Sie sind auf Seite 1von 7

International Journal of Fatigue 54 (2013) 2531

Contents lists available at SciVerse ScienceDirect

International Journal of Fatigue


journal homepage: www.elsevier.com/locate/ijfatigue

Enhanced fatigue behavior of a glass ber reinforced hybrid particles


modied epoxy nanocomposite under WISPERX spectrum load sequence
C.M. Manjunatha a,, Ramesh Bojja a, N. Jagannathan a, A.J. Kinloch b, A.C. Taylor b
a
Fatigue and Structural Integrity Group, Structural Technologies Division, CSIR-National Aerospace Laboratories, Bangalore 560 017, India
b
Department of Mechanical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK

a r t i c l e i n f o a b s t r a c t

Article history: Two types of glass ber reinforced plastic (GFRP) composites were fabricated viz., GFRP with neat epoxy
Received 20 July 2012 matrix (GFRP-neat) and GFRP with hybrid modied epoxy matrix (GFRP-hybrid) containing 9 wt.% of rub-
Received in revised form 8 April 2013 ber microparticles and 10 wt.% of silica nanoparticles. Fatigue tests were conducted on both the compos-
Accepted 11 April 2013
ites under WISPERX load sequence. The fatigue life of the GFRP-hybrid composite was about 45 times
Available online 20 April 2013
higher than that of GFRP-neat composite. The underlying mechanisms for improved fatigue performance
are discussed. A reasonably good correlation was observed between the experimental fatigue life and the
Keywords:
fatigue life predicted under spectrum loads.
Glass ber composite
Silica nanoparticle
2013 Elsevier Ltd. All rights reserved.
Rubber particle
Spectrum fatigue

1. Introduction interlaminar shear strength (ILSS) of GFRP by 20% [6]. A recent re-
view on CNT-polymer composites by Spitalsky et al. [7] clearly
Due mainly to their high specic strength and stiffness, contin- shows the improvement in tensile strength and toughness of epox-
uous ber reinforced plastic (FRP) composites are widely used in ies due to presence of carbon nanotubes. Chisholm et al. [8] ob-
various structural applications such as airframes, wind turbines served that the addition of 1.5 wt.% of nanosized SiC particles in
and ship hulls. Such composite structural components experience an epoxy led to a 2030% increase in the tensile properties. The
variable amplitude or spectrum fatigue loads in service. Hence, fa- incorporation of 2 wt.% of carbon nanobers in a SC-15 epoxy/car-
tigue-durability of the composite materials under spectrum loads bon ber composite improves the tensile and exural strengths by
is an important requirement in these applications. 11% and 22% respectively [9]. The use of 5 wt.% of nanoclay in poly-
Engineering polymer matrix composite materials generally con- propylene improves both the modulus and yield strength, by 90%
sist of continuous glass or carbon bers embedded in a thermoset- and 5% respectively [10].
ting epoxy polymer. The epoxy polymer, being an amorphous and Several investigators have studied the fatigue behavior of bulk
highly cross-linked material, is relatively brittle and exhibits a rel- epoxies modied with various types of llers. A signicant
atively poor resistance to crack initiation and growth, thus affect- enhancement in fatigue life [11] and considerable reduction in
ing the overall mechanical properties, including the fatigue and the fatigue crack growth rate (FCGR) of epoxies containing rubber
fracture behavior of FRP composites. One of the ways to improve particles have been well established [1214]. The energy absorp-
the mechanical properties of FRPs is to add a second phase of llers tion mechanisms of rubber particle cavitation and the associated
into the epoxy matrix. plastic deformation of the surrounding epoxy have been attributed
Incorporation of various types of micro- and nano-sized spher- to such improved fatigue performance. Similarly, epoxy containing
ical, brous and layered llers into the epoxy has been shown to silica nanoparticles has been shown to exhibit improved fatigue
improve the mechanical properties of composites [13]. Consider- life [15,16] and reduced FCGR [17]. The creation of nanovoids by
able improvements in the strength and stiffness [4], and dramatic the debonding of hard silica particles and the subsequent void
improvements in the fracture toughness [35] of polymer compos- growth has been shown to absorb energy and thereby increase
ites by addition of particles such as nanosilica have been observed. the fatigue life. The inuence of carbon nanotubes and carbon
The presence of minute amounts (0.3 wt.%) of double walled nanobers on the fatigue behavior of epoxies has been investigated
carbon nanotubes (DWCNTs) increases the matrix-dominated by several authors [18,19]. Once again, large increase in the fatigue
life and signicant reduction in fatigue crack growth rate have
Corresponding author. Tel.: +91 80 2508 6310; fax: +91 80 2508 6301. been observed and attributed to energy absorbing mechanisms
E-mail address: manjucm@nal.res.in (C.M. Manjunatha).
such as nanotube/nanober pull out and crack bridging.

