Beruflich Dokumente
Kultur Dokumente
SUBMITTED BY:
De La Cruz, Roel Ian M.
Dionisio, Charles Amiel P.
Sim, Tristan James G.
SUBMITTED TO:
Dr. Denvert C. Pangayao
TABLE OF CONTENTS
CHAPTER I 2
BACKGROUND OF THE STUDY 3
STATEMENT OF THE PROBLEM Error! Bookmark not defined.
OBJECTIVES 4
SIGNIFICANCE OF THE STUDY Error! Bookmark not defined.
SCOPE AND LIMITATIONS 5
CHAPTER II Error! Bookmark not defined.
REVIEW OF RELATED LITERATURE Error! Bookmark not defined.
REVIEW OF RELATED STUDIES Error! Bookmark not defined.
CHAPTER III 6
EXPERIMENTAL STUDY 7
OBJECTIVES OF THE EXPERIMENTAL STUDY 8
EXPERIMENTAL PROCEDURE 10
DATA AND ANALYSIS 21
ANALYSIS AND TESTING Error! Bookmark not defined.
CHAPTER IV 26
CONCLUSION 27
RECOMMENDATION 27
REFERENCES 28
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 1
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
CHAPTER I
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 2
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Beer is the oldest and most widely consumed alcoholic drink in the world. It is considered
as the third most popular drink overall after water and tea. Beer is the product of fermenting
starch sugars obtained from cereal grains (usually malted barley) into ethanol. Modern beers are
processed with hops, which add bitterness and other flavors and also act as a natural
preservative and stabilizing agent.
In the Philippines, there is no/little barley available and thus needs to import from other
countries to suffice the production of beer industrially.
Coconut is one of the most abundant fruits in the country. They are known for their
versatility, as evidenced by many traditional uses. They form a regular part of the diets of many
people in the tropics and sub tropics. The sap from an unopened coconut flower is distilled
into a potent drink called lambanog. Coconut doesnt react with iodine therefore, we can safely
assume that coconut doesnt have starch. However, coconut still contains a little amount of
fermentable sugar that can be used by yeast to produce ethanol and thus, sugar such as
coconut sugar can be added to increase the amount of fermentable sugar.
The researchers proposed the study entitled Production of Coconut (Cocos Nucifera)
Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 3
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
OBJECTIVES
General Objective
The main objective of the study is to produce Coconut (Cocos Nucifera) Beer
through alcoholic fermentation of ground coconut meat with coconut sugar
Specific Objectives
To use ground coconut meat in producing beer that will conform to the properties of the
standard and existing product shown in Table 1.
To observe and analyze the result of the testing conducted on the produced Coconut
Beer
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 4
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
This study entitled Production of Coconut (Cocos Nucifera) Beer via Alcoholic
Fermentation of Ground Coconut Meat with Coconut Sugar is focused only on the
laboratory scale experiment for the production of coconut beer fermented from ground
coconut meat and coconut sugar. The experimental procedure involves the pre-treatment of
the coconut meat which includes dewatering, cutting, drying, and grinding; the preparation
of the wort; fermentation of the wort; and carbonization of the produced beer.
The study is limited in the production of coconut beer using only the ground coconut
meat and coconut sugar as the main raw materials. The experimental scale production
involves experimentation to determine the optimum set of operating parameters for every
process. Furthermore, the selection of range used in determining the optimum parameters
for every processe are mainly based from related literature and studies.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 5
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
CHAPTER II
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 6
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
EXPERIMENTAL STUDY
INTRODUCTION
The experimental method is the systematical and scientific approach of research that
determines whether or not it is plausible to produce fatty acid methyl esters or biodiesel
from waste frying oil. Laboratory set-up for the experimentations was done and operating
conditions from other researchers were used as the basis to determine the optimal
conditions and parameters in producing fatty acid methyl esters.
The main raw material, waste frying oil, was obtained from Paco Evergood in Paco
Manila. The waste frying oil was pretreated by settling and filtration. Settling and filtration
were done to minimize contaminant that may otherwise hinder the transesterification
reaction. The waste oil was first allowed to settle by gravity and then filtered over a filter
paper.
The reactant, methanol, was prepared into a variety of ratio with respect to the molar
amount of oil, which is primarily palmitic acid. Afterwards, the catalyst was prepared. The
amount of catalyst is known as catalyst loading. The catalyst loading is dependent on the
combined mass of oil and methanol. The catalyst loading was varied.
For the reaction proper, the potassium hydroxide catalyst was first dissolved into the
methanol with vigorous stirring. The methanol and potassium hydroxide mixture was then
added to the oil, in an Erlenmeyer flask. The reacting mixture was brought to the trial
temperature. The temperature was held for an amount of time.
Finally, after the reaction is done, the mixture is allowed to cool and settle.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 7
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
A. General Objectives
The main objective of the experimental study to produce coconut beer from ground
coconut meat and coconut sugar
B. Specific Objectives
To identify the optimum operating conditions for the production of coconut beer
To analyze the testing results performed on the coconut beer product
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 8
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
EXPERIMENTAL STUDY
The experimental method of the study focused on performing the process in a laboratory
scale set-up. The experiment consisted the following:
1. Dewatering
2. Cutting
3. Drying
4. Grinding
V. Testing Procedures
1. Specific Gravity
2. Alcohol content by Volume
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 9
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Raw Materials
Coconut Meat
Coconut Sugar
Yeast
Apparatus
Carbonation Vessel
Oven
Blender
Fermentation Vessel with Airlock
Improvised Hydrometer
Mineral Water
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 10
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
EXPERIMENTAL PROCEDURE
The coconut is bought with the husk removed and the meat intact. The
coconut has an inherent coconut water content inside its cavity. In order to
properly weigh and get the initial amount of coconut meat, it is first
dewatered.
Coconut Meat
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 11
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 12
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
c. Drying
Drying subjects a material to an elevated temperature so as to provide heat,
which is the driving force for evaporation. Thus, after reducing the size of the
coconut meat by cutting, it is placed in an oven to dry. The drying process
proceeds until constant weight of the dried coconut is obtained. Drying is
done to prepare the coconut meat for the next process, which is grinding.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 13
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
d. Grinding
Grinding greatly increases the surface area of the dried coconut meat. For
the same reason as drying, the surface area is increased so as to hasten
the transfer of flavor compounds from the dried coconut meat to the wort,
which is the base of the beer. Thus, the dried coconut meat is ground for it
to steep better in the process of making the wort.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 14
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Preparation of Wort
According to Zhuang, barley, which is the prominent raw material for beer-
making, contains 50g of starch per 100 grams of grains. This implies that, for
4.5L of water, 150g of viable and fermentable sugars should be present in the
wort. However, since the raw material used in the experiment is not barley,
the researchers trialed the amount of sugar. (shown in Data and Results)
The wort is then boiled for 90 minutes in a stainless-steel vessel. The water is
topped up to 4.5L to compensate for the evaporation loss (Panda, 2015). The
wort is cooled to ambient temperature afterwards.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 15
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Coconut sugar
3. Fermentation of Wort to Beer
The prepared wort, now cooled to ambient temperature is to be fermented by
adding yeast. In a study conducted by Zhuang, for a quantity of 0.7L wort,
0.5g of yeast was added. This implies that yeast is added at around 0.071%
w/v (g/100mL). Although the yeast used in the cited study and the one that
the researchers will be using is of the same species, Saccharomyces
cerevisiae, there are other factors and differences still. So as to compensate,
the amount of yeast is trialed to obtain the best amount for fermentation.
The fermentation is carried out in glass bottles, each with an airlock. The
airlock lets the researchers see the bubbling activity of the batch. Once the
bubbling from the airlock stops, it indicates that the yeast is no longer
producing carbon dioxide, and ultimately, that the fermentation is complete.
