BAB III

NERACA MASSA

III.1 Neraca Massa

Kapasitas Produksi = 1,400,000 ton/tahun

Waktu Operasi = 300 hari/tahun
Basis perhitungan = 1 jam operasi
Produk yang dihasilkan = 4,667 ton/hari
= 194,444.44 kg/jam
Satuan perhitungan = kg/jam

Perhitungan Raw Mix Design

Clinker : Filler = 65% : 35% (Specificaton for Cement)
Jumlah Clinker = kapasitas produksi x perbandingan clinker
= 194,444 x 65%
= 126,389 kg

Tabel III.1 Komposisi Clinker

Komposisi Simbol Fraksi Massa Massa (kg)
3CaO.Al2O3 C3A 0.080 10,111
4CaO.Al2O3.Fe2O3 C4AF 0.080 10,111
2CaO.SiO2 C2S 0.180 22,750
3CaO.SiO2 C3S 0.650 82,153
Na2O N 0.0025 316
K2O K 0.0025 316
MgO M 0.0025 316
SO3 S 0.0025 316
(N.Gineys, Effect of the Clinker Composition on the Threshold Limits for Cu,Sn or Zn.2012)

Berdasarkan reaksi yang ada :

I CaCO3 CaO + CO2 ( T = 600C - 900C)
II 4CaO + Al2O3 + Fe2O3 C4AF ( T = 1000C - 1100C)

III 3CaO + Al2O3 C3A ( T = 1100C - 1200C)

IV 2CaO +SiO2 C2S ( T = 1200C - 1300C)

V CaO + C2S C3S ( T = 1300C - 1350C)

III-1
BM masing-masing senyawa :
CaCO3 = 100 SiO2 = 60
CaO = 56 Al2O3 = 102
CO2 = 44 Fe2O3 = 160
C2S = 172
C3S = 228
C3A = 270
C4AF = 486

reaksi V : mol = massa

BM

CaO + C2S C3S

492.
m: 360.32 59
360.
r: 360.32 32 360.32
132.
s: - 27 360.32

reaksi IV :

2CaO + SiO2 C2S

492.
m: 1,345.49 59
492. 492.5
r: 985.17 59 9
492.5
s: 360.32 - 9

reaksi III :
Al2O3
3CaO + C3A
37.
m: 1,457.84 45
37. 37.4
r: 112.35 45 5
37.4
s: 1,345.49 - 5

reaksi II :

III-2
 4CaO + Al2O3 + Fe2O3 C4AF
58.
m: 1,541.06 25 20.80
20.
r: 83.22 80 20.80 20.80
37.
s: 1,457.84 45 - 20.80

reaksi I :
CaCO3 CaO + CO2
m: 1,541.06
r: 1,541.06 1,541.06 1,541.06
s: 0.00 1,541.06 1,541.06

Sehingga didapatkan kebutuhan masing-masing :

1. CaCO3 = 154,105.72 kg
2. SiO2 = 29,555.20 kg
3. Al2O3 = 5,941.84 kg
4. Fe2O3 = 3,328.76 kg

1. Belt Conveyor (J-133)

III-3
 Gambar III.1 Blok Diagram Sistem Belt Conveyor (J-133)

Tabel III.2 Neraca Massa Belt Conveyor (J-133)

Masuk Keluar
<1> <5>
Komponen Komponen
x m x m
CaCO3 0.9119 154,105.72 CaCO3 0.7201 154,105.72
CaO 0.0000 0.00 CaO 0.0069 1,486.65
Fe2O3 0.0043 726.67 Fe2O3 0.0156 3,330.41
SiO2 0.0150 2,534.91 SiO2 0.1390 29,736.47
Al2O3 0.0193 3,261.59 Al2O3 0.0495 10,589.35
MgO 0.0050 844.97 MgO 0.0061 1,299.44
K2O 0.0000 0.00 K2O 0.0005 106.55
Na2O 0.0000 0.00 Na2O 0.0002 38.02
SO3 0.0010 168.99 SO3 0.0012 257.72
H2O 0.0435 7,351.24 H2O 0.0610 13,054.79
Sub Total 1.000 168,994.10 Sub Total 1.000 214,005.13
<2>
Komponen
x m
CaCO3 0.000 0.00
CaO 0.033 1,373.08
Fe2O3 0.048 2,006.80
SiO2 0.600 25,361.79
Al2O3 0.172 7,254.07
MgO 0.010 422.49
K2O 0.000 0.00
Na2O 0.001 38.02
SO3 0.002 88.72
H2O 0.135 5,703.55
Sub Total 1.000 42,248.52
<3>
Komponen
x m
CaCO3 0.0000 0.00

III-4
 CaO 0.0032 5.34
Fe2O3 0.0010 1.65
SiO2 0.9871 1,658.50
Al2O3 0.0065 10.92
MgO 0.0010 1.68
K2O 0.0012 2.09
Na2O 0.0000 0.00
SO3 0.0000 0.00
H2O 0.0000 0.00
Sub Total 1.000 1,680.18
<4>
Komponen
x m
CaCO3 0.0000 0.00
CaO 0.1000 108.23
Fe2O3 0.5500 595.28
SiO2 0.1675 181.27
Al2O3 0.0580 62.78
MgO 0.0280 30.31
K2O 0.0965 104.47
Na2O 0.0000 0.00
SO3 0.0000 0.00
H2O 0.0000 0.00
Sub Total 1.000 1,082.33
214,005.13 214,005.13

