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2016 MIDAS Technical Chat

Practical Design of
Extradosed Bridges midas
Civil

Inki Choi
Head-Design(Bridges),
Larsen & Toubro Construction

L&T Construction
1. Introduction
2. Design Procedure midas
Civil
3. Design Example
4. Comparative study
5. Reference Project
1. Introduction Technical
Lecture
by L&T

Extradosed Bridge?

Meaning of Extradosed
The name comes from the French word extradoss, which is derived from
the word extrados, the exterior curve of an arch.

Historical Extradosed Bridge


Ganter Bridge Odawara Blue Way Bridge Kisogawa Bridge
(Swizerland,1980) (Japan,1994) (Japan,2001)

L&T Construction
Slide 3 3
1. Introduction Technical
Lecture
by L&T

Characteristics of Extradoesd bridge

Aesthetic point of view


Looks similar with cable stayed bridge
with tower and cable

Structural behavior point


Behave similar with girder bridge

Key Aspects
Slenderer depth than girder bridge
=> Less concrete consumption
Lower tower height than cable
stayed bridge
=> Easy Construction
Economical application to 100m to
200m main span
L&T Construction
Slide 4 4
1. Introduction Technical
Lecture
by L&T

Structural behavior of Extradosed bridges

Structural difference with Cable-stayed bridges


Less Stress variation on cable due to live load.
Range of stress variation is important governing factor of stay cables due to
fatigue

L&T Construction
Slide 5 5
1. Introduction Technical
Lecture
by L&T

Structural behavior of Extradosed bridges

Distribution Ratio of Vertical Load ()


Distribution on stay cables and girder of vertical uniform load on the main
span

L&T Construction
Slide 6 6
1. Introduction Technical
Lecture
by L&T

Structural behavior of Extradosed bridges

Distribution Ratio of Vertical Load ()


Load distribution to girder : 79%
Load distribution to stay cable : 21%

L&T Construction
Slide 7 7
1. Introduction Technical
Lecture
by L&T

Structural behavior of Extradosed bridges

Distribution Ratio of Vertical Load () vs stress range due to live load

L&T Construction
Slide 8 8
1. Introduction Technical
Lecture
by L&T

Parametric comparison

Economical parameter for different type


GIRDER DEPTH to SPAN APPLICABLE SPAN
TYPE OF BRDIGE PYLON HEIGHT to SPAN
MID Support RANGE

GIRDER BRIDGE (>100m span) 1:40~1:50 1:15~1:20 - 100~180m


EXTRADOSED BRIDGE 1:40~1:50 1:30~1:40 1:8 ~ 1:15 100~200m
CABLE STAYED BRDIGE 1.5m~2.5m uniform 1:4 ~ 1:5 200~800m

Tentative dimension for 200m main span

GIRDER DEPTH to SPAN APPLICABLE SPAN


TYPE OF BRDIGE PYLON HEIGHT to SPAN
MID Support RANGE
GIRDER BRIDGE (>100m span) 5.0m~4.0m 13.5m~10m - 200m
EXTRADOSED BRIDGE 5.0m~4.0m 7.0m~5.0m 25m ~ 13m 200m
CABLE STAYED BRDIGE 1.5m~2.5m 50m ~ 40m 200m

L&T Construction
Slide 9 9
1. Introduction Technical
Lecture
by L&T

Parametric comparison

Equivalent thickness of concrete

L&T Construction
Slide 10 10
1. Introduction Technical
Lecture
by L&T

Parametric comparison

Post-tensioning Tendon

L&T Construction
Slide 11 11
Technical
Lecture
by L&T

1. Introduction
midas
2. Design Procedure Civil
3. Design Example
4. Comparative Study
5. Reference Project

L&T Construction
Slide 12 12
2. Design Procedure Technical
Lecture
by L&T

Design procedure flow chart

Planning / Preparation of Concept / Design basis

Clearance
Understanding Requirement functional width / traffic lane

Survey information ( Soil / Topo & Bathymetry )


Span arrangement Structural efficiency / Foundation cost
Decision on bearing system

