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Compatible with hot surface pilot, intermittent pilot 4.0 in. swing radius allows easy rotation into position
and direct spark ignition. inside the tightest furnace vestibules.
Replaces virtually any IP, HSI or DSI gas control. Can be installed at any angle including vertically be-
For use with 24 Vac heating appliances that burn tween 0 and 90 degrees from the upright position.
natural or manufactured gas or liquiefied petroleum Clearly marked, keyed termianl block allows quick
(LP) gas. (Includes converter kit to adapt from natu- attachment of wires and IP/DSI/HSI jumper. Keyed
ral gas to LP gas.) jumper cannot be incorrectly inserted.
Compact to fit into tightly packed, high efficiency Internal inlet screen blocks contaminants in gas line
heating equipment. from entering valve.
Works with virtually all residential equipment and -40F to +175F (-40C to +79C) temperature range
all but the largest commercial equipment, with a standard.
regulation capacity range of 30,000 to 415,000 Btuh Standard opening.
natural gas (48,600 to 672,300 LP gas).
All adjustments and wiring connections accessible
from top of control. CONTENTS
Straight-through body pattern. Specifications ................................................. 2
1/8 in. NPT inlet and outlet taps on top of gas Ordering Information ..................................... 2
control aid adjustment of gas pressure in problem Installation ..................................................... 3
installations. Startup and Checkout ................................... 11
3/4 in. x 3/4 in. inlet and outlet fit easily on high Maintenance ................................................. 13
capacity systems plus others using 1/2 in. reducer Operation ..................................................... 14
bushings. Service .......................................................... 17
1 68-0160
68-0160
VR8345M
SPECIFICATIONS ORDERING INFORMATION
Specifications
IMPORTANT: The specifications given in this publication BODY PATTERN: Straight-through.
do not include normal manufacturing tolerances. REGULATOR TYPE: Standard opening.
Therefore, this unit may not exactly match the listed INLET X OUTLET SIZE: 3/4 x 3/4 inch.
specification. Also, this product is tested and cali- IGNITION ADAPTER: Configures VR8345M to operate
brated under closely controlled conditions, and some with direct spark or hot surface ignition.
minor differences in performance can be expected if ELECTRICAL RATINGS:
those conditions are changed. Voltage and Frequency: 24 Vac, 60 Hz.
Current Draw: 0.7A.
MODEL: VR8345M Universal Combination Gas Control. CAPACITY: See Table 1.
AMBIENT TEMPERATURE RANGE: -40 to +175F
(-40 to +79C). Use conversion factors in Table 2 to convert capacities for
other gases.
TABLE 2GAS CAPACITY CONVERSION FACTORS. Fig. 1VR8345 dimensions in in. (mm).
Specific Multiply Listed 1/4 in. QUICK-
CONNECT
4 in. (102)
Gas Gravity Capacity By SWING TERMINALS
RADIUS
Manufactured 0.60 0.516
Mixed 0.70 0.765 3 15
16
(99)
Propane 1.53 1.620 PV
PV
MV
1 MV
(13)
2
APPROVALS:
American Gas Association Design Certificate: L2025007. 1 (25)
Ordering Information
When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the TRADELINE
Catalog or price sheets for complete ordering number, or specify
1. Order number.
2. Ordered separately; pilot burner, igniter-sensor, transformer, limit controller, and thermostat or controller as required.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Home and Building Control Sales Office (please check the white pages of your phone directory).
2. Home and Building Control Customer Logistics
Honeywell Inc., 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 (612) 951-1000
In CanadaHoneywell Limited/Honeywell Limite, 740 Ellesmere Road, Scarborough, Ontario M1P2V9. International Sales and
Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico,
Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
68-0160 2
VR8345M
INSTALLATION
Installation
WHEN INSTALLING THIS PRODUCT
1. Read these instructions carefully. Failure to follow WARNING
them could damage the product or cause a hazardous condi-
tion. FIRE OR EXPLOSION HAZARD
2. Check the ratings given in the instructions and on the CAN CAUSE PROPERTY DAMAGE,
SEVERE INJURY, OR DEATH
product to make sure the product is suitable for your applica-
tion. Follow these warnings exactly:
3. The installer must be a trained, experienced service 1. Disconnect power supply before wiring to pre-
vent electrical shock or equipment damage.
technician.