2.2
2. Raw Mill (C-130)

Gambar III.2 Blok Diagram Sistem Raw Mill

III-5
 Tabel III.3 Neraca Massa Raw Mill
Masuk Keluar
Komponen <5> Komponen <6>
x m x m
CaCO3 0.720 154,105.72 CaCO3 0.7592 154,105.72
CaO 0.007 1,486.65 CaO 0.0073 1,486.65
Fe2O3 0.016 3,330.41 Fe2O3 0.0164 3,330.41
SiO2 0.139 29,736.47 SiO2 0.1465 29,736.47
Al2O3 0.049 10,589.35 Al2O3 0.0522 10,589.35
MgO 0.006 1,299.44 MgO 0.0064 1,299.44
K2O 0.000 106.55 K2O 0.0005 106.55
Na2O 0.000 38.02 Na2O 0.0002 38.02
SO3 0.001 257.72 SO3 0.0013 257.72
H2O(l) 0.061 13,054.79 H2O(l) 0.0100 2,029.80
Sub Total 1 214,005.13 Sub Total 1 202,980.14
Komponen <45> Komponen <6>
x m x m
CO2 0.4466 95,976.87 CO2 0.4466 95,976.87
H2O(g) 0.0473 10,171.60 H2O(g) 0.0473 21,196.59
NO2 0.0016 351.85 NO2 0.0016 351.85
O2 0.0037 796.53 O2 0.0037 796.53
SO2 0.0004 94.10 SO2 0.0004 94.10
N2 0.5003 107,498.58 N2 0.5003 107,498.58
Sub Total 1 214,889.53 Sub Total 1 225,914.53
428,894.66 428,894.66

3. Cyclone (H-134)

Gambar III.3 Blok Diagram Sistem Cyclone (H-134)

III-6
 Tabel III.4 Neraca Massa Cyclone (H-134)
Masuk Keluar
Komponen <6> Komponen <7>
x M x m
CaCO3 0.7592 154,105.72 CaCO3 0.7592 1,541.06
CaO 0.0073 1,486.65 CaO 0.0073 14.87
Fe2O3 0.0164 3,330.41 Fe2O3 0.0164 33.30
SiO2 0.1465 29,736.47 SiO2 0.1465 297.36
Al2O3 0.0522 10,589.35 Al2O3 0.0522 105.89
MgO 0.0064 1,299.44 MgO 0.0064 12.99
K2O 0.0005 106.55 K2O 0.0005 1.07
Na2O 0.0002 38.02 Na2O 0.0002 0.38
SO3 0.0013 257.72 SO3 0.0013 2.58
H2O(l) 0.0100 2,029.80 H2O(l) 0.0100 20.30
Sub Total 1.0000 202,980.14 Sub Total 1.0000 2,029.80
Komponen <6> Komponen <7>
x m x m
CO2 0.4240 95,976.87 CO2 0.4240 95,976.87
H2O(g) 0.0956 21,196.59 H2O(g) 0.0956 21,196.59
NO2 0.0016 351.85 NO2 0.0016 351.85
O2 0.0035 796.53 O2 0.0035 796.53
SO2 0.0004 94.10 SO2 0.0004 94.10
N2 0.4749 107,498.58 N2 0.4749 107,498.58
Sub Total 1.00 225,914.53 Sub Total 1.00 225,914.53

Komponen <8>
x m
CaCO3 0.7592 152,564.66
CaO 0.0073 1,471.79
Fe2O3 0.0164 3,297.10
SiO2 0.1465 29,439.10
Al2O3 0.0522 10,483.46
MgO 0.0064 1,286.45
K2O 0.0005 105.49
Na2O 0.0002 37.64

III-7
 SO3 0.0013 255.14
H2O(l) 0.0100 2,009.50
Sub Total 1 200,950.33
428,894.66 428,894.66

4. Electrostatic Precipitator (H-136)

Gambar III.4 Blok Diagram Sistem Electrostatic Precipitator (H-136)

Tabel III.5 Neraca Massa Electrostatic Precipitator (H-136)

Masuk Keluar
<7> <9>
Komponen Komponen
x m x m
CaCO3 0.7592 1,541.06 CaCO3 0.7592 1.54106
CaO 0.0073 14.87 CaO 0.0073 0.01487
Fe2O3 0.0164 33.30 Fe2O3 0.0164 0.03330
SiO2 0.1465 297.36 SiO2 0.1465 0.29736
Al2O3 0.0522 105.89 Al2O3 0.0522 0.10589
MgO 0.0064 12.99 MgO 0.0064 0.01299
K2O 0.0005 1.07 K2O 0.0005 0.00107
Na2O 0.0002 0.38 Na2O 0.0002 0.00038
SO3 0.0013 2.58 SO3 0.0013 0.00258
H2O(l) 0.0100 20.30 H2O(l) 0.0100 0.02030
Sub Total 1.0000 2,029.80 Sub Total 1.0000 2.02980
Komponen <7> Komponen <9>
x m x m
CO2 0.4240 95,976.87 CO2 0.4240 95,976.87
H2O(g) 0.0956 21,196.59 H2O(g) 0.0956 21,196.59
NO2 0.0016 351.85 NO2 0.0016 351.85
SO2 0.0004 94.10 SO2 0.0004 94.10
O2 0.0035 796.53 O2 0.0035 796.53