Single cell, multi cell, Steel or Concrete


Decide Cross section Number of stay cable plane

Fan type
Arranging Stay cable Harp type

Dead Load / Superimposed Dead Load


Determine the loading Live Load / Wind Load / Thermal effect
Seismic loading

L&T Construction
Slide 13 13
2. Design Procedure Technical
Lecture
by L&T

Design procedure flow chart

Transverse design stage


Strip model analysis
Transverse Analysis Plate element analysis

Reinforcement design
Serviceability limit Crack assessment
Stress limit of concrete and reinforcement

Bending moment capacity


Strength limit Shear Capacity

Review of clashes Any clash : Transverse tendon duct / rebar / anchorage / duct space
Embedded items (drainage scup / lighting foundation / lifting or
Details
handling hole etc.)

Finalizing section

L&T Construction
Slide 14 14
2. Design Procedure Technical
Lecture
by L&T

Design procedure flow chart

Longitudinal analysis stage


Construction Stage Analysis
Longitudinal Analysis Final stage Analysis

Girder design
Construction stage Stay Cable Design
Requirement of temporary PT

Stress limit
Serviceability design
Stay Cable Check

Bending capacity
Strength limit Shear capacity
Torsional capacity

Loss of Cable
Additional Cable Check Replacement of Cable
Vibration

Anchorage details
Finalizing Design Review of clashes
Preparation of casting curve / camber drawing
L&T Construction
Slide 15 15
2. Design Procedure Technical
Lecture
by L&T

Span Arrangement

Horizontal and Vertical Clearance


Horizontal Clearance shall be decided based on requirement
(e.g. Navigational Channel, geometrical requirement)
Vertical clearance (Navigational or traffic)
Side span / Main Span ratio
0.6 would be economical parameter in general

L&T Construction
Slide 16 16
2. Design Procedure Technical
Lecture
by L&T

Cross Section / Number of Cable plane

Single-Cell vs. Multi-cell


Depends on the functional requirement(i.e. required width based on traffic
assessment)

Single plane or double plane stay cable


Girder Cross section related to cable anchorage

L&T Construction
Slide 17 17
2. Design Procedure Technical
Lecture
by L&T

Stay Cable Design


Harp type vs. Fan type
Cable arrangement shall be decided considering Aesthetics, construction
efficiency, overall cost etc.

Harp Type Fan Type

Shape

Eccentricity Less Eccentricity More Eccentricity


Anchor Detail Simple Complicated

Design specification applicable


PTI Recommendation for Stay Cable Design, SETRA, EURO CODE
- SLS
PTI : flimit=0.6fpu (fL : not exceed 70MPa in rare comb. )
SETRA : flimit=0.6fpu (fL : not exceed 50MPa in frequent comb. )
- ULS : flimit=0.75fpu (PTI and SETRA)
L&T Construction
Slide 18 18
2. Design Procedure Technical
Lecture
by L&T

Stay Cable Design

PTI Recommendation (6th Edition)


Resistance factor given referring AASHTO LRFD design specification load
combination

L&T Construction
Slide 19 19
2. Design Procedure Technical
Lecture
by L&T

Stay Cable Design


Euro Code (EN-1993-1-11)

Ultimate Limit States

Serviceability limit States

L&T Construction
Slide 20 20
2. Design Procedure Technical
Lecture
by L&T

Girder Design
During Construction
Tensile stress limit : : No tension in Segmental construction, k1fctm or k6fctm
for cast-in-situ construction (IRC112-2011)
Compression stress limit : k1fck or k6fck (IRC112-2011)

Service limit State


Tensile stress limit : No tension for Segmental construction, fctm for cast-in-
situ construction (IRC )
Compression stress limit : 0.48fck

