~. GREASE. A. rio A.(I',Ol(,O".U
E,ED,F,G
~,ED.F.G

1'171.08.20
122
F-23

Rear cushion

8311--38

Ref.
, No

............
Service item F.R.T. Part No_ Description GUOOO "000 Serial No. Area code
No. LTOKI K2
REAR CUSHION ASSY. 0.' 52't00-)71-003
52't00-371-980
CUSHION .I.5S'I'
CUSHION ASS'!'. ,
2
2
2 2 IhC",.OK,OIl,U
"'CII,U

......
REAR CUSHION SPRING.nd in related pIrU 0' 52400-)71-%1 CUSHION ASSY 2 ED,FoG
52"00-311-611 CUSHION .loSSY 2 2 E,ED.F.G
2 $2"01-371-000 SPRING. CUSHION 2 2 2
, 52"01-311-980
52403-)71-003
SPlnNG CUSHION
JOINT COI'\P UPPER (SHOIlA I 2
2
2 2
52403-371-980 JOINT COI'\P. , UPPER 2

,
52410-371-003
524\0-371-980
52410-371-961
52'010-311-611
52'oU-371-oo3
DAMPER COl'll'
D""'PEIi COI'\P
DAI'IPEIl COl'lp
DA.llPER COMP
......".".
ADJUSTER. SPRING 15HJIIA)
2

2
2
2
2

2
2
2

2
2
OhOK,DM,U
hOhU
fO.F,G
E.ED.F,G

52"22:- 371-980 ADJUSTHh SPRING 2

, SH58-371-003
$2'+59-311-003
GUIDE. SPRING
SEAT. SPRING UPPER IS HallA)
2
2
2 2
2
2
2
52"59-371-980 SeAT. SPRING UPPER 2
52"ilYt-292-000
52511-385-000
RUBBER. .JOINT
RUBBER, STOPPER
2
2
2
2
2
2
2
2

"
U
90301-385-00]

90309-315-000
90309- 311- 9ao
90521-292-000
NUT.
NUT,
...".
NUh HEX Ill""

CUSHION UPPER
CUSHION UPPER
WASHER> 10.3"M
2

2
2

2
2

2
2

" 90521-371-980
93200-10032-0B
WASHER. 10.3"'"
1l0ll, HEX 10.02
2
2
2

" 91511-311-980 BOLT. HEX 10X32


2
2
2 2

1917.08.20

123
2---e
"""-
~9
.-,
F-24
10~

Rear fender Rear bumper

10 1,
13

1I.J11 -39

R8Qd. No_
service item F.R.l.
Ref.
No. Part No. Description Gll000
.,
GllOOO Serial No Area code
,, TDKl

, ,, ,, ,,
.."....... '"
REAR FENDER A. 0.' 18362-120-000 NUT, Fl~NGE ,
REAR FENOER B. 02 , )2<183-011-000 GROIlllET IIIRE CORD "
_REAR BUMPER

10"'OS-605-OO0
80Ioo-37l-000
GROrtrtET ,
FENDER
!fiNER PANEL
, , E,EO,F,G
A.Crt.DI{,O"l,U

.. ".".
REAR FENDER MUDGUARD 0' SOI00-37l-'l80 FENDER A .. Crt.u
80100-311-960 FENDER A EO. F ,G
80100-37l-610 FENDER E,EO>F'G
80100-371-611 FENDER A. E.ED.FoG
80101-37l-000 FENDER
".
, 80121-323-630
8012"-351-000
rtUDGUUO.
PLUG.
" . ".
feNDER
FENDER ,, ,, , "
E,F .G
, 8'o101~)11~000 BUMPER.
".
,, "
2.:140165 Afe PI.OK, Drt.~.E O. F.u
S'o101-)11-010 8UPlPER.
". ,, 204016(> DK.QPI ,ED,F.U
,
A.ClhDK ,D~. U
84101-371-610 BUM'E R.
". , EtED.F

,
84101-371-'l80
84101-371-'l60
BUMPER.
8UrtPER.
".
". ,,
A,Crt,!:D.F,U

81505-37l-61\
81505-311-610
PlARK. T I It E CAUTION
"lARK' TIRE CAUTION ,, ,, ,, DK,DI'I,E,tll.F=,G,v
81505-371-170
'JOI02-311-COO
MARK' T l'H CAUTION
80L T, feNDER SETTING , , , , A ,CM

" 90102-371-9'10 80tT, FENDER SETTU.. G

90325-323-630 COLLAR,
". MUOGUARD ,, ,, ,
""" 'J089'l-323-610
93000-080'00-08
HUG. CONE
lIOll. HEX 8X'o0 , , , "
(,EO,",(;
A,C ",.0-:.0'1, E.E 0,", U

1'J17.08.20

124
F-24

Rear fender. Rear bumper


'0'
10 t
1

8371-:<g

Service item F,R.T. R" Part No Description GL100oR"afl~go Serial No, Area code
No
,, "'
TO K1

91505-371-'160 BOLT. CAP. 8X40 ,


'11510-311-980
92600-08040-08
81llT. HEX. , 8X40
BOl T. C A'" 8X40 ,, ,, ,
A.OhED.F.u

H 93500-06020
91520-371-900
5CIlEW. PAN. 6X20
SCREW. PAN. 6X20 , , , ""
" 94101-01>000
91550-371-'180
WASHER. PlAHI,
WASHER. PLAIH. "" , ""
"" , , ,
, ,, , ,
'14101-08200 WASHER. ptAl H.
"
H
90082-371-980
'15700-08014-08
WASHER. PLAIN. '""
'""
BOt T. FLANGE. 8XI4

1977.08.20

125
V 24

F-25
" ~'
, --<>
Winker

9
. "
C0 20 /
/

~3'1 40

Req<l. No
Service item F.R.T. Ref.
No. Part No_ Description GL1QOO
, , GLlOOO Serial No Area code

F RQNT WINKER ASSY. and it> related parts


Add 0.2 at front winker
,, 18362-720-000
33400-311-611
NUT, FLANGE,
III NKEI! ASST. ,
,.,. ".
'"
,, , ",, ,,
, , , A ,e 1'\
REAR WIN KE R ASSY. and it~ related parts 02 ., 3 .. 00- 390-00 3
33400-371-601
WINKER ASST
iiI NKER ASSY
".
,,.. ". , , OK.OI'\,U
E,ED,F,G
AddO.'
WINKER .ENS/BULB 0.'
33400-311-951
3HOO-371-981
WINKEl! ASST.,
iiI NKER .01,551. , ,. ".
,. ".
EO.F,G
A ,(1'\
33400-31l-'HI.
33401-:n7-671 BAS> ,. ".
IIINKER 11551.,
".
III NKER , , , , "
. 0,,(1'1

,, ,, ,, ,,
33401-371-951 BASE, lil NKER EO.F,G,U

,
33401-311-981
33401-390-003 !lASh ,. ".
eASE' \/1 NKfR
WINKER
... ,eM
OK,OM,E,EO,F,G,U

, 33402-377-671
3H05-317-611
33(>05-371-/;>11
LENS.
".
WINKER
SOCKET COMP., ,,.. ". WINKER ,, ,, ,, ,, A' CI'\
OK,OI'\.E,EO,F.G.U
SOCKET COMP.,
,, 33406-377-611
33"0"/-371-671
PACKING. WINKEl/: LHIS
f'OLDE~,
". III NHR DCKET ,, ,,, ,,, ,,, A,OI,OK.OIl,U

,, 33401-371-601
33'021-311-000
HOLDER,
GROMMET'
". lilNKER SOCKET

,,.. ".
.'!NKEIl, CORD ,, , ,, ,, E,ED,F,G

., HSO- 377-671 .1 NKER ASSY-,


, ,, ,, A,el'\

,,,... ".
33450-390-003 WINKER ASST. , OK,OIl,U
33450-371-601
33'>50-371-951
wI NKE II
wI NKER
~SS1
~SS1 ".
".
bEO,F,G
Eo.F,G
33450-311-981
33<'50-371-911
WINKER
iiI NKER
~SS1. ,
~SSv. ,,.. ".
H. A, CM