0142-1123/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijfatigue.2013.04.008
26 C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531

The above studies mentioned pertain to the study of fatigue The required quantity of the neat epoxy resin, the calculated
behavior of modied bulk epoxies. Recent investigations have con- quantities of silica nanoparticleepoxy resin and CTBN-epoxy ad-
rmed that use of such modied epoxies in FRPs give improved fa- duct, to give 10 wt.% of nanosilica and 9 wt.% of CTBN rubber in
tigue properties of the FRPs as well. Grimmer and Dharan [20] the nal resin, were all individually weighed and degassed at
observed that the addition of 1 wt.% of multi walled carbon nano- 50 C and 0.1 atm. The resins were mixed together and a stoichi-
tubes (MWCNTs) to the polymer matrix of a GFRP composite lam- ometric amount of curing agent was added, stirred and degassed
inate improved the high-cycle fatigue strength by 60250%. Bortz again.
et al. [21] observed that carbon nanober (CNF) reinforced com- The resin mixture was used to prepare GFRP composite lami-
posites collectively possess improved fatigue properties over their nates by the Resin Infusion under Flexible Tooling (RIFT) tech-
unmodied counterparts. Fatigue life improvements of 150670% nique [26]. Glass ber fabric pieces, about 330 mm square, were
were observed in fully compressive, tensile and tensile-dominated cut and laid up in a quasi-isotropic sequence [(+45/45/0/90)s]2
loadings. The addition of silica nanoparticles into an epoxy matrix with a uid distribution mesh. The resin mixture was infused into
has been shown to enhance the fatigue properties of GFRP compos- the glass-cloth lay-up at 50 C and 0.1 atm, then cured at 100 C for
ites [15,22]. Incorporation of nanoclay into an epoxy matrix has 2 h and post-cured at 150 C for 10 h, maintaining the vacuum
also been shown to improve the fatigue behavior of FRP compos- throughout the curing cycle. The resulting 2.52.7 mm thick GFRP
ites [23]. composite laminates had a ber volume fraction of about 57%. Two
Recently, the authors have observed that the addition of either types of composites were prepared following the above procedure
9 wt.% rubber micro particles [11] or 10 wt.% silica nanoparticles viz. GFRP with neat epoxy matrix (GFRP-neat) and GFRP with hy-
[15] to an epoxy matrix enhances the fatigue life of a GFRP com- brid epoxy matrix (GFRP-hybrid) containing 9 wt.% of rubber
posite by about three to four times. Further, we have studied microparticles and 10 wt.% of silica nanoparticles.
[24] the fatigue behavior of a hybrid GFRP composite containing
both 9 wt.% of micron-rubber and 10 wt.% of nanosilica particles 2.2. Material characterization
in the epoxy matrix. It was clearly observed that the fatigue life
of GFRP composite is enhanced dramatically, by about eight to An atomic force microscope (AFM) was used to characterize the
ten times. microstructure of the epoxy polymers, by scanning an ultramicro-
Most of the fatigue studies on modied epoxies and FRPs with tomed surface. The AFM phase images of the hybrid modied bulk
such modied epoxies, including the one referred to above, have epoxy polymer are shown in Fig. 1 [24]. The rubber particles were
been limited to constant amplitude fatigue behavior. As an inter- evenly distributed and had an average diameter of about 0.51 lm.
mediate step between constant and variable amplitude fatigue The silica particles of about 20 nm in diameter were somewhat
studies, the authors [25] have investigated the three-step block agglomerated to give a necklace-type structure with an average
load fatigue behavior of the GFRP hybrid composite. It was ob- width of about 1 lm.
served that under both an increasing and a decreasing block load Both the tensile and compressive properties of the composites
sequence, the fatigue life of GFRP composite is enhanced by incor- were determined. Five replicate tests were conducted for both
poration of the micron-rubber and nanosilica particles into the materials for each type of test and the average values were ob-
epoxy matrix. tained. The tensile properties were determined according to ASTM
Composites in engineering structures, in general, are subjected D3039 test standard [27] specications. Specimens about 250 mm
to spectrum fatigue loads. Hence, fatigue studies under spectrum long with a constant rectangular cross section (25 mm  2.7 mm)
or service load sequence are more appropriate in development of were cut from the laminate, and end-tabs attached. The tensile
new materials. In continuation of constant amplitude and block tests were performed using a 100 kN computer controlled screw-
load fatigue studies [24,25], the main aim of this investigation driven test machine with a constant crosshead speed of 1 mm/
was to study the experimental fatigue behavior of a GFRP hybrid min. The tensile properties determined are shown in Table 1. The
composite under a standard spectrum load sequence. An attempt GFRP-hybrid composite was observed to exhibit a higher tensile
was also made to predict the fatigue life of the GFRP hybrid com- strength, by about 6%, but a lower tensile modulus, by about 9%,
posite under the same spectrum load sequence by constructing a when compared to the GFRP-neat composite.
constant life diagram and using a simple linear damage accumula- The compression tests were performed as per the ASTM D3410
tion model to compare with the experimental results. test standard [28] specications. Specimens about 12.5 mm wide
and 140 mm long were cut from the laminate and prepared (with-
out end tabs). Compression tests were conducted using a 50 kN
servo-hydraulic test machine using an IITRI test xture. Back-to-
2. Experimental back strain gages were bonded to the specimen surface in the load-
ing direction, and the average modulus was obtained from data of
2.1. Materials and processing both gages. The compressive properties of both GFRP composites
determined are shown in Table 1. Unlike the tensile properties,
The materials used and the processing employed to manufac- the compressive properties of the composite were observed to be
ture GFRP composites are briey explained in this section. How- almost unaffected by the addition of the rubber and silica particles
ever, a detailed description of the materials and processing can to the epoxy matrix. These tensile and compressive properties of
be found in [24]. The epoxy resin used was LY556 from Huntsman, the composites were employed to construct constant life diagrams
which is a diglycidyl ether of bisphenol A (DGEBA) resin. The silica (CLDs) for fatigue life prediction under spectrum loads.
(SiO2) nanoparticles were obtained as a colloidal silica sol with a
concentration of 40 wt.% in LY556 from nanoresins. The reactive li- 2.3. Fatigue testing
quid rubber was a carboxyl-terminated butadieneacrylonitrile
(CTBN) rubber, obtained from nanoresins as a 40 wt.% CTBN- 2.3.1. Spectrum fatigue
LY556 epoxy adduct. The curing agent was an accelerated meth- Fatigue tests on both the GFRP-neat and GFRP-hybrid compos-
ylhexahydrophthalic acid anhydride, HE600 from nanoresins. The ites were conducted under spectrum loads. The spectrum load se-
E-glass ber cloth was a non-crimp-fabric (NCF) with an areal quence used was a wind turbine load sequence, WISPERX [29,30],
weight of 450 g/m2. as shown in Fig. 2. This is a modied version of the WISPER load
C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531 27

