ELLIS & WATTS BATAVIA, OH 45103 8 (September 20,, 20071 S{espssePsr 205,200) DOCUMENT NO, _ENG-S7 REVISION 2 Gfebmmaes (03008. ISSUENO. st uM ‘is DOCUMENT DRAWING ISTHE PROPERTY OF ELLIS [E WATTS INTERNATIONAL INC. AND I PROPRIETARY. ITSHALL NOT BE DUPLICATED OR REPRODUCED WIT. DOCUMENT NO, __ENGas? ‘OU'THE WRIFTEN CONSENT OF ERW OR USED IN ANY MANNER DETRIMENTAL TO THE INTERESTS OF ERW PAGE INTERNATIONAL, INC UPON DEMANDnev. | PAGE CHANGE RECORD prep. | enc. | oA, py [ameve| appv o | an rial document ena (See fers faa ‘Ad inforation on power cable naa _|xoo_| es 12 | Ast Frechand Spanish waston of as) 026% 01269 amige ala [Ad GEMS PDU excuse power source naa |xop | ee 3 ‘dese procedure fr in-dey relay 020989) 020058) 02 0 ‘low fo and cabinet aco eros ” ‘Ad oveesie obi soe nerock aia AMG. pat amber paa_|xoo | 1x a Revise Table of Cones. 0572656] 057 asa, | satstUnie spat 12439 4 Revise cooing capacity (argaph ‘Ad ator set pe eperte. (Ps. ‘kl pnp dead ead ress Pargrph Dh, ‘Aa wet and shiping wets (Pargrph ‘ Reve maxima power reuenen (a ‘Al etre (Pararaph ‘a min iy spy pres (Pa. Revie gt apy Prag ‘Allo conetor(arseaph ‘ ‘Ad satement on tlt of bint top Paragraph 21) ‘Add waning bot magnet ed Pa.) ‘Ad insatlaon equeness (Pa 22)- 7 ‘Add waming about cee gol Parranh23). 8 ‘Addeglaos compliance sateen Peigraph 2) ‘Revise id conecton abel (Pas 23). ant ‘Al atement on sites (Pra. 2-4 & 3.2), i Revie Mw eapaciy, bral capaci, mast aie temperate Pare. 3:3) 11213 | Adder lec nd contel sin end componers @m.33) 8 Reve schedule fr colt el preventative maiseance (ean 42), ‘Al chedle for sane preventative maineanc (Pa. 4-2) “ ‘Ad sepoin for congo an ielocks (uagaph 4 15 spud woubesbooing piles (Para 43). Revie replacenent pars nt Pa. 40), ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103, DOCUMENT NO, pace ] Rev. INSTALLATION, OPERATION AND MAINTENANCE MANUAL. | ENGST aoa FOR MODEL LTi-4 ORADIENT WATER HEAT EXCHANGERev. | Pace CHANGE RECORD pre. | ENG. py | arev 4 [479 | Addreireaceo Uni Assembly Baa | Kpo. 1723 | Drawing, 72583-0001 6899 | 6x09 6 ‘Add specifeations for ase for conta tensioner 9 ‘Addo desertion of removal of abe top 0 ‘Aadlocation of sr purge howe asl. 1s ‘A prostiefor esting tempers ‘contol an onl valve, 16 Conectenmpeate contol out wong, a (Cort ransorner part umber 2 ‘Ad fin lok and fe. s | ae ‘Ghage awing ai oF Un Assen BAR [ROD | RRS ras | Drawing nis | tey9 | 11655 49 Coane éraing mime of Wiring Schematic. Ts sigi9 nazz 6 Come contol otge for eperate ‘controller an fow conto valve. 