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AQUAPANEL Floors on top of concrete

Cement Board Floor and timber joist construction


with AQUAPANEL
Cement Board Floor
F 38 and AQUAPANEL
Cement Board Floor MF

F381
AQUAPANEL
Cement Board Floor

F382
AQUAPANEL
Cement Board Floor MF

F383
AQUAPANEL
Cement Board Floor
on covering board

Be certain,
choose AQUAPANEL
AQUAPANEL Cement Board Floor
The first cement screed without water
Product description

AQUAPANEL Cement Board technology has already revolutionised Durable and stable with high load capacity
the design and construction of buildings world-wide. Now, the Easy to lay
new generation of floor systems from Knauf USG Systems provides No drying times
architects and construction professionals with a superior alternative to No screws required
wet screeds which can be used for all kinds of floor constructions. Optimal sound- and thermal insulation
Ideal for all kinds of floor constructions including parquet and tiles
AQUAPANEL Cement Board Floor has an innovative edge design with a after 12 hours
slot on all four sides, making installation faster and easier. Simply apply Can be used with underfloor heating
the AQUAPANEL Slot Adhesive (PU), insert the AQUAPANEL Biscuit, Non-combustible
and press the panels together. No screws are required. The system is Meets stringent regulations for wet areas
self-levelling during installation so floor panels create a level surface.

When used with AQUAPANEL Levelling Fill, AQUAPANEL Cement


Board Floor provides the perfect floor structure. An AQUAPANEL
Cement Board Floor system is suitable for all kinds of floor
constructions, particularly for refurbishment projects.

Physical properties

AQUAPANEL AQUAPANEL
Cement Board Floor Cement Board Floor MF
Length (mm) 900 900
Width (mm) 600 600
Thickness (mm) 22 33
Weight per unit area (kg/m2) approx. 37 approx. 39
Dry density (kg/m3) approx. 1600 approx. 1600
Flexural strength (N/mm) 3.0 3.0
Modulus of elasticity (N/mm) 4000 - 7000 4000 - 7000
Water vapour permeability (DIN 4108) 70 / 150 70 / 150
Thermal conductivity (W/mK) 0.79 0.79 (0.04)
Alkalinity (pH) 12 12
Building material class A2 A2

Application

Where surfaces are level, lay AQUAPANEL Cement Board Floor MF Where necessary, cut to size using a handheld circular saw with
(laminated with impact sound insulation board) or lay AQUAPANEL diamond-tipped saw blade. Before applying the adhesive, remove dust
Cement Board Floor on insulation board with high compressive strength from the edges of the panels using a damp brush. To lay the panels,
(check suitability for dry floors). For uneven surfaces, prepare a level, apply a thin bead of AQUAPANEL Slot Adhesive (PU).
load-bearing surface using AQUAPANEL Levelling Fill. Then lay covering Put the AQUAPANEL Biscuit into the slot and push the panels together
board, finishing with a top layer of AQUAPANEL Cement Board Floor. until the adhesive squeezes out. As soon as the AQUAPANEL Slot
Adhesive (PU) has hardened (approx. 12 hours), scrape off excess
Place edge insulation strips along the walls to avoid sound bridges. adhesive using a putty knife or scraper and prime the entire surface with
Align floor panels against the wall and install them with joints offset. AQUAPANEL Interior Primer. Before gluing down the floor covering,
check that the adhesive is compatible with a cement sub-surface. For
ceramic tiles, use a flexible waterproof adhesive with a suitable grout.
For gluing down parquet, follow the manufacturers instructions.

2
Dry screed flooring
Technical data / Thermal conductivity
System Dimensions Weight U-Value
Board dimensions Thickness Rated board value Board insulation
d R R

mm mm kg/m2 W/(mK) W/(mK)


F381
AQUAPANEL Cement Board Floor 600 x 900
22 37 0.79 -
600
600

D
D

13
13 887
887 13
4
4
22
22
13

F381
AQUAPANEL Cement Board Floor MF 600 x 900
33 39 0.79 0.04
600
600

D
D

13
13 887
887
4 33
4 33
13 12-1
13 12-1

Impact sound protection


System Dimensions Impact sound reduction Certificates
Thickness Component Total Computed Tested value Values may change
thickness value with tests. Please
d Lw,R Rw,R consult technical
department.
mm mm dB dB
F382 22 AQUAPANEL Cement Board Floor / Floor MF

