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LG
LG Room
Air Conditioner
SERVICE MANUAL
MODEL: L1404R
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................5
Outside dimensions....................................................................................................................................5
Product Specifications ..................................................................................................................................6
Installation .......................................................................................................................................................7
Select the Best Location ...........................................................................................................................7
Installation Check .......................................................................................................................................7
How to Secure the Drain Pipe ....................................................................................................................7
How to Install..............................................................................................................................................8
Cabinet Installation.....................................................................................................................................9
Operation ......................................................................................................................................................11
Function of Controls .................................................................................................................................11
Disassembly ..................................................................................................................................................12
Mechanical Parts......................................................................................................................................12
Air Handling Parts ....................................................................................................................................13
Electrical Parts .........................................................................................................................................14
Refrigerating Cycle...................................................................................................................................16
Schematic Diagram.......................................................................................................................................19
Electronic Control Device .........................................................................................................................19
Wiring Diagram.........................................................................................................................................20
Components Location ..............................................................................................................................21
Troubleshooting Guide .................................................................................................................................22
Piping System ..........................................................................................................................................22
Troubleshooting Guide .............................................................................................................................23
Electrical Parts Troubleshooting Guide ....................................................................................................25
Electric Parts ............................................................................................................................................29
Exploded View ..............................................................................................................................................35
Replacement Parts List ................................................................................................................................36
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
CAUTION This symbol indicates the possibility of injury or damage to properties only.
WARNING
Installation
Do not use damaged power cord plugs, or a Always use the power plug and socket with
loose socket. the ground terminal.
Service Manual 3
Safety Precautions
Do not modify or extend the power cord. Do not install, remove, or re-install the unit by
yourself(customer).
There is risk or fire or electric shock. There is risk of fire, electric shock, explosion, or injury.
Be cautious when unpacking and installing Do not store or use flammable gas or com-
the product. bustibles near the air conditioner.
Sharp edges could cause injury. Be especially careful There is risk of fire or failure of product.
of the case edges and the fins on the condenser and
evaporator.
Sharp
edges
Gasolin
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
Outside Dimensions
D
W
Cool F1 LOW
'F
F2 MED
Energy F3 HIGH
Saver
Fan
Model
L1404R
Dimension
W mm(inch) 660(25 31/32)
Service Manual 5
Specfications
Product Specifications
MODELS
L1404R
ITEMS
POWER SUPPLY 1, 115V, 60Hz
CAPACITY (BTU/h) 13,500
INPUT (W) 1,380
COOLING
RUNNING CURRENT (A) 12.0
E.E.R (BTU/W.h) 9.8
CAPACITY (BTU/h) -
INPUT (W) -
HEATING
RUNNING CURRENT (A) -
E.E.R (BTU/W.h) -
OPERATING INDOOR (C) 26.7(DB)* 19.4(WB)**
CONDITION OUTDOOR (C) 35(DB)* 23.9(WB)**
REFRIGERANT (R-22) CHARGE 670g(23.6 oz)
EVAPORATOR 2 ROW 11 STACKS, LOUVER-FIN TYPE
CONDENSER 2 ROW 19 STACKS, STRAIGHT TYPE
FAN, INDOOR TURBO FAN
FAN, OUTDOOR PROPELLER TYPE FAN WITH SLINGER RING
FAN SPEEDS, FAN/COOLING/HEATING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROLLER
ROOM TEMP. CONTROL THERMISTOR
VERTICAL LOUVER (RIGHT & LEFT)
AIR DIRECTION CONTROL
HORIZONTAL LOUVER (UP & DOWN)
CONSTRUCTION SLIDE IN-OUT CHASSIS
COMPRESSOR OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
3 WIRE WITH GROUDING
POWER CORD
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT (lbs/kg) 126/57
OUTSIDE DIMENSION (inch) 25 31/32 x 16 27/32 x 26 27/32
* DB : dry bulb Note: Please refer to Label Quality on the product Since this sepcification may be
** WB : wet bulb changed for improving performance.
Installation
Select the Best Location
1. To avoid vibration and noise, make sure the unit is installed
securely and firmly. 1/4 Bubble
2. Install the unit where the sunlight does not shine directly on the
unit.
If the unit receives direct sunlight, build an awning to shade the
cabinet.