III-8
 N2 0.4749 107,498.58 N2 0.4749 107,498.58
Sub Total 1.0000 225,914.53 Sub Total 1.000 225,914.53

Komponen <10>
x m
CaCO3 0.7592 1,539.516
CaO 0.0073 14.852
Fe2O3 0.0164 33.271
SiO2 0.1465 297.067
Al2O3 0.0522 105.788
MgO 0.0064 12.981
K2O 0.0005 1.064
Na2O 0.0002 0.380
SO3 0.0013 2.575
H2O(l) 0.0100 20.278
Sub Total 1.0000 2,027.77
227,944.33 227,944.33

5. Airslide (J-135)
<8>
<11>
Airslide
<10>
Gambar III.5 Blok Diagram Sistem Airslide (J-135)

Tabel III.6 Neraca Massa Airslide (J-135)

Masuk Keluar
<8> <11>
Komponen Komponen
x m x m
CaCO3 0.7592 152,564.66 CaCO3 0.7592 154,104.18
CaO 0.0073 1,471.79 CaO 0.0073 1,486.64
Fe2O3 0.0164 3,297.10 Fe2O3 0.0164 3,330.37
SiO2 0.1465 29,439.10 SiO2 0.1465 29,736.17
Al2O3 0.0522 10,483.46 Al2O3 0.0522 10,589.25
MgO 0.0064 1,286.45 MgO 0.0064 1,299.43
K2O 0.0005 105.49 K2O 0.0005 106.55
Na2O 0.0002 37.64 Na2O 0.0002 38.02
SO3 0.0013 255.14 SO3 0.0013 257.71

III-9
 H2O(l) 0.0100 2,009.50 H2O(l) 0.0100 2,029.78
Sub Total 1 200,950.33 Sub Total 1 202,978.11
Komponen <10>
x m
CaCO3 0.7592 1,539.52
CaO 0.0073 14.85
Fe2O3 0.0164 33.27
SiO2 0.1465 297.07
Al2O3 0.0522 105.79
MgO 0.0064 12.98
K2O 0.0005 1.06
Na2O 0.0002 0.38
SO3 0.0013 2.57
H2O(l) 0.0100 20.28
Sub Total 1 2,027.77
202,978.11 202,978.11

6. Blending Silo (M-140)

Gambar III.6 Blok Diagram Sistem Blending Silo (M-140) dan Bag Filter (H-144)

Tabel III.7 Neraca Massa Overall Blending Silo dan Bag Filter
Masuk Keluar
<11> <12>
Komponen Komponen
x m x m
CaCO3 0.7592 154,104.18 CaCO3 0.7592 154,103.95
CaO 0.0073 1,486.64 CaO 0.0073 1,486.64
Fe2O3 0.0164 3,330.37 Fe2O3 0.0164 3,330.37
SiO2 0.1465 29,736.17 SiO2 0.1465 29,736.13
Al2O3 0.0522 10,589.25 Al2O3 0.0522 10,589.23
MgO 0.0064 1,299.43 MgO 0.0064 1,299.43
K2O 0.0005 106.55 K2O 0.0005 106.55
Na2O 0.0002 38.02 Na2O 0.0002 38.02
SO3 0.0013 257.71 SO3 0.0013 257.71

III-10
H2O(l) 0.0100 2,029.78 H2O(l) 0.0100 2,029.78
Sub Total 1.0000 202,978.11 Sub Total 1.0000 202,977.80
<53> <14>
Komponen Komponen
x m x m
O2 0.2330 611.44 CaCO3 0.7592 0.23116
N2 0.7670 2,012.66 CaO 0.0073 0.00223
Sub Total 1.0000 2,624.10 Fe2O3 0.0164 0.00500
SiO2 0.1465 0.04460
Al2O3 0.0522 0.01588
MgO 0.0064 0.00195
K2O 0.0005 0.00016
Na2O 0.0002 0.00006
SO3 0.0013 0.00039
H2O(l) 0.0100 0.00304
Sub Total 1.0000 0.30447
<14>
Komponen
x m
O2 0.2330 611.44
N2 0.7670 2,012.66
Sub Total 1.0000 2,624.10
205,602.21 205,602.21

Tabel III.8 Neraca Massa Bag Filter

Masuk Keluar
<13> <14>
Komponen Komponen
x m x m
CaCO3 0.7592 46.23 CaCO3 0.7592 0.23116
CaO 0.0073 0.45 CaO 0.0073 0.00223
Fe2O3 0.0164 1.00 Fe2O3 0.0164 0.00500
SiO2 0.1465 8.92 SiO2 0.1465 0.04460
Al2O3 0.0522 3.18 Al2O3 0.0522 0.01588
MgO 0.0064 0.39 MgO 0.0064 0.00195
K2O 0.0005 0.03 K2O 0.0005 0.00016
Na2O 0.0002 0.01 Na2O 0.0002 0.00006
SO3 0.0013 0.08 SO3 0.0013 0.00039
H2O(l) 0.0100 0.61 H2O(l) 0.0100 0.00304
Sub Total 1.0000 60.89 Sub Total 1.0000 0.30447