32 19 58 0231.00 - P272
11 Mineral fibre insulating board

22
11

22
8
F383 22 AQUAPANEL Cement Board 30Floor 50 27 63 0230.00 - P272
8 Soft fibre timber board 22
20 AQUAPANEL Levelling Fill11
22
11
22
21
8
22
30
11
22
8
22
F382 22 AQUAPANEL Cement Board 30Floor / Floor MF 54 6 57 0007.05 - P252 / 04
8
11
21
11 Mineral fibre insulating board
21
30
21 Plain woodstrip flooring 22
11
22
22
8
11
8
30
21
21
30

F383 22 AQUAPANEL Cement Board 22 Floor 81 13 63 0204.00 - P272


22
8 Soft fibre timber board 8
30
11
30 AQUAPANEL Levelling Fill21
21 Plain woodstrip flooring

22
8
30
21

3
Installation

Characteristics

For areas where superior impact sound reduction is a key requirement


For fire protection: Building material class A2
For prefinished and mosaic parquet
For laying floating parquet floors
For PVC, linoleum, carpet
For tiles up to 33 x 33 cm / for larger sizes, please consult technical
department
In combination with underfloor heating systems with supply
temperature up to 70C.

Surface

Prime surface with AQUAPANEL Interior Primer


(consumption approx. 50g/m2, diluted 1:1 with water)

Connection

AQUAPANEL Biscuit, AQUAPANEL Slot Adhesive (PU)

Details Scale 1:5

AQUAPANEL
Biscuit AQUAPANEL Biscuit

AQUAPANEL
Biscuit AQUAPANEL Biscuit
AQUAPANEL
Biscuit AQUAPANEL Biscuit
AQUAPANEL
Biscuit

AQUAPANEL Biscuit
The groove edge does not have to be cut off in the wall area AQUAPANEL
Biscuit AQUAPANEL Biscuit
AQUAPANEL Slot Adhesive (PU)

The groove edge does not have to be cut off in the wall area
The groove edge does not have to be cut off in the wall area applied with a at nozzle
The groove edge does not have to be cut off in the wall area AQUAPANEL Slot Adhesive (PU)
AQUAPANEL
applied with
Slot Adhesive (PU)
a at nozzle
The groove edge does not have to be cut off in the wall area AQUAPANEL applied

Slotwith a at(PU)
Adhesive nozzle
applied with a at nozzle
AQUAPANEL Slot Adhesive (PU)
applied with a at nozzle Detail of groove edge
Detail of groove edge
Detail of groove edge
Detail of groove edge
Detail of groove edge
9
9 4
4 9
9 4
13
4 9
13
413
13
13

26 26
26
26
600 600

26
600
600
600

1
1 1
22 1
2222
22 1
22
13 887
13 13 887 887
13 887
13 887
4
Vertical sections

Details Scale 1:5

Edge insulation strip


Edge
Edge insulation
insulationstrip
strip Cement Board Floor
Edge insulation
Edge strip
AQUAPANEL
insulation stripCement
Partition wall acc. to W111 Edge insulation
AQUAPANEL
AQUAPANEL strip
CementBoard Board Floor
Floor
Partition
Partition wall
wall acc.
acc. to W111 Covering
AQUAPANEL board
Cement (e.g. softFloor
Board bre timber board)
Partition
Partition wall
wallacc.acc.toto
to
W111
W111
W111 AQUAPANEL
AQUAPANEL
Covering
Covering
Cement
board
board (e.g.
(e.g.
Board
Cement
soft
soft
Floor
Board
bre
bre Floorboard)
timber
timber board)
Edge Partition
insulationwall stripacc. to W111 Covering
Covering board
AQUAPANEL
board (e.g.
Covering board
soft bre
Levelling
(e.g. soft timber
Fill
bre
(e.g. soft timber board)
bre timberboard)
board)
Edge
Edge insulation
insulation strip
strip AQUAPANEL
AQUAPANEL

Levelling Fill
Edge insulation strip Edge insulation strip
AQUAPANEL
Trickle Levelling
Levelling
protection Fill
Fill
open to diffusion
Edge Edge
insulation
insulationstrip strip AQUAPANEL
AQUAPANEL
Trickle Levelling
protection Fill
Levelling
open to Fill
diffusion
AQUAPANEL
AQUAPANELTrickle
Trickle protection
Cement
protection Board open
open Floorto
toto diffusion
diffusion
Partition
AQUAPANEL wall acc. to W111 Trickle protection
Trickle open
protection diffusion
AQUAPANEL soft breopen to board)
diffusion