3. There should be no obstacle, like a fence, within 20" which Level
might restrict heat radiation from the condenser.
4. To prevent reducing performance, install the unit so that louvers
of the cabinet are not blocked.
5. Install the unit a little obliquely outward not to leak the con-
densed water into the room (about 1/2" or 1/4 bubble with level). FENCE
AWNING
6. Install the unit with its bottom portion 30~60" above the floor FOAM
level. HEAT
7. Stuff the foam between the top of the unit and the wall to pre- COOLED
RADIATION
vent air and insects from getting into the room. AIR
8. The power cord must be connected to an independent circuit.
The green wire must be grounded.
30-60"
About 1/2"
9. Connect the drain tube to the base pan hole in the rear side if
Over 20"
you need to drain (consult a dealer).
Plastic hose or equivalent may be connected to the drain tube.
Figure 1
Installation Check
The setting conditions must be checked prior to initial starting.
The following items are especially important check points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the air inlet and outlet.
1. Install the drain pan over the corner of the cabinet where you removed
the plug with 4 (or 2) screws. Fig. 1 Fig. 2
DRAIN
2. Connect the drain hose to the outlet located at the bottom of the drain PAN DRAIN HOSE
pan. You can purchase the drain hose or tubing locally to satisfy your
particular needs. (Drain hose is not supplied).
3. Select the most appropriate connection from among the following figures Fig. 3 Fig. 4
(by considering the hole of the unit) to fit drain pan to your own unit.
Service Manual 7
Installation
How to Install
When Using Installation Kits
1. Window Requirements
This unit is designed for installation in 29" to 41"
standard double hung windows with actual opening 18" min Stool
widths from 29" to 41". Offset
The top and bottom window sash must open suffi- Less 11/4"
ciently to allow a clear vertical opening of 16" from
the bottom of the upper sash to the window stool. Sill
Interior wall Exterior
26" min
(Without frame curtain)
2. Installation Kits Contents
Cabinet Installation
1. Open the window. Mark a line on the center of the window
stool between the side window stop moldings. Sill
Loosely attach the sill bracket to the support bracket using Bracket Support
Bracket
the carriage bolt and the lock nut. Carriage
Bolt Lock nut
(M-Screw)
Figure 2
2. Attach the sill bracket to the window sill using the screws
(Type B). Machine screw (Type D)
and lock nut
Carefully place the cabinet on the window stool and align the Cabinet
Track hole Outer edge
center mark on the bottom front with the center line marked of window
window stool. Support sill
Bracket
Screw(Type B)
Carriage bolt
and lock nut Sill bracket
Figure 3
3. Using the M-screw and the lock nut, attach the support
bracket to the cabinet track hole. Use the first track hole
after the sill bracket on the outer edge of the window sill.
Tighten the carriage bolt and the lock nut. Be sure the cabi-
net slants outward.
Top
CAUTION: Do not drill a hole in the retainer
bar
Window stool
bottom pan. The unit is designed to Front angle
operate with approximately 1/2" of Figure 4
water in bottom pan.
Cabinet
Frame curtain
Foam-PE
Figure 5
NOTICE
1. Do not pull the window sash down so tightly that the move- Sash track
ment of Frame curtain is restricted. Attach the cabinet to the
window stool by driving the screws (Type B) through the
cabinet into window stool.
2. The cabinet should be installed with a very slight tilt
downward toward the outside.
Front Angle
Screw(Type B)
Figure 6
Service Manual 9
Installation
Figure 7
Figure 8
8. Cut the Foam-strip to the proper length and insert
between the upper window sash and the lower win-
dow sash. (See Fig. 9) Foam-Strip
10. Attach the front grille to the cabinet by inserting the Figure 10
tabs on the grille into the tabs on the front of the cab-
inet. Push the grille in until it snaps into place. (See
Fig.11)
11. Lift the inlet grille and secure it with a screw (Type A)
through the front grille. (See Fig. 11)
Figure 12
Operation
Function of Controls
Designed for COOLING ONLY. Built-in adjustable Thermistor
Powerful and quiet cooling. Washable one-touch filter
Slide-in and slide-out chassis for the simple instal- Compact size
lation and service. Equipped with reliable and efficient rotary
Low air-intake, top cooled-air discharge. compressor.
