Jean Gaumy/Magnum Photos. Tenaris 2004-2005. All rights reserved.

Offshore and Onshore Pipeline Solutions

The Tenaris Difference

Over the years, Tenaris has become an industry tubular products

and services leader by being reliable. Producers know they can
count on Tenaris to develop, manufacture, and deliver the most
efficient and cost-effective solutions for their challenges no mat-
ter where they are in the world.
 Tenaris
Tubular Products and Services for Today and Tomorrow

Continuing global oil and gas in deep and ultra-deep operator needs, conducting
demand is driving operators water. Meanwhile, onshore exceptional research and
to extend their exploration operators seek new versions development, manufacturing
efforts into deeper offshore of heavy wall line pipe and high-quality products,
waters and tap difficult-to- pipe protection solutions offering valuable technical
produce land reservoirs. that provide more effective and commercial product
concrete coatings. sales assistance, and hosting
To satisfy this demand, specialized workshops that
offshore operators need Today, these operators support operators as they
advanced technology are turning to Tenaris for plan future projects.
solutions to challenges their onshore and offshore
such as sour service, high- technology solutions. Tenaris
temperature/high-pressure has earned an industry
(HT/HP) environments, leadership reputation
and long-distance tiebacks for anticipating future

Aberdeen Esbjerg Copenhagen

Nisku
Red Deer Coseley
AlgomaTubes
Prudential Silcotub Atyrau
Dalmine Almaty

Denver Pittsburgh
Hickman Louisville NKKTubes
Bakersfield
Conroe Counce
Cedar Springs
Westwego Misurata
New Delhi
Dammam
Poza Rica Tamsa
Guadalajara
Mexico City Dos Bocas Maharashtra

TuboCaribe Kuala Lumpur

Barrancabermeja Warri
Lagos Port Harcourt
Villavicencio Malabo
Luba Batam
Balikpapan
SPIJ Jakarta
Luanda
Lima
Callao Darwin