III-11
 <13> <14>
Komponen Komponen
x m x m
O2 0.2330 611.44 O2 0.2330 611.44
N2 0.7670 2,012.66 N2 0.7670 2,012.66
Sub Total 1.0000 2,624.10 Sub Total 1.0000 2,624.10
<15>
Komponen
x m
CaCO3 0.7592 46.00
CaO 0.0073 0.44
Fe2O3 0.0164 0.99
SiO2 0.1465 8.88
Al2O3 0.0522 3.16
MgO 0.0064 0.39
K2O 0.0005 0.03
Na2O 0.0002 0.01
SO3 0.0013 0.08
H2O(l) 0.0100 0.61
Sub Total 1.0000 60.59
2,684.99 2,684.99

7. Suspension Preheater (B-210)

<21> <16>
Suspension
Preheater
<12>
<17> <18>
<52>

Gambar III.7 Blok Diagram Sistem Suspension Preheater

Tabel III.9 Neraca Massa Suspension Preheater

Masuk Keluar
<12> <18>
Komponen Komponen
x m x m
CaCO3 0.7592 154,103.95 CaCO3 0.1101 15,410.39

III-12
CaO 0.0073 1,486.64 CaO 0.5657 79,155.02
Fe2O3 0.0164 3,330.37 Fe2O3 0.0238 3,330.37
SiO2 0.1465 29,736.13 SiO2 0.2125 29,736.13
Al2O3 0.0522 10,589.23 Al2O3 0.0757 10,589.23
MgO 0.0064 1,299.43 MgO 0.0093 1,299.43
K2O 0.0005 106.55 K2O 0.0008 106.55
Na2O 0.0002 38.02 Na2O 0.0003 38.02
SO3 0.0013 257.71 SO3 0.0018 257.71
H2O(l) 0.0100 2,029.78 H2O(l) 0.0000 -
Sub Total 1.0000 202,977.80 Sub Total 1.0000 139,922.86
Komponen <17> Komponen <16>
x m x m
CO2 0.3129 24,546.51 CO2 0.4466 114,558.21
H2O(g) 0.0497 3,842.21 H2O(g) 0.0473 12,140.85
NO2 0.0021 159.59 NO2 0.0016 419.97
O2 0.0047 361.28 SO2 0.0004 112.32
N2 0.6302 48,758.01 O2 0.0037 950.74
SO2 0.0006 42.68 N2 0.5003 128,310.55
Sub Total 1.0000 77,710.28 Sub Total 1.0000 256,492.64

Komponen <21>
x m
O2 0.23 23,468
N2 0.77 77,250
Sub Total 1.00 100,718.7
Komponen <52>
x m
C 0.6584 7,905.42
H 0.0469 563.13
N 0.0066 79.25
O 0.1852 2,223.70

III-13
S 0.0029 34.82
H2O(l) 0.1000 1,200.70
Sub Total 1.0000 12,007.01
Komponen <52>
x m
O2 0.23 699.44
N2 0.77 2,302.32
Sub Total 1.00 3,001.75
396,415.50 396,415.50

8. Rotary Kiln (B-220)

Gambar III.8 Blok Diagram Sistem Rotary Kiln

Tabel III.10 Neraca Massa Rotary Kiln

Masuk Keluar
<18> <19>
Komponen Komponen
x m x m
CaCO3 0.1101 15,410.39 3CaO.Al2O3 0.1683 22,410.32
CaO 0.5657 79,155.02 4CaO.Al2O3.Fe2O3 0.0760 10,116.00
Fe2O3 0.0238 3,330.37 2CaO.SiO2 0.3249 43,255.00
SiO2 0.2125 29,736.13 3CaO.SiO2 0.4180 55,659.26
Al2O3 0.0757 10,589.23 Na2O 0.0019 257.71
MgO 0.0093 1,299.43 K2O 0.0008 106.55
K2O 0.0008 106.55 SO3 0.0003 38.02
Na2O 0.0003 38.02 MgO 0.0098 1,299.43
SO3 0.0018 257.71
III-14
H2O(l) 0.0000 -
Sub Total 1.0000 139,922.86 Sub Total 1.0000 133,142.29
<51> <17>
Komponen Komponen
x m x m
C 0.6584 4,845.26 O2 0.005 361.28
H 0.0469 345.14 N2 0.630 48,758.01
N 0.0066 48.57 CO2 0.313 24,546.5
O 0.1852 1,362.91 H2O(g) 0.050 3,842.21
S 0.0029 21.34 NO2 0.002 159.59
H2O(l) 0.1000 735.91 SO2 0.001 42.68
Sub Total 1 7,359.1 Sub Total 1 77,710.3
<51>
Komponen
x m
O2 0.23 428.69
N2 0.77 1,411.10
Sub Total 1 1,839.8
<20>
Komponen
x m
O2 0.23 14,045.59
N2 0.77 46,233.38
Sub Total 1 60,278.97
<22>
Komponen
x m
O2 0.23 338.29
N2 0.77 1,113.53
Sub
Total 1 1,451.82
210,852.57 210,852.57