L&T Construction
Slide 21 21
2. Design Procedure Technical
Lecture
by L&T

Girder Design

Ultimate limit State


Ultimate Moment capacity Ultimate Shear Capacity

Ultimate Torsional Capacity

L&T Construction
Slide 22 22
2. Design Procedure Technical
Lecture
by L&T

Pylon Design

Aesthetic design

L&T Construction
Slide 23 23
2. Design Procedure Technical
Lecture
by L&T

Pylon Design

Anchorage Design

Single Tube Type Mono Tube Type Anchor Box Type

L&T Construction
Slide 24 24
2. Design Procedure Technical
Lecture
by L&T

Pylon Design

Anchorage Design

L&T Construction
Slide 25 25
2. Design Procedure Technical
Lecture
by L&T

Connection to Pylon

Bearing vs. Monolithic

L&T Construction
Slide 26 26
2. Design Procedure Technical
Lecture
by L&T

Expansion Joints

Expansion Joint at Support location


Conventional support system
No concern about long-term deflection

L&T Construction
Slide 27 27
2. Design Procedure Technical
Lecture
by L&T

Expansion Joints

Expansion Joint at Mid Span


Needle Beam type or Hinge Joint
Needle Beam Type Hinge Type
GUIDED BEARING GUIDED BEARING GUIDED BEARING FIXED BEARING
ACTED BY (+) MOMENT ACTED BY (-) MOMENT ACTED BY (-) MOMENT ACTED BY (+) MOMENT

GUIDED BEARING GUIDED BEARING FIXED BEARING GUIDED BEARING


ACTED BY (-) MOMENT ACTED BY (+) MOMENT ACTED BY (+) MOMENT ACTED BY (-) MOMENT

1,250 4,900 1,700 4,900 1,250


14,000

Port Mann Bridge


Otay River Bridge

L&T Construction
Slide 28 28
2. Design Procedure Technical
Lecture
by L&T

Foundation Design

Pile foundation vs. Well foundation

Pile Foundation Well Foundation

applicable if scour depth is high where pile


Economical in case less scour depth
foundation is not feasible
Less construction time and flexible
Less equipment required
arrangement of pile
High geotechnical lateral resistance

L&T Construction
Slide 29 29
2. Design Procedure Technical
Lecture
by L&T

Foundation Design
Construction Methodology of Pile Foundation

L&T Construction
Slide 30 30
2. Design Procedure Technical
Lecture
by L&T

Foundation Design
Construction Methodology of Pile Foundation

L&T Construction
Slide 31 31
Technical
Lecture
by L&T

1. Introduction
2. Design Procedure midas
Civil
3. Design Example
4. Comparative Study
5. Reference Project

L&T Construction
Slide 32 32
3. Design Example Technical
Lecture
by L&T

Design Parameter
Material Property
Concrete
M55 Superstructure , Upper pylon and lower pylon
M35 - Foundation

Post-tensioning strand
E = 195000 MPa
Poisson ratio = 0.3
12T15 and 19T15 prestressing tendons

Stay cable
E = 195000 MPa
15.7mm dia. strand

Reinforcement
Fe 500

L&T Construction
Slide 33 33
3. Design Example Technical
Lecture
by L&T

Bridge general arrangement

Span arrangement
110 m + 180 m + 110 m

L&T Construction
Slide 34 34
3. Design Example Technical
Lecture
by L&T

Bridge general arrangement

Cross section
Girder Depth : 3.5m ~ 5.5m
Deck width : 28.0m

L&T Construction
Slide 35 35
3. Design Example Technical
Lecture
by L&T

Design Loading

Permanent Load
Self weight
Super imposed dead Load
SIDL variable (Wearing coat , Overlay)
SIDL fixed (Crash barrier etc..)
Variable Live Load (IRC112-2011 cl.204)
Carriageway live load ( 70R, Class A,..)
Pedestrian live load

L&T Construction
Slide 36 36
3. Design Example Technical
Lecture
by L&T

Design Loading

Thermal Load
Temperature gradient (IRC112-2011 cl.215.3)
Uniform temperature (IRC112-2011 cl.215.2)

Stay cable temperature

Wind Load (IRC112-2011 cl.209)

L&T Construction
Slide 37 37
3. Design Example Technical
Lecture
by L&T

Design Loading

Seismic Load

Accidental Load
Vehicle Collison
Barge impact
Impact due to floating bodies

Hydraulic Loads
Water current forces
Wave pressure
Buoyancy

Construction Loads

Earth pressure

L&T Construction
Slide 38 38
3. Design Example Technical
Lecture
by L&T

Transverse Analysis

Transverse Analysis using Beam Model


Dead Load, SIDL, Pre-stressing, Thermal load etc.

