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ANNEX N AWS D1.1/D1.

1M:2010

WELDING PROCEDURE SPECIFICATION (WPS) Yes


PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
Identification # _________________________________
Revision _______ Date __________ By ____________
EPN
Company Name _______________________________ Authorized by __________________ Date __________
SMAW
Welding Process(es) ____________________________ TypeManual Semiautomatic
Supporting PQR No.(s) __________________________ Mechanized Automatic

JOINT DESIGN USED POSITION


Type: Position of Groove: ______________ Fillet: __________
Single Double Weld Vertical Progression: Up Down
Backing: Yes No
Backing: Backing Material: ELECTRICAL CHARACTERISTICS
1 mm
Root Opening ______ 1 mm
Root Face Dimension ________ ______________________
30
Groove Angle: ___________ Radius (JU) _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No Method _______ Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Power Source: CC CV
ASTM-A36
Material Spec. _________________________________ Other ________________________________________
Type or Grade _________________________________ Tungsten Electrode (GTAW)
Thickness: Groove ____________ Fillet __________ Size: ______________
Diameter (Pipe) ________________________________ Type: ______________

FILLER METALS TECHNIQUE


AWS Specification______________________________ Stringer or Weave Bead: _________________________
AWS Classification _____________________________ Multi-pass or Single Pass (per side)_________________
Number of Electrodes ___________________________
Electrode Spacing Longitudinal ____________
SHIELDING Lateral_________________
Flux ___________________ Gas _________________ Angle _________________
Composition __________ Contact Tube to Work Distance ____________________
Electrode-Flux (Class)_____ Flow Rate ____________ Peening ______________________________________
______________________ Gas Cup Size _________ Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENT


Preheat Temp., Min. ____________________________ Temp. ________________________________________
Interpass Temp., Min. ___________ Max. _________ Time _________________________________________

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details

Form N-1 (Front)

354
AWS D1.1/D1.1M:2010 ANNEX N

WELDING PROCEDURE SPECIFICATION (WPS) Yes X


X
PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
W2081
Identification # _________________________________
2
Revision _______ 1-3-89
Date __________ R. Jones
By ____________
LECO
Company Name _______________________________ C. W. Hayes
Authorized by __________________ 1-3-89
Date __________
SAW
Welding Process(es) ____________________________ TypeManual Semiautomatic
Prequalified
Supporting PQR No.(s) __________________________ Mechanized X Automatic

JOINT DESIGN USED POSITION


Butt
Type: ________________________________________ F
Position of Groove: ______________
Fillet: __________
Single X Double Weld Vertical Progression: Up Down
Backing: Yes X No
ASTM A 36
Backing: Backing Material: ______________________ ELECTRICAL CHARACTERISTICS
Root Opening ______
5/8" Root Face Dimension ________ ______________________
20
Groove Angle: ___________
Radius (JU) _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No X
Method _______ Globular Spray
Current: AC DCEP X DCEN Pulsed
BASE METALS Power Source: CC CV
ASTM A 36
Material Spec. _________________________________ Other ________________________________________

Type or Grade _________________________________ Tungsten Electrode (GTAW)
1"
Thickness: Groove ____________
Fillet __________ Size: ______________

Diameter (Pipe) ________________________________ Type: ______________

FILLER METALS TECHNIQUE


A5.17
AWS Specification______________________________ Stringer
Stringer or Weave Bead: _________________________
EM12K
AWS Classification _____________________________ Multipass
Multi-pass or Single Pass (per side)_________________
1
Number of Electrodes ___________________________
Electrode Spacing
Longitudinal ____________
SHIELDING
Lateral_________________
Flux ___________________
860 Gas _________________

Angle _________________

Composition __________ 1-1/4"
Contact Tube to Work Distance ____________________

Electrode-Flux (Class)_____ Flow Rate ____________ None
Peening ______________________________________
F7A2-EM12K
______________________
Gas Cup Size _________ Slag Removed
Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENT


Preheat Temp., Min. ____________________________
150F N.A.
Temp. ________________________________________
150F
Interpass Temp., Min. ___________ Max. 350F
_________
Time _________________________________________

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details
1-n SAW EM12K 5/32" DC+ 45 ipm 28 V 16 ipm
550 Amps 7% 15%
10%

Form N-1 (Front)

355