"OK, 0'1 ,U
,,.. >e. ,,
33450-390-003 Wll~KER ~SS1
33'>55-377-671
331>55-377-611
SOCKET
SOCKE T
COMP
COIlP. , ". wI NKE~ AteI'.
OK. 01'\, E, EO. F,r; ,eI

33600-371-611 Ii I NKER ASS1. , ,. ". .... eM


1977.08.20

126
F-25
21

Winker

. ,,/
9 '0 20 /

8311-40

Service item F.RT Ref. Part No. Description GUOOO ~~1080 Serial No. Area code

.........
No. LTDKl K2

" .
33400-390-001 IIINKfR "'SSy. , 1 DK.OlhU
33600-311-601 WINKER ASSY 1 f,EO,F.G
33600-311-951 IIINKER ASSY., ED,F,G

"
33600-311-951
33~00-311-911
33600-371-&02
33&OZ-.HI-601
IIINKER ... SSY. ,
IIINKER ASSY. ,
WINKER ASSY
LENS,
". WINKER
...
" .
2 2
1
2
.... e ..

"
E.EO,F,G
E.ED,FoG
".
,,..
33402-37"1-611 LENS. IIINKER 2 2 2 2 "',C ... DK.OII.U

...
33605-377-611 SOCKET COli"., A,CII.OK,OIl,U
" 1360S-31~-61l
33610-:nl-601
SOCKE1 COli".,
SOC KET C0"1'
". WINKER
1 1
1
1
1
1

1
E,EO,FoG
E.ED.F.G

"
33606-311-000 Il.U55ER,
". WINKfR "'OUNT
.I.,ClhOK,DIl.U
E,fD.F
33620-311-000 CORD, WINKU f.I.R1H
" 2 2 2 2 A,CIl.DIC.Oll,U

"
33650-311-611
33~50-390-003
VI NICfR .I.SSY
III NICER "5 SY
1.
1.
......". 1
1
2 2 hfD.F

.I. ,ell
DK.DIl.U
33650-371-601
33650- 311-602
33650-311-951
33650-311-981
WINKER ASSY
WINKER "'SSY. ,
WI NKER ASSY
WINKER .I.SSY. ,
1.
1
1.
1.
...... oED,F.G
E.ED,F,G
ED.F,G
.I. .ell

"
33'050-311-911
33655-377-611
33655-314-611
33660-311-601
IIINKfR ASSY
SOCKfT COliI'
SOC Kf T COliI'
soeKfT COliI'. ,
8Ul8> IIINKfIl.
1.
1.
1.
1
......".
1l2Y 23111
1I1NKfll.
1
1
1
"
A,CII,OK,OIl,U
E.ED,F,G
f,fO>J:,G

"" 3't905-Z65-611
34906-313-671 5Ullh TAIL
STOP LIGHT
fl2v 23/8WI
2
2
2
2
2
2
2
2
A.CII.OIC.OII.U
..... ell

1911.08.20

127
V- 24
F-25
~' 23

Winker
""
'23

""
/'

8371-40

Service item Ref. Part No. Description Serial No Area code


F.R.T. No.
268-1>71 III NKElt IllV l3~1 2: 2: 2: ~ OK.DI'hU
20 3'0905:
34908 1,_611 E,ED.F.G
61 BULB.
BULB '12V21111
{LOCAL Pll:OCUll:fllENT,

90129- 311-000 itER SET


1l0LTo Fl!:. ::~KER SETtiNG
, , , ,
21
90129-371
-980
0155-311-0
00 BOLT. FR.
OlT, IUl. 11/
IM'~R
~
SET , ,, , ....(lhOK.OII.U
" 371-980
9015~:111_61l

'l.:AN.
IIIN ~ '~R SETTING , E.EQ.f
~.CI'.ED.F.U

23 9019
90192-~O~~02
1 <;181
BOLT. '-X25
SCREW. PAlh -l,X25
sellEII. blt35

, , ,

,
Z,> 9l000- 980 BOLl. HEX. 6l()5
93500- ~~~~8- OH BOLT,
SeRElt, H;=N: 3Xll
, ,, ,, ,
25 91509-