CTBN

SiO2
SiO2

200 nm 1 m

Fig. 1. Tapping mode atomic force microscope (AFM) phase images of the hybrid bulk epoxy polymer [24].

Table 1
Mechanical properties of the GFRP composites investigated.

Type of test Mechanical property Material % Change


GFRP-neat GFRP-hybrid
Tension rUTS (MPa) 365 13 386 11 +5.75
ET (GPa) 17.5 0.1 15.9 1.1 9.15
Compression rUCS (MPa) 355 47 356 28 +0.28
EC (GPa) 21.3 0.4 21.1 0.4 1.07

50 mm GL 50 mm

6 mm

~2.7 mm thick laminate

Fig. 2. The WISPERX spectrum load sequence [29].

spectrum, which is a standardized variable-amplitude test load Fig. 3. Schematic diagram showing the dimensions of the fatigue test specimens.
sequence developed for the fatigue analysis of materials for wind
turbine blades. This particular load sequence was considered in the number of applied load blocks. One additional load cycle with
the present investigation since GFRP composites are used in the rmax = 0.5 rref and stress ratio R = rmin/rmax = 0 was introduced at
construction of large wind turbine blades. In Fig. 2, the normalized the beginning of the load block sequence, and the load versus dis-
stress is plotted against the peak/trough points of the load se- placement data for this one complete load cycle was obtained and
quence. One block of this load sequence consists of 25,663 rever- analyzed. For the purpose of comparison, the normalized stiffness
sals at 64 different stress levels. The stress sequence for of the specimen was dened as the ratio of measured stiffness at
experiments and fatigue life prediction was obtained by multiply- the end of any given load block to the initial stiffness (obtained be-
ing all the peak/trough points in the entire block with a constant fore application of the rst spectrum load block). For one particular
reference stress, rref. test with rref = 225 MPa, the specimens were dismounted at the
Spectrum fatigue tests with various reference stress levels were end of application of 3 blocks of loading and photographs showing
conducted on both GFRP composites. The geometry and dimen- matrix cracks were obtained, as explained in [24].
sions of the test specimens employed for the spectrum fatigue tests
are shown in Fig. 3. Tests were conducted in a computer controlled 2.3.2. Constant amplitude (CA) fatigue
50 kN servo-hydraulic test machine. For any given reference stress, In order to predict the fatigue life under the WISPERX spectrum
the number of load blocks required to fail the test specimen, load sequence, constant amplitude fatigue data was generated at
Nb-expt, was determined. Whenever a specimen failed in-between various stress ratios. The fatigue test specimens, as shown in
a full block, it was rounded-off to the nearest complete block Fig. 3, were prepared from the GFRP composite laminates. The CA
number. fatigue tests were performed as per the ASTM D3479M-96 test
The stiffness variation of the specimens subjected to spectrum standard specications [31], using a 25 kN/50 kN computer-
fatigue loads was determined during the tests as a function of controlled servo-hydraulic test machine. The tests were conducted
28 C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531

with a sinusoidal waveform at a frequency, m = 13 Hz. The test fre- 1.00


quency was kept below 3 Hz to prevent thermal effects leading to GFRP-Neat
reduced fatigue lives [3234]. Tests were performed at various 0.95
GFRP-hybrid