Cool 'F
F1 LOW Power
F2 MED
Energy F3 HIGH 6
Saver 1
Fan Temp
TEMP 2
Dry Timer 2
Fan Speed
5 3
3 5 4 1
POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.
ROOM TEMPERATURE SETTING BUTTON
This button can automatically control the temperature of the room. The temperature can be set within a range of 60F to
86F by 1F. (16C to 30C by 1C)
Select the lower number for lower temperature of the room.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.
- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.a
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it is set as follows.
(Hi [F3] Low [F1] Med [F2] Hi [F3] Low [F1] ...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours 0Hour 1Hour 2Hours ... )
- Starting operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours off 1Hour 2Hours ... )
6 REMOCON SIGNAL RECEIVER
Service Manual 11
Disassembly
Disassembly
Before the following disassembly, CONTROL BOX set to OFF and disconnect the power cord.
Mechanical Parts
1. Front Grille
1. Open the lnlet grille downward and remove the air filter.
2. Remove the screw that fastens the front grille.(See
Figure 13)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the removal
procedure, above.
2. Cabinet
1. After disassembling the FRONT GRILLE, remove the 2
screws that fasten the cabinet at both sides.
2. Remove the 2 screws that fasten the cabinet at back. Figure 13
3. Pull the base pan forward. (See Figure 14)
4. Remove the cabinet.
5. Re-install the components by referring to the removal
procedure, above.
3. Control Box
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2) COO
Coo L
FAN
l
Ene DRY
Tim
FIER
AUTO
REST
C
er ART
MO TEMP
DE
TIM
ER
FAN
SP
EE
D
PO
channel.
5. Remove the 1 screw that fastens the control box cover.
6. Remove the housing that connects PCB and motor
wire in the control box.
7. Disconnect the housing that connects Plazma Air
Purifier.(Optional) Figure 14
8. Remove the screw at left cover of filter case and open
the cover to remove inner screw. (Optional)
9. Remove the nut that fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
13. Raise the control box upward completely.
Coo
l
Ene
Tim C
er
MO TEMP
DE
TIM
ER
FA
SP N
EE
procedure, above.
(Refer to the wiring diagram found on page 22 in this
manual and on the control box.)
Figure 15
5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace (Refer to section 4)
3. Remove the 5 screws that fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp that secures the fan.
6. Remove the fan. (See Figure 19)
7. Re-install by referring to the removal procedure. Figure 18
Figure 19
Service Manual 13
Disassembly
6. Shroud
1. Remove the fan. (Refer to section 5)
2. Remove the shroud. (See Figure 20)
3. Re-install the components by referring to the
removal procedure, above.
Figure 20
Electrical Parts
7. Overload Protector
1. Remove the cabinet. (Refer to section 2)
2. Remove the nut that fastens the terminal cover.
3. Remove the terminal cover. (See Figure 21)
4. Remove all the leads from the overload protec-
tor.
5. Remove the overload protector.
6. Re-install the components by referring to the
removal procedure, above.
Figure 21
8. Compressor
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using a
FreonTM Recovery System.
If there is no valve to attach the recovery sys-
tem, install one (such as a WATCO A-1) before
venting the FreonTM. Leave the valve in place
after servicing the system.
3. Remove the overload protector. (Refer to sec-
tion 7)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6. Remove the compressor. (See Figure 22)
7. Re-install the components by referring to the
removal procedure, above.
Figure 22
9. Capacitor
1. Remove the control box. (Refer to section 3)
2. Open the top cover from the control box.
(See Figure 23)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
CO
Co OL
ol FA
N
Ener DR
Savgy
Y
HE
AT
er IN
FA
N DEF
DO RO
OR
Fan ST
DES F1
LOW
F
SPAN
EE
D
PO
WE
R
Figure 23
er INDO FAN
DRY
HEA
T
DEF
ROS
Fan OR
T
DES F1
IRED F2 LOW
ENE
MED
F3SAVRGY
Dry
Figure 24
Service Manual 15
Disassembly
11. Motor
1. Remove the cabinet. (Refer to section 2)
2. Remove the turbo fan. (Refer to section 4)
3. Remove the fan. (Refer to section 5)
4. Remove the 4 screws that fasten the motor from
the air guide. (See Figure 25)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 25)
Figure 25
Refrigerating Cycle
12. Condenser
CAUTION: Discharge the refrigerant
system using a FreonTM Recovery
System. If there is no valve to attach the
recovery system, install one (such as a
WATCO A-1) before venting the FreonTM.
