Certificates and test reports

series: Pumps and Booster systems

2
Table of Contents

1 Introduction
1.1 General .................................................................................................................................................. 5
1.2 Series of certificates............................................................................................................................... 5
1.3 EN 10204 ............................................................................................................................................... 5
1.3.1 Certificates of compliance with the order (2.1) ........................................................................... 5
1.3.2 Test report (2.2) .......................................................................................................................... 5
1.3.3 Inspection certificate (3.1) .......................................................................................................... 6
1.3.4 Inspection report (3.2) ................................................................................................................ 6
1.3.5 Summary of documents.............................................................................................................. 6

2 General description of the test facility

2.1 Set-up of test facility............................................................................................................................... 7
2.1.1 Test loops ................................................................................................................................... 7
2.1.2 Power supply .............................................................................................................................. 7
2.2 Scope of tests ........................................................................................................................................ 7
2.2.1 3.2 Certificates............................................................................................................................ 7
2.2.2 Internal tests ............................................................................................................................... 8
2.3 Measurement procedures and sensors ................................................................................................. 8
2.3.1 Measuring the flow rate Q .......................................................................................................... 8
2.3.2 Measuring the static inlet pressure ............................................................................................. 8
2.3.3 Measuring the static outlet pressure........................................................................................... 8
2.3.4 Measuring the rotational speed n ............................................................................................... 8
2.3.5 Measuring the mechanical power P2 ......................................................................................... 8
2.3.6 Measuring vibrations Veff ........................................................................................................... 8
2.3.7 Measuring the medium temperature........................................................................................... 8
2.3.8 Calibration .................................................................................................................................. 9
2.4 Evaluation of test values ........................................................................................................................ 9
2.4.1 Flow rate Q ................................................................................................................................. 9
2.4.2 Head H ....................................................................................................................................... 9
2.4.3 Rotation speed n ........................................................................................................................ 9
2.4.4 Mechanical power P ................................................................................................................... 9
2.4.5 Pump efficiency .......................................................................................................................... 9
2.4.6 NPSH.......................................................................................................................................... 9
2.4.7 Vibrations Veff............................................................................................................................. 9
2.4.8 Conversion of test speed values to nominal speed conditions................................................. 10

3 Certificates
3.1 Compliance with the order (2.1)............................................................................................................11
3.1.1 Declaration of compliance with the order (2.1) 9906/9001 ....................................................... 12
3.1.2 Declaration of compliance with the order (2.1) Asbestos free .................................................. 13
3.1.3 Declaration of compliance with the order (2.1) PTFE & Silicon component free ...................... 14
3.2 Test report (2.2).................................................................................................................................... 15
3.2.1 Test report 2.2 ACS .................................................................................................................. 16
3
3.2.2 Attestation de conformite sanitaire (ACS) certificate ................................................................ 17
3.2.3 Test report 2.2 NSF .................................................................................................................. 18
3.2.4 National Sanitation Foundation (NSF) certificate...................................................................... 19
3.2.5 Test report 2.2 WRAS............................................................................................................... 20
3.2.6 Water regulations Advisory Scheme (WRAS) certificate .......................................................... 21
3.2.7 Test report 2.2 Quality acceptance ........................................................................................... 22
3.2.8 Test report 2.2 Spare parts ....................................................................................................... 24
3.2.9 Test report 2.2 Specifications.................................................................................................... 25
3.3 Inspection certificate (3.1).................................................................................................................... 28
 3.3.1 Inspection certificate 3.1 Atex testreport .................................................................................. 29
3.3.2 ATEX certificate ........................................................................................................................ 31
3.3.3 Inspection certificate 3.1 Hydraulic performance test ............................................................... 32
3.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test...................................... 35
3.3.5 Inspection certificate 3.1 Hydrostatic performance test ............................................................ 39
3.3.6 Inspection certificate 3.1 Unit test............................................................................................. 41
3.4 Inspection report (3.2).......................................................................................................................... 43
3.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group.................. 44