Cement Board
AQUAPANEL
AQUAPANEL
Floor Covering board (e.g. timber
Cement
Cement Board
AQUAPANEL
Board Floor

Floor
Cement
Edge
Cement Board
insulation
Board
PECement
lm, Floor
if stripFloorFloor
necessary AQUAPANEL Levelling Fill
PE lm, Board
ififnecessary
PEPE lm,
lm,
PE lm,
necessary
if necessary
if necessary Trickle protection open to diffusion
AQUAPANEL PE lm, if necessary

Cement Board Floor


PE lm, if necessary

F382-V1 Edge design on a reinforced concrete ceiling F382-V2 Edge design on a timber joist ceiling
Sealing e.g. Knauf Flchendicht
Sealing
Sealing e.g.
e.g. Knauf
Knauf Flchendicht
Flchendicht
Sealing
Sealing e.g.
Embedded Knauf
e.g. Knauf Flchendicht
sealingFlchendicht
tapeFlchendicht
Sealing
Embedded e.g. Knauf
sealing tape
Embedded
Embedded sealing
sealing tape
tape
Embedded sealing
Embedded sealingTiletape tapecovering with ex. adhesive
Tile
Tile covering
covering
Area with
with
sealwith ex.
ex. adhesive
adhesive
Sealing e.g. Knauf Flchendicht
Tile covering
Tile covering
Area seal withex.
ex. adhesive
adhesive
AreaTile
e.g.
Area covering
seal
Knauf
seal with
Flchendicht ex. adhesive
Embedded sealing tape e.g.
Elastic, Area
e.g. seal
Knauf
Area
Knauf Flchendicht
seal
Flchendicht Mineral bre
Elastic, e.g. Covering
Knauf
e.g. Knauf board
Flchendicht
Flchendicht Mineral
Mineral bre
bre AQUAPANEL Biscuit
Elastic,
fungicidal joint ller
Elastic, e.g.
Covering
Covering
(e.g. Knauf
soft breFlchendicht
board
board timber board) insulation
Mineral
Mineralbre board
bre AQUAPANEL
AQUAPANEL Biscuit
Elastic,
fungicidal
Elastic,joint ller Covering
Covering board
board insulation
Mineral
insulation board
bre
board AQUAPANEL Biscuit

Biscuit
fungicidal
fungicidal joint
joint ller Tile
ller covering
(e.g.
(e.g.
(e.g.
soft
soft
AQUAPANEL
soft
with
bre
Covering
bre
bre
ex.
timber
board
timber

timber
adhesive
board)
board)
board) insulation board
insulation
AQUAPANEL boardboard AQUAPANEL
AQUAPANEL Biscuit

Biscuit
fungicidal
Edge joint
insulation
fungicidal ller (e.g.
joint ller Area soft
seal
AQUAPANEL
(e.g. bre
soft timber
bre board)
timber board) AQUAPANEL insulation

Edge
Edge
strip insulation
insulation
e.g. MF AQUAPANEL
Cement
AQUAPANEL Board

Floor AQUAPANEL
Cement Board
AQUAPANEL
Floor Planks/Timber joists
Edge
Edge
stripinsulation
insulation
e.g. MF e.g. AQUAPANEL
Knauf
Cement Flchendicht
Board
AQUAPANEL Floor AQUAPANEL
Cement Board
AQUAPANEL
Cement Board Floor
Floor Planks/Timber
Planks/Timber joists
joists
strip
Elastic, Edge
e.g. insulation
MF Cement
CementAQUAPANELBoard
Board Floor
Floor
Levelling Fill Cement
Cement Board
Mineral
BoardFloor
bre
FloorFloor Planks/Timber joists
strip e.g. MFMF Cement
AQUAPANEL
Covering Board
board
Cement Floor
Levelling Fill Cement Board Planks/Timber joistsjoists
Planks/Timber
strip e.g. ifBoard Floor AQUAPANEL Biscuit

fungicidalstrip e.g. ller
joint MF AQUAPANEL
PE
AQUAPANEL lm, Levelling

necessary
Levelling FillFill insulation board
(e.g.AQUAPANEL
PE
soft
PE lm,
breififtimber
AQUAPANEL
lm, Levelling
necessary
necessary board)
Fill Fill
Levelling
PEPElm, if necessary
mm