Leave the valve in place after servicing
the system.
13. Evaporator
1. Remove the control box.(Refer to section 3)
2. Remove the air guide upper. (Refer to section 4)
3. Remove the 2 screws that fasten the evapora-
tor.
4. Move the evaporator sideways carefully.
(Refer to section 4)
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evapo-
rator connections.
6. Remove the evaporator.
Figure 27
7. Re-install the components by referring to notes.
(See Figure 27)
NOTICE
Service Manual 17
Disassembly
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
LOW HI
A
B A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C
C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
A104M 25V
1 3 C01T R01A
5V 20K
2 2 0.1 Q01T 5V
50V ROOM-TH CN-TH1 5V
C104M SMAW200-02
Tx OSC01B
3 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1%
3.6V
A104M S7136 EEPROM
R01B C01A + C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF
SMW250-02 25V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4 5
R21H R22H GND SDA
12.1K 12.1K
1% 1% 5V
CN-HVB R04P
SMW200-03(BL)
OR1H OR2H Tx 1K
3 3 5V
Osc in
Osc out
/Reset
Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12
Electronic Control Device
RY-COMP 4 9 20K
1 1 10 7 COMP Rx 1 18
12V 23 11
11 6 SYNC SDA 2 17
24 10
RY-4WAY 5 8 12 5 SCL 3 16
1 1 4WAY 25 9
RY-LOW 6 7 13 4 LOW Digit4 (Scan4) 4 15
SW2 2 2 CN-CONT J5 26 8
SMW200-03(YL) HVB Digit3 (Scan3)
7 6 14 3 5 14
3 3 27 MICOM 7
RY-MED 8 5 15 2 ION TMP87CH47U Digit2 (Scan2) 6 13
28 6
RY-HI
Schematic Diagram
KEY1
D01G D02G D03G
VDD
KEY0
10V
GND 680pF 0.001 10K 1K
SEG-g
SEG-f
SEG-e
SEG-d
CN-4WAY 25V
RECEIVER
LED out2
LED out1
LED out0
YW396-03AV(YL) ZD01F
5.1V TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F R04F
R02E
20 0.001 10K 1K D04G D05G D06G
ZD02F
CN-MOTOR BZ01E 5.1V
R01E
YW396-09AV PKM13EPY 1K
1 1 RY-HI 5V
-4002 12 13 14 15 16
IC01G
FAN 3 3 RY-MED ULN2004A Digit3 Digit2 Digit1 Digit0
MOTOR 1 16 R01G 680 FAN a
5 5 RY-LOW 1 a a a a
2 15 R02G 680 TIMER b
3 10 2
7 7 5V 5V
3 14 R03G 680 SLEEP c f b f b f b f b
CAPACITOR + 3
9 9 C05D C06D DEFROST
4 13 R04G 680 1 d
220 0.01 4 g g g g
FAN 10V DEFROST
25V 5 12 R05G 680 2 e
2 11 5
12V 12V R06G 680 DRY e c e c e c e c
6 11 f
CN-PWR 6 FAN
YW396-03AV 7 10 R07G 680 (MODE) g
C 3 3 7 d d d d
1 12 8 9
1 1 12V
C01J
0.1/275V CN-AC/DC CN-AC/DC 1 16
51580-12 51581-12(YEONHO)
R01J 52045-1245 52044-1245(MOLEX) 2 15
120 1/2W STRAIGHT ANGLE 3 14
HERM INDOOR DESIRED
COOL HEAT
4 13 R08G 680 1 1
8 INDOOR DESIRED
ZNR01J R09G 680
5 12 2 2
SVC271D-14A 9
POWER TRANS 12V ENERGY FAN(L1) FAN(R1) FAN(L2) FAN(R2)
6 11 R10G 330 SAVER
MAIN POWER 7
5V 10
1 D05D FAN(L3) FAN(R3) AIR AUTO
COMP IC01D IC02D 7 10 R11G 330 PURIFIER RESTART
D02D O I O I 11
RY-COMP
G4A-1A-E-LG 7812 7805 8 9
D04D 12V
D03D + + IC02G
2 4 C01D C02D C03D C04D C05D LED MODULE
D02D~D05D ULN2004A
FUSE 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
125V/T2A
Service Manual 19
Schematic Diagram
Schematic Diagram
Wiring Diagram
RY-LOW
RY-MED
OR ASSEMBLY
RY-HI
CAPACITOR CN-TH1
YL
F 7
2 POWER
C OR(BR) TRANS
BK THERMISTOR
CN-PWR
RD 6
H
ZNR01J
DC12V SWITCH
WH(BL)
(Ribbed) FUSE CN-12V
250V/T3.15A
BK(BR) H.V.