Broome
Rio das Ostras Dampier
Confab

Santiago Siderca Perth

Montevideo
Villa Mercedes Siat

Manufacturing Centers Service Centers

R&D Centers Commercial Offices
 Pipeline Solutions for
Todays Challenges
Currently, Tenaris provides
complete tubular solutions
packages for the most
demanding operator
challenges. Solutions include:
Steel catenary, hybrid risers
and top tension risers. The
circulation of fluids from
the seafloor to the surface
is critical to any offshore
production operation.
Regardless of the riser type
and configuration, Tenaris
helps operators overcome
their riser challenges by
utilizing its experience in
matching customers high
performance specifications
and assisting with the
selection of the most
advantageous materials.
Tenaris provides single- and
dual-cased top tension
risers, single-line or multi-
bore hybrid risers, and
any configuration of steel
catenary risers.
Export lines and
flowlines. Tenaris export
lines and flowlines can
withstand extreme deepsea
environments, as well as
the demanding installation
methods associated with J-lay
and reeling. Tenaris offers
some of the most advanced,
custom-made, heavy wall
tubular products available in
the industry.
Hot induction bends.
In addition to employing
the traditional method of
achieving hot induction
bends, Tenaris offers the off-
line full Quench & Temper
method for high specification
products. Extensive research
by Tenaris has revealed that
this method produces more
homogenous bend properties
which, in turn, lead to better
performance for the most
demanding offshore projects,
such as HP/HT fields, Arctic
and Arctic-like environments,
ultra-deepwater fields and
sour environments.
Tubular components for
subsea applications. Tenaris
provides tubular components
such as pipe for jumpers,
bends, clad pipe and clad
bends to support seafloor
applications that rely on a
remote site or a host facility
for utility and well control
services. Packages can be
customized to meet project
specifications.
Tubular components for
structural applications.
Tenaris provides structural
pipes for highly critical
offshore applications such as
platforms and jack-up rigs.
Pipes are provided in weldable
high grades and in lengths
customized to customer
needs.
Coiled line pipe. Tenaris Coating, double-joint,
offers a broad range of coiled anode pads and anode
line pipe for downhole and installation services. Tenaris
subsea applications. A unique offers coating, double-joint
manufacturing process is pipe, anode and anode pad
employed that allows the installation for deep and ultra-
production of line pipe in deepwater projects. These
continuous lengths. All line services reduce welding time
pipe is supplied in coil form, on site and provide excellent
and strings range from 2 km protection for the pipe during
to 7 km in length depending its operating life. In addition,
on the diameter. After the the services are done at the
pipe is manufactured, an mill prior to reaching the
external corrosion coating is project site which reduces
applied, usually a three-layer labor in the field by virtually
system (FBE plus copolymer one-half.
adhesive plus HDPE or PP top
coat) along with an improved
cleanliness integrity to NAS 8,
7 or 6 levels.
Laser Ends Measurement
Service. Using laser optical
displacement sensors that
measure the distance between
the sensors measuring
head and the surface of
the tube, the Tenaris Laser
Ends Measurement System
can perform a complete
dimensional assessment
of pipe ends to enable a
more efficient alignment
and to minimize the Hi/Lo
differential prior to welding.
Depending on customer
requirements, the system can
cover outside diameter, inside
diameter and wall thickness.
Anticipating the Future Needs
of our Customers
Another differentiator that
distinguishes Tenaris is an
ability to anticipate and
then begin research and
development on products
for the future. As operators
embrace new and more
complex projects both
onshore and offshore, Tenaris
continues to devote its
resources to finding innovative
solutions that will meet
operators challenges on these
projects. This is accomplished
through ongoing research
and development of tubular
technologies that are safe,
technologically sound and
economically viable.
Additionally, all four of
Tenaris R&D centers, along
with other internationally
recognized universities
and laboratories around
the world, participate in
collaborative programs with
customers and key industry
players to conduct research
and advance data on product
technology that is aligned
with anticipated future
industry needs.
Joint Industry Programs Cooperative Programs
(JIPs) with Universities and
Often, when the industry Academia
faces common challenges, Tenaris global network
the best way of solving them of R&D centers and
is for industry, academia and manufacturing facilities
government players to join collaborates with more than
forces in serious collaborative 60 universities and research
efforts called Joint Industry institutions worldwide on
Programs (JIPs). In the past, cooperative programs that
Tenaris has participated in focus on basic and applied
numerous JIPs and continues research. This combination of
to use this technique to help internal and external expertise
develop future products that provides avenues that lead to
the industry requires. the development of value-
added products and improved
For example, Tenaris new production processes that
100 Ksi steel grade was directly contribute to our
developed, in part, through a customers success.
JIP collaborative effort. At the
JIP, operators indicated that
steels with a yield strength
of 100,000 psi would be
needed for constructing the
top tension risers for future
offshore deepwater projects.
Working with the JIP, Tenaris
engineers were able to
develop the 100 Ksi tubular
steel grade, an extremely
high specification tubular
