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14/5/2017 16MMotorGraderB9H00001UP(MACHINE)POWEREDBYC13Engine(SEBP410896)Documentation

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Welcome:r080rr5
Product:MOTORGRADER
Model:16MMOTORGRADERB9H
Configuration:16MMotorGraderB9H00001UP(MACHINE)POWEREDBY
C13Engine

Troubleshooting
C11andC13Enginesfor14Mand16MMotorGraders
MediaNumberRENR934402 PublicationDate01/09/2010 DateUpdated15/09/2010


i02592279

DiagnosticTroubleCodeList
SMCS1900

CrossReferenceInformationforDiagnosticCodes
Table1isalistofthediagnosticcodesfortheengine.Thediagnosticcodesarecrossreferencedwiththe
appropriateprocedurethatcanbeusedtotroubleshootthecode.

FurtherexplanationsofdiagnosticcodesareexplainedafterTable1.

Table1
CrossReferencefromCIDFMICodeonCatDataLinktoTroubleshootingProcedure

CodeandDescription Procedure

Troubleshooting,"InjectorSolenoidTest"
15Cylinder#1Injectorcurrentbelownormal

Troubleshooting,"InjectorSolenoidTest"
16Cylinder#1Injectorcurrentabovenormal

Troubleshooting,"InjectorSolenoidTest"
25Cylinder#2Injectorcurrentbelownormal

Troubleshooting,"InjectorSolenoidTest"
26Cylinder#2Injectorcurrentabovenormal

Troubleshooting,"InjectorSolenoidTest"
35Cylinder#3Injectorcurrentbelownormal

Troubleshooting,"InjectorSolenoidTest"
36Cylinder#3Injectorcurrentabovenormal

Troubleshooting,"InjectorSolenoidTest"
45Cylinder#4Injectorcurrentbelownormal

46Cylinder#4Injectorcurrentabovenormal Troubleshooting,"InjectorSolenoidTest"
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Troubleshooting,"InjectorSolenoidTest"
55Cylinder#5Injectorcurrentbelownormal

Troubleshooting,"InjectorSolenoidTest"
56Cylinder#5Injectorcurrentabovenormal

Troubleshooting,"InjectorSolenoidTest"
65Cylinder#6Injectorcurrentbelownormal

Troubleshooting,"InjectorSolenoidTest"
66Cylinder#6Injectorcurrentabovenormal

4138VoltDCSupplyvoltageabovenormal Troubleshooting,"SensorSupplyTest"
4148VoltDCSupplyvoltagebelownormal Troubleshooting,"SensorSupplyTest"

918ThrottlePositionSensorabnormalfrequency,pulse
Troubleshooting,"SpeedControlTest"
width,orperiod

Troubleshooting,"SensorSignal(Analog,
943FuelDeliveryPressureSensorvoltageabovenormal
Active)Test"

Troubleshooting,"SensorSignal(Analog,
944FuelDeliveryPressureSensorvoltagebelownormal
Active)Test"

Troubleshooting,"SensorSignal(Analog,
1003EngineOilPressureSensorvoltageabovenormal
Active)Test"

Troubleshooting,"SensorSignal(Analog,
1004EngineOilPressureSensorvoltagebelownormal
Active)Test"

Troubleshooting,"SensorSignal(Analog,
10010EngineOilPressureSensorabnormalrateofchange
Active)Test"

1103EngineCoolantTemperatureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"

1104EngineCoolantTemperatureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"

Troubleshooting,"ElectricalPowerSupply
1680ElectricalSystemVoltagehighmostsevere(3)
Test"

Troubleshooting,"ElectricalPowerSupply
1681ElectricalSystemVoltagelowmostsevere(3)
Test"

1682ElectricalSystemVoltageerratic,intermittent,or Troubleshooting,"ElectricalPowerSupply
incorrect Test"

1723IntakeManifoldAirTemperatureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"

1724IntakeManifoldAirTemperatureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"

1743FuelTemperatureSensorvoltageabovenormal Troubleshooting,"SensorSignal(Analog,
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Passive)Test"
Troubleshooting,"SensorSignal(Analog,
1744FuelTemperatureSensorvoltagebelownormal
Passive)Test"