4. After installation is complete, use these instructions to 2. To avoid dangerous accumulation of fuel gas,
check out product operation. turn off gas supply at the appliance service
valve before starting installation, and perform
IMPORTANT: It is recommended that an appliance shutoff Gas Leak Test after completing installation.
valve be installed upstream of the VR8435M. 3. When working with a system using intermittent
pilot ignition, do not bend pilot tubing at gas
control or pilot burner after compression fitting
has been tightened because gas leakage at the
connection can result.
4. Always install sediment trap in gas supply line
to prevent contamination of gas control.
5. Do not force the gas control knob. Use only your
hand to turn the gas control knob. Never use any
tools. If the gas control knob does not operate by
hand, call a qualified service technician to re-
place the gas control. Force or attempted repair
can result in fire or explosion.
3 68-0160
VR8345M
INSTALLATION
68-0160 4
VR8345M
INSTALLATION
5 68-0160
VR8345M
INSTALLATION
68-0160 6
VR8345M
INSTALLATION
7 68-0160
VR8345M
INSTALLATION
When working with an intermittent pilot ignition sys- 3. Square off and remove burrs from end of tubing.
tem, go next to the Connect Pilot Gas Tubing section. 4. Use the compression fitting supplied with this gas
When installing on a hot surface or direct spark ignition control. Slip the fitting over the tubing and slide out of the
system, go to the Wiring section. way.
INLET OUTLET 5. Push tubing into the pilot gas tapping on the outlet end
PRESSURE TAP PRESSURE
TAP of the control until it bottoms. While holding tubing all the
way in, slide compression fitting into place, engage threads
INLET OUTLET and turn until finger tight. Then tighten one more turn with
wrench. Do not overtighten. Refer to Figs. 6 and 7.
PILOT OUTLET 2 6. Connect other end of tubing to pilot burner according
GAS CONTROL KNOB PILOT ADJUSTMENT to pilot burner manufacturer instructions.
(UNDER CAP SCREW)
GAS CONTROL
Fig. 5Proper use of wrench on gas control. TIGHTEN NUT ONE TURN
BEYOND FINGER TIGHT TO
BURNER
PILOT GAS
TUBE
ON
OFF
M8562
PV
PVV
M
V
M
CAUTION
1. Do not make sharp bends or deform the tubing.
2. Do not bend tubing at the gas control or pilot
M8441
burner after compression fitting has been tight-
ened because this can result in gas leakage at the
connection.
68-0160 8
VR8345M
INSTALLATION
Fig. 8Install wire adapter for hot surface or direct spark ignition systems. Pilot plug must be in the valve
pilot opening.
ON
OFF
WIRE
ADAPTER
PV
PVV
M
V
M
M8440
9 68-0160
VR8345M
INSTALLATION
S8610U
5 VENT
GND 24V DAMPER
MV MV/PV PV (BURNER) GND 24V TH-W PLUG SENSE SPARK
AIR 6 3
MV MV/PV MV PROVING
SWITCH THERMOSTAT
VR8345
2
DUAL VALVE COMBINATION
GAS CONTROL
COMBUSTION
AIR BLOWER
4
RELAY
SENSOR
1 LIMIT
CONTROLLER
IGNITER
L1 L2 COMBUSTION
(HOT) AIR BLOWER
MOTOR
PILOT
BURNER 1 L2 L1
GROUND (HOT)
PILOT GAS
CONTROLLER
SUPPLY
6 REMOVE JUMPER AND CONNECT SENSE TERMINAL ON TWO ROD APPLICATION ONLY. M8564
MPLS., MN 55422
570A0056
SENSE
VALVE
LED
CONFIGURATION SENSE/DUAL
24V
HSI
24V
HSI
PLUG
L2
ROD
L1
APPLICATIONS
TRIAL
3 Q354 FLAME
TIME: 7 SEC
NUM OF SENSOR
TRIALS: 1
3
BURNER
GROUND
QUICK
MV CONNECTS
VR8345M HOT SURFACE
COMBINATION IGNITER/SENSOR
GAS CONTROL MV
LIMIT
CONTROLLER
HSI WIRE
ADAPTER L1
(HOT)
L2
1
THERMOSTAT OR
2
CONTROLLER
68-0160 10
VR8345M
INSTALLATION STARTUP AND CHECKOUT
Fig. 11VR8345 wiring connections in direct spark ignition system (single rod application).
L1
2 (HOT)
L2
S87 CONTROL MODULE
1
IGNITER-SENSOR AND
BURNER GROUND
TEMPERATURE
CONTROLLER Q347 IGNITER-SENSOR
BURNER
4 3A REPLACEABLE FUSE.