2 ‘Change part suber snd quae of quick dhcorsect sues 6 | Ape. “Aided drawings to the document [aR [Gaz | res tattnes | 121103) "21170 7 |i “Aled Propitary Salento cover abe CAR [TR | as. 200s | 2100 | 2/1005 8 | 5) Rais power cond emai equa “| cafes | 422 | Conected mis:mambered pes se07 | 3607 | 3907 9.12 | Added power switch to procedure 9 | Ine | Aled 7 Removal Process Tor bios I i | ule ELLIS & WATTS INTERNATIONAL, INC. BATAVIA, OHIO 45103 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR MODEL LTL-4 GRADIENT WATER HEAT EXCHANGER A 98437 DOCUMENTNO. pace | Rev. ENGST s fo‘TABLE OF CONTENTS 1. TABLEOF PARTICULARS. 5 BINSTALLATION en ee perce 21 PREOPERATIONAL CHECK. ss z 7 22 INSTALLATION. on ~ % 23 CONNECTIONS ee $ 24 INITIAL FILLING 9 HL OPERATION... : ecco aon Ma staRiine = == t gpm (3.8 nin) o0s7-F 84°C) S047°F Q74°0) Flat Horzotal Pap Motor "Theal Oveaad Trip Temperate Pap Capcity Dead ead Presse 3em@eorsie 250°F (120°C) Max Ged Fie (11 Vin. @ a0 KPa @ woe 2), 25 gpm @ 40 psig @ 30425 Yin @n0KP@ 0H) 75 pig ($20 KPa) ELLIS & WATTS INTERNATIONAL, INC. BATAVIA, OHIO 45103 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR MODEL LTi-4 GRADIENT WATER HEAT EXCHANGER A 98437 DOCUMENT NO, pack | REV. ENGAST w |45 TROUBLESHOOTING | woxbleshotng pid it provided in Table IV-2 tai indenting al cometing problems 46 REPAIR AND REPLACEMENT PARTS, Dus to the simplicity of corto of the GWHIX, al of he major component reconsidered replaceable rier than repaile. Refer to Table TV-3 forthe major cmponeae of the est cachaner which may requze replacement. Rafer to the Unit Assy Drawing, 12583-0201-01, foe he leaton of hese components. Orda, eplacement of component all take pace only ‘when foun Sty toh he eof the ronbleoting probes found in Table V2 47 REMOVAL PROCESS FOR MOBILES ‘The LTA cher weigh 84 bs 40k). The HiJack Ling Fintre mast be used ifone person isto replace the LTLA Giller. The Hack Lifting Frei aval fom the GE Tools Dept. Tete ie ‘0 part suber for this deve, iis known asthe Hilack, mol Al Allematve metodo using the Hidack sto we 2 persons to remove the LTLA cil fram the mobile bly compartment 1) Tum off power to he LTLA chiler atthe FDU. 2) Tumoff power the Main Mobile Cle 53) There are wo shit off valves that rm series withthe TLA chiller Ip nd Outpt from the ‘Main Mobile Chiller, Tur the two valves to the “clone” poston, 4) Remove th power cord fom the LILA Chiller 5) Remove our waterline om the LTLA Chile. 6) With be LTLA chiller fe, positon techie o be removed. See Picture PICTURE 1: CHILLER POSITION FOR REMOVAL 17)‘ he Hick iting Tools not eval, use 2 persons to remove the LTLA Chile rom the Mobile belly compartert. 