4
1 Introduction
1.1 General
DP-Pumps has developed a series of certificates to
proof the compliance of the product range of vertical
multi-stage centrifugal pumps to the applicable
standards, directives and documents, and to meet the
demands of the customer. Among other chapters, in
this document you will find the 3 available series of
certificates.
1.2 Series of certificates
1.2.1 Non-specific
The non specific, 2.1 certificates, represent the
compliance with the order. You are free to use the
available 2.1 certificates which we have provided in
this document.
1.2.2 Type/order specific
The second series of certificates are the standard,
type and/or order specific certificates which can by
acquired by ordering the certificate of your choice at
DP-Pumps. These series consists of the 2.2 test
reports , 3.1 inspection certificates and the 3.2
inspection reports. There are 4 different 2.2 test
reports, 2 different 3.1 inspection certificates and 2
different 3.2 inspection reports. The certificates you
will find in this document are examples of the
possibilities of what can be ordered at DP-Pumps.
For prices of the required standard certificates please
contact DP-Pumps or your local contact/supplier.
Pricelists are available.
1.2.3 On demand
The third series of certificates consists of special and
order specific 3.1 inspection certificates and 3.2
inspection reports. The content and test data of these
certificates is to be determined and agreed upon by
the customer and DP-Pumps according to chapter 3;
On demand testing. Prices fully depend on the
required content and test data and are agreed upon
between the customer and DP-Pumps.
All series of certificates mentioned above are
available in the next 4 languages:
English.
German.
Dutch.
French.
1.3 EN 10204
All certificates for the vertical multi-stage centrifugal
pumps provided by DP-Pumps are according to EN
10204. This European standard defines the different
types of inspection documents supplied to the
purchaser, in accordance with the requirements of the
order, for the delivery of all metallic products, but may
also be used for other products like pumps. For your
information we have explained the exact contents of
the certificates and the method of testing in the
subchapters mentioned below.
1.3.1 Certificates of compliance with the
order (2.1)
Document in which the manufacturer certifies that the
products supplied are in compliance with the
specifications of the order, without mention of any test
results. The certificate of compliance with the order is
a document drawn up on the basis of non-specific
inspection and testing which means that tests and
inspections are carried out by the manufacturer in
accordance with his own procedures to assess
whether products made by the same manufacturing
process meet the requirements specified in the order.
The products inspected and tested need not
necessarily be the products actually supplied.
1.3.2 Test report (2.2)
Document in which the manufacturer certifies that the
products supplied are in compliance with the
specifications of the order and in which he supplies 5
test results based on non specific testing and
inspecting which means that tests and inspections
are carried out by the manufacturer in accordance
with his own procedures to assess whether products
made by the same manufacturing process meet the
requirements specified in the order. The products
inspected and tested need not necessarily be the
products actually supplied.
 1.3.3 Inspection certificate (3.1)
Document issued on the basis of inspection and tests
carried out in accordance with the technical
specifications of the order or the official regulations
and the corresponding technical rules. The tests shall
be carried out on the products supplied or the
products in the inspection unit, of which the
consignment constitutes as a part. The 3.1 inspection
certificates are based on specific testing, which
means that inspection and testing is carried out,
before delivery, according to the technical
requirements specified in the order, on the products to
be supplied or on test units of which the product
supplied is a part, in order to verify whether these
products comply with the requirements specified in
the order.
1.3.4 Inspection report (3.2)
Where the inspection certificate is validated, following
special agreement, both by the manufacturers
authorized representative and the purchasers
authorized representative, it is known as inspection
report (3.2)

1.3.5 Summary of documents

Type Content of the certificate Certificate validated by

2.1 Declaration of compliance Statement of compliance with the order Manufacturer

with the order
2.2 Test report
3.1 Inspection certificate
3.2 Inspection report
Statement of compliance with the order, indi-
cating results of non-specific inspection
Statement of compliance with the order, indi-
cating results of specific inspection
Statement of compliance with the order, indi-
cating results of specific inspection
Manufacturer
Manufacturer's authorized inspection repre-
sentative independent of the manufacturing
department
Manufacturer's authorized inspection repre-
sentative independent of the manufacturing
department and either the purchaser's
authorized inspection representative or the
inspector designated by the official regula-
tions

6
2 General description of the test facility

2.1 Set-up of test facility

At the test facility RD3 at DP-Pumps all vertical

multistage pumps produced at DP-Pumps can be
tested (DPV2 B up to DPV 85 B). The test facility
meets the requirement of NEN-EN-ISO 9906:2012
grade 1.

