Project

Process Data Sheet Location

Document No. E-102-3 -0.00
Date 26/9/2017
Condenser
Client: Rev 0.00
Equipment Tag: E-102-3
General Specifications
S.N. Specification UOM Value Sketch
1 Equipment ID E-102-3
2 Application/Usage Solvent Condensation
3 Qty No. 1
4 Orientation Horizontal
5 Slope NA
6 Design Codes TEMA-C/ASME Section 8 Div 1
7 TEMA Heat Exchanger Type BEM
8 Location Indoor
9 Support Saddle
10 MOC of Wetted Parts SS-316
11 Heat Transfer Area m2 8.74
12 Effective HT Area m2 8.44
13 Empty Weight kg *
14 Water Filled Weight kg *
15 Radiography NA
16 Hazardous Area Classification Class 1, Div 1, Group D
17
18 Construction Data
19 Shell Side (Process) Tube Side (Utility)
20 UOM Value UOM Value
o o
21 Design Temperature C 180 Design Temperature C 180
o o
22 Operating Temperature C 50 Operating Temperature C 50
23 Design Pressure kg/cm2g FV to 4 Design Pressure kg/cm2g FV to 4
24 Operating Pressure kg/cm2g FV to 1 Operating Pressure kg/cm2g FV to 1
25 Hydro Test Pressure kg/cm2g As per Code Hydro Test Pressure kg/cm2g AS per Code
26 Shell OD mm 273.1 Tube Length mm 2000
27 Baffle Type SSEG No of Tubes No 73
28 No of Baffles No 7 Tube OD mm 19.05
29 Baffle Cut % 21 No of Tube Side Passes No 2
30 Baffle Cut Basis Dia Tube Pitch mm 23.813
31 Inlet Baffle Spacing mm 243.75 Pitch Pattern TRI60
32 Baffle Spacing C/C mm 243.75 Tube Type Bare
33 Outlet Baffle Spacing mm 243.75 Corrosion Allowance mm -
34 First Baffle Cut Orientation Horizontal
35 Baffle Cut Orientation Vertical
36 Baffle Clearance mm 3.2
37 V-Notch mm 25
38 No. of Tie Rods No 4
39 Bonnet OD mm 273.1
40 Bonnet Length (Rear Side) mm 228
41 Bonnet Length (Front Side) mm 200
42 Impingement Plate Not Required
43 Corrosion Allowance mm 2
44
45 Material of Construction
46 Component MOC Thickness (mm) Remarks
47 Tube SA213TP316 1.65 Seamless Tube
48 Tube Sheet Thickness and OD SA240TP316 25/373.1 5mm extra material shall be fabricate for RF
49 Shell SA240TP316 5
50 Bonnet SA285GrB 5
51 Baffles SA240TP316 4.8
52 Tie Rods SA479TP316 9.5 Six numbers
53 Spacer Tube SA213TP316 19.05
54 Impingement Plate NA NA
55 Process Nozzles SA312TP316 Sch 40/Sch10 Seamless Pipe
56 Service Nozzles A106GrB Sch 40 Seamless Pipe
57 Process Flanges SA240TP316 ASA150
58 Service Flanges SA285GrB ASA150
59 Body Flanges SA285GrB 30 SS-316 Lining, 3 mm thick
60 Saddle IS2062 8 Refer Fabrication Drawings
61 Saddle Foot IS2062 10
62 Lifting Hooks SS-304 12.5 Two numbers
 Project
Process Data Sheet Location
Document No. E-102-3 -0.00
Date 26/9/2017
Condenser
Client: Rev 0.00
Equipment Tag: E-102-3
63 Bolts GI Std
64 NutS Gi Std
65 Gaskets CAF-PTFE Enveloped Std
66 Earthing Boss SS-304 25 Two numbers
67 Partition Plate SS-304 5
68
69 Nozzle Schedule
70 ID Size (NB) Rating Proj(mm) Pipe Schedule Flange Type Usage Location
71 N1 100 150# 150 40 SORF Vapour Inlet Shell
72 N2 25 150# 150 40 SORF Condensate Outlet Shell
73 N3 50 150# 150 40 SORF Vent Shell
74 N4 80 150# 150 40 SORF Cooling Water Inlet Bonnet
75 N5 80 150# 150 40 SORF Cooling Water Outlet Bonnet
76
77
78
79
80 Identification Plate
81 Size of Name Plate 200 mm x 200 mm Equipment Id: E-102-3
82 MOC SS-316 Effective HTA: 8.44 m2
83 Letter Size 12 mm Client:
84 Qty:
85 Locations
86 Date:
87 Reference Drawings
88 P&ID No. P&ID-102-3-0.00
89 GA Drawing No. NA
90
91 General Notes
92 1 * indicates that the information shall be provided by the Vendor.
93 2 All nozzles up to 80 NB shall be fabricated out of 40Sch Seamless pipe.
94 3 All nozzles above 80 NB shall be fabricated out of 10Sch Seamless pipe.
95 4 All nozzles up to 50 NB shall be provided with Support and Pad plate.
96 5 All nozzles above 50 NB shall be provided with Pad plate.
97 6 Nozzles standout shall be 150 mm.
98 7 Flange drilling as per ASA150, ANSI B16.5.
99 8 Vendor to provide detailed fabrication drawing.
100 9 Buffing of all external parts required to Grit 180 (Matt Finish).
101 10 Exchanger to be provided with Earthing boss.
102 11 Exchanger shall have two Lifting Hooks.
103 12 Name plate shall be designed as given in the side bar.
104 13 Documentation, Drawings and Test Certificate
105 The following test certificates shall be needed
106 Material of Construction
107 Hydraulic Test Certificate
108 PO Acceptance Copy
109 Three sets of drawings for approval
110 Three sets of approved drawings
111
112 14 Inspection
113 Stage wise Inspection shall be carried.
114 Inspection terms shall be decided by the Client.
115
116 15 Surface Finishing
117 All MS Parts shall be sand blasted followed by two coats of PU Primer and two coats of PU paint.
118 External buffing of all parts.
119 External and internal surfaces shall be free from welding flux,crevices and slug.
120
121 16 Packaging
122 The equipment shall be properly packed as not to damage during transit, Loading and Unloading.
123 Nozzles shall be properly blinded.
124
125 17 Ground Clearence
126 The bottom nozzle shall have 450 mm clearance from ground. Thus, the shall and ground clearence shall be 600 mm.
 Project
Process Data Sheet Location
Document No. E-102-3 -0.00
Date 26/9/2017
Condenser
Client: Rev 0.00
Equipment Tag: E-102-3
127 Center to Center clearance between the saddle shall be 1500 mm
128
129 18 Make of Standard Items:
130 Steel Pipes/Tubes: Jindal/Tata/Corus/Ratnamani/Maharashtra Seamless.
131 Temperature/Vacuum Gauge: Waree/Tempsens/GIC
132 Welding Rods: Adwani/Esab/L&T
133 Insulation Material: Loyeds/Sait-Gobin/Temperlite
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143 Revision History
144 Rev Date Change Summary Issued For
145 0 26/9/2017 Specifications Prepared For Comments
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