steel with a yield strength of
100,000 psi and a reduced
pipe wall thickness for lower
overall tube weight.
A Global Research and
Development Network
Much of Tenaris increased
level of performance can
be attributed to dedicated
efforts to continually increase
the quality and range of its
products by working with
customers and analyzing
new trends in the sectors
where they operate. Often,
this dedication requires
exhaustive product research
and development, as well as
an ability to foresee and then
develop products that will fill
future operator needs.
One of the distinctions
that enable Tenaris to rise
above its competitors is its
worldwide research and
development network. This
network is a fundamental and product innovation has
component in Tenaris already proven invaluable
approach to differentiation. on complex customer
By acquiring great knowledge exploration and production
of engineering sciences and projects, and high-
tubular properties and then performance mechanical and
combining it with a base of structural applications.
experience gained through
working side-by-side with its
customers, Tenaris has been
able to establish itself as an
exceptional provider in the
pipeline services marketplace.
Globally, around 200
scientists and engineers,
more than half of whom
have a masters or doctorate
degree, work in these R&D
centers. Their dedication
to continuous improvement
 Worldwide Centers for Product Research
and Development
TenarisTamsa center,
Veracruz, Mexico
The Veracruz center focuses
mainly on line pipe and the
creation of new products
for energy industry tubular
goods applications. Research
work is centered on the
advancement of innovative
welding technology and the
qualification of premium
connections, as well as
improving metallurgy
and materials, process
development, and fracture
mechanics studies. Its full-
scale testing laboratory
utilizes some of the most
sophisticated equipment
worldwide for testing pipes
and threads.
Metallurgy and materials
research.
By proactively conducting
continuous research on
oil and gas metallurgical
technology and working
closely with operators,
Tenaris has been able to
determine the types of
metals and materials that
will be needed to achieve
the high-specification levels
of performance operators
say they will need for their
anticipated future projects.
Welding technology
innovation.
The development of improved
welding techniques enables
and facilitates the welding of
newly developed steel grades
and supports improvements in critical performance features basic or highly specialized
innovative techniques such as such as galling resistance and areas of research.
double joint welding. sealability performance. This
test validates the reliability of Tenaris Research and
Fracture mechanics studies. a products structural design Development center,
To ensure that future and performance through Campana, Argentina
pipe materials exhibits a testing that simulates the Research at the Argentina
sufficiently high Charpy specific conditions in the oil center covers both products
V-notch impact value to field where it will be used. and processes. In terms of
arrest a propagating fracture, Such testing also provides for processes, researchers focus
Tenaris uses fracture the qualification of premium on steelmaking innovations,
mechanics studies to evaluate connections and the fatigue rolling, heat treatment, non-
the structural integrity of its testing of steel catenary destructive testing and the
future tubular components. risers, top tension risers and tracking of tubular products.
flowlines being developed The center also provides
Process development for use in future pipeline scientific and technological
optimization. applications. research support in such
Tenaris continually strives to diverse areas and disciplines
optimize the manufacturing Tenaris NKKT center, as metallurgy, steelmaking,
processes it uses in order Kawasaki, Japan chemistry, applied physics,
to ensure that it will be The Kawasaki center structural integrity, mechanical
capable of manufacturing specializes in high-chromium design, materials and
the products needed for steel tubular products (i.e., coatings. Investigations are
future oil and gas tubular Cr13 steel grade) for diverse conducted using state-of-the-
goods applications. One of applications. Full-scale testing art methodologies and tools
the tools that is employed in of premium connections is including the extensive use of
this effort is Finite Element performed, along with the modeling techniques such as
Analysis (FEA). FEA design and development of FEA and full-scale product
enables metallurgists and corrosion-resistant alloys, testing.
manufacturing engineers to sour service materials and
obtain a detailed visualization drill pipe.
of where structures bend
or twist and indicates the Tenaris Dalmine center,
distribution of stresses and Italy
displacements. This, in turn, Research at this facility
enables engineers to design mainly focuses on two areas:
and manufacture tubular hot rolling processes and
goods that exhibit higher product development for
performance characteristics. mechanical and thermal
applications. The center
Full-scale laboratory testing. conducts its own independent
Full-scale performance testing research and also collaborates
complements FEA and is a with external research
critical step to fully verify institutes on either extensive
Tenaris Offshore and Onshore Tubular Solutions
Tenaris delivers a wide range of seamless and welded tubes for onshore line pipe
to be usedinthe most demanding conditions. From the surface to the sea floor,
Tenaris offers tubular solutions for almost any offshore challenge. This offering
includes riser pipes, export and flow lines, subsea system components, coiled line
pipe, stainless steel tubes for umbilicals, and accessories.

