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CONSTRUCTION
METHOD
LONTAR EXTENSION COAL FIRED
STEAMPOWER PLANT
(1x315 MW)
CONSTRUCTION METHOD
WORK LAYOUT DRAWING
Work Area
Jetty Extension
Site Structure Organization
6
MANPOWER
Manpower
Core Manpower : Manpower Support :
1. Project Manager 1. Welder
2. Site Manager 2. Operator of Crane
3. Safety Engineer
3. Operator of Pile Hammer
4. Supervisor
4. Mechanic
5. Superintendent
6. Estimator 5. Concrete worker
7. Quality Control 6. Foreman
8. Drafter 7. Skill worker
9. Surveyor
10. Administrasion
11. Logistik
EQUIPMENT EQUIPMENT LIST
No Description QTY Relocated From Contac person Shipping date Unloading date Location
Safety Tools
Safety tools required :
o Safety helmed
o Safety Shoes
o Hand Glove
o Life Jacket
o Masker
o Welding Safety Equipment
GENERAL FACILITY LAYOUT PLAN
PILING PLAN
BEAM & SLAB LAYOUT PLAN
CROSS SECTION
PILLING & PILE CAP DETAIL
PILLING &PILE CAP DETAIL
BEAM & SLAP PRECAST DETAIL
GENERAL ACTIVITY
Preliminary Work
A. Preliminary Work
Preliminary work should be done in fourteen (14) days after commencement
date (SPMK) released as mentioned in Keppres No. 80 Tahun 2000 or
amendment. For preliminary it would be done :
1. Making action plan detailed include schedule of equipment and manpower
mobilization.
2. Proceed project administration for guarantee letter, permit of project area
included weather data, soil data, and community development to support the
activity of project as the schedule.
3. Propose the shop drawing to get approval by the engineer regarding to layout
of working area for site office, shelter, warehouse, workshop and boundary.
1. Project Information Board
After commencement date this project information board shoud be
installed soonest and boundary area installed as project direction
approval.
The information improve and explain of :
Project Name :
Ownwer :
Contractor :
Supervision Consultant :
Duration activity :
2. Boundary Fence
The Boundary of fence should be priored before the activity started. Therfore the
activity done in safety condition and monitorable and to separate with other activity of
the contract.
Fence Construction by corugated steel wall supported by strength column posted
around the boundary quoted as activity area functioned as security fence of activity
area , constructed in 7 days.
a. step of construction
1. Staking out should be done for marking of the area boundary.
2. installing the fence column and steel corrugated wall as the main matrials.
3. to strengthen the column could be supported by other column by the inside
area
b. tools:
1. using saw for wooden material.
2. steel scissor for corrugated steel wall .
3. And other tools using for other as the fence construction tools to be builded.
Security fence for the project
1 2
3 4
Cleaning area aiming to make all activity easier to do especially for staking out.
a. Step of activity :
- Logging the trees
- Trimming the grass
- Moving the rock and garbage .
b. Implementation :
1) logging the trees could be done by heavy or light equipment (depend of difficulty).
2) Trimming the grass have no high difficulty could be done by handyman tools
3) Moving the rock could be done by 1 10 personals and for the big size handled by
heavy equipment, and all hard materials should be discarded by the area.
Cleaning Area
1 2
3 4
Method :
The staking out team should state the starting point by the ocean tide level for
construction level and top of piles and all points accurately.
Controlling the point by the bench mark or local coordinate to state direction of piles
and the distance for the base of construction as the planning .
Staking Out Equipment
Waterpass
Measuring by Theodolite
6. Water and First Aid
Explanation :
a. Water
Clean Water or Water of work supplied by the boreholes water resource or other
resources in accordance with the technical specification .
Equipment to procure :
- Bore machine
- Hose
- Bore Pipe
- Jet Pump
- Others for support
7. Mobilization and Demobilization :
For mobilization and demobilization need equipment to be functioned by the
time, number and also for the manpower. For the unspecified worker can supplied from
local area, and for specified worker mobilized from out of local .
As Built Drawing :
As built drawing is the final drawing as the actual site implementation for the basic
responsibilities of the activity to be approved.
Tools using :
- 1 set camera
- 1 set computer and other support
- A3 paper.
- Printer size A3 and A4.
Duration of this activity proceed as the project duration
Preliminary Work Chart
FLOW CHART
FLOW CHART OF SHOP DRAWING
MATERIAL SUPPLY
FIRST
PREPARATION
PROPOSAL OF MEETING
MATERIAL
NO
CORRECTION MUTUAL CHECK
SURVEY
OF CALULATION (MC -0 )
CHECK
SHOP DRAWING
YES
NO
APPROVED
MATERIAL CHECK
YES
SUPPLY OF
MATERIAL APPROVED
DRAWING
NO
PERMIT
OF
CHECK
ACTIVITY
NO
YES
CHECK
MATERIAL
USED IN YES
ACTIVITY
WORK
EXECUTION
FLOW CHART
QUALITY CONTROL
PROPOSAL OF
ACTIVITY
NO
CHECK
YES
WORK
EXECUTION
NO
CHECK
NO YES
MAINTENANCE
CHECK
YES
CERTIFIED
CIVIL WORK JETTY EXTENSION 130 x 25 M
1 . Steel Pipe Supply
The Steel Pipe of Piles will use diameter 711.2 mm, 12 & 14 mm thickness and the length per segmen
24+24 m as the drawing and bill of Quantity and : class A 252 Grade 3 ASTM.
The Piles transported from Bojonegara by the sea to location and directly using from the service
barge by the secure barge from the damages
1 . Transportation Illustration
1 2 3
4 5 6
1. Production by fabrication
2. Transportation in fabrication area
3. Loading on factory
7
4. Transportation to site
5. Unloading on site
6. On site Project area
Piling Specification
Piling of Jetty Extension (130 x 25 M2)
Pile SPP dia 711.2 mm
Thickness of pile 12 mm and 14 mm
Lenght Per point 48 m (24+24)m
Vertical piling = 63 points
Tilt piling = 105 points
Start
Factory Observation
No
Test Spec
Yes
Ordering
Transport Order
Unloading Finish
4. Piling Activity
Once Piling work starts, it has to be continued without interrupted, except for conection
until the pile is finished to be piled in appropriate with the presistent criteria/characteristic
. The characteristic of piling will be evaluated and necessary will be revised based on the
initial piling data and load test data. The Criteria will be used as a control to the following
piling . If the piling has got a refusal , so the piling has to be done carefully so that it will be
not deprave the piling caused of piling excessive.
On this case , the contractor will report it to the supervision consultant or engineer to decide
the next action to be taken. :
- If pile cant be piled further more, where the elevation of the lower and upper pile is less than
determinate.
- If the piling is not comply with the criteria that has been persistented .
- If theres an obstacle or pile damage during the piling process.
[Vertical Piling Illustration]
Leader/Rig 33 M
Leader/Rig 33 M
1
FLAT BARGE
Cross Section
Piling Prosedure
Responsibility Flow Chart Description Document Support
Start
Not Ok
Move the pile from the stock pile by crawler Check alignment and
condition
Repair
crane by the sea using service barge
Ok
Stop piling
No
Position check by theodolite No
CEK Elevation
Cut of Pile
TOP of Pile
Yes
Ok
Anchoring the barge
FINISH
Piling Illustration
Theodolite
Total Station
1
SEVICE BARGE
LIFTING PILES ILLUSTRATION
STOCK OF
PILES
Theodolite PLACED
Total Station
1
SEVICE BARGE
6. Connection of Steel Pile
8 Cuts Stake
Theodolite
Total Station
1
SEVICE BARGE
NOTE PAPER AND
PILE CALENDRING
Theodolite
Total Station
1
SEVICE BARGE
PAPER OF PDA TEST
9. Stop Steel Plate for concrete pouring of pile, t = 10 Installation of steel
plates cast piles stop after cutting stake finish. Plat cast steel stop plate
in pairs using t = 10 mm, to hold the formwork in the manufacture of
concrete floors. Steel plate mounted on poles encircled by way of piling
pipe inserted into each pile with a certain height in accordance with the
working drawings
.
Preparation PROPOSAL
of
MATERIAL
Steel Work
START
Job mix
Pengajuan design and
Proposal
Sample /Contoh Trial mix
Shop Drawing besi yang akan
Of Steel Work PROPOSE No
dipakai
No FORMWORK
No
MATERIAL
Check
Drawing Material
Approval Approval
Yes
Yes
MATERIAL PREPARATION
Preparation Of
bending Chart SUPPLIED Main Material
and Bar Bending Yes Of Concrete
Schedule
Equipment used:
Concrete Pole Contents :
Reinforcement Concreting
1. Blender 1. Concrete Mixer
2. Rebar bender 2. Service Crane
3. Pliers 3. Bucket
4. Tweezers 4. Vibrator
1 2 3
4 5
Equipment used :
Concrete Pole Contents:
Reinforcement Concreting
1. The cutter 1. Concrete Mixer Blender
2. bending steel reinforcement 2. Carriage Arco
3. Tang 3. Spoon Cement
4. Cockatoo (tweezers) 4. Vibrator
.
1 2 3
4 5 6
Equipment used:
Concrete Pole Contents:
Reinforcement Concreting
1. The cutter 1. Concrete Mixer Blender
2. bending steel reinforcement 2. Carriage Arco
3. Tang 3. Spoon Cement
4. Cockatoo (tweezers) 4. Vibrator
.
Fabrication& Erection Preacast Beam
1 2
3 4
1. System concrete jacket / blanket concrete. This system did not survive too long. The quality of this system is
determined at the time of casting, and in case of damage will be difficult to repair
2. System jacket HDPE (high density petrolatum). In this system, the first pole is coated with a paste (eqDenso paste)
and then wrapped with tape and marine piling outer material is protected by the HDPE
Pile located at the submerged zone can be effectively protected by wearing a cathode current (cathodic
protection) for metal receiving direct current from the environment such as the cathode electric cells. Corrosion in
wet environments are usually accompanied by cessation of direct current generated by the electric potential
difference on certain corrosion cell. The use of current from an outside source is quite capable of stopping the flow of
corrosion and restore the flow of current to the metal. Technological aspects to consider is how to provide smooth
flow to every part of the stake in the submerged inner zone long time and easily. The portions were not quite accept the
current begins to corrode, while the part that receives too much current will be damaged by the cover of organic
material.
Installing Process of Densotip Protection for corosion
1 2 3
4 5 6
Fender Type V
9. Installation Bit 50 Ton Bollard
Installation Work Bit Bit Bollard using a type of a capacity of 50 Tons
of 8 units. Bit function as a tether strap Bollard vessel is currently docked
to the boat dock fender.
C. The activities would be likely to have an impact on the maintenance aspect in this regard include:
1. Work HDPE
2. Jobs Fender & Bollard
3. concrete Floor
4. curb
JAKARTA, 24 September 2016
PT. CEMERLANG SAMUDRA KONTRINDO