9. Cooler (B-230)

Gambar III.9 Blok Diagram Sistem Cooler

III-15
 Tabel III.11 Neraca Massa Cooler
Masuk Keluar
<19> <29>
Komponen Komponen
x m x m
3CaO.Al2O3 0.1683 22,410.32 3CaO.Al2O3 0.1683 20,169.29
4CaO.Al2O3.Fe2O3 0.0760 10,116.00 4CaO.Al2O3.Fe2O3 0.0760 9,104.40
2CaO.SiO2 0.3249 43,255.00 2CaO.SiO2 0.3249 38,929.50
3CaO.SiO2 0.4180 55,659.26 3CaO.SiO2 0.4180 50,093.33
Na2O 0.0019 257.71 Na2O 0.0019 231.94
K2O 0.0008 106.55 K2O 0.0008 95.90
SO3 0.0003 38.02 SO3 0.0003 34.22
MgO 0.0098 1,299.43 MgO 0.0098 1,169.48
Sub Total 1.0000 133,142.29 Sub Total 1.0000 119,828.06
<28> <21>
Komponen Komponen
x m x m
O2 0.23 93,070.34 O2 0.23 23,468.42
N2 0.77 306,356.52 N2 0.77 77,250.23
Sub Total 1.0000 399,426.86 Sub Total 1.000 100,718.65
<20>
Komponen
x m
O2 0.23 14,045.59
N2 0.77 46,233.38
Sub Total 1.000 60,278.97
<23>
Komponen
x m
3CaO.Al2O3 0.1683 2,241.03
4CaO.Al2O3.Fe2O3 0.0760 1,011.60
2CaO.SiO2 0.3249 4,325.50
3CaO.SiO2 0.4180 5,565.93
Na2O 0.0019 25.77
K2O 0.0008 10.66
SO3 0.0003 3.80
MgO 0.0098 129.94
Sub Total 1.0000 13,314.23
<23>
Komponen
x m
O2 0.2330 55,556.33
N2 0.7670 182,872.91
Sub Total 1.0000 238,429.24
532,569.15 532,569.15

III-16
10. Cyclone (H-231)

Gambar III.10 Blok Diagram Sistem Cyclone (H-231)

Tabel III.12 Neraca Massa Cyclone (H-231)

Masuk Keluar
<23> <24>
Komponen Komponen
x m x m
3CaO.Al2O3 0.1683 2,241.03 3CaO.Al2O3 0.1683 22.41
4CaO.Al2O3.Fe2O3 0.0760 1,011.60 4CaO.Al2O3.Fe2O3 0.0760 10.12
2CaO.SiO2 0.3249 4,325.50 2CaO.SiO2 0.3249 43.25
3CaO.SiO2 0.4180 5,565.93 3CaO.SiO2 0.4180 55.66
Na2O 0.0019 25.77 Na2O 0.0019 0.26
K2O 0.0008 10.66 K2O 0.0008 0.11
SO3 0.0003 3.80 SO3 0.0003 0.04
MgO 0.0098 129.94 MgO 0.0098 1.30
Sub Total 1.0000 13,314.23 Sub Total 1.0000 133.14
<23> <24>
Komponen Komponen
x m x m
O2 0.233 55,556.33 O2 0.2330 55,556.33
N2 0.767 182,872.91 N2 0.7670 182,872.91
Sub Total 1 238,429.24 Sub Total 1.00 238,429.24
<25>
Komponen
x m
3CaO.Al2O3 0.1683 2,218.62
4CaO.Al2O3.Fe2O3 0.0760 1,001.48

III-17
 2CaO.SiO2 0.3249 4,282.24
3CaO.SiO2 0.4180 5,510.27
Na2O 0.0019 25.51
K2O 0.0008 10.55
SO3 0.0003 3.76
MgO 0.0098 128.64
Sub Total 1.0000 13,181.09
251,743.4
7 251,743.47

11. Electrostatic Precipitator (H-233)

Gambar III.11 Blok Diagram Sistem Electrostatic Precipitator (H-233)

Tabel III.13 Neraca Massa Electrostatic Precipitator (H-233)
Masuk Keluar
<24> <26>
Komponen Komponen
x m x m
3CaO.Al2O3 0.1683 22.41 3CaO.Al2O3 0.1683 0.022410
4CaO.Al2O3.Fe2O3 0.0760 10.12 4CaO.Al2O3.Fe2O3 0.0760 0.010116
2CaO.SiO2 0.3249 43.25 2CaO.SiO2 0.3249 0.043255
3CaO.SiO2 0.4180 55.66 3CaO.SiO2 0.4180 0.055659
Na2O 0.0019 0.26 Na2O 0.0019 0.000258
K2O 0.0008 0.11 K2O 0.0008 0.000107
SO3 0.0003 0.04 SO3 0.0003 0.000038
MgO 0.0098 1.30 MgO 0.0098 0.001299
Sub Total 1.0000 133.14 Sub Total 1.00 0.133142

III-18
 <24> <26>
Komponen Komponen
x m x m
O2 0.23 55,556.3 O2 0.23 55,556.33
N2 0.77 182,872.9 N2 0.77 182,872.91
Sub Total 1.00 238,429.2 Sub Total 1.00 238,429.2
<27>
Komponen
x m
3CaO.Al2O3 0.1683 22.39
4CaO.Al2O3.Fe2O3 0.0760 10.11
2CaO.SiO2 0.3249 43.21
3CaO.SiO2 0.4180 55.60
Na2O 0.0019 0.26
K2O 0.0008 0.11
SO3 0.0003 0.04
MgO 0.0098 1.30
Sub Total 1.0000 133.01
238,562.38
238,562.38