8) Psion the ick iting Stare nea the LTLA Chile. See ice 2 ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103, ‘DOCUMENT NO. pace | Rev. INSTALLATION, OPERATION AND MAINTENANCE MANUAL | ENG-457 nfo POR MODEL LTL4 GRADIENT WATER HEAT EXCHANGERPICTURE 2: POSITIONING OF HLIACK 9). Carflly move the LA Chile from the Belly compartment of the Mobile oto the Hi Jack 10) When the LTLA Chillers compete removed fom the Belly compartment, lower the Hick as this wl increase sabity when moving the ack 1) Remove fled LTLA Chile rm he lick, nd ple the new L:TLA Chiller oot the Hick 12) Rew the replacement LTLA chiller no te mobile by reversing he steps in the mentioned proce. ELLIS & WATTS INTERNATIONAL, INC, A 98437 BATAVIA, OHIO 45103 DOCUMENTNO, PAGE | REN. INSTALLATION, OPERATION AND MAINTENANCE MANUAL. | ENG-457 FOR MODEL LTi-4 GRADIENT WATER HEAT EXCHANGER"TROUBLE REMEDY Tow GONC ool ow 2 Low coolant saply “Chak coal vel in senor Rofl fncesay- Check Probble Case Coan Chek al sol Tet and at exchanger or blockage nd een clakaaen Check al cool ines for eas fa pa ‘TPanpiiarmaltuston F Gheck pap and motored plas esc. Tow vlage oF Ragueasy Cesk power and wir aad reps {No power punp mote {hs penne ocossay : Check fr power olin mtr conc. fo vlge, ches ‘peraon of escrvot eve Swick, Miheenpernre Bemost cabibet secs flow seal ore Ay rely. Elecoaly oat ach ‘component and vey opentlose pra, Reet Wig 10201 Reps res. T High GOWC conan emparre [a Law cok ow Seo Tabi Law chilled iy enlnt Haw |b, Check and repair nes freaky lines for stags, operation of v0- sma contra valve, opention of hled coolant puny. ‘Highs coolntempatre | c Check ly coolants ‘epee. Repel, Temperate contolsytem | Chek cooler senso and vale eee ee Acta for cones tings: Refer © “hb V-1, Check component foe coeetinpar vole. Reet ‘Wiring Schematic FAW Deawing T2SKH-1202.0, Vary epee setpint at convo wie ‘monitoring convo signal at tsar Sd cbserng mon af ab. I ool sig does ot change os ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103, DOCUMENT NO, PAGE | REN. INSTALLATION, OPERATION AND MAINTENANCE MANUAL | ENG-457 w fo FOR MODEL LTL-4 GRADIENT WATER HEAT EXCHANGERTROUALE PROBABLE CAUSE REMEDY cat, place conor. IFacuator docs not espond comet col ‘Sg replace aca. T Rellow fampap TE Nopowero ant role 7 Check power and wig pao Ty Nopoer opamp mir acces. Chek operation of consai ‘motor conactor. Replace contac, Check for power coin mtr coma. Ifo vlge, eck peat of servo eel wich Ihightemperture hemos cabinet cess sich, flow swith and tine ‘dy relay. Elecically late each ‘component and very ss opeicloe ‘operation. Refer to Wiring Scheme, ERW Drawing T2583- 1202.01 Replace, ifmcesay, Check motor an pamp, and Pumplnotrmalinton ‘plac faeces. 7 Raaasive pone daw 2 Shain wing = Check wiring: repair or ene Refer Wiring Scho, BW Drawing T2583-1202-01. T Tow GEWC coat pears | a Pannier mals Check mcr and pump, aad epic, faccomer. Dilan powero som hak power and wig pai oF replace. ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103, DOCUMENTNO, pace | Rev. INSTALLATION, OPERATION AND MAINTENANCE MANUAL | NG-4S7 m | FOR MODEL LTL-4 GRADIENT WATER HEAT EXCHANGERTABLEI-3 REPLACEMENT PARTS TEFERINGE DESIGNATOR) Comcor xr Tas02i6 T | Conroer wih sar peat Tors TasITot r Pap ttor set PM ase3-101 z est chan rd “590-105 T Resevoir z "Ts90:108 r ae wir arastr Ba) Tase.10 rie Seine St "Tses.28 r ne, dea wit PS "Tas.01 r Dipti. enpeie 7 “asa T esoner 1 siar6201 r Swick eet 1s “Task.205 r Terminal bk or a1 @ esarvabe vi “ase 1 Tung. nck (ple meer “Tassn105 | TOR Ga =) Taking ach le mr : Tams | ase eam) Thema gia TH To.06 1 Seren ma 5 “rao 7 Sik ow 5 “729620 7 Ray i ay “ox |[tassoaoncs [1 ia power T “Ts90215 1 Sean cmpere 1S ast T [Acoust Va Taseapar[ [cp senor ce "rasoooeor | [seat tose ae 7 Ta. H ap ase ve x Tasso | rs bck FL Taran o i Fr nae 7 Assen uct Poli ile wc Pug with barb 7 sso. 2 Sock with ued ed oe br 7 T2s50112 2 Coleone Sippy Pl with ua and = 9.14 1 ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103 ‘DOCUMENT NO. Pace | nav. INSTALLATION, OPERATION AND MAINTENANCE MANUAL. | ENGST a |o FOR MODEL LT-4 GRADIENT WATER HEAT EXCHANGERRaERNGE | ea Paar PART DESCRIPTION. DESIGNATOR() a “| (2) Rete t B&W Drawings T2S8-1201 and T2583. 1202.01 ELLIS & WATTS INTERNATIONAL, INC. A 98437 BATAVIA, OHIO 45103, DOCUMENT NO, pace | rev. INSTALLATION, OPERATION AND MAINTENANCE MANUAL | ENG-4S7 alo FOR MODEL LTL-4 GRADIENT WATER HEAT EXCHANGERAPPENDIX: DRAWINGS "72583-0101: INTERFACE CONTROL DRAWING, LTL-4 T2583-0201-01: UNIT ASSEMBLY, LTL4 ‘72583-1201: PIPING SCHEMATIC, LTL-4 "72583-1202-01: WIRING SCHEMATIC, LTL-4 ELLIS & WATTS INTERNATIONAL, INC. A BATAVIA, OHIO 45103 98437 DOCUMENT NO. INSTALLATION, OPERATION AND MAINTENANCE MANUAL | ENG-457 PORMODEL LTi-4 GRADIENT WATER HEAT EXCHANGER PAGE8 Zz 6 5 y 4 3 ew 35851 ores: i D fe 4 g oa c ™ may Hose 1/2" Hose. i 8 sew 10 ones Sao oe 8 | aye ose |__ "" oye woe) a PARTS LST Fe BS P= TUS & WATTS A not a |g-————sennoe | se ah PIPING scHeMaTIC. | A = una eee a mittee —{e| 90437 | T2583-1201_|D sormarreaane are teers] 9 ser | ar coe be eae See 3 7 3 5 T @ 3 aD 7use rome w/ cue @} 5 i SECTION VIEW "J" SECTION VIEW "c-c"FARTS UST Pais UST TUS, &, WATTS UNIT. ASSEMBLY (1-4) 98437 | 12583-0201-01 ae ms 1 |8 | 7 6 i 5 1 4 3 | pee vases-oror ae HEAT EXCHANGER LTL_SERIES 200 = = woe arama wer evane| 50 } oho Seen EK “EN aR ee pw new oes] [— ‘FEATURES, ERTL sofas c ue sR 7, — —> => |B — 1810 q S55 Ss ——— 54 HUBBELL P/N = S55 6 scomecr SS Sane SS ES Ss \’ pe | Bow eee Ler 19 Les 100 ZB Leora [ mae 7 i a0 raf om FRONT PARTS _LIST 17,20- 4 Fp e~re ELUS & WATTS A L. sa LEFT SIDE INTERFACE CONTROL DRAWING] A (ea) : ~~ 36437 12583-0101 |F fi EE Ee rr 7 6 5 3 I 1 |5 ! 4 3 | pre isas-iaoo-or Past 1 8 7 6 1 [TB er omans [=|] a [ta D D c c ses pone Nowa. veLace (ae 8 ‘ve sctuaon (4) oma, | Zp 10 (Comma iowa) J noearoe wer | PARTS_UST ee = Tus & WATTS A ‘eon 2 WIRING SCHEWATIC. | A 4 98437 | 12583-1202-01| A a NORE ToT