2.1.1 Test loops

The facility consists of three separate loops:

Loop Pump types Flow Size flow Tank Figure 2: Loop 3

[m3/h] meter Loop 1 and 2 are connected to the same set of tanks.
1 V2 - V15 0.2-25 DN40 Open, can be During Q-H tests these loops have open connection
2 VF25 - VF60 2.8-110 DN65 closed
to the outside atmosphere. For NPSH tests the loops
VF85 (50Hz)
can be closed. See figure 1 and figure 2 of the test
3 VF85 - VF125 7-200 DN100 Open
facility.

2.1.2 Power supply

The motor of the test pump has a dedicated electric

power supply. This power supply provides a stable
voltages and it can supply different output voltages
and frequencies.

Type Generator which is driven by a electrical

motor. The electrical motor is fed by a fed
frequency inverter
Output voltage Adjustable around 110, 230 and 400 Volt
Ouptut power Maximum 100 kVA (~90 kW)
Frequency 50 Hz or 60 Hz

2.2 Scope of tests

The following tests are performed at the test facility. 7

Figure 1: Loop 1 and 2
2.2.1 3.2 Certificates

These test are performed in order to check the

performance of a produced pump in the presence of a
notified body. The test are performed according to
NEN-EN-ISO 9906:2012 grade 3B. Q-H values and
hydrostatic results are evaluated.
 2.2.2 Internal tests
These tests are performed in order to investigate the Sensor Output Accuracy1
pump performance of a pump design (mainly during Endress+Hauser Display and Total performance
development of a new pump type) and to generate Cerabar S PMC71 4-20 mA 0,15 [% of full
pump performance data. 10 Bar absolute signal range]
Endress+Hauser Display and Total performance
The following performance data is hereby evaluated: Cerabar S PMC71 4-20 mA 0,15 [% of full
40 Bar absolute signal range]
Q-H 1. According to specification of equipment. At cali-
Q-P brations higher accuracies are found
Q-hhydraulic (hydraulic efficiency)
Q-NPSH3
Vibrations Veff The used sensor depends on the pressure of the
pump, whereby the smallest possible range is used in
order to have the highest accuracy.

2.3 Measurement procedures and

sensors 2.3.4 Measuring the rotational speed n

2.3.1 Measuring the flow rate Q The rotation speed can be measured with two
different devices:
The flow rate is measured with electromagnetic flow
meters. The following flow meters are used: an optical hand device which is read from its
display
optical photoelectric sensor in combination with
Sensor Output Accuracy1 a Gantner data acquisition system with a
Siemens MAG3100 Display and 0,2 [% of read frequency measurement module (A109)
DN40 / MAG6000 4-20 mA value] + 4,5x10-
transmitter signal 3 [m3/h]

Siemens MAG3100 Display and 0,2 [% of read 2.3.5 Measuring the mechanical power P2
DN65 / MAG6000 4-20 mA value] + 1,2x10-
transmitter signal 2 [m3/h]
The input power (mechanical power supplied to the
Siemens MAG3100 Display and 0,2 [% of read
DN100 / MAG6000 4-20 mA value] + 2,8x10- pump shaft) is determined with calibrated motors. The
transmitter signal 2
[m3/h] relation between the motor current and the
mechanical power for these motors is known (a
1. According to specification of equipment. At cali-
polynomial). The current is measured with a
brations higher accuracies are found
Yokogawa WT230 meter. Below 20 [A] the current is
measured directly through this meter. Above 20 [A]
the current is measured with Kyoritsu 8127 external
2.3.2 Measuring the static inlet pressure probes.
At the inlet side of the pump the pressure is
measured with the following sensor:
2.3.6 Measuring vibrations Veff
1 Vibrations are measured at different locations at the
Sensor Output Accuracy
Endress+Hauser Display and Total performance pump and in different horizontal direction. Hereby a
Cerabar S PMC71 4-20 mA 0,15 [% of full Brel & Kjaer AS-065 sensor with Vibrotest 60 device
2 Bar absolute signal range] is used.
8 1. According to specification of equipment. At cali-
brations higher accuracies are found
2.3.7 Measuring the medium temperature