91,001-10000-05 lOur, ..ex., 1011" A, 01001(. D... U


" <JUDI-IOOOO II.lSHUl. PLUN, 10"" , ,, , EoED.f
A,CI'hOI(.O"u
" 91556-]11-990 ",,"SHEll:, PLAUh 101111 , E, ED.F
A,CM,EO,F,U

1917.08.20
128
F-26

Taillight (A,CM,DK,DM,U)

"\1 7
16--<5l 11
9--0 131 ..,......:0..
14%b

'"
8371--41

,~, No
Aef. Description Serial No Area code
Service item F.R.T. No Part No. GL1000 GlIOOO

NUMBER PLATE BRACKET 03 , 33701- 341- bTl TAilliGHT UNIT


T 11:1 K2

,, 2017992
TAll liGHT UNIT/BASE..-d ;'s <Noted pwU
TAll LIGHT LENS/BULB
0'
0.1
33101-341-'UO T,HlLlGHl UNIT
, ,, 201 H93
33101-311-980 TAILLIGHT UNIT
"
A.ell
TAILLIGHT UNIT
33101-)11-910
33101-3/>9-000 TAILLIGHT UN I T "
[III ,OIl,U
2011992 OK.OM.U

,
33101-341-900 TAilLIGHT UNl T
, 2017993 OK.O/l.U
OK. 01'1> U

,
33702-)41-/)71
nTOZ-}41-00l
LENS. TAILLIGHT
HilS. TlILLIGIIT ,1 1
1
,"'(1\
OK.DlhU
33703-341-671 8"SE COI\P TAilliGHT 1
1 2017992
13101-Ytl-900 SASE COIIP TAILLIGHT 1 20119'n
33703-371-980 BASE COIIP TAILLIGHT ,
1 1
1 "","ioU
B70]-354-1!170 BASE COIIP TAILLIGHT DK,D/hU
1 ZOl19'H ilK. 0'10 U

,
3370]-341-900 BASE COIIP TAILLIGHT

CORD COI'IP TA I LliGHT ,,


1
,
1
2011993 OIl:.OIl.U
OtbO/hU
.,(II,OK,OI\,U
B10S-341-1!111

.,
5 B10<j-341-1!171 PACKING. TAillIGHT LENS 1 A,CI\.OK,Orl,U

,, 33711-371-000 CORD. TAILLIGHT 1 ".(II,OK,O"',U


3371'1-077-671 PACKING TAilLIGHT BAse 2
, 2011992 .,DK,OIl.U

1977.0S.0?0

129
F-26

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6
"\1 '0
, 6""""" ,,'
9 ....
14"1
.;'"
1

8371_41

Ref. Acqd. 0
Service item F.R.T. No. Part No. Description GL1000 GLlOOO Serial No Area code
31403-)00-000 RUBBEfh RfGUlATOf< CUSHION ,, "
LTDKI
2017993 hOK,Dtl.U

,, H90b-}4!-61l 8UL8. TAILLIGHT illY 3213(PI


,, , ,, "
AoCf'hDK.OII,U
1 ",,(lhDK.O'IoU

10
80101-28)-000 RUlI!lERt
".FENDER CUSHION
!l4 701- 3'>1-61011W BRAUET. NUIl8Ell: PUTE
, , , ',(I'I,OI(.OIll.U
"CPI,DK,OIIoU
84101-311-980 BRACKET. NUI'lBER PLATE ".(II.U

8"106-3'01-000 COLLAR. NUI'IBER Pl"T BRACKET , ,


" 84106-318-000 COLLAR, TAILLIGHT UNlT ,, 201199)
2011992 ',OK,OI'l,U
'.OIl'OI1>U
, , "A,CM,DK,DlhU

" 901b2-2'12-000 80l h


".
fENDER SETT ING .... (1'I.0K.O"'.U
9011:02-)11-980
90581-831-650
80l T. NUIIBER PLATE ~"'CKET
WASHER> 181'\1\
m
,, , , .,('IoU
""(I'I.OK,OIl'U
" 90581-371-980
92000-05020--08
WASHER,
BOLT.
181'11'1
HEX ';;)(20 , , .... ('hU

"
,, ,,
2017992 "OK,OlhU
92000-0,,02'5-0A IOLf. HEIt. ,
"Xl" 2011993 "OIl,O",U

91500-311-980 80Lf. H~ It., 5X2" , "


A.OK.O".U
".C M.U

" 93S00-0'00"S- 4J SCHW. PAN. 41(55 A.CI'I.OK.O".U


91"20-311-980 SCREW, PAN. 41(55
A.C M.U

" 94101-06200 WASHER. PL"\N.