1908EngineSpeedSensorabnormalfrequency,pulsewidth,
Troubleshooting,"Speed/TimingTest"
orperiod

Troubleshooting,"ECMSoftwareInstall"
2532PersonalityModuleerratic,intermittent,orincorrect

26111EngineTimingOffsetfault Troubleshooting,"TimingCalibrate"

26113EngineTimingCalibrationcalibrationrequired Troubleshooting,"TimingCalibrate"

26235VoltSensorDCPowerSupplyvoltageabovenormal
Troubleshooting,"SensorSupplyTest"

26245VoltSensorDCPowerSupplyvoltagebelownormal
Troubleshooting,"SensorSupplyTest"

Troubleshooting,"Shutdown(Ground
2673RemoteShutdownInputvoltageabovenormal
Level)Test"

Troubleshooting,"Shutdown(Ground
2674RemoteShutdownInputvoltagebelownormal
Level)Test"

2682ProgrammedParameterFaulterratic,intermittent,or Troubleshooting,"Configuration
incorrect Parameters"

2693SensorPowerSupplyvoltageabovenormal Troubleshooting,"SensorSupplyTest"

2694SensorPowerSupplyvoltagebelownormal Troubleshooting,"SensorSupplyTest"

Troubleshooting,"SensorSignal(Analog,
2743AtmosphericPressureSensorvoltageabovenormal
Active)Test"

Troubleshooting,"SensorSignal(Analog,
2744AtmosphericPressureSensorvoltagebelownormal
Active)Test"

Troubleshooting,"CoolingFanControl
2915EngineCoolingFanSolenoidcurrentbelownormal
Test"

Troubleshooting,"CoolingFanControl
2916EngineCoolingFanSolenoidcurrentabovenormal
Test"
2969TransmissionControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"

2979AllWheelDriveControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"
3428SecondaryEngineSpeedSensorabnormalfrequency,
Troubleshooting,"Speed/TimingTest"
pulsewidth,orperiod

5492ThrottleLockSwitcherratic,intermittent,orincorrect
Troubleshooting,"ThrottleLockTest"

5889MonitoringSystemDisplayabnormalupdaterate Troubleshooting,"CatDataLinkTest"

5969ImplementControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"
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7915CompressionBrakeLow/HighSolenoidcurrentbelow
Troubleshooting,"RetarderTest"
normal
7916CompressionBrakeLow/HighSolenoidcurrentabove
Troubleshooting,"RetarderTest"
normal

7925CompressionBrakeMedium/HighSolenoidcurrent
Troubleshooting,"RetarderTest"
belownormal
7926CompressionBrakeMedium/HighSolenoidcurrent
Troubleshooting,"RetarderTest"
abovenormal

Troubleshooting,"CoolingFanCalibrate"
155113EngineDemandFanSystemcalibrationrequired

15893TurbochargerInletAirPressureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Active)Test"
15894TurbochargerInletAirPressureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Active)Test"

Troubleshooting,"FuelTransferPump
16275FuelPumpRelaycurrentbelownormal
Test"
Troubleshooting,"FuelTransferPump
16276FuelPumpRelaycurrentabovenormal
Test"
16392MachineSecuritySystemModuleerratic,intermittent,
Troubleshooting,"CatDataLinkTest"
orincorrect

16399MachineSecuritySystemModuleabnormalupdate
Troubleshooting,"CatDataLinkTest"
rate
17853IntakeManifoldPressureSensorvoltageabovenormal Troubleshooting,"SensorSignal(Analog,
Active)Test"

17854IntakeManifoldPressureSensorvoltagebelownormal Troubleshooting,"SensorSignal(Analog,
Active)Test"

178510IntakeManifoldPressureSensorabnormalrateof Troubleshooting,"SensorSignal(Analog,
change Active)Test"
24175EtherInjectionControlSolenoidcurrentbelownormal
Troubleshooting,"StartingAidTest"

24176EtherInjectionControlSolenoidcurrentabovenormal
Troubleshooting,"StartingAidTest"

