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Model CBLE 100-800 HP Boilers

Table A1-25. Model CB-LE Blowdown Tank Table A1-26. Heating Surface, Model CB-LE
Sizing HEATING SURFACE (SQ-FT)
BOILER HP
BOILER HP WATER (GAL) FIRESIDE WATERSIDE
125 97 125 625 679
150 118 150 750 820
200 145 200 1000 1092
250 146 250 1250 1346
300 176 300 1500 1623
350 210 350 1750 1932
400 177 400 2000 2151
500 209 500 2500 2691
600 250 600 3000 3262
700, 750, 800 296 700, 750, 800 3500 3810
NOTE: Quantity of water removed from boiler by lowering
normal water line 4".

Table A1-27. Steam Volume and Disengaging Area


STEAM VOLUME CU-FT STEAM DISENGAGING AREA SQ-IN
BOILER HP
HIGH PRESSUREA LOW PRESSUREB HIGH PRESSUREA LOW PRESSUREB
125 25.4 36.6 5371 5887
150 30.7 44.3 6511 7138
200 37.7 54.4 7985 8752
250 49.2 70.6 7980 8695
300 59.5 85.3 9651 10516
350 70.9 101.7 11507 12538
400 72.1 97.9 9793 10593
500 83.7 113.7 11376 12303
600 101.5 137.8 13787 14911
700-800 119.8 162.7 16273 17600
NOTE: Based on normal water level.
A. Based on 150 psig design pressure.
B. Based on 15 psig design pressure.

Section A1-40 Rev. 09-09


Model CBLE 125-800 HP Boilers

Table A1-29. Recommended Non-Return Valve Size


Table A1-28. Recommended Steam Nozzle Size (for
OPERATING PRESSURES (PSIG)
4000 to 5000 fpm nozzle velocity)
BOILER
BOILER
CAPACITY
HP
(LBS/HR) 50 75 100 125 150 175 200 250
Boiler HP 2-1/2 2-1/2 NA NA NA NA NA NA
100 3450
OPERATING
PRESSURE 125 150 200 250 300 350 400 500 600 700 750 800 125 4313 3 2-1/2 2-1/2 2-1/2 NA NA NA NA
PSIG
150 5175 3 3 2-1/2 2-1/2 2-1/2 2-1/2 NA NA
15 8 8 10 10 12 12 12 12 12 12 12 12
30 6 6 8 8 8 10 10 10 12 12 12 12 200 6900 3* 3 3 3 3 2-1/2 2-1/2 2-1/2

40 6 6 6 8 8 8 10 10 10 12 12 12 250 8625 4 3* 3 3 3 3 3 3
50 6 6 6 6 8 8 8 10 10 10 12 12 4 4 4 3* 3 3 3 3
300 10350
75 4 4 6 6 6 8 8 8 8 10 10 10
350 12025 4 4 4 4 4 3* 3 3
100 4 4 6 6 6 6 6 8 8 8 8 10
400 13800 5 4 4 4 4 4 4 3*
125 4 4 4 6 6 6 6 8 8 8 8 8
150 3 3 4 4 6 6 6 6 6 8 8 8 500 17210 6 5 5 4 4 4 4 4

200 2.5 3 4 4 4 4 6 6 6 6 6 6 600 20700 6 6 5 5 5 4 4 4


250 2.5 3 3 4 4 4 4 6 6 6 6 6 6 6 6 5 5 5 5 4
700 24150
NOTES:
1. Steam nozzle sizes given in inches. 800 27600 6 6 6 6 6 5 5 5
2. Recommended steam nozzle sizes based on 4000 to 5000 fpm steam velocity.
3. All standard steam nozzle sizes for 150 psig design pressure or greater are the same NOTE: Valve sizes (300 # Flanges) given in inches.
as 125 psig operating pressure on the above table. To increase or decrease the standard Standard N on-Return valve selections limited to a maximum 2 to 1 tu rndown
size, request the change with your local Cleaver-Brooks authorized representative. (50% of full load); selections based on typical non-return valve sizing recommen-
4. Shaded area denotes special surge load baffles must be installed to avoid possible dations. For final valve selection contact your C-B authorized representative. For
water carry-over. high turndown applications see Boiler Book Section I3, Table I3-3.
5. For incremental operating pressures, see Table I3-1 Steam Systems Fundamentals. * Indicates pressure drop of less than 7.5 psig. All other selections are less than
6 psig pressure drop.

SectionA1-41 Rev. 09 09
Model CBLE 100-800 HP Boilers

FRONT
FEEDWATER
TANK

BOILER
FEEDWATER
PUMP

DRAIN

TRENCH

DWG A

DWG B
DWG C

1. Shortest boiler room length (Dwg A) is obtained by allowing for possible future tube replacement (from front or rear of boiler)
through a window or doorway. Allowance is only made for minimum door swing at each end of the boiler. This arrangement
provides sufficient aisle space at the front of the boiler but a tight space condition at the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space.
2. Next shortest boiler room length (Dwg B) is obtained by allowing for possible future tube replacement from the front of the
boiler. Allowance is only made for minimum door swing at the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space.
3. A slightly longer boiler room (Dwg C) is obtained by allowing for possible future tube replacement from the rear of the boiler.
Allowance for door swing at the front provides sufficient aisle and working space at the front.

Figure A1-21. Boiler Room Length (Typical Layouts)

BOILER HP 125-200 250-350 400-800


Dimension A 82" 93" 102"
A B FEEDWATER Dimension B 115" 141" 171"
TANK
NOTES:
1. Recommended Minimum Distance Between Boiler and Wall.
BOILER Dimension "A" allows for a "clear" 42" aisle between the
FEEDWATER water column on the boiler and the wall. If space permits,
PUMP this aisle should be widened.
2. Recommended Minimum Distance Between Boilers.
Dimension "B" between boilers allows for a "clear" aisle of:
DRAIN
42" - 125-200 hp
TRENCH 48" - 250-350 hp

60" - 400-800 hp
If space permits, this aisle should be widened.

Figure A1-22. Boiler Room Width (Typical Layout)

Section A1-42 Rev. 09-09


Model CBLE 100-800 HP Boilers

T
I
G
H
T

S
E
A
NOTE: These stack
L breeching arrangements for multiple
boilers are typical and not intended for your specific
design requirements. For additional information, review
Section F, Stacks.
C
L
E
Stack and breechingA sizes should always be provided by
a reputable stack supplier
N who will design the stack and
breeching system based on your specific criteria. Your
O
local Cleaver-Brooks authorized representative is
U in your evaluation of stack and
capable of assisting
breeching design. T

S
T
A
C
K

M
A
N
U
A
L

D
Figure A1-23. Breeching Arrangement

Section A1-43 Rev. 09-09

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