Normalised Stiffness
stress ratios to include all three regions of loading cases. viz.,
0.90
tensiontension (TT) fatigue at R = 0.1, 0.3, 0.5 and 0.7,
tensioncompression (TC) fatigue at R = 1 and 4 and 0.85
compressioncompression (CC) fatigue at R = 10.
0.80

3. Results and discussion 0.75

0.70
3.1. Experimental spectrum fatigue life 0 5 10 15 20 25 30
Number of Blocks
The experimental spectrum fatigue lives determined for both
Fig. 5. Normalized stiffness variation curves for GFRP composites determined
the GFRP-neat and GFRP-hybrid composites under the WISPERX under the WISPERX spectrum load sequence, rref = 225 MPa.
load sequence at various reference stresses is shown in Fig. 4.
The fatigue life was increased with reduced reference stress in both documented [36,38,39]. The complete damage progress has been
GFRP composites, a similar trend observed by Philippidis and observed, involving (i) initiation and growth of matrix cracks, (ii)
Vassilopoulos [35] in GFRP under MWISPERX load spectra. How- initiation of disbonds and delaminations due to coalescence of pri-
ever, it may be clearly seen that, for a given reference stress, the mary and secondary matrix cracks, and (iii) subsequent growth of
GFRP-hybrid composite exhibits an enhanced fatigue life compared cracks/delaminations to lead to nal failure. In an earlier investiga-
to the GFRP-neat composite. The fatigue life was observed to in- tion [42] we have observed that the fatigue crack growth rate of
crease by about four to ve times over entire range of reference the hybrid bulk epoxy (containing both micron-rubber and nano-
stress levels investigated. silica particles) is over an order of magnitude lower than that of
The variation of the normalized stiffness with the number of the neat epoxy. Further, we have observed that the use of such a
spectrum load blocks, evaluated for the fatigue test with hybrid matrix in GFRP enhances the constant amplitude fatigue life
rref = 225 MPa, for both GFRP composites is shown in Fig. 5. In gen- due to suppressed matrix cracking, delayed initiation of delamina-
eral, both the GFRP-neat and GFRP-hybrid composites exhibit a tion and reduced crack/delamination growth rate [24]. Similar
typical stiffness reduction trend as observed in FRP composites mechanisms being operative and contributing to improved fatigue
[3639]. The three regions of the stiffness reduction curve are life under block loads have also been observed by the authors [25].
clearly identiable. It may be noted that the stiffness reductions The stiffness loss behavior shown in Fig. 5 is an indication of the
in region I and region II are quite steep and signicant in the underlying mechanisms being operative in the composite material
GFRP-neat composite when compared to the GFRP-hybrid [24,25]. The stiffness loss in stage I and stage II results primarily
composite. from matrix cracking [24,36,39,40]. Once the matrix crack density
Photographs of the matrix cracks observed on the surface of the saturates and attains the characteristic damage state (CDS)
top +45 layers of the composites subjected to three complete load [24,36,39], the disbonds and delaminations created due to the coa-
blocks of the WISPERX spectrum load sequence with rref = 225 - lescence of primary and secondary matrix cracks grow, and this
MPa are shown in Fig. 6. Gagel et al. [40,41] have also observed leads to a further loss in stiffness. The present results show that
the initiation and growth of such matrix cracks under cyclic fatigue when both composites are subjected to same number of spectrum
loads in a GFRP composite. As observed in our earlier constant load blocks, the crack density is lower in the GFRP-hybrid com-
amplitude fatigue studies [24], the GFRP-neat composite exhibited pared to the GFRP-neat composite (see Fig. 6). Thus, the stiffness
more severe cracking than the GFRP-hybrid composite. The crack loss curves shown in Fig. 5 clearly indicate the underlying mecha-
density, expressed as the number of cracks per unit length [24] nisms, i.e. suppressed matrix cracking, delayed initiation of delam-
was about 1.15/mm in the GFRP-neat and 0.58/mm in the GFRP- ination, and reduced crack/delamination growth rate [42], for
hybrid composite. Thus, suppressed matrix cracking was clearly improved spectrum fatigue behavior in the GFRP-hybrid
observed in GFRP-hybrid composite under the WISPERX load composite.
sequence. It may be noted that the fatigue life enhancement is about eight
The progressive fatigue damage accumulation leading to nal to ten times under constant amplitude loads [24] whereas, it is re-
failure, under cyclic loads in polymer composites has been well duced to about four to ve times under WISPERX load sequence as
observed in the present investigation. Load interaction effects in
350 composites could alter the fatigue lives of composites signicantly.
Predicted: GFRP-hybrid
Predicted: GFRP-neat Further detailed investigations with respect to load interaction ef-
Reference Stress , ref (MPa)

300 Experimental: GFRP-neat fects in hybrid composite may provide some insight into such
Experimental: GFRP-hybrid modications in fatigue life enhancement factor.
250
3.2. Fatigue life prediction
200
The fatigue life of the GFRP-neat and GFRP-hybrid composites
under the WISPERX load sequence was predicted and compared
150
with the experimental results. Post et al. [43] have recently re-
viewed the modelling and prediction of fatigue life under spectrum
100 loads in composites. The general fatigue life prediction procedure
1.E-01 1.E+00 1.E+01 1.E+02 1.E+03
involves [43,44] (i) rainow counting of fatigue cycles in the spec-
Number of Blocks, Nb
trum load sequence [45] (ii) determination of cycles to failure, Nf,
Fig. 4. Experimental and predicted fatigue lives of the GFRP composites under the for each of the counted load cycles using a constant life diagram
WISPERX spectrum load sequence. (CLD) constructed from the stress versus number of cycles (SN)
C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531 29

3 mm 3 mm
(a) GFRP-neat composite (b) GFRP-hybrid composite
Fig. 6. Photographs showing matrix cracks (indicated by arrows) in GFRP-composites subjected to three complete WISPERX spectrum load blocks with rref = 225 MPa.

data, (iii) calculation of the damage fraction for each of the counted
load cycles, and (iv) determination of the total fatigue damage per
load block by summation of the damage fraction with or without
load interaction effects [43]. The material is assumed to fail when R=0.7
the total damage fraction reaches 1.0. A ow chart showing the R=0.5
R=0.3
(a)
R= -1
procedure employed in this investigation for fatigue life estimation R=0.1

under the WISPERX spectrum load sequence is shown in Fig. 7.


As a pre-requisite for fatigue life prediction under spectrum R= -1
loads, the constant amplitude fatigue behavior (SN curves) of R= -4
the GFRP composites at various stress ratios was determined, to R= 10
obtain the fatigue properties required for construction of the
CLD. The stress-controlled, constant-amplitude, TT, TC and CC
fatigue test results at various stress ratios, obtained for both the
GFRP-neat and GFRP-hybrid composites are shown in Fig. 8a and R=0.7

b respectively. For the sake of comparison, typical SN curves from R=0.5

(b)
R=0.3
R=-1 R=0.1
each region at the same stress ratio are shown in Fig. 8c. It may be
seen that, as observed earlier [24], for any given stress ratio, over
the entire range of stress levels investigated, the addition of parti-
R=-1
cles into the epoxy matrix enhances the fatigue life of the GFRP R=-4
composite signicantly. R=10

R=0.1

R=-1

(c)

R=10

Fig. 8. Constant amplitude stress-life (SN) curves determined for GFRP composites
at various stress ratios. (a) GFRP-neat Composite, (b) GFRP-hybrid composite, and
(c) comparison of GFRP-neat (dash lines) and GFRP-hybrid (solid lines) composites
at three different R-ratios.

The experimental data of stresslife (SN) curves of the GFRP


composites shown in Fig. 8 were tted to Basquins law [46]:

rmax r0f Nf b 1

where r0f is the fatigue strength coefcient (FSC) and b is the fatigue
strength exponent (FSE). The values of FSC and FSE determined for
both the GFRP-neat and the GFRP-hybrid composites are shown in
Table 2.
The constant life diagrams for the GFRP composites were
Fig. 7. Flow chart for fatigue life prediction under spectrum load sequence. constructed using the mechanical and fatigue properties of the
30 C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531

materials shown in Tables 1 and 2 respectively, and are shown in 200


R =-1 R =0.1
Fig. 9. The detailed procedure to construct CLD can be found else- R =-4
180
where [43,44].
R =10
Since the rainow-counted load cycles will be of various load 160 R =0.3

Stress Amplitude (a ), MPa


amplitudes and mean stresses, it is necessary to interpolate and GFRP-neat 103 cycles
140
determine Nf for all these load cycles using the CLD. Various inter- GFRP-hybrid R =0.5
polation techniques have been developed for determination of Nf 120
from the CLD for any given load cycle [43,47]. However, Vassilop-
100 105
oulos et al. [47] have shown that the simple piecewise linear for-
mulation compares favorably to other more sophisticated and 80
R =0.7
complicated schemes. They also observed that, for most of the 60 107
cases studied, the SN predictions based on the piecewise linear
CLD are the most accurate ones. Hence, the piecewise linear tech- 40
nique was employed for interpolations during this investigation. 20 UCS UTS
Several different damage accumulation models have been pro-
posed for fatigue life estimation in composites [43]. In the present 0
-400 -300 -200 -100 0 100 200 300 400
investigation, the simple PalmgrenMiner (PM) [48] linear damage
accumulation model was used: Mean stress (m ), MPa

X Fig. 9. Constant life diagram (CLD) for GFRP composites.