Oil and gas pipelines

 Steel Catenary
Risers

Work Over Riser

Jumpers
Hot Induction Bends

Top Tension Risers

Flowlines, Anticorrosion and

Thermal Insulation Coating
A Proven Track Record
Tenaris has established an enviable eld-proven track record by providing
high-specication products for some of the largest projects ever attempted
both onshore and in deep and ultra-deep offshore waters.

OFFshore Projects

Depth
Project End User Location Products Supplied
Feet Meters
Independence Anadarko Gulf of Mexico Seamless pipe for SCRs, infield lines, hot inductions bends 9,039 2,739

Cascade & Outer and inner pipe for pipe in pipe, gas export lines, anticorrosion and insulation coating, hot induction
Petrobras Gulf of Mexico 8,250 2,500
Chinook bends, seamless pipe for hybrid risers, laser end measurement

Tupi Petrobras Brazil Welded pipe for export lines 6,955 2,120

Thunder Horse BP Gulf of Mexico Seamless pipe for flowlines and SCR's, anticorrosive coating, hot induction bends 6,036 1,829

Cesar Tonga Anadarko Gulf of Mexico Outer and inner pipe for pipe in pipe, hot induction bends 4,729 1,433

Seamless pipe for infield lines, double joint, anticorrosive coating, hot induction bends, laser end
Greater Plutonio BP Angola 4,593 1,400
measurement

AKPO Total Nigeria Seamless pipe for export lines, SCR's, flowlines and oil offloading lines 4,511 1,375

Gorgon Chevron Australia Seamless pipe for flowlines, infield lines, hot induction bends, laser end measurement 4,429 1,350

Kizomba A, B, Outer and inner pipe for pipe in pipe, seamless pipe for TTR's, infield lines, anticorrosive coating, hot
ExxonMobil Angola 4,425 1,349
C&D induction bends, laser end measurement

Gumusut Shell Malaysia Seamless pipe for flowlines, SCR's and exports lines, upset pipes for WOR's, hot induction bends 3,937 1,200

Outer and inner pipe for pipe in pipe, mother pipes for bends, jumpers, buckle arrestors, double joint,
Pazflor Total Angola 3,937 1,200
anticorrosive coating
Sul - Norte
Petrobras Brazil Welded pipe for export lines 3,937 1,200
Capixaba
Seamless pipe for flowlines and SCR's, anticorrosive coating, hot inductions bends, buckle arrestors, J-lay
Bonga Shell Nigeria 3,599 1,097
collars

Usan Total Nigeria Outer and inner pipe for pipe in pipe, seamless pipe for hybrid risers, hot induction bends 3,248 990

West Delta Deep

Burullus Egypt Seamless pipe for flowlines, anticorrosive coating and hot induction bends 2,789 850
Marine

Vega Statoil Norway Seamless pipe for flowlines, upset pipes for workover risers 1,246 380

Marulk Statoil Norway Outer pipe for pipe in pipe 1,198 365

Snorre Statoil Norway Seamless pipe for TTR's 1,198 365

Heera ONGC India Seamless pipe for flowlines 164 50

Kupe Origin New zeland Seamless pipe for flowlines, anticorrosive coating 115 35

Onshore Projects

Quantity
Project End User Location Products Supplied
Km Miles
SAS ADNOC Middle East Seamless pipe 442 275

Gassi Touil Sonatrach Noth Africa Seampless pipe, anticorrosive coating 122 76

Rajasthan Cairb Middle East Seamless pipe 262 163

El Merk Sonatrach Noth Africa Seampless pipe, anticorrosive coating 252 157

Karachaganak Phase II Karachaganak Caspian Sea Seamless pipe, anticorrosive and insulation coating 132 82

Gbaran Shell Nigeria Seamless pipe 225 140

PNG LNG ExxonMobil Papua New Guinea seamless pipe, hot induction bends 166 103

Soyo Total Angola Seamless pipe, anticorrosive coating, hot induction bends 121 75
Product Range and Properties
Tenaris manufactures a complete range of seamless and
welded pipes for applications under the most demanding
conditions and services.

Products are manufactured in accordance with particular project

specifications and National or International Standards such as:
API 5L, API 5LCP, DNV OS F101, ISO 3183, ISO 15590 and
EN 10208.

LONGITUDINAL SUBMERGED ARC WELDING DIMENSIONAL RANGE

WALL THICKNESS

mm 6.35 6.86 7.14 7.92 8.74 9.53 10.31 11.13 11.91 12.70 14.27 15.09 15.88 17.48 19.05 20.62 22.23 23.83 25.40 26.42 28.58 30.48 31.75

323.85 12.75
OUTSIDE DIAMETER

355.6 14

406.4 16

457.2 18

508 20

558.8 22

609.6 24

660.4 26

711.2 28

762 30

812.8 32

863.6 34

914.4 36

965.2 38

1016 40

1066.8 42

OUTSIDE DIAMETER
1117.6 44

1168.4 46

1219.2 48

0.250 0.270 0.281 0.311 0.344 0.375 0.406 0.438 0.468 0.500 0.561 0.594 0.625 0.688 0.750 0.811 0.875 0.938 1.000 1.040 1.125 1.200 1.250 in
WALL THICKNESS
 HIGH FREQUENCY INDUCTION/HIGH FREQUENCY CURRENT ELECTRIC RESISTANCE WELDING DIMENSIONAL RANGE
WALL THICKNESS
mm 1.900 2.000 2.200 2.250 2.650 3.000 3.175 3.200 3.750 4.000 4.370 4.550 4.770 4.850 5.100 5.156 5.540 6.000 6.350 7.010 7.137 7.620 7.925 8.180 8.738 8.560 9.525 9 .930 10.312 10.720 11.125 11.913 12.320 12.700 13.056 14.275
9.525 0.38
12.7 0.5
19.05 0.75
25.4 1