Edge insulation AQUAPANEL lm, if necessary


PE lm, if necessary AQUAPANEL
mm
mm
10 mm

Cement Board Floor Cement Board Floor Planks/Timber joists


mm

strip e.g. MF
10 mm
10

AQUAPANEL Levelling Fill



10
10

PE lm, if necessary
10 mm10

Mineral bre insulation board AQUAPANEL Biscuit


F381-V3 Edge design in wet rooms Mineral
F382-V4
Mineral bre insulation
Installation
bre insulationon board AQUAPANEL
timber floorAQUAPANEL
board boards
AQUAPANEL Biscuit
Mineral
Mineralbre
bre insulation
insulation board
boardboard AQUAPANEL Biscuit

Biscuit
AQUAPANEL
Mineral bre insulation
Biscuit
AQUAPANEL
Biscuit
AQUAPANEL
AQUAPANEL
Cement Board


AQUAPANEL Levelling
Mineral bre AQUAPANEL
AQUAPANEL
Cement

Board AQUAPANEL Levelling
Mineral bre AQUAPANEL Biscuit

Cement AQUAPANEL
Floor /Board
Cement Board
Floor MF

AQUAPANEL Levelling

Compound Levelling
AQUAPANEL
Mineral
insulationbreboard AQUAPANEL Biscuit Cement
Floor Board
//Floor MF AQUAPANEL
Compound Levelling
AQUAPANEL Biscuit / Cement Board Biscuit Levelling
AQUAPANEL
Mineral
Mineral bre
insulation bre
board AQUAPANEL
Covering
Biscuit
board Floor
Mineral Floor
bre Floor
insulation
Floor MFMF board Compound
AQUAPANEL
Compound
insulationMineral
insulation board bre
board AQUAPANEL
AQUAPANEL
Covering Biscuit
board
Biscuit Floor / Floor
Floor / MF
Floor MF Compound
Compound
insulation
AQUAPANEL board

insulation board Covering
(e.g.
Coveringsoft board
bre
board timber board)
AQUAPANEL
AQUAPANEL


Covering
(e.g.
(e.g.soft board
bre
Covering
soft bre timber
board
timber board)
board)Fill AQUAPANEL
Cement
AQUAPANEL
AQUAPANEL Board (e.g. soft bre
AQUAPANEL timber board)
(e.g. soft
(e.g.bre Levelling
timber board)

Cement
Cement
Floor / Board
AQUAPANEL
Board
Floor MF

AQUAPANELsoft bre timber
Levelling board)
Fill Cement Board AQUAPANEL Levelling
Cement
Cement
Floor Board
Mineral bre
Board
//Floor MF AQUAPANEL
AQUAPANEL
AQUAPANEL Levelling Fill
Biscuit
Levelling FillFill Floor / Floor MF Compound
Floor
Floor Cement
Floor
/ Floor
insulation MF Board
MF
board AQUAPANEL
AQUAPANEL Levelling

Levelling Fill
Floor / Floor
Floor MF MF
/ Floor Covering board
AQUAPANEL (e.g. soft bre timber board)
Cement Board AQUAPANEL Levelling Fill
Floor / Floor MF

F382-V5 Height compensation through levelling filling F382-V6 Floor on stopper


Covering board
Covering
Covering
(e.g. soft board
board
bre timber board)
AQUAPANEL Covering
Covering
(e.g. softboard
board
bre timber board)
AQUAPANEL
AQUAPANEL
Cement Board
Floor (e.g.
(e.g. Covering
soft
soft bre
bre boardboard)
timber
timber board)
Sill plate Mineral bre AQUAPANEL
AQUAPANEL
Cement Board Floor (e.g. soft AQUAPANEL
bre timber
(e.g.AQUAPANEL
soft bre

Levelling
board)
timber board)FillFill
Sill plate Mineral bre AQUAPANEL
Cement Board

Floor AQUAPANEL

Levelling
SillSill plate
plate Mineral bre
insulation board Cement
CementBoard Floor
Board FloorFloor AQUAPANEL Levelling

Levelling FillFill
Sill plate Mineral bre Cement Board AQUAPANEL Levelling Fill Fill
mm