The 4.5L of wort is divided equally to nine glass containers, each having a
volume of 0.5L. a varied amount if yeast is added to each container.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 16
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
4. Carbonization of Beer
Before carbonization, the best trial is selected for conducting a final run of the
experiment. In the final run, another batch conforming to the best trial is
prepared. This batch has a wort volume of 1.0L. After the airlock stops
bubbling in this batch, the fermented beer is allowed to stand overnight so as
to settle the dead yeast cells and to clarify the beer. The clarified beer is
decanted to another pressure safe glass container for carbonization. This
time, to carbonize the beer, 7.23 grams of coconut sugar is added to each
batch for carbonization. The airlock is replaced with a screw-cap to contain
the carbon dioxide that is produced. The carbonization is done when the
batch clears up. This means that the yeast have died and have settled to the
bottom of the glass container.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 17
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
FINAL RUN
The final run of the experiment conforms to the best trial in the
experimentation. All the raw material amounts are scaled by a factor of 2 to obtain a
final beer volume of 1.0L .
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 18
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
After the bubbling in the airlock stops, the fermented beer is allowed to stand
to settle sediments and some of the dead yeast cells. The beer is decanted to a
pressure-safe glass soda bottle for carbonization. According to the Northern Brewer
Companys Priming Sugar Calculator, for a beer volume of 1.0L, the desired amount
of priming sugar for carbonization is 7.23g. Sucrose is selected because coconut
sugar is primarily sucrose.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 19
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
The suggested amount of sugar is added to the beer and the bottle is capped
tight so as to contain all the carbonation produced by the yeast. Carbonation is
observed to halt at around 24h as the bubbling stops and the beer starts to clear up.
The carbonated beer is transferred to another pressure safe container to leave out
the yeast sediments.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 20
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 21
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 22
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
% = ( ) 132.91
For trial 3,
% = 5.3164%
% = . %
The pale lagers, or the modern beer, that most consumers are familiar with
fall in the range of 46%, with a typical abv of 5%. (Bend Brew Fest). From the
data table, trials 1, 2, and 3 all conform to the range of alcohol content.
However, trial 1 falls short of the typical 5% or higher alcohol content and trial
3 is on the extreme end of the range. With this, trial 3 is selected and the
most preferable trial in brewing coconut beer.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 23
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
FINAL RUN
To better illustrate the fermentation activity of the final batch, specific gravity
readings are taken every 8 hours. The specific gravity of the unfermented wort is taken as
the initial specific gravity reading. The readings are taken until the alcohol level stabilizes.
3
%ABV
0
0 10 20 30 40 50 60 70 80 90
-1
TIME (H)
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 24
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
In the graph, it can be seen that there is no ethanol production in the first 8 hours, it
can be presumed that yeast, at this stage, is still adapting and multiplying. From hours 8 to
48, a steady increase in the alcohol levels are seen. This can be translated to the steady
phase of the yeast where death and multiplication is at equilibrium and the production of
metabolites is steady. Finally, form hours 48 onwards, no significant increase in ethanol
levels are seen. It can be concluded that the yeast, at those times, are at their death phase.
pH DETERMINATION
After all selected parameters have been studied, a final run of the production of
coconut beer has been performed. Using a tester, the final pH of the coconut beer was
determined. The pH value of 4.3 indicates that fermentation has already stopped. Most
beers finish at 4.2 4.6 (Colby, The Principles of pH, 2007), while sour beers may have
values around 3.0.
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 25
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
CHAPTER IV
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 26
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
CONCLUSION
The table below shows the resulting properties of the produced coconut beer. All
values are within the range of the standard properties.
The table below shows the experimental parameters varied and their corresponding
optimum values
RECOMMENDATION
The following are hereby recommended for further investigation of the present study:
Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 27
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
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Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 28
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
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Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 29
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Department of Chemical Engineering
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Production of Coconut (Cocos Nucifera) Beer via Alcoholic Fermentation of Ground Coconut Meat with Coconut Sugar
De La Cruz, R.I.M. | Dionisio, C.A. | Sim, T.J. 30