(Plain) CN-HVB
3 ASSEMBLY
GN/YL
(GN) RY-COMP
R 4 BK RD
3 COMP. S
BL
AC PCB
C ASSEMBLY 8
OLP
4 AIR FILTER
WIRING DIAGRAM 3854AR3563P ASSEMBLY
S: Service Parts
N: Non Service Parts
1 MOTOR ASSY 1 S
2 CAPACITOR 1 S
3 COMPRESSOR 1 S
4 OVERLOAD PROTECTOR 1 S
5 DC PCB ASSEMBLY 1 S
6 AC PCB ASSEMBLY 1 S
7 THERMISTOR 1 S
8 PLASMA FILTER ASSY 1 S
Components Location
1. MAIN P.C.B ASSEMBLY
R01T Q01T
CN-CON
CN-MOTOR
J4 Q02T
D01T
C02T
J7
J5
J6
CN-HVB CN-TELE
CN-12V
CN-TH2
RY-HI
J3
QIC02DT
J2
HEAT SINK
J1
ZNR01J CN-4WAY
RY-MED
C01J
IC01D
C02D R01J
C04D
C05D
D02D
D03D
D04D
D05D
RY-LOW
E03J E02J E01J
C01D
RY-4WAY
E04J E05J
POWER
RY-COMP TRANS
FUSE
ASSEMBLY:6871A20167
CN-AC/DC
J05
TIMER
SW04G
J01
J04
J02
C05D
FAN SPEED
SW01G
R01G
R02G
R03G
CN-TH1
R04G
R05G
R06G
R07G J14 J08
MODE
SW05G
R08G J15
R09G
J16 J07
R10G J08
J17
J12
TEMP DOWN
SW02G
J09
J20 J10
J13
J19
J11
J18
OSC01B
RECEIVER
IC03G
TEMP UP
SW06G
IC01A
BZ01E
C02A
C02L
J24
POWER
SW03G
J2ZD02F
J23
J22
J21
ZD01F
Service Manual 21
Troubleshooting Guide
Troubleshooting Guide
Piping System
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COIL
Figure 29 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR
Troubleshooting Guide
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Check cold air circulation Check outdoor coil Check heat load
for smooth flow. (heat exchanger) & the fan increase.
operation.
Clean condenser.
Dirty indoor coil Check gas leakage.
(Heat exchanger)
Malfunction of compressor.
Service Manual 23
Troubleshooting Guide
Fails to Start
Improper wiring.
Drop of power voltage.
Replacement
Replacement of fan motor.
Is the
Trans input power AC 115V? NO Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) Check
Check thewiring
the wiringdiagram.
diagram.
YES
NO Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? Replace IC01D.
YES
NO
Is output Voltage of IC02D Replace IC02D.
DC 5V?
YES
YES
Is the
connection between NO Connect connector
AC and DC exactly.
OK?
YES
YES
Service Manual 25
Troubleshooting Guide
Is setting
NO
Temp. set lower than Room Select the setting Temp. to lower Number.
Temp.-0.5C?
YES
NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Does the Unit delay for
of IC01M 0V? IC01M DC 12V? 3 minutes?
YES
NO
Is the voltage NO.1 or 2 or 4 Replace IC01M.
of IC01M DC 12V?
YES
NO
Is the voltage NO.16 or 15 or 13 Replace IC01M.
of IC01M 0V?
YES
YES
YES
Reference to
OWNER'S MANUAL.
Service Manual 27
Troubleshooting Guide
YES
YES
YES
NO
Is the IC01G good? Replace IC01G.
YES
NO
NO Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?
YES
YES
Replace the DC
PCB Ass'y.
ElectrIc Parts
Is the
Trans input power AC 115V? NO Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) Check
Check thewiring
the wiringdiagram.
diagram.
YES
NO NO Check the AC
Is the Trans output power Is the Trans. output shorted?
about AC 14V? PCB pattern.
NO Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? Replace IC01D.
YES
NO
Is output Voltage of IC02D Replace IC02D.
DC 5V?
YES
YES
Is the
connection between NO Connect connector
AC and DC exactly.
OK?
YES
YES
Service Manual 29
Troubleshooting Guide
Is desired
NO
Temp. set lower than Room Select the desired Temp. to lower Number.
Temp.-0.5C?
YES
NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?
YES
NO
Is the voltage NO.1 or 2 or 4 Replace IC01M.
of IC01M DC 5V?
YES
NO
Is the voltage NO.16 or 15 or 13 Replace IC01M.
of IC01M 0V?
YES
YES
YES
YES
Service Manual 31
Troubleshooting Guide
NO Replace IC01G,
Are the IC01G and IC02G IC02G.
good?
YES
NO
NO Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?
YES
Does IC03G NO
operate normally on AC Replace IC03G.
PCB Ass'y?
YES
Replace the DC
PCB Ass'y.
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to Control Box. If none, check power
supply cord. Replace cord if circuit is open.
Wire disconnected or con- Connect wire. Refer to wiring diagram for terminal
nection loose identification. Repair or replace loose terminal.
Capacitor (Discharge Test capacitor.
capacitor before testing.) Replace if not within 10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs Revolves on overload. Check voltage. If not within limits, call an electrician.
intermittently
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.
Fan motor noise. Fan If cracked, out of balance, or partially missing,
replace it.
Turbo If cracked, out of balance, or partially missing,
replace it.
Loose clamper Tighten it.
Worn bearings If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Compressor will not run, Voltage Check voltage.
but fan motor runs. If not within limits, call an electrician.
Wiring Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.
Service Manual 33
Troubleshooting Guide
Compressor will not run, Thermistor Check the TEMP control. If not at the lowest number,
but fan motor runs. set TEMP control to this setting and restart the unit.
Check the continuity of the thermistor. Replace the
thermistor if the circuit is open.
Capacitor (Discharge Check the capacitor.
capacitor before servicing.) Replace if not within 10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload Check the compressor overload, if externally mount-
ed. Replace if open. (If the compressor temperature
is high, remove the overload, cool it, and retest.)
Compressor cycles on Voltage Check the voltage.
overload. If not within limits, call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow restric- Remove the cabinet. inspect the interior surface of
tion the condenser; if restricted, clean carefully with a vac-
uum cleaner (do not damage fins) or brush. Clean the
interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.
Capacitor Test capacitor.
Compressor cycles on
overload. Wiring Check the terminals. If loose, repair or replace.
Refrigerating system Check the system for a restriction.
Insufficient cooling or heat- Air filter If restricted, clean of replace.
ing Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the area to
be cooled.
Excessive noise Turbo or fan Check the set screw or clamp. If loose or missing,
correct. If the turbo or fan is hitting air guide,
rearrange the air handling parts.
Copper tubing Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and barri-
er.
Exploded View
130910
559010
554031
149980
148000
346811 W48602
359012
352390
W48602
349480
152312
354210 349600
267110
147582-1
147581
349001
567502
147582-2
135312
152302 554160
130410
135303 550140
W52106-1 352111
249950
268714 W0CZZ 135500
268712
W52106-2
CO
OL
FA
N
DR
Y
HE
AT
FA DE
IND N FR
OO OS
R T
DE
SIR EN
ED
SAERGY
238310
VE
R
PU AIR
RY
FIE
AU
RE TO R
STA
RT
263230
TIME
R
Co FA
ol SP N
En EE
erg D
264110
Sa y MO
ver DE
Fa
n TE
F1 MP
Dr F2 LOW
y F3 MED
HIG
H PO
Tim WER
er C
MO
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MP
TIM
ER
FA
SP N
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D
35211A
237200
PO
WER
352113
Service Manual 35
Replacement Parts List
Service Manual 37
Memo