L&T Construction
Slide 39 39
3. Design Example Technical
Lecture
by L&T

Transverse Analysis

Transverse Analysis using Beam Model


Construction stage analysis considering time- dependent material property
BMD : Self Weight

BMD : Tendon Primary

L&T Construction
Slide 40 40
3. Design Example Technical
Lecture
by L&T

Transverse Analysis

Transverse Analysis using Plate Element Analysis Model


Live load dispersion to be taken in to consideration

L&T Construction
Slide 41 41
3. Design Example Technical
Lecture
by L&T

Transverse Design Summary

Typical section Reinforcement drawing

L&T Construction
Slide 42 42
3. Design Example Technical
Lecture
by L&T

Longitudinal Analysis Model

Line Beam analysis Model

L&T Construction
Slide 43 43
3. Design Example Technical
Lecture
by L&T

Longitudinal Analysis Model

Loading Application
Self-Weight and SIDL
Live Load
Wind
Thermal
Seismic

Tendon Arrangement

Stay Cable

Cantilever Tendon

Bottom Tendon ContinuityL&T


Tendon
Construction
Slide 44 44
3. Design Example Technical
Lecture
by L&T

Longitudinal Analysis Model

Similar scheme with Balanced Cantilever Girder Bridge

Pylon and Stay Cable to be added


L&T Construction
Slide 45 45
3. Design Example Technical
Lecture
by L&T

Construction Stage Analysis

Construction stage Analysis Result


Construction sequence, age of segment, creep shrinkage

L&T Construction
Slide 46 46
3. Design Example Technical
Lecture
by L&T

Construction Stage Analysis

Casting Curve
Reference curve data during fabrication
Final total camber + Vertical Profile
Camber Table during erection
Reference curve data during erection
Pylon

L&T Construction
Slide 47 47
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Construction stage result

Top Stresses During Construction Stages

L&T Construction
Slide 48 48
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Construction stage result

Bottom Stresses During Construction Stages

L&T Construction
Slide 49 49
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Construction stage result

Girder Stress at bottom & Top - Final Construction Stage

L&T Construction
Slide 50 50
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Post Construction stage Analysis result

Girder Stress Live Load

Cable Stress Live Load

L&T Construction
Slide 51 51
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Service Limit State Result

Top stresses in Rare Combination ( Live load Leading with temperature accompanying)

L&T Construction
Slide 52 52
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Service Limit State Result

Bottom stresses in Rare Combination ( Live load Leading with temperature accompanying)

L&T Construction
Slide 53 53
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Ultimate Limit State Result (Bending Moment Capacity)

L&T Construction
Slide 54 54
3. Design Example Technical
Lecture
by L&T

Longitudinal Design Summary

Ultimate Limit State Result (Shear & Torsion Capacity)

L&T Construction
Slide 55 55
3. Design Example Technical
Lecture
by L&T

Miscellaneous design
Anchor Blister Design
Design as per section no 13 of IRC 112-2011

Diaphragm design
Design as per section no 13 of IRC 112-2011

Bearing and Expansion joint


Drainage and street lighting
Pavement

L&T Construction
Slide 56 56
Technical
Lecture
by L&T

1. Introduction
2. Design Procedure midas
Civil
3. Design Example

4. Comparative Study
5. Reference Project

L&T Construction
Slide 57 57
4. Comparative Study Technical
Lecture
by L&T

Description of Case Study

Bridge Length
400m (=110m + 180m +110m)
Width of deck
28m (6 lane = 2 x 3lane)

Key Dimension for case studies

GIRDER DEPTH to SPAN PYLON HEIGHT


TYPE OF BRDIGE Remark
MID Support to SPAN

EXTRADOSED BRIDGE 3.5m 5.5m 22m Extradosed Bridge

GIRDER BRIDGE 3.5m 5.5m - Same Depth as Extradosed Bridge

GIRDER BRIDGE 3.5m 10.0m - Conventional Balanced Cantilever

L&T Construction
Slide 58 58
4. Comparative Study Technical
Lecture
by L&T

Comparison : Balanced Cantilever Bridge vs. Extradosed Bridge

Extradosed Bridge with external stay cable (Girder depth at support = 5.5m)
Elevation