AQUAPANEL Sill plate Mineral


insulationbre
board
Mineral bre AQUAPANEL
Levelling
AQUAPANEL insulation board
mm

insulation board Covering board


mm

AQUAPANEL
Cement
Board
Floor insulation boardboard
10 mm

AQUAPANEL
insulation
mm

AQUAPANEL
Cement Board Floor
10 mm

AQUAPANEL
(e.g. soft bre timber board)
10

Cement
Cement Board
Board Floor
Floor AQUAPANEL
Cement Board FloorFloor
10

Cement Board
10

Sill plate Cement Board Floor AQUAPANEL Levelling Fill


10 mm10

Mineral bre
AQUAPANEL insulation board
Cement Board Floor

~ 100 mm
~100
~~~ mm
~ ~ 100
~ 100
~ mmmm
~ 100~mm
~ 100 mm
F382-V7 Door sill area F382-V8 Piping in levelling filling
~
~ 100 mm

Note:
Compacting loose fill on top of mineral fibre insulating board is only recommended up to 60 mm. Compacting up to 60 mm can be done by walking
pressure. For heights of 60 <h< 200 mm, compacting is carried out with a hand tamper or compacting machine. Please lay shuttering board underneath.
5
Installation plan / Load-bearing capacity

Laying and processing on a separating layer/insulating layer, on AQUAPANEL Levelling Fill

Lining

/ /

Installation can begin


in either the left or right Note:
corner of the room Laying on a separating layer / insulating layer
Start laying at the wall opposite the door. The elements can be laid
continuously within door area. Line element joints in the door area.
= Installation direction

Installation on loose fill:


Edges of the boards do not have to be cut off. Installation is always carried out with a covering board such as soft fibre
Elements can be laid immediately. timber, gypsum board or similar

Mechanical load capacity


Layer composition Area load Concentrated load
(4 x 4 cm)
Material kN /m2 kN
33 AQUAPANEL Cement Board Floor MF
Mineral fibre *) 3 3

22 AQUAPANEL Cement Board Floor Covering board **) 3 3


(soft fibre timber board,
gypsum board)

22 AQUAPANEL Cement Board Floor Covering board 3 3


AQUAPANEL Levelling Fill 60 mm

22 AQUAPANEL Cement Board Floor AQUAPANEL Cement Board Indoor 4 4


Covering board
AQUAPANEL Levelling Fill 60 mm

*) When using a mineral fibre insulating board with AQUAPANEL Cement Board Floor, check suitability with the manufacturer.
**) Covering boards such as gypsum boards or soft fibre timber boards are to be chosen in accordance with DIN EN 520 or DIN EN 13171.

6
Material consumption
Quantity per m2 Average consumption
Building materials printed in italics are not Knauf USG Systems products
Unit F381 F382

Edge insulation strip with 10 mm mineral fibre or similar,


depending on room perimeter
AQUAPANEL Cement Board Floor, covered area 600 x 900, d = 22 mm m2/board 0.54 0.54
AQUAPANEL Cement Board Floor MF, covered area 600 x 900, d = 33 mm m2/board 0.54 0.54
PE foil m2 1.20 1.20
AQUAPANEL Slot Adhesive (PU), cartridge 310 ml

ml 60 60
AQUAPANEL Slot Adhesive (PU), sausage 600 ml
ml 60 60
AQUAPANEL Biscuit

piece 7 7
AQUAPANEL Levelling Fill l 11 11
AQUAPANEL Levelling Compound kg/m2 per mm 1.5 1.5
layer thickness
AQUAPANEL Interior Primer g 50 50

Depth of fill
60 mm > 60 mm
Floor plan and boundary conditions Simple Difficult Simple Difficult

Fill plus cover board 3.5 7.0 min/m2 5.8 10.5 min/m2
Fill, cover board plus AQUAPANEL Cement Board Floor 11.0 18.0 min/m2 13.0 23.0 min/m2

Note:
Please consult the local partner organisation of Knauf USG Systems for more information on country-specific building requirements and legislation.
Technical advice is based on standard criteria.

7
Knauf USG Systems GmbH & Co. KG AQUAPANEL is a registered trademark of Knauf USG Systems GmbH & Co. KG
Zur Helle 11
58638 Iserlohn, Germany Knauf USG Systems GmbH & Co. KG reserves the right to change specifications
or design and supply products which may differ from those described and illustrated
www.aquapanel.com without notice and without liability. All weights and measures are nominal.

2009 GB 04/09