The temperature of the water in the tank of Loop 1

2.3.3 Measuring the static outlet pressure
and 2 is measured with the following sensor:
At the outlet side of the pump the pressure is
measured with the following sensors:
 2.4.4 Mechanical power P
Sensor Output
Endress+Hauser Thermometer Display and 4-20 The calibrated electrical motor is assembled on the
TSM487-C FE (loop 1 and 2) mA signal pump. The supplied voltage is adjusted to the value
used at the motor calibration. The electrical input
power P1 is measured with the Yokogawa WT230
2.3.8 Calibration and with the polynomial, determined on basis of the
motor calibration, the mechanical power is deduced.
The aforementioned sensors are calibrated at third
parties.
P2 f ( P1 ) >kW @
2.4 Evaluation of test values f polynomial function of P1, determined on basis of
the motor calibration
2.4.1 Flow rate Q

The flow rate is determined directly by the sensor 2.4.5 Pump efficiency
[m3/hour].
QH g
>@
2.4.2 Head H P2 103 3600
p 2'  p1' U 22'  U 1'2
H   z 2'  z1'  H J2  H J1 >m @
g 2g 2.4.6 NPSH

The pressure reading can be corrected for the height The water tank is closed (loop 1 and 2). The initial
difference between the meter and the measure plane. head of the pump is measured. The pressure in the
tank is gradually decreased with a vacuum pump
while the NPSH, the pump head and the percentage
p1' p M1'  g z M1'  z1'  >Pa @ decrease of pump head are evaluated and registered.

p 2' p M2'  g z M2'  z 2'  >Pa @ p1'  pamb  pv U1'2

NPSH   zD  z1' >m@
1 g 2g
Because the static pressure at inlet and oulet are both
measured at the same height and at a pipe with the The NPSH3 is determined. This is the inlet head
same cross sectional area it is not necessary to whereby the total head of 1 stage has decreased by 3
determine height and velocity difference at both [%]. This point is deduced from the registered data.
measuring positions. Also the pipe loses are small
and can according to ISO 9906:2012 be neglected.
The formula can then therefore be reduced to: 2.4.7 Vibrations Veff

The sensor is fixed (magnetic) on the pump and the

p M2'  p M1' vibration is read from the display. The measurement
H >m @ is performed on different pump parts (motor stool,
g
pump casing and motor) and in different horizontal 9
directions (in line with the flow and normal to the
flow). The vibration Veff are evaluated on basis of ISO
2.4.3 Rotation speed n 10816-7:2009 (Category II).

The rotations speed is directly determined by the

sensor [rpm].
 2.4.8 Conversion of test speed values to Name Unit Explanation
nominal speed conditions p2 [Pa] static pressure on outlet measuring sec-
tion
Flow Rate pamb [Pa] atmospheric pressure
pM1 [Pa] static pressure on inlet manometer
pM2 [Pa] static pressure on outlet manometer
n sp pv [Pa] vapour pressure of the fluid (water) at
QT
n
Q >m /h @
3
the temperature and pressure prevailing
at measuring point
Q [m3/h] flow rate
Head Qopt [m3/h] flow rate at highest efficiency
QT [m3/h] flow rate at nominal speed converted
U1 [m/s] mean velocity in the suction pipe at the
2 measuring point
n sp
HT H >m@
n Q
(U1' )
A1'
Pump input power
U2 [m/s] mean velocity in the discharge pipe at
the measuring point
3
n sp
P2T P2 >kW@ (U 2'
Q
)
n A 2'
NPSH z1 [m] height difference between reference
plane and centreline of inlet measuring
section (dry-installed pumps) or water
2 level (submersible pumps)
n sp z2 [m] height difference between reference
NPSH T NPSH >m@ plane and centreline of outlet measuring
n section
zD [m] height difference between centreline of
impeller and reference plane
2.4.9 Used symbols zM1 [m] height difference between reference
plane and inlet manometer
zM2 [m] height difference between reference
Name Unit Explanation plane and outlet manometer
A1 [m2] area of the inlet measuring section [-] pump efficiency
A2 [m2] area of the outlet measuring section W [C] temperature of pumped medium (water
D1 [m2] diameter of the inlet measuring section temperature)
D2 [m2] diameter of the outlet measuring section [kg/m3] density of fluid (water) taken from VDI-
g [m/s 2] gravitational constant table of steam properties
H [m] discharge head
HJ1 [m] losses at suction side
HJ2 [m] losses at discharge side
HT [m] discharge head at nominal speed con-
verted
NPSH [m] NPSH of the pump
10 NPSHT [m] NPSH at nominal speed converted
n [min-1] speed of pump shaft
nsp [min-1] nominal speed / specified speed of
pump
P1 [kW] electrical motor input power
P2 [kW] mechanical pump input power
P2T [kW] power consumption at nominal speed
converted
p1 [Pa] static pressure on inlet measuring sec-
tion
3 Certificates