27703ThrottleLockResume/DecelSwitchvoltageabove
Troubleshooting,"ThrottleLockTest"
normal
27704ThrottleLockResume/DecelSwitchvoltagebelow
Troubleshooting,"ThrottleLockTest"
normal

27713ThrottleLockSet/AccelSwitchvoltageabovenormal
Troubleshooting,"ThrottleLockTest"

27714ThrottleLockSet/AccelSwitchvoltagebelownormal
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14/5/2017 16MMotorGraderB9H00001UP(MACHINE)POWEREDBYC13Engine(SEBP410896)Documentation
27714ThrottleLockSet/AccelSwitchvoltagebelownormal
Troubleshooting,"ThrottleLockTest"

DiagnosticCodes
Diagnosticcodesalerttheoperatorthataproblemintheelectronicsystemhasbeendetected.Diagnosticcodes
arealsousedbytheservicetechniciantoidentifythenatureoftheproblem.CaterpillarElectronicTechnician
(ET)isasoftwareprogramthatisdesignedtorunonapersonalcomputer.Thesoftwarecanbeusedbythe
servicetechnicianinordertoviewthediagnosticcodeinformationforanECM.Diagnosticcodesmayconsist
ofthecomponentidentifier(CID),andthefailuremodeidentifier(FMI).

ComponentIdentifier(CID)TheCIDindicatesthecomponentthatgeneratedthecode.Forexample,theCID
number1identifiesthefuelinjectorforthenumberonecylinder.

FailureModeIdentifier(FMI)TheFMIindicatesthetypeoffailure.

RefertoTable1foracompletelistofthediagnosticcodesandtheappropriatetroubleshootingprocedure.

Note:Donotconfusediagnosticcodeswitheventcodes.Eventcodesalerttheoperatorthatanabnormal
operatingconditionsuchaslowoilpressureorhighcoolanttemperaturehasbeendetected.Ifaneventcodeis
active,refertoTroubleshooting,"EventCodeList".

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Illustration1 g01117578
Outputvoltagefromatypicalanalogtemperaturesensor

Illustration1indicatesthesignalrangeforatypicalanalogsensor.Diagnosticcodeswillbegeneratedifthe
sensor'soutputsignalisbelow0.2VDCorabove4.8VDC.

Note:Thisgraphicisanexample.Thesignalrangesinthisgraphicareusedonlyasexamples.

ActiveDiagnosticCodes

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Anactivediagnosticcoderepresentsaproblemwiththeelectroniccontrolsystem.Correcttheproblemas
soonaspossible.

Whentheengine'sECMgeneratesanactivediagnosticcode,the"ActiveAlarm"indicator("EngineControl
AlarmStatus"onCatET)isactivatedinordertoalerttheoperator.Iftheconditionthatgeneratedthecodeis
momentary,themessagedisappearsfromthelistofactivediagnosticcodes.Thediagnosticcodebecomes
logged.

LoggedDiagnosticCodes
WhentheECMgeneratesadiagnosticcode,theECMlogsthecodeinpermanentmemory.TheECMhasan
internaldiagnosticclock.EachECMwillrecordthefollowinginformationwhenacodeisgenerated:

Thehourofthefirstoccurrenceofthecode

Thehourofthelastoccurrenceofthecode

Thenumberofoccurrencesofthecode

Thisinformationisavaluableindicatorfortroubleshootingintermittentproblems.

Acodeisclearedfrommemorywhenoneofthefollowingconditionsoccur:

Theservicetechnicianmanuallyclearsthecode.

Thecodedoesnotrecurfor100hours.

Anewcodeisloggedandtherearealreadytencodesinmemory.Inthiscase,theoldestcodeiscleared.

Somediagnosticcodesmaybeeasilytriggered.Somediagnosticcodesmaylogoccurrencesthatdidnotresult
incomplaints.Themostlikelycauseofanintermittentproblemisafaultyconnectionordamagedwiring.The
nextlikelycauseisacomponentfailure.Theleastlikelycauseisthefailureofanelectronicmodule.Diagnostic
codesthatareloggedrepeatedlymayindicateaproblemthatneedsspecialinvestigation.

Note:Alwaysclearloggeddiagnosticcodesafterinvestigatingandcorrectingtheproblemwhichgeneratedthe
code.

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