D ni =Ni 2
investigation, it is clearly observed in the experiments that the
where D is the damage fraction, ni is the cycle count and Ni is the suppressed matrix cracking due to addition of micron-rubber and
cycles to failure for a given load cycle amplitude. The fatigue life nanosilica particles lead to improved fatigue life under spectrum
was predicted for the GFRP composite material under the WISPERX loads. Since matrix cracking is one of the major phenomena inu-
load sequence following the procedure shown in Fig. 7 and with the encing load interaction effects [51], we believe that further studies
help of CLDs shown in Fig. 9. are necessary to investigate such effects which lead to alter the
The fatigue life predicted under WISPERX load sequence as a enhancement factors between constant amplitude and spectrum
function of reference stress for both GFRP composites is shown fatigue lives. However, the present investigation clearly shows that
in Fig. 4 along with experimental results. It may be observed that the fatigue life of a GFRP composite under the WISPERX load se-
fatigue life predicted for GFRP-neat composite is in good agree- quence is enhanced by four to ve times due to the incorporation
ment with experimental fatigue life. The predicted fatigue life for of micron-rubber and nanosilica particles in the epoxy matrix.
GFRP-hybrid composite is conservative and lower by about two Also, the simple linear damage summation model appears to pro-
times when compared to experimental observations. It may be vide a reasonably good correlation between the experimental
noted that a wide difference has been observed in the predicted and the predicted lives.
and experimental fatigue lives of composites under various types
of block and spectrum load sequences [35,49,50]. Considering such
wide scatter in correlation between predictions and experiments, 4. Conclusions
the present results provide a reasonably good correlation
The predictions also suggest an improvement in fatigue life of The following conclusions may be drawn based on the results
GFRP-hybrid composite by about three times. The predicted obtained in this investigation:
enhancement factor is lower than the experimental observation
of about four to ve times. This under-prediction may be due to 1. Under the WISPERX spectrum load sequence, the fatigue life of
use of the simple linear damage accumulation model. Consider- the GFRP composite with the hybrid epoxy matrix containing
ation of load interaction effects [43] in the damage accumulation 9 wt.% CTBN rubber microparticles and 10 wt.% silica nanopar-
model may improve further the accuracy of the predictions. ticles is about four to ve times higher than that of the GFRP
Load interaction effects in fatigue of composites have been composite with the neat epoxy matrix. The suppressed matrix
studies by several authors. Gamstedt and Sjogren [51] showed that cracking and reduced crack/delamination growth rate contrib-
in a high-low load sequence, initial high load creates matrix cracks ute to the enhanced fatigue life.
and subsequently it is easy to initiate delamination growth which 2. The constant amplitude fatigue life of the GFRP-hybrid compos-
leads to lesser life when compared to lowhigh load sequence. Van ite is always higher than that of the GFRP-neat composite at all
Paepegem and Degrieck [52] showed that the transition from low stress ratios investigated in the tensiontension, tensioncom-
to high are most damaging and that the number of transition pression and compressioncompression regions.
determine which block loading is most devastating. In the present 3. The predicted fatigue lives under the WISPERX spectrum load
sequence correlate reasonably well with the experimental
Table 2 observations for both GFRP-neat and GFRP-hybrid composites.
Constant amplitude fatigue properties of the GFRP composites. Predictions suggest an improvement in the fatigue life of about
Stress ratio (R) Fatigue properties three times in the GFRP-hybrid composite. Consideration of
GFRP-neat GFRP-hybrid load interaction effects in the damage accumulation model
may improve the prediction accuracy further.
r0f (FSC) (MPa) b (FSE) r0f (FSC) (MPa) b (FSE)

0.1 466.16 0.1124 532.23 0.1092


0.3 573.98 0.1114 548.78 0.1013
0.5 580.70 0.1021 549.16 0.0916 Acknowledgements
0.7 547.78 0.0856 556.67 0.0811
1.0 297.92 0.0852 353.76 0.0931 The authors from NAL wish to thank Mr. Shyam Chetty, Director
4.0 76.98 0.0469 85.52 0.0521
and Dr. Satish Chandra, Head, Structural Technologies Division,
10.0 23.43 0.0251 30.45 0.0244
National Aerospace Laboratories, Bangalore, India for their
C.M. Manjunatha et al. / International Journal of Fatigue 54 (2013) 2531 31

constant support and encouragement during this work. The [26] Summerscales J, Searle TJ. Low-pressure (vacuum infusion) techniques for
moulding large composite structures. Proc Inst Mech Eng, Part L: J Mater: Des
technical support staff members of the Department of Mechanical
Appl 2005;219:4558.
Engineering and the Composites Centre of the Aeronautics [27] ASTM Standard D3039/D 3039M-08. Standard test method for tensile
Department, Imperial College London, and the Materials Evaluation properties of polymer matrix composite materials. West Conshohocken,
Lab, STTD, NAL, Bangalore are thanked for their assistance in the PA: ASTM International; 2008. doi: http://dx.doi.org/10.1520/
D3039_D3039M-08. <www.astm.org>.
experimental work. [28] ASTM Standard D3410/D3410M 2003 (2008). Standard test method for
compressive properties of polymer matrix composite materials with
References unsupported gage section by shear loading. West Conshohocken, PA:ASTM
International; 2003. doi: http://dx.doi.org/10.1520/D3410_D3410M-03R08.
<www.astm.org>.
[1] Thostenson ET, Li C, Chou T-W. Nanocomposites in context. Compos Sci [29] Ten Have AA. WISPER and WISPERXnal denition of two standardised
Technol 2005;65:491516.
fatigue loading sequences for wind turbine blades. In: National Aerospace
[2] Hussain F, Hojjati M, Okamoto M, Gorga RE. Review article: polymermatrix Laboratory NLR, Netherlands, NLR TP 91476 U; 1991.
nanocomposites, processing, manufacturing, and application: an overview. J [30] Heuler P, Kltschke H. Generation and use of standardised load spectra and
Compos Mater 2006;40:151175. loadtime histories. Int J Fatigue 2005;27:97490.
[3] Kinloch A, Mohammed R, Taylor A, Eger C, Sprenger S, Egan D. The effect of [31] ASTM Standard D3479 / D3479M 1996 (2007). Standard test method for
silica nanoparticles and rubber particles on the toughness of multiphase
tension-tension fatigue of polymer matrix composite materials. West
thermosetting epoxy polymers. J Mater Sci 2005;40:50836. Conshohocken, PA:ASTM International; 2007. doi: http://dx.doi.org/10.1520/
[4] Ma J, Mo M-S, Du X-S, Rosso P, Friedrich K, Kuan H-C. Effect of inorganic D3479_D3479M-96R07. <www.astm.org>.
nanoparticles on mechanical property, fracture toughness and toughening [32] Mandell JF, Meier U. Effect of stress ratio, frequency and loading time on the
mechanism of two epoxy systems. Polymer 2008;49:351023. tensile fatigue of glass-reinforced epoxy. In: OBrien TK, editor. Long-term
[5] Fu S-Y, Feng X-Q, Lauke B, Mai Y-W. Effects of particle size, particle/matrix
behavior of composites, ASTM STP 813. American Society for Testing and
interface adhesion and particle loading on mechanical properties of Materials; 1983. p. 5577.
particulatepolymer composites. Compos Part B: Eng 2008;39:93361. [33] Staff CR. Effect of load frequency and lay-up on fatigue life of composites. In:
[6] Gojny FH, Wichmann MHG, Fiedler B, Bauhofer W, Schulte K. Inuence OBrien TK, editor. Long-term behavior of composites, ASTM STP 813.
of nano-modication on the mechanical and electrical properties of American Society for Testing and Materials; 1983. p. 7891.
conventional bre-reinforced composites. Compos Part A: Appl Sci Manuf
[34] Sun CT, Chan WS. Frequency effect on the fatigue life of a laminated
2005;36:152535. composite. In: Tsai SW, editor. Composite materials: testing and design
[7] Spitalsky Z, Tasis D, Papagelis K, Galiotis C. Carbon nanotubepolymer
(fth conference), ASTM STP 674. American Society for Testing and Materials;
composites: chemistry, processing, mechanical and electrical properties. Prog 1979. p. 41830.
Polym Sci 2010;35:357401. [35] Philippidis TP, Vassilopoulos AP. Life prediction methodology for GFRP
[8] Chisholm N, Mahfuz H, Rangari VK, Ashfaq A, Jeelani S. Fabrication and laminates under spectrum loading. Compos Part A: Appl Sci Manuf
mechanical characterization of carbon/SiC-epoxy nanocomposites. Compos 2004;35:65766.
Struct 2005;67:11524.
[36] Talreja R. Fatigue of composite materials: damage mechanisms and fatigue-life
[9] Zhou Y, Pervin F, Jeelani S, Mallick PK. Improvement in mechanical properties diagrams. Proc R Soc London A Math Phys Sci 1981;378:46175.
of carbon fabricepoxy composite using carbon nanobers. J Mater Proc [37] Tate JS, Kelkar AD. Stiffness degradation model for biaxial braided composites
Technol 2008;198:44553. under fatigue loading. Compos Part B: Eng 2008;39:54855.
[10] Zhou Y, Rangari V, Mahfuz H, Jeelani S, Mallick PK. Experimental study on [38] Reifsnider KL, Jamison R. Fracture of fatigue-loaded composite laminates. Int J
thermal and mechanical behavior of polypropylene, talc/polypropylene and
Fatigue 1982;4:18797.
polypropylene/clay nanocomposites. Mater Sci Eng: A 2005;402:10917. [39] Case SW, Reifsnider KL. Fatigue of composite materials. In: Milne I, Ritchie RO,
[11] Manjunatha CM, Taylor AC, Kinloch AJ, Sprenger S. The tensile fatigue
Karihaloo B, editors. Comprehensive structural integrity. Cyclic loading and
behaviour of a GFRP composite with rubber particle modied epoxy matrix. fatigue, vol. 4. Amsterdam: Elsevier Science; 2003.
J Reinf Plast Compos 2010;21:217083. [40] Gagel A, Lange D, Schulte K. On the relation between crack densities, stiffness
[12] Azimi HR, Pearson RA, Hertzberg RW. Fatigue of rubber-modied epoxies: degradation, and surface temperature distribution of tensile fatigue loaded
effect of particle size and volume fraction. J Mater Sci 1996;31:377789. glass-bre non-crimp-fabric reinforced epoxy. Compos Part A: Appl Sci Manuf
[13] Lowe A, Kwon O-H, Mai Y-W. Fatigue and fracture behaviour of novel rubber
2006;37:2228.
modied epoxy resins. Polymer 1996;37:56572. [41] Gagel A, Fiedler B, Schulte K. On modelling the mechanical degradation of
[14] Imanaka M, Motohashi S, Nishi K, Nakamura Y, Kimoto M. Crack-growth fatigue loaded glass-bre non-crimp fabric reinforced epoxy laminates.
behavior of epoxy adhesives modied with liquid rubber and cross-linked Compos Sci Technol 2006;66:65764.
rubber particles under mode I loading. Int J Adhes Adhes 2009;29:4555. [42] Manjunatha CM, Jagannathan N, Padmalatha K, Taylor AC, Kinloch AJ. The
[15] Manjunatha CM, Taylor AC, Kinloch AJ, Sprenger S. The tensile fatigue
effect of micron-rubber and nano-silica particles on the fatigue crack growth
behaviour of a silica nanoparticle-modied glass bre reinforced epoxy behavior of an epoxy polymer. Int J Nanosci 2011;10:10959.
composite. Compos Sci Technol 2010;70:1939.
[43] Post NL, Case SW, Lesko JJ. Modeling the variable amplitude fatigue of
[16] Wang G-T, Liu H-Y, Saintier N, Mai Y-W. Cyclic fatigue of polymer composite materials: a review and evaluation of the state of the art for
nanocomposites. Eng Fail Anal 2009;16:263545. spectrum loading. Int J Fatigue 2008;30:206486.
[17] Liu H-Y, Wang G, Mai Y-W. Cyclic fatigue crack propagation of nanoparticle [44] Passipoularidis VA, Philippidis TP. A study of factors affecting life prediction of
modied epoxy. Compos Sci Technol 2012;72(13):153038. composites under spectrum loading. Int J Fatigue 2009;31:40817.
[18] Yu N, Zhang ZH, He SY. Fracture toughness and fatigue life of MWCNT/epoxy
[45] ASTM Standard E1049 1985 (2011). Standard practices for cycle counting in
composites. Mater Sci Eng: A 2008;494:3804. fatigue analysis. West Conshohocken, PA:ASTM International; 2011. doi:
[19] Bortz DR, Merino C, Martin-Gullon I. Carbon nanobers enhance the fracture http://dx.doi.org/10.1520/E1049-85R11E01. <www.astm.org>.
toughness and fatigue performance of a structural epoxy system. Compos Sci [46] Buch A. Fatigue strength calculation. Switzerland: Transtech Publications;
Technol 2011;71:318. 1988.
[20] Grimmer C, Dharan C. High-cycle fatigue of hybrid carbon nanotube/glass
[47] Vassilopoulos AP, Manshadi BD, Keller T. Inuence of the constant life diagram
ber/polymer composites. J Mater Sci 2008;43:448792. formulation on the fatigue life prediction of composite materials. Int J Fatigue
[21] Bortz DR, Merino C, Martin-Gullon I. Augmented fatigue performance and
2010;32:65969.
constant life diagrams of hierarchical carbon ber/nanober epoxy [48] Miner MA. Cumulative damage in fatigue. J Appl Mech 1945;12A:15964.
composites. Compos Sci Technol 2012;72:44652. [49] Epaarachchi JA. A study on estimation of damage accumulation of glass bre
[22] Bger L, Sumeth J, Hedemann H, Schulte K. Improvement of fatigue life by reinforce plastic (GFRP) composites under a block loading situation. Compos
incorporation of nanoparticles in glass bre reinforced epoxy. Compos Part A: Struct 2006;75:8892.
Appl Sci Manuf 2010;41:141924.
[50] Epaarachchi JA, Clausen PD. A new cumulative fatigue damage model for glass
[23] Khan SU, Munir A, Hussain R, Kim J-K. Fatigue damage behaviors of carbon bre reinforced plastic composites under step/discrete loading. Compos Part
ber-reinforced epoxy composites containing nanoclay. Compos Sci Technol A: Appl Sci Manuf 2005;36:123645.
2010;70:207785. [51] Gamstedt EK, Sjogren BA. An experimental investigation of the sequence effect
[24] Manjunatha CM, Sprenger S, Taylor AC, Kinloch AJ. The tensile fatigue behavior in block amplitude loading of cross-ply composite laminates. Int J Fatigue
of a glass-ber reinforced plastic composite using a hybrid-toughened epoxy
2002;24:43746.
matrix. J Compos Mater 2010;44:2095109. [52] Van Paepegem W, Degrieck J. Effects of load sequence and block loading on the
[25] Manjunatha CM, Jagannathan N, Padmalatha K, Kinloch AJ, Taylor AC. fatigue response of ber-reinforced composites. Mech Adv Mater Struct
Improved variable-amplitude fatigue behavior of a glass-ber-reinforced 2002;9:1935.
hybrid-toughened epoxy composite. J Reinf Plast Compos 2011;30:178393.

Das könnte Ihnen auch gefallen