3.1 Compliance with the order

(2.1)

These 2.1 certificates, which represent the

compliance with the order, are non specific and free
to use.

The following certificates and test reports have been

added to this document:

Compliance with performance curves

Asbestos free
PTFE & Silicon component free

ATTENTION
See www.dp-pumps.com for the pdf-
versions

11
 3.1.1 Declaration of compliance with the order (2.1) 9906/9001

DECLARATION OF COMPLIANCE WITH THE ORDER

(2.1)
9906/9001
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPV(-/C/S/M)(-,F,V,T,E,I)
DPLHS
to which this certificate relates is (are) in conformity with:
Performance curves as published in
catalogues and technical documentation

representing the mean performances of a series of pumps of the same type

as determined in the following standard(s) or normative document(s):
ISO 9906:2012 (Grade 3B)
with selection made from typical performance curves
according to the provisions of (when applicable):

ISO 9906:2012 Table 8 / ISO 9001:2008

DP Industries B.V.
Alphen aan den Rijn,
28-3-2014

12

signature of the authorised person

Wil Ouwehand
Technical director
3.1.2 Declaration of compliance with the order (2.1) Asbestos free

DECLARATION OF COMPLIANCE WITH THE ORDER

(2.1)
Asbestos free
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPV(-/C/S/M)(-,F,V,T,E,I)
DPLHS
to which this certificate relates is (are) produced with materials
of which the chemical composition is:

Asbestos free
and in conformity with the following
standard(s) or normative document(s):
Certificates provided by the suppliers,
Internal inspections
according to the provisions of (when applicable):

ISO 9001:2008

DP Industries B.V.
Alphen aan den Rijn,
28-3-2014

13

signature of the authorised person

Wil Ouwehand
Technical director
 3.1.3 Declaration of compliance with the order (2.1) PTFE & Silicon component free

DECLARATION OF COMPLIANCE WITH THE ORDER

(2.1)
PTFE & Silicon component free
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPV(-/C/S/M)(-,F,V,T,E,I)
delivered with Mech. seal with code 13 and EDPM elastomers
to which this certificate relates is (are) produced with materials
of which the chemical composition does not contain:
(without implication of absolute absense)

PTFE and silicon

and is(are) in conformity with the following
standard(s) or normative document(s):
Certificates provided by the suppliers,
Internal inspections
according to the provisions of (when applicable):

ISO 9001:2008

DP Industries B.V.
Alphen aan den Rijn,
30-7-2014

14
signature of the authorised person
Wil Ouwehand
Technical director
3.2 Test report (2.2)

On the next pages you will find the standard, type

and/or order specific certificates which can by
acquired by ordering the certificate of your choice at
DP-Pumps. There are 4 different 2.2 test reports.
The certificates you will find in this document are
examples of the possibilities what can be ordered at
DP-Pumps. For prices of the required certificates
please contact DP-Pumps or your local contact/
supplier.

The following examples have been added to this

document:

Test report 2.2 ACS

Test report 2.2 NSF
Test report 2.2 WRAS
Test report 2.2 Quality acceptance
Test report 2.2 Spare parts
Test report 2.2 Specifications

15
 3.2.1 Test report 2.2 ACS

TEST REPORT 2.2

ACS
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPVSF 25/6 B 50Hz 2P

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
ACS certificate:

14 ACC NY 270
600012345 - 1123456

DP Industries B.V.
Alphen aan den Rijn,
5-9-2014

16
Purchase order
signature of the authorised person 12334455
Wil Ouwehand
Technical director
3.2.2 Attestation de conformite sanitaire (ACS) certificate