11 68-0160
VR8345M
STARTUP AND CHECKOUT
68-0160 12
VR8345M
STARTUP AND CHECKOUT MAINTENANCE
4. If the desired outlet gas pressure or gas flow rate NOTE: Read steps 1 through 7 below before starting and
cannot be achieved by adjusting the gas control, check the compare to the safety shutdown or safety lockout tests
gas control inlet pressure by using a manometer at the inlet recommended for the intermittent pilot (IP), hot surface
pressure tap. If the inlet pressure is in the normal range (refer (HSI) or direct spark (DSI) module. When different, use
to Table 5), replace the gas control. Otherwise, take the the procedure recommended for the module.
necessary steps to provide proper gas pressure to the gas
control. 1. Turn off gas supply.
2. Set the thermostat or controller above room tempera-
TABLE 5PRESSURE REGULATOR ture to call for heat.
SPECIFICATION PRESSURES FOR STANDARD- 3. Intermittent Pilot IgnitionWatch for an ignition
OPENING NATURAL GAS. spark at pilot burner either immediately or follow-
ing prepurge. See ignition module specifications.
Outlet Pressure
Hot Surface or Direct Spark IgnitionWatch for
(Full Rate) an ignition spark or glow at hot surface igniter
Nominal Nominal either immediately or following prepurge. See ig-
Unit Inlet Factory Adjustment nition module specifications.
of Pressure Outlet Setting 4. If module has timed ignition, time the length of the
Measure Range Setting Range igniter operation. See ignition module specifications.
in. wc 5.0 - 7.0 3.5 3.0 - 5.0 5. Intermittent Pilot IgnitionAfter the module locks
out, turn on gas supply and make sure there is no
kPa 1.2 - 1.7 0.9 0.7 - 1.2 gas flow to the pilot or main burner.
CHECK SAFETY SHUTDOWN PERFORMANCE NOTE: With modules that continue spark until pilot lights or
system is shut down manually, pilot should light when
gas supply is turned on.
WARNING Hot Surface or Direct Spark IgnitionAfter the
FIRE OR EXPLOSION HAZARD
module locks out, turn on gas supply and assure
CAN CAUSE PROPERTY DAMAGE, there is no gas flow to main burner.
SEVERE INJURY, OR DEATH 6. Set the thermostat below room temperature and wait at
Perform the safety shutdown test any time work is
least 45 seconds to reset system.
done on a gas system. 7. Operate system through one complete cycle to make
sure all controls operate properly.
Maintenance
The maintenance program should include regular check-
WARNING out of the gas control; see Startup and Checkout section. To
check out the control system, see the appliance manufac-
FIRE OR EXPLOSION HAZARD turer literature. Maintenance frequency must be determined
CAN CAUSE PROPERTY DAMAGE, individually for each application. Some considerations are:
SEVERE INJURY, OR DEATH Cycling frequency. For appliances that may cycle
Improper cleaning or reassembly can cause gas 100,000 times annually, check monthly.
leakage. When cleaning, be sure that the control is Intermittent use. For appliances that are used season-
reassembled properly and perform gas leak test. ally, check before shutdown and again before the next
use.
Regular preventive maintenance is important in applica- Consequence of unexpected shutdown. Where the cost
tions that place a heavy load on system controls such as of an unexpected shutdown would be high, check the
commercial cooking, agricultural and industrial operations system more often.
because: Dusty, wet, or corrosive environment. Because these
In many such applications, particularly commercial environments can cause the gas control to deteriorate
cooking, the equipment operates 100,000 to 200,000 more rapidly, check the system more often.
cycles per year. Such heavy cycling can wear out the
gas control in one to two years. NOTE: If the gas control will be exposed to high ammonia
Exposure to water, dirt, chemicals and heat can dam- conditions; e.g., those used in greenhouses or animal
age the gas control and shut down the control system. barns, contact your Honeywell sales representative to
request a gas control with corrosion resistant construction.
13 68-0160
VR8345M
MAINTENANCE OPERATION
The gas control should be replaced if: The gas control knob is hard to turn or push down.
It does not perform properly during checkout or The gas control is likely to have operated for more than
troubleshooting. 200,000 cycles.
Operation
The VR8345 gas controls provide ON-OFF manual valve and second automatic valve operators are energized,
control of gas flow. In the OFF position, pilot and/or main Fig. 14. The first automatic valve opens, and the second
burner gas flow is prevented. In the ON position, pilot and/ automatic valve operator valve disk is lifted off its seat.
or main burner gas flow is under control of the thermostat, This diverts gas flow from the second automatic valve
the direct spark ignition (DSI) module, hot surface ignition diaphragm, and causes a reduction of pressure on the
(HSI) module/intermittent pilot module, and the gas valve. underside of this diaphragm. The reduced pressure on the
bottom of the automatic valve diaphragm repositions the
DIRECT SPARK IGNITION/HOT diaphragm downward, away from the valve seat, allowing
SURFACE IGNITION APPLICATIONS main burner gas flow.
When Thermostat Calls for Heat The first automatic valve is closed. The second auto-
When the thermostat calls for heat, the DI module matic valve operator is de-energized, closing the channel to
generates a spark at the main burner and the first automatic the pressure regulator, and opening a channel to the under-
68-0160 14
VR8345M
OPERATION
side of thesecond automatic valve diaphragm. The combi- immediately reflected back to the pressure regulator dia-
nation of spring pressure under the second automatic valve phragm, which repositions to change the flow rate through
diaphragm andd alck of outlet pressure hold the diaphragm the regulator and, thus, through the automatic valve.
firmly closed. (Gas pilot burner gas flow is prevented by If outlet pressure begins to rise, the pressure regulator
the first automatic vlave and main burner by both valves.) diaphragm moves slightly higher, allowing less gas flow to
the gas control outlet. This increases gas pressure under the
When Thermostat Calls for Heat automatic valve diaphragm and repositions the valve disk
When the thermostat calls for heat, the trial for pilot closer to the seat. Thus, flow of gas through the second
ignition begins. The first automatic valve solenoid is ener- automatic valve is reduced, and outlet pressure falls to the
gized by trhe module and opens, allowing pilot burner gas desired level.
flow. Gas also flows to the second automatic valve opera- If outlet pressure begins to fall, the pressure regulator
tor, but is mechanically blocked at the operator. See Fig. 13. diaphragm moves slightly lower, allowing more gas flow to
After the pilot lights and the pilot flame is sensed by the the gas control outlet. This decreases gas pressure under the
igniter-sensor, the second automatic valve solenoid is ener- second automatic valve diaphragm and repositions the
gized by the module, and the second automatic operator valve disk further from the seat. Thus, flow of gas through
valve is lifted off its seat. See Fig. 14. This diverts gas flow the second automatic valve is increased, and outlet pressure
from the second automatic vlave diaphragm and causes a rises to the desired level.
reduction of pressure on the underside of this diaphragm.
The reduced pressure on the bottom of the automatic valve When the Call for Heat Ends
diaphragm repositions the diaphragm downward, away When the call for heat ends, the first automatic valve and
from the valve seat, allowing main burner gas flow. the second automatic valve operator close, bypassing the
regulator(s) and shutting off the main burner (and in the
ALL APPLICATIONS intermittent pilot application, the pilot gas flow). As pres-
During the ON cycle, the servo pressure regulator pro- sure inside the gas control and underneath the automatic
vides close control of outlet pressure, even if inlet pressure valve diaphragm equalizes, spring pressure closes the sec-
and flow rate vary widely. Any outlet pressure change is ond automatic valve to provide a second barrier to gas flow.
Fig. 13Intermittent Pilot Applications: Position of gas control components during trial for pilot ignition.
FIRST
AUTOMATIC
VALVE
SOLENOID
SECOND
AUTOMATIC
OPERATOR
VALVE DISC
1 PILOT
GAS
OUTLET
GAS
CONTROL
INLET
GAS
CONTROL
OUTLET
15 68-0160
VR8345M
OPERATION
Fig. 14Direct Ignition/Intermittent Pilot Applications: Position of gas control components during burner on
cycle.
FIRST
AUTOMATIC
VALVE
SOLENOID
SECOND
AUTOMATIC
OPERATOR
VALVE DISC
1
PILOT
GAS
OUTLET
GAS
CONTROL
INLET
GAS
CONTROL
OUTLET
Fig. 15Direct Ignition/Intermittent Pilot Applications: Position of gas control components during thermostat
off cycle.
FIRST
AUTOMATIC
VALVE
SOLENOID
SECOND
AUTOMATIC
OPERATOR
VALVE DISC
1 PILOT
GAS
OUTLET
GAS
CONTROL
INLET
GAS
CONTROL
OUTLET
68-0160 16
VR8345M
SERVICE
Service
3. Using an ac voltmeter, check for voltage at the gas
WARNING control.
FIRE OR EXPLOSION HAZARD Intermittent Pilot IgntionIf pilot lights, measure
CAN CAUSE PROPERTY DAMAGE, voltage across MV/PV and MV. If pilot does not light,
SEVERE INJURY OR DEATH measure across MV/PV and PV before safety lockout
Do not disassemble the gas control; it contains no occurs.
replaceable components. Attempted disassembly Hot Surface or Direct Spark IgnitionMeasure volt-
or repair can damage the gas control. age across MV terminals at gas control.
4. If voltage is not present, check control circuit for pro-
per operation.
CAUTION 5. If proper control circuit voltage is present, replace gas
control.
Do not apply a jumper across or short the valve coil
terminals. Doing so can burn out the heat anticipator
in the thermostat or damage the ignition module. IMPORTANT: Follow the operating instructions provided
by the manufacturer of your heating appliance. The
information below will be helpful in a typical gas
IF MAIN BURNER WILL NOT COME ON WITH control application, but the specific controls used and
CALL FOR HEAT the procedures outlined by the manufacturer or your
1. Make sure the gas control knob is in the ON position. appliance may differ and require special instructions.
2. Adjust the thermostat several degrees above room
temperature. TO TURN ON THE APPLICANCE
INSTRUCTIONS TO THE HOMEOWNER (FOR Stop: Read the Warnings on page 11.
YOUR SAFETY, READ BEFORE OPERATING)
The pilot/main burner flame is lit automatically. Do not
WARNING attempt to manually light the pilot. If the appliance does not
turn on when the thermostat is set several degrees above
FIRE OR EXPLOSION HAZARD room temperature, follow these instructions:
CAN CAUSE PROPERTY DAMAGE, 1. Set the thermostat to its lowest setting to reset the
SEVERE INJURY, OR DEATH safety control.
Follow these warnings exactly: 2. Disconnect all electric power to the appliance.
1. Pilot/main burner flame is lit automatically. Do
3. Remove the gas control access panel.
not light the pilot/main burner flame manually.
2. Before lighting appliance, smell around the ap- 4. Push in the gas control knob slightly and turn clock-
pliance for gas. Be sure to smell next to the floor wise to OFF.
because LP gas is heavier than air. 5. Wait five minutes to clear out any unburned gas. If you
3. IF YOU SMELL GAS: then smell gas, STOP! Follow step 3 of the Warning in the
Turn off the gas supply at the appliance Instructions To The Homeowner section. If you do not smell
service valve. On LP gas systems, turn off gas, continue with the next step.
gas supply at the gas tank. 6. Turn the gas control knob counterclockwise
Do not light any appliances in the house. to ON.
Do not touch electrical switches or use phone. 7. Replace the gas control access panel.
Leave the building and use a neighbors 8. Reconnect all electric power to the appliance.
phone to call your gas supplier. 9. Set the thermostat to the desired setting.
If you cannot reach your gas supplier, call 10. If the appliance does not turn on, set the gas control
the fire department. knob to OFF and contact a qualified service technician for
4. Do not force the gas control knob. Use only your assistance.
hand to push down or turn the gas control knob.
Never use any tools. If the gas control knob will TURNING OFF THE APPLIANCE
not operate by hand, call a qualified service VACATION SHUTDOWNSet the thermostat to the de-
technician to replace the gas control. Force or sired room temperature while you are away.
attempted repair can result in a fire or explosion. COMPLETE SHUTDOWNPush in the gas control knob
5. Call a qualified service technician to replace the slightly and turn clockwise to OFF. Do not force.
gas control if it has been flooded with water.
Appliance will completely shut off. Follow the In-
6. Replace the gas control in the event of any
physical damage, tampering, bent terminals, structions to the Homeowner above to resume normal
missing or broken parts, stripped threads, or operation.
evidence of exposure to heat.
17 68-0160
68-0160 18
19 68-0160
Home and Building Control Home and Building Control Helping You Control Your World
Honeywell Inc. Honeywell LimitedHoneywell Limite
1985 Douglas Drive North 740 Ellesmere Road
Golden Valley, MN 55422 Scarborough, Ontario
M1P 2V9 QUALITY IS KEY
Printed on recycled paper containing at
68-0160
Printed in U.S.A. 20 least 10% post-consumer paper fibers.