OUTSIDE DIAMETER
31.75 1.25
38.1 1.5
50.8 2
63.5 2.5
76.2 3
88.9 3.5
101.6 4
114.3 4.5
124 4.88
140.0 5.51
146.0 5.75
141.3 5.56
168.3 6.63
177.8 7
219.1 8.63
244.5 9.63
273.1 10.75
323.9 12.75
339.7 13.38
355.6 14
406.4 16
457.2 18
473.1 18.63
508.0 20
558.8 22
609.6 24
660.4 26
OUTSIDE DIAMETER

0.074 0.078 0.086 0.088 0.104 0.118 0.125 0.126 0.147 0.157 0.172 0.180 0.187 0.190 0.200 0.203 0.218 0.236 0.250 0.276 0.280 0.300 0.312 0.322 0.344 0.337 0.375 0.390 0.406 0.422 0.438 0.470 0.485 0.500 0.514 0.562 in
WALL THICKNESS
 SEAMLESS DIMENSIONAL RANGE
WALL THICKNESS
mm 2.9 3.2 3.6 4.0 4.5 4.8 4.9 5.2 5.6 6.3 7.1 8.0 8.4 8.8 9.5 10.2 11.1 12.7 13.5 14.3 15.9 17.5 18.3 19.1 20.6 21.4 22.2 25.4 26.5 28.0 30.0 31.0 32.0 35.0 36.0 40.0 41.0 42.0 44.0 46.0 48.0 50.0 52.0 53.0 55.0
33.4 1.315
48.3 1.902
60.3 2.374
88.9 3.5
101.6 4

OUTSIDE DIAMETER
114.3 4.5
141.3 5.563
146 5.748
152.4 6
159 6.260
165.1 6.500
168.3 6.626
177.8 7
187.7 7.390
193.7 7.626
196.9 7.752
204 8
206.4 8.126
216 8.504
219.1 8.626
223 8.780
229 9
232 9.134
241 9.488
244.5 9.626
254 10
267 10.512
273 10.748
283 11.142
286 11.259
303 11.929
316 12.440
323.9 12.752
327 12.874
339.7 13.374
346.1 13.626
355.6 14
368.3 14.500
377.8 14.874
406.4 16
457 18
508 20
OUTSIDE DIAMETER

0.114 0.126 0.141 0.157 0.177 0.189 0.193 0.204 0.220 0.248 0.279 0.315 0.330 0.346 0.374 0.401 0.437 0.500 0.531 0.563 0.626 0.689 0.720 0.752 0.811 0.842 0.874 1.000 1.043 1.102 1.181 1.220 1.259 1.378 1.417 1.574 1.614 1.653 1.732 1.811 1.889 1.968 2.047 2.086 2.165 in
WALL THICKNESS
Seamless Pipe Line Projects
Typical Requirements

SEAMLESS PIPE LINE PROJECTS TYPICAL REQUIREMENTS

PROPERTIES6 C-Mn S TEEL G RADES X60 TO X70 C-Mn STEEL
GRADE X805
OFFSHORE ARTIC HP/H T GAS SOUR
SERVICE3 SERVICE SERVICE SERVICE SERVICE