12. Clinker Silo (F-310)

Gambar III.12 Blok Diagram Sistem Clinker Silo

Tabel III.14 Neraca Massa Clinker Silo

Masuk Keluar
Komponen <29> Komponen <31>
x m x m
3CaO.Al2O3 0.16832 20,169.29 3CaO.Al2O3 0.1683 22,410.30
4CaO.Al2O3.Fe2O3 0.07598 9,104.40 4CaO.Al2O3.Fe2O3 0.076 10,115.99
2CaO.SiO2 0.32488 38,929.50 2CaO.SiO2 0.3249 43,254.95
3CaO.SiO2 0.41804 50,093.33 3CaO.SiO2 0.418 55,659.20
Na2O 0.00194 231.94 Na2O 0.0019 257.71
K2O 0.0008 95.90 K2O 0.0008 106.55
SO3 0.0003 34.22 SO3 0.0003 38.02
MgO 0.00976 1,169.48 MgO 0.0098 1,299.42

III-19
Sub Total 1 119,828.06 Sub Total 1 133,142.15
Komponen <25>
x m
3CaO.Al2O3 0.16832 2,218.62
4CaO.Al2O3.Fe2O3 0.07598 1,001.48
2CaO.SiO2 0.32488 4,282.24
3CaO.SiO2 0.41804 5,510.27
Na2O 0.00194 25.51
K2O 0.0008 10.55
SO3 0.00029 3.76
MgO 0.00976 128.64
Sub Total 1 13,181.09
Komponen <27>
x m
3CaO.Al2O3 0.1683 22.39
4CaO.Al2O3.Fe2O3 0.0760 10.11
2CaO.SiO2 0.3249 43.21
3CaO.SiO2 0.4180 55.60
Na2O 0.0019 0.26
K2O 0.0008 0.11
SO3 0.0003 0.04
MgO 0.0098 1.30
Sub Total 1 133.01
133,142.15 133,142.15

13. Belt Conveyor (J-333)

Gambar III.13 Blok Belt Conveyor

Tabel III.15 Neraca Massa Belt Conveyor

Masuk Keluar
<31> <35>
Komponen Komponen
x m x m
3CaO.Al2O3 0.1683 22,410.30 3CaO.Al2O3 0.109 22,410.30
4CaO.Al2O3.Fe2O3 0.0760 10,115.99 4CaO.Al2O3.Fe2O3 0.049 10,115.99

III-20
2CaO.SiO2 0.3249 43,254.95 2CaO.SiO2 0.211 43,254.95
3CaO.SiO2 0.4180 55,659.20 3CaO.SiO2 0.272 55,659.20
Na2O 0.0019 257.71 Na2O 0.001 257.71
K2O 0.0008 106.55 K2O 0.001 106.55
SO3 0.0003 38.02 SO3 0.012 2,532.90
MgO 0.0098 1,299.42 MgO 0.009 1,852.48
Sub Total 1.00 133,142.15 CaCO3 0.164 33,621.88
Komponen <32> Fe2O3 0.007 1,387.55
x m Al2O3 0.021 4,398.61
CaCO3 0.912 33,621.88 CaSO4.2H2O 0.048 9,729.62
Fe2O3 0.004 158.54 SiO2 0.085 17,390.41
MgO 0.005 184.35 H2O(l) 0.010 2,115.94
SiO2 0.015 553.05 Sub Total 1.00 204,834.08
Al2O3 0.019 711.59
SO3 0.001 36.87
H2O(l) 0.044 1,603.85
Sub Total 0.9555 36,870.13

<33>
Komponen
x m
CaSO4.2H2O 0.95 9,729.62
H2O(l) 0.05 512.09
Sub Total 1.00 10,241.70
<34>
Komponen
x m
SiO2 0.685 16,837.36
Al2O3 0.150 3,687.01
Fe2O3 0.050 1,229.00
MgO 0.015 368.70
SO3 0.100 2,458.01
Sub Total 1.00 24,580.09
204,834.08 204,834.08

14. Finish Mill (C-330)

III-21
 Gambar III.14 Blok Diagram Sistem Finish Mill

Tabel III.16 Neraca Massa Finish Mill

Masuk Keluar
<35> <37>
Komponen Komponen
x m x m
3CaO.Al2O3 0.109 22,410.30 3CaO.Al2O3 0.094 22,410.30
4CaO.Al2O3.Fe2O3 0.049 10,115.99 4CaO.Al2O3.Fe2O3 0.0424 10,115.99
2CaO.SiO2 0.211 43,254.95 2CaO.SiO2 0.1814 43,254.95
3CaO.SiO2 0.272 55,659.20 3CaO.SiO2 0.2334 55,659.20
Na2O 0.001 257.71 Na2O 0.0011 257.71
K2O 0.001 106.55 K2O 0.0004 106.55
SO3 0.012 2,532.90 SO3 0.0106 2,532.90
MgO 0.009 1,852.48 MgO 0.0078 1,852.48
CaCO3 0.164 33,621.88 CaCO3 0.141 33,621.88
Fe2O3 0.007 1,387.55 Fe2O3 0.0058 1,387.55
Al2O3 0.021 4,398.61 Al2O3 0.0184 4,398.61
CaSO4.2H2O 0.048 9,729.62 CaSO4.2H2O 0.0408 9,729.62
SiO2 0.085 17,390.41 SiO2 0.0729 17,390.41
H2O(l) 0.010 2,115.94 H2O(l) 0.0089 2,115.94
Sub Total 1 204,834.08 Sub Total 0.88591 204,834.08
Komponen <36> Komponen <37>
x m x m
O2 0.23 55.556,33 O2 0.233 55.556,33
N2 0.77 182.872,91 N2 0.767 182.872,91
Sub Total 1 242,014.03 Sub Total 1 238.429,24
443.263,32 443.263,32