17
 3.2.3 Test report 2.2 NSF

TEST REPORT 2.2

NSF
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPVSF 25/6 B 50Hz 2P

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
NSF certificate:

20131024
600012345 - 1123456

DP Industries B.V.
Alphen aan den Rijn,
8-4-2014

18
Purchase order number:
signature of the authorised person 12334455
Wil Ouwehand
Technical director
3.2.4 National Sanitation Foundation (NSF) certificate

TPG nr.: 20131024$ | Date: --201 | Drawn by: PeFr | Signed by: RoZi

19
 3.2.5 Test report 2.2 WRAS

TEST REPORT 2.2

WRAS
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPVSF 25/6 B 50Hz 2P

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
WRAS certificate:

1304033
600012345 - 1123456

DP Industries B.V.
Alphen aan den Rijn,
8-4-2014

20 Purchase order number:

signature of the authorised person 12334455
Wil Ouwehand
Technical director
3.2.6 Water regulations Advisory Scheme (WRAS) certificate

21
 3.2.7 Test report 2.2 Quality acceptance

TEST REPORT 2.2

Quality acceptance
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPVSF 25/6 B 50Hz 2P

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
Quality acceptance report nr.:

700012345 - 1112345
Certified material specifications provided by the suppliers

according to the provisions of (when applicable):

ISO 9001:2008 / ISO 9906:2012 (Grade 3B)

DP Industries B.V.
Alphen aan den Rijn,
23-5-2014

22
Purchase order number:
signature of the authorised person 123456
Wil Ouwehand
Technical director
 Quality acceptance report
Pump model: Frequency: Motor poles: Rated power: [kW] Report nr.:

DPVSF25/6 B 50Hz 2P 10kW 700012345 - 1112345

Motor label: Rated voltage: [V] Phases: Efficiency class: Rated speed: [rpm] Protection class: Date of issue:

DMW 230/400V 3ph IE2 2800rpm IP55 10-3-2014

Testresults:
Performance test*
Test point flow 9% 2.0 m/h
Test point discharge head 7% 34.3 m
Maximum discharge head 7% 43.3 m
Seal test
Water tightness during performance test run (dynamic conditions) Passed
Water tightness during performance test run (static conditions) Passed
Construction / assembly quality check
Nameplates / identification Passed
Accuracy of assembly Passed
Stains removal and polish Passed
Compliance with the order
Verification of bill of materials / parts list Passed
Verification of production order Passed
Result of quality acceptance test Passed

* Tested in conformity with standard ISO 9906:2012 (Grade 3B)

23
 3.2.8 Test report 2.2 Spare parts

TEST REPORT 2.2

Spare parts
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen a/d Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Spare part:

3618700041 O-ring~kit - for shroud~~~V(C/S)25~B~~FPM~Green~70 Shore (2 pcs)

Productie-datum: 01-12-2013
Storage period according to ISO 2230:2002: 10 years

to which this certificate relates is (are) in conformity with

Sales order nr. 600012345

according to the provisions of (when applicable):

ISO 9001:2008

DP Industries B.V.
Alphen a/d Rijn, 10-3-2014

24
signature of the authorised person
Wil Ouwehand
Technical director
3.2.9 Test report 2.2 Specifications

TEST REPORT 2.2

Specifications
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen a/d Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pumps type(s):

DPVSF 25/6 B - 50Hz - 2P

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
Specifications report nr.:

700012345 - 1112345

according to the provisions of (when applicable):

ISO 9001:2008

DP Industries B.V.
Alphen a/d Rijn, 10-3-2014

25
Purchase order number:
signature of the authorised person 123456
Wil Ouwehand
Technical director
 Specifications report
Pump model: Frequency: Motor poles: Rated power: [kW] Report nr.:

DPVSF25/6 B 50Hz 2P 10kW 700012345 - 1112345

Motor label: Rated voltage: [V] Phases: Efficiency class: Rated speed: [rpm] Protection class: Date of issue:

DMW 230/400V 3ph IE2 2800rpm IP55 10-3-2014

Specifications:
Mechanical seal specifications (Part. nr. 433)
Diameter 12 Material rotor SiC
Construction Easy Access Material stator Ca
Seal code 14 Material elastomer FPