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Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
HYUNDAI
ENQillE:ERINQ & C'OifSl'RUCi!ON.
Keangnam
Page: 2 I 28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner: (Private) Limited.
This Version
Authored by:
Role: Engineer.
Signed: ~- -~ .
Date: 24.06.2014
Signed: IJ,~~ii
..... . ~
~
Date: 24.06.2014
Reviewed by:
Name: K. Lee
Role: HSE Manager ~ ~
./' '-'
Signed:
Date: 24.06.2014
Name: K. S. Kim
Role : Construction Manager
Signed:
Date: 24.06~2014
l<~ s fLJ\J\M_ ~
The signed original of this page is retained by the issuing team.Version History
Version
Date Status Changes Overview
0 24/06/2014 For Approval
Page: 3 I 28
Date & Version : 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
Engineer
Supervisor
Plumber
Fitter
Helper,
General Operatives :
Helpers will be employed for helping plumbers and fitters .
EQUIPMENT
Tools/Plant Required: Personal Protective Equipment:
Cutting machine Safety Helmet
Compulsory
Welding machine Including chin strap
220 - 240v Drilling machine/ Cutting machine Hi Visual Vest Compulsory
220 - 240v Hand held Grinder Safety Boots Compulsory
Standard Hand Tools
Gloves Used when required
Eye Protection Used when required
Knee Pads Used when required
YES - when noise is
Hearing Protection
83db or over
YES - working above
Safety Harnesses
1.8 m
Persons Responsible for
Project hierarchy for Health and Safety
First Aid
Constriction manager I HKN I Tel: 0776938929 HKN Safety Officer
Page: 4/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
House keeping
Material storage -
All pipe will be staking safely with proper sporting in a suitable location selected with
safety Engineer/Manager.
Pump, valve and fitting will be installed inside a container to protect prom any
possible damagers.
Pipe laying -
All area will be properly clean every day.
Maintain site avoid to collect water for preventing from Mosquito Breeding .
Page: 6 I 28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
Welfare Facilities:
All Welfare facilities i.e. toilets, changing rooms and resting/eating areas will be provided and
controlled by HKN.
Emergency Measures:
Exclusion Zone:
sub-contractor have assessed that for all operations there will be an exclusion zone
constructed with warning signs displayed around the working at height operation where
practicable.
Page: 7 I 28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
TABLE OF CONTENTS
1) Description of works: ... .... ......... ...... ... ............... ....... ...... ........................................................................... 8
2) Scope of work ............................................................................................................................................ 8
3) Sequence of operation: ..................................................... ......................................................................... 8
a) Sequence of pipe line installation: ........ .. ... .... ........... ...... ....... .................. ...... ......... .. .. ......... ... ................... 8
b) Sequence of valve installation : ............... .............................................................. .................................... 8
c) Sequence of pump installation: .......... .. ..... ...... ...... .................. .... ...... ...... .... ...... ....... ............................ .... . 8
4) Pumping station drawing ... .. ... ...... .... ... ... ..... ........ ....... ......... ............ ................ ...... ...................... ....... ... ... . 9
5) Mechanical installation Inside sump .. ............................ ....... ........................... ................ .. ... .... ..... ..... ..... 10
6) Pipe !me mstallatwn Outside Sump ....... ... ................ .... .. ... ................ .................................. ... .... ........ .. ... 12
7) Pipe line installation methodology ........ .......... ..... ...... .. .................... ...... ... ... ....... ..... ...... ....... .. ........ ... ... .. 14
8) Valve Installation ......... ................ .... ........ .. ... ....... .... ....... .... .... .. ......... .... ...... ... ... .. ........ ......... ........ ........... 16
9) Pumps installation .... .. ............. .. ...................................... .... .... ....... .................... ........ ............................. 16
10) Project schedule ........... ..... .. ............... .......... ....................... .... ........ ............. .......................................... .. 18
Page: 8/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
1) Description ofworks:
This SSOW is for Diversion of Sewer pumping line for the Waterfront Integrated Resort project,
Colombo, Sri Lanka .
Before the commencement of the activity an exclusion zone erected with barriers and warning signage
will be established by Sub-contractor at ground level around the work area. The exclusion zone will be
monitored by HKN/ Sub-contractor operatives at all times throughout the operation.
2) Scope of work.
Three numbers of submersible pump installation.
Valve installation.
Pumping pipe line installation.
Testing & commissioning
3) Sequence of operation:
a) Sequence of pipe line installation:
Setting out -+ Excavation -+ inspect material -+ Pipe laying ---*pump & valve installation ----*
Pressure testing ----* Back filling ----* Finish work ----* Final inspection,
connecting Pipe ----* pipe header installation ----* test the functionality ----* Finish work ----* Final
inspection,
installation ----* power connection ----*test the functionality ----* Finish work----* Final inspection,
Page: 9/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pum pi ng li ne installation
Owner:
(Private) Limited.
CCN l ROl
""""
I
'/-~ ~
~.""' :
l.u~w~-===~~
TO-;: e2.0m m STAlUl[SS S1([l RUNGS
1:l UOE fl[XIBlf
R.C. CONCRVI:
'c'-Ctw.ltt!;L(S.S)
[ CEi'N l ''S '
$1----~-------T-----------\~-~-
C, ~~
c
''
r-
<
~
~I
.. -Jii50 ~SL ~ I
~~1'=='--if"'l--;:+--w,---~""'""'~'
1
;y,'l . . . " . . . ' : . . PUMP
___-t
-t-,- i'-"""------------~.--- '--------- .. I. J ------""'
\. __ J .:
"'
'1--
2. Pipe laying path will be marked on sump wall as per the shop drawing approved by Engineer.
3. C-Channel will be fixed to sump wall using M12 stud anchors with suitable intervals for pipe
bracket supporting .
4. Pipes will be laid up to inside valve chamber which is located at outside of sump. While laying
pipes flexible couplings install at vertical line.
~ I I
I
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r;::
I
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ll LJ
I I I..- "'\.
t1
u ~ ([ I)
<Q LJir 1f
<J 4 LJ
A <! 4\
Page: 11/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
RC. CONCRETE:
I
I M12 STUD ANCHORS
r-
1 r---r-----r--,
'I
L_
r.-- ..
' - - - - - - - - - - - - .,j / '~_ _ _ _ _ _ _____J
\.._.
R.C. CONCRETE
l n.:~pi re:rj lly rts cun1 11itm eu t tn 9 lv ir ~1 its cus tm ers the b est:. /\ N I O N ha.:J
pi reered th~ m21 r~ fa ul'VC p ipe-s i 1 s.n l et ~ tL hese 1 m.s ure pipe.5
-,re rna mt: c:Ju eo i1 c;..,f rdan{;e vri ~. 1: the SLS l 4 l s anda rd and ISO
9oo 1-200el roduc ce 'ficauc..
AO'JANTAGES
\N'l ON t p:'JC r- rncsum r,.:i es Z..lP?. mn -~ o xr; ! .: l i1rH1 em rorm
[ fvVH(J :;11 i.e ~ll nf::!;.
A~ l O ~ p,i.,p ,. s t~~-is ~ b()th r.uids E.m d ~lkall [lE-1lS, rw i n~J h . mqlmJSkJ 1-r .. F.
Smor lh i 11ar 1(11 SIJ rtf:! G.! r:nlnin IP./'t! 5 lt .g obsl -~ c licm or f! :.J'.(t.l
Pressure rating:
Pipe connection :
Solvent socket type pipe will be used with the same connection,
TYPES O F P IPES
1. Pipe path will be marked as per the shop drawings approved by the Engineer from pumping
station to existing CMC manhole.
3. Levelling of trenches will be done by using sand and concrete slabs in suitable intervals.
Page: 15/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
SEWER PIPING
,,./ -~ .,.\ PIPE
BRACKET DETAIL
4. After laying pipes & installing valves pressure test will be carried out with keeping 24 hours at
working pressure & 2 hours at two times working pressure.
5. After inspection and approval received from the Engineer back filling will be done as per
specifications provided by the Engineer.
Page : 16/28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
8) Valve Installation
1. Valve chamber is located just outside the pump pit as shown in the drawing
\ ~ . .
110(q PIPE
(
S EWERAG E PU MP
~~/
..
2. Gate valves & Check valves are flanged type and they will be installed to pipe line by using
stainless steel bolts & nut.
9) Pumps installation
1. Two no of (j) 32mm dia SS guide rail will be installed at sump wall using C-channels, M12 stud
anchors.
Page : 17 I 28
Date & Version: 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Waterfront Properties pumping line installation
Owner:
(Private) Limited.
R.C. CONCRETE
M12 STUD ANCHORS
1OOXSOX5 'C' -CHANNEL(S.S)
32 GUIDE RAIL
<J
L---------------~/L---------------~
2. Pumps are supplied with duct foot bends will be placed in side pump pit
.d
/
<j.
SEWERAGE PUMP
L': . . l: .
<i
<'! .
l
' -- -- --- <::j ----.J
3. Testing & commissioning will be carried out after completion of electrical work.
~...11
;manhole . .
--:c- r~1te"th0c Sti fE:i11ent aPP:jQ;.~ -- . 2V.fS - ~ --- Mi-1' 1ftvt3 (" WeCf6h9h3 .... O%j
Mtit5rHa Approval -- - ----------~--.;- 2 \.~~-~-: Tml /2C!E ; 56~~~~1-~- - - --- --~~
--~ Setti'Wj"CUt-- -- 2days \bn 7/1!13 i Tue7l2s'13 Q%j
E-xcav:itfOri- - ------~---~-ir~rays-~ ~~\itif7!3!1'3 l-Mcn?,\3/l:f -- --O%j
-,e~:;:j;:;g of tre-nChes ..........; 4'"2ti;;-;s rue:;-fJlj rFi:rii1if3 .. .. u%j
ML -p1pei3.0i-~9- . 1oda-;s ...~ . sai7i13i1Ij . rv;on7Ji2i13. - M-Cf%1 ~
v3iveinS't'.l!ation ...... --2 diiYS .... "tue- 7l22~t3 l VJid 7;24h:r o~iJ liil
4 days nm ii:2~/13 ; Sun n2at13 O%i ~
sdayS , tJJon 7m.tl3 l SatEJ2h3 o%!
4aays-- ~ ~ii;:ia.;sTi !f.. --rhu--&.;8Tis-
. 2-saa~-s Tue iiih 3 Fri 7/261'13 '
, e:(haus: & vent piping Tuc- &I 13 Thu 5JE.!1 3 liilil:
I
- f . Testing& commisioning til
" - l lind c~~e r jg
Monitoring:
This Safe System of Works will be monitored regularly by the Installation Supervisor and toolbox talks
held with all operatives to ensure they are kept up to date with its content.
General Note:
Access & Egress will be monitored by Sub-contractor.
Conclusion:
This Safe System of Working and Risk Assessment is provided to ensure that works to be carried out
have been thoroughly assessed and that every step has been taken for the work to be completed in the
safest way possible.
Attachments:
Risk Assessment - Ref: 02
Manual Handling Assessments - Ref: 02
Personal Protective Equipment- Ref: 02
Sewerage diversion system layout drawing.
4. Persons at Risk:
5. Likely Consequences
1. Persons doing the task
Strains
2. Site personnel
8. Workplace Precautions:
1. Working at Height
Underground piping work is with 1m depth soil trench and working height risk will not be involved
Page: 20/28
Date & Version : 24-06-2014, rev 0 Method statement for sewer diversion
MST-ME-0002
Owner:
Waterfront Properties pumping line installation
(Private) Limited.
a. All access routes must be clear of all obstructions. If there is a work activity within the access
route there must be alternative routes available, HKN I Sub-contractor to coordinate.
b. All work areas will be assessed for obstruction prior to works commencing
c. The public I pedestrians must always be separated from plant and Sub-contractor operations
(HKN to control).
d. Access I egress routes are provided and managed by HKN.
4. Lack of Supervision
5. Manual Handling
a. Access /Egress to the work face must be clear of obstructions and debris at all times by HKN.
b. Rubbish must be placed in a central location and removed at regular intervals by HKN.
+
Date & Version : 24-06-2014 Method Statement for installation of sewer pumping line proposed pump station MST-ME-0002
Waterfront Properties
Owner:
(Private) Limited .
LEGEND
1 2 3 4 5 II P I Probabi lity
1 Low Low Low Medium Medium
2 Low Low ~rnum ~dium II I I Impa ct
3 Low Medium
4 Low Medium I Morllnm II V I Risk Va lue
Aim~ I' 5 1Medium 1 Medium ,.J.'f ., I Risk C l ass ifica~ion
Certain ':t 11'1r ,:: ;~.1 \1 \,.. '"1--~~ 1~ ::} ' ,.,.~.,;:..' II R
Page: 25/28
M anua I H an dl .mg 0 pera t'Ions R ecor d Can manual handl ing I I No Mark as appropriate
be eliminated? 1 1 ONE ACTIVITY MUST BE HIGHLIGHTED
Project/Premises: Waterfront lnteqrated Project Company : Kent Engineering (Pvt) Ltd MHA: 08- Light Materials
Activity : Construction of Consultant office & Affili ate office Locations: Waterfront premises Materials to be handled : uPVC pipe
Yes I INa Y es INO INo jNo INo YES I Yes J Yes I NO INo
-'-N
~ -~ ~~ \>kt ~ ~~~~yr . ~~ u\1= ~
n ~~ ~ <~<>~.~ :D9 ~-
~~-GR; r Y ~ ~ ~
BULKY 1 UN W IELDLY DIFFICULT TO G RIP HOT COLD HE AVY LI G HT SHA RP I A BR AS IV E UN STA BLE ECCE NTRIC SH A PE
0
N
"''oFoRuNusuAL
-
TRENGTH,HEIGHT,E TC .
~ ~ ~ ~~ ~ ~ ~
TRAINING
(1
REQ UIR ED
P.P.E .
TO BE W ORN
'
.
18 T 0 ssY RS ?.
..
I '.}
Meo lcALcoNoln oN
OR H I STORY
"14
TE AM LI FT ING
Coot"l M"'"'"
All opmti"" '""''"'' ;, thl ' " ' h'"e ""dectkeo M'""'' H'"dtlog T,;,;o g. All
PPE recuired for this task wi ll be provided and used.
Date & Version : 24-06-2014 Method Statement for sewer diversion pumping MST-CN-0002
Waterfront Properties
line installation
Owner:
(Private) Limited.
I Noise ~ YES
M
PPE Requirements
~ Head
~
w- Eye Hearing
~ d~
~
Foot
' rteCrJY
Hand/Arm
e c~
Body
~
~p
Resp. Fall
Restraint
Life Jacket
(buoyancy
~ Hig
h Vi sibility
Vest
aid)
0 @ @) 0 0 0 & (i) 0
WHEN WHEN WHEN WORKI NG AT MANDATORY
REQUI RED REQUIRED REQUIRED HEIGHT
Date & Version: 24-06-2014 Method Statement for sewer diversion pumping
MST-CN-0002
Waterfront Properties line installation
Owner:
(Private) Limited.
Date & Version: 24-06-2014 Method Statement for sewer diversion pumping
MST-CN-0002
Waterfront Properties line installation
Owner:
(Private) Limited.
Key Plan
Pumping station