15. Cyclone (H-334)

Gambar III.15 Blok Diagram Sistem Cyclone (H-334)

III-22
 Tabel III.17 Neraca Massa Cyclone (H-334)

Masuk Keluar

Komponen <37> Komponen <38>

x m x m
3CaO.Al2O3 0.109407 22,410.30 3CaO.Al2O3 0.1094 224.10
4CaO.Al2O3.Fe2O3 0.049386 10,115.99 4CaO.Al2O3.Fe2O3 0.0494 101.16
2CaO.SiO2 0.211171 43,254.95 2CaO.SiO2 0.2112 432.55
3CaO.SiO2 0.271728 55,659.20 3CaO.SiO2 0.2717 556.59
Na2O 0.001258 257.71 Na2O 0.0013 2.58
K2O 0.00052 106.55 K2O 0.0005 1.07
SO3 0.012366 2,532.90 SO3 0.0124 25.33
MgO 0.009044 1,852.48 MgO 0.0090 18.52
CaCO3 0.164142 33,621.88 CaCO3 0.1641 336.22
Fe2O3 0.006774 1,387.55 Fe2O3 0.0068 13.88
Al2O3 0.021474 4,398.61 Al2O3 0.0215 43.99
CaSO4.2H2O 0.0475 9,729.62 CaSO4.2H2O 0.0475 97.30
SiO2 0.0849 17,390.41 SiO2 0.0849 173.90
H2O(l) 0.01033 2,115.94 H2O(l) 0.0103 21.16
Sub Total 1.00 204,834.08 Sub Total 1.0000 2,048.34
Komponen <37> Komponen <38>

x m x m
O2 0.23301 55.556,33 O2 0.2330 55.556,33
N2 0.76699 182.872,91 N2 0.7670 182.872,91
Sub Total 1.00 238.429,24 Sub Total 1.00 238.429,24
Komponen <39>
x m
3CaO.Al2O3 0.1094 22,186.20
4CaO.Al2O3.Fe2O3 0.0494 10,014.83
2CaO.SiO2 0.2112 42,822.40
3CaO.SiO2 0.2717 55,102.61
Na2O 0.0013 255.14
K2O 0.0005 105.49
SO3 0.0124 2,507.57
MgO 0.009 1,833.95
CaCO3 0.1641 33,285.66
Fe2O3 0.0068 1,373.67
Al2O3 0.0215 4,354.62
CaSO4.2H2O 0.0475 9,632.32
SiO2 0.0849 17,216.51
H2O(l) 0.0103 2,094.78
Sub Total 1.00 202,785.74

III-23
 443.263,32 443.263,32

16. Electrostatic Precipitator (H-335)

Gambar III.16 Blok Diagram Sistem Electrostatic Precipitator (H-335)

Tabel III.18Neraca Massa Electrostatic Precipitator (H-335)

Masuk Keluar
<38> <40>
Komponen Komponen
x m x m
3CaO.Al2O3 0.109407 224.10 3CaO.Al2O3 0.109 0.22
4CaO.Al2O3.Fe2O3 0.049386 101.16 4CaO.Al2O3.Fe2O3 0.049 0.10
2CaO.SiO2 0.211171 432.55 2CaO.SiO2 0.211 0.43
3CaO.SiO2 0.271728 556.59 3CaO.SiO2 0.272 0.56
Na2O 0.001258 2.58 Na2O 0.001 0.00
K2O 0.00052 1.07 K2O 0.001 0.00
SO3 0.012366 25.33 SO3 0.012 0.03
MgO 0.009044 18.52 MgO 0.009 0.02
CaCO3 0.164142 336.22 CaCO3 0.164 0.34
Fe2O3 0.006774 13.88 Fe2O3 0.007 0.01
Al2O3 0.021474 43.99 Al2O3 0.021 0.04
CaSO4.2H2O 0.0475 97.30 CaSO4.2H2O 0.047 0.10
SiO2 0.0849 173.90 SiO2 0.085 0.17
H2O(l) 0.01033 21.16 H2O(l) 0.010 0.02
Sub Total 1.0000 2,048.34 Sub Total 1.000 2.05
<38> <40>
Komponen Komponen
x m x m
O2 0.23301 55.556,33 O2 0.2330 55.556,33
N2 0.76699 182.872,91 N2 0.7670 182.872,91
Sub Total 1.00 238.429,24 Sub Total 1.00 238.429,24
<41>
Komponen
x m
3CaO.Al2O3 0.1094 223.8789

III-24
 4CaO.Al2O3.Fe2O3 0.0494 101.0587
2CaO.SiO2 0.2112 432.1170
3CaO.SiO2 0.2717 556.0354
Na2O 0.0013 2.5746
K2O 0.0005 1.0645
SO3 0.0124 25.3037
MgO 0.009 18.5062
CaCO3 0.1641 335.8825
Fe2O3 0.0068 13.8616
Al2O3 0.0215 43.9421
CaSO4.2H2O 0.0475 97.1989
SiO2 0.0849 173.7302
H2O(l) 0.0103 21.1382
Sub Total 1.00 2,046.29
240.477,58 240.477,58

17. Belt Conveyor (J-338)

Gambar III.17 Blok Diagram Sistem Cement Silo

Tabel III.19 Neraca Massa Belt Conveyor J-338

Masuk Keluar
<39> <42>
Komponen Komponen
X m x m
3CaO.Al2O3 0.1094 22,186.20 3CaO.Al2O3 0.1094 22,410.08
4CaO.Al2O3.Fe2O3 0.0494 10,014.83 4CaO.Al2O3.Fe2O3 0.0494 10,115.88
2CaO.SiO2 0.2112 42,822.40 2CaO.SiO2 0.2112 43,254.52
3CaO.SiO2 0.2717 55,102.61 3CaO.SiO2 0.2717 55,658.64

III-25
Na2O 0.0013 255.14 Na2O 0.0013 257.71
K2O 0.0005 105.49 K2O 0.0005 106.55
SO3 0.0124 2,507.57 SO3 0.0124 2,532.88
MgO 0.009 1,833.95 MgO 0.009 1,852.46
CaCO3 0.1641 33,285.66 CaCO3 0.1641 33,621.54
Fe2O3 0.0068 1,373.67 Fe2O3 0.0068 1,387.53
Al2O3 0.0215 4,354.62 Al2O3 0.0215 4,398.56
CaSO4.2H2O 0.0475 9,632.32 CaSO4.2H2O 0.0475 9,729.52
SiO2 0.0849 17,216.51 SiO2 0.0849 17,390.24
H2O(l) 0.0103 2,094.78 H2O(l) 0.0103 2,115.91
Sub Total 1.00 202,785.74 Sub Total 1.00 204,832.03
Komponen <41>
x m
3CaO.Al2O3 0.1094 223.88
4CaO.Al2O3.Fe2O3 0.0494 101.06
2CaO.SiO2 0.2112 432.12
3CaO.SiO2 0.2717 556.04
Na2O 0.0013 2.57
K2O 0.0005 1.06
SO3 0.0124 25.30
MgO 0.0090 18.51
SiO2 0.1641 335.88
Al2O3 0.0068 13.86
Fe2O3 0.0215 43.94
CaCO3 0.0475 97.20
CaSO4.2H2O 0.0849 173.73
H2O(l) 0.0103 21.14
Sub Total 1.00 2,046.29
204,832.03 204,832.03

18. Coal Mill (C-420)

Gambar III.18 Blok Diagram Sistem Coal Mill

III-26
 Tabel III.20 Neraca Massa Coal Mill
Masuk Keluar
<43> <46>
Komponen Komponen
x m x m
C 0.5487 12,757.05 C 0.6584 12,757.05
H 0.0391 908.73 H 0.0469 908.73
N 0.0055 127.88 N 0.0066 127.88
O 0.1543 3,588.41 O 0.1852 3,588.41
S 0.0024 56.19 S 0.0029 56.19
H2O(l) 0.2500 5,812.75 H2O(l) 0.1000 1,937.58
Sub Total 1.0000 23,251.01 Sub Total 1.0000 19,375.84

<44> <46>
Komponen Komponen
x m x m
CO2 0.4466 18.581,34 CO2 0.40858 18.581,34
H2O(g) 0.0473 1.969,25 H2O(g) 0,12851 5.844,41
NO2 0.0016 68,12 NO2 0,0015 68,12
SO2 0.0004 18,22 SO2 0,0004 18,22
O2 0.0037 154,21 O2 0.00339 154,21
N2 0.5003 20.811,97 N2 0.45762 20.811,97
Sub Total 1.0000 41.603,11 Sub Total 1.0000 45.478,27
64.854,11 64.854,11

19. Bag Filter (H-142)

Gambar III.19 Blok Diagram Sistem Bag Filter (H-142)

III-27
 Tabel III.21 Neraca Massa Electrostatic Precipitator (H-142)
Masuk Keluar
<46> <47>
Komponen Komponen
x m x m
C 0.6584 12,757.05 C 0.6584 6.37853
H 0.0469 908.73 H 0.0469 0.45436
N 0.0066 127.88 N 0.0066 0.06394
O 0.1852 3,588.41 O 0.1852 1.79420
S 0.0029 56.19 S 0.0029 0.02809
H2O(l) 0.1000 1,937.58 H2O(l) 0.1000 0.96879
Sub Total 1.0019,375.84 Sub Total 1.0000 9.69
<46> <47>
Komponen Komponen
x m x m
CO2 0,4086 18.581,34 CO2 0,4086 18,581,34
H2O(g) 0.1285 5.844,41 H2O(g) 0.1285 5.844,41
NO2 0.0015 68,12 NO2 0.0015 68,12
SO2 0.0004 18,22 SO2 0.0004 18,22
O2 0.0034 154,21 O2 0.0034 154,21
N2 0.4576 20.811,97 N2 0.576 24,956.40
Sub Total 1.00 45.478,27 Sub Total 1.0000 45,478,27
<48>
Komponen
x m
C 0.6584 12,750.67
H 0.0469 908.27
N 0.0066 127.82
O 0.1852 3,586.61
S 0.0029 56.16
H2O(l) 0.1000 1,936.62
Sub Total 1 19,366.15
64.854,11 64.854,11

III-28