Steel Design Carbon Equivalent (IIW)1 1" (25.4 mm) 0.41 0.41 0.41 0.41 0.39 0.45
> 1" (25.4 mm) 0.43 0.43 0.43 0.43 0.42
Carbon Equivalent (Pcm)1 1" (25.4 mm) 0.22 0.22 0.22 0.22 0.21 0.24
> 1" (25.4 mm) 0.23 0.23 0.23 0.23 0.22
P (% max) 0.018 0.018 0.018 0.018 0.015 0.018
S (% max) 0.008 0.005 0.005 0.005 0.003 0.005
Nb+V+Ti (% max) 0.12 0.12 0.12 0.12 0.12 0.12
Mechanical Properties RT Min YS As applicable
RT Min TS As applicable
HT Min YS 2
Actual Values RT YS & RT TS variation (Mpa) 100 120 120 120 120 130
Y/T (max) 0.87 - 0.90 0.90 0.90 0.90 0.90 0.93
Hardness (max single reading Hv10) 248 260 260 260 248 280
Minimum Average Toughness (Joules) at -20C 100 100 at - 50C 100 100 100 100
CTOD (mm) at -20C 0.20
Corrosion Resistance Tests as per NACE TM0284 & as per ASTM G39 As applicable
(Sln NACE TM 0177)
Non Destructive Inspection L & T Defects 5% of Nominal WT
(Notch Depth)
Laminations 1000 500 1000
max area (mm2)
Dimensional Tolerances As applicable4

Symbols:
RT Room Temperature, HP High Pressure, HT High Temperature, YS Yield Strength, TS Tensile Strength, CTOD Crack Tip Opening Displacement, L&T Longitudinal & Transverse,
FPBT Four Point Bend Tests

Notes:
1. As applicable according to C content and specific requirements.
2. YS derating values at maximum design temperature as per DNV OS F101 Section 5 Figure 5-1.
3. In case of Reel-Laying RT Min YS and RT Min TS are guaranteed after Laboratory or Full-scale Installation Simulation Tests.
4. In case of Offshore Service restricted ID end Tolerances can be supplied after calibration or machining.
5. Cr13 Weldable is also available and requirements shall be analyzed on case by case basis.
6. Depending on Specific Project Requirements offered values may change.
7. 100 ksi Weldable up to 1" is also available and requirements shall be analyzed on case by case basis.
8. Tenaris can produce customized seamless pipes according to customer requerimients.
Adding Value
to Every Pipeline Project
Tenaris adds value to every
solution it provides for its
customers through minimized
risk, innovative engineering
and manufacturing processes,
and by using its full-scale
facilities to fully test and
qualify products before they
are placed in service.
By providing products and
services that feature both
technical and commercial
reliability, Tenaris has built a
reputation as the industrys
go to company for
obtaining pipeline solutions
for the toughest challenges.
With manufacturing facilities
in 15 countries, R&D
centers in four countries,
the availability of an
extensive Internet website,
and a Tenaris Service and
Distribution Network that
assists customers in more
than 30 countries, Tenaris
provides an unmatched
worldwide industrial and
customer support system.
Tenaris customers also
receive added value through
managed manufacturing
flows that allow the company
to simultaneously produce
steel pipes of consistent
quality for a customer
project from several different
strategically located mills.
This managed process reduces
the manufacturing time and
ensures that orders are filled
on time and on budget.
Reduced total cost of
ownership (TCO) is another
added value customers
receive. Because deepwater
offshore operations and
complex onshore projects
involve tremendous costs,
recapturing these costs
can positively impact an
operators bottom line.
Therefore, Tenaris provides
complete supply chain
management that simplifies
logistics, creates flexibility
and ensures a streamlined
approach to lower operator
TCO and create a seamless
process from purchase to
delivery.
If your current or future
plans involve deepwater,
ultra-deepwater, or complex
onshore projects, Tenaris can
help you meet any challenge
you encounter by offering
complete tubular packages
and solutions that deliver the
ultimate in performance and
reliability during the life of
the project.
You can learn more about
Tenaris onshore and offshore
solutions by visiting the
company website at
www.tenaris.com or by
emailing a request for
information to
pipeline@tenaris.com.
A representative will be glad
to show you how Tenaris can
make a difference on your
next project.
 www.tenaris.com

Version 02 / April 2011. Tenaris. All rights reserved. pipeline@tenaris.com Tenaris Marketing Communications

Tenaris has produced this Offshore and Onshore Pipeline Solutions for general information only. While every effort has been made to ensure the accuracy of the information
contained within this publication, Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris
products and services are only subject to the Companys standard Terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license,
as the case may be. The information in this publication is subject to change or modification without notice. For more complete information please contact a Tenariss representative
or visit our website at www.tenaris.com. This Brochure supersedes Version 01/ April 2010. Tenaris 2010. All rights reserved.