BMD 2,80,000kN.m

Stress
No Tension

L&T Construction
Slide 59 59
4. Comparative Study Technical
Lecture
by L&T

Comparison : Balanced Cantilever Bridge vs. Extradosed Bridge

Extradosed Bridge with external stay cable (Girder depth at support = 5.5m)

Elevation

BMD 11,25,000kN.m

Stress
19.1 Mpa

Girder depth shall be


increased

L&T Construction
Slide 60 60
4. Comparative Study Technical
Lecture
by L&T

Comparison : Balanced Cantilever Bridge vs. Extradosed Bridge

Balanced Cantilever Bridge (Girder depth at support = 10.0m)

Elevation

BMD 6,84,100 kN.m

Stress
No tension

L&T Construction
Slide 61 61
4. Comparative Study Technical
Lecture
by L&T

Findings

Depth of Girder
Depth of girder to be increased at support from 5.5m to 10m.
Vertical profile to be raised in order to satisfy navigation clearance.

Material Quantity
Concrete : 15~25% saving in case of extradosed bridge
Post-tensioning Tendon : Similar amount tendon consumed
Stay cable : additional 150 Ton stay cable required.

Constructability
23m high above deck to be constructed. Additional 1 month construction
period

L&T Construction
Slide 62 62
Technical
Lecture
by L&T

1. Introduction
2. Design Procedure midas
Civil
3. Design Example
4. Comparative Study

5. Reference Project

L&T Construction
Slide 63 63
5. Reference Projects Technical
Lecture
by L&T

Second Vivekananda Bridge (SVBTC), Kolkata

Feature of project
Span configuration : 7 X 110 m + 2 X 55 m (880 m )
Width of bridge : 28.6 m
Foundation : Well Foundation

L&T Construction
Slide 64 64
5. Reference Projects Technical
Lecture
by L&T

3rd Narmada Bridge, Gujarat

Feature of project
Span configuration : 8 X 144 m + 2 X 96 m (1344 m)
Width of bridge : 20.8 m
Foundation : Pile Foundation

L&T Construction
Slide 65 65
5. Reference Projects Technical
Lecture
by L&T

3rd Narmada Bridge, Gujarat

General arrangement drawing

L&T Construction
Slide 66 66
5. Reference Projects Technical
Lecture
by L&T

Barapullah Bridge, Delhi

Feature of project
Span configuration : 3 X 127.5 m + 2 X 85 m (552.5 m)
Width of bridge : 20.8 m
Foundation : Well Foundation

L&T Construction
Slide 67 67
5. Reference Projects Technical
Lecture
by L&T

Barapullah Bridge, Delhi

General arrangement drawing

L&T Construction
Slide 68 68
5. Reference Projects Technical
Lecture
by L&T

Kacchi Dargah, Bihar

Feature of project
Total length : 9.759 km ( Extradosed Bridge)
Width of bridge : 32.4 m
Foundation : Well Foundation

L&T Construction
Slide 69 69
5. Reference Projects Technical
Lecture
by L&T

Kacchi Dargah, Bihar

General arrangement drawing

L&T Construction
Slide 70 70
5. Reference Projects Technical
Lecture
by L&T

Mandovi Bridge, Goa : Cable Stayed Bridge

Feature of project
Span Configuration : 3 X 150 m + 2 X 85 m (620 m)
Width of bridge : 21 m
Foundation : Pile Foundation

L&T Construction
Slide 71 71
5. Reference Projects Technical
Lecture
by L&T

Mandovi Bridge, Goa : Cable Stayed Bridge

General arrangement drawing

L&T Construction
Slide 72 72
2016 MIDAS Technical Chat Technical
Lecture
by L&T

Practical Design of
Extradosed Bridges
midas
Civil

THANK YOU

Inki Choi
Head-Design(Bridges)
Larsen & Toubro Construction

L&T Construction

L&T Construction
Slide 73 73

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