'" , A.CM.OK.OM.U
90082-371-960 WASHElh PLAIN.
'" A,C M,U

1911.06.20
130
F-26-1

Ta;lI;ght (LTO Kl-E,EO.F)

8371 .... '-1

Service item F.R.T. Ref.


Part No. DescripTion GL1000 eaLlOOo Serial No Area code
No
.....
., , LTDK1

NUMBER PLATE BRACKET


TAIL LIGHT UNIT/BASE atId i'u .... ted PMt1
0.'
0.2 2
18362-120-000
3)701-)23-603
FUMG. 'M
TAILLIGHT ""IT illY 21/5111
, " EtEO.f
E,ED.F
TAIL LIGHT LENS/BULB , ))101-371-951
))102-323-603
TAILLIGHT UNIT
LENS. TAilLIGHT
ED.F
E.EO.F
)310)-011-/:071 use. TAILLIGHT
, E,ED.F
, ))70)-311-951
3]70B-071-611
use e.OI'lP TA IlLlGtfJ
CORD COil' TAILLIGHT 1
EO.F
E,ED.f

, ))709-071-611
33111-311-000
PACICING.
CORO.
UIlLlGHT LENS
TAILLIGHT , ,
1
l
E, ED,F
E, ED,F
, 331l<jl-071-t"'1 P,,"CKING

TA IlLi GHT USE
,
2 2 E,EO,F

'0
II
34906-59"-602

80101-283-000

64'01-)2)-6008
BUL8.
RUUER.
UIL

BRACKEr.
...
STOP LIGHT
112'1' 21/5111
FENDER CUSHION

HUIlIER PUTE
2
1

2
E,ED.F

EtED,F

E, EO,F ,
84101-311-'il50 BRACKET. NUMBER PlA n: l ED,F

."
"" 84106- 286-000
81,905-118-000
849060-118-000
<J0162-292-000
<J0162-371-<J80
COLLAR. NUIlBER BUCKET SETTING

...
RUIIER. NUKSER IlRiCKE T CUSHION
COLLAR. NU"8U PACIilO
80LT FENDER SETTING
2
2
2
2
2
2
2
E'EO,F
E .(O,F
E'ED,F
E,(D,f
EO,F

<J0S45-)23-700
aOL To NUI'I8U PLUE U..&CIIO

WASHER, 6.5X18
'" 2

2 ftED,F
" 905"S-)71-960
90581-831-6S0
WASHER, 6.SX18
\lASItER, >OM
2
2
EO,F
E,ED,F
"
>0
90S81-)71-980
<J2000-0S02G-OI
WASHER,
18""
aOLT. HEX SI:20
2
2 2
EO,F
E.ED,F
<J2000-0602S IOL T, HEX. , 6oX25 2 E' ED,F
" 9150"-371-<J60 IOL T, HEX U25 2 ED,F

1977.08.20
131
F-26-1

Taillight (LTDK1E,ED,FI

,
18
17 "!g
d"~ ~
()~ 19
~ 116
I"
"
B311-'l1 1

Ref. eQd No
Service item F.R.T. Part No_ Description Gll000 GL1000 Serial No Area code
No.

,,
lTDKl K2
'0 93S00-~05o-'tJ seREN. PAN. '10);50 EoED,F
91520- 371-950 SCREW. PAN. 'tX50 EO,F

" 9'0101-08200
90082-311-980
II"SHEIh PLAlth
PlAHh '" , , EoEO,F
ED,F
WASHER.
'"

1911.08.20
132
"
F-26-2 "'"
6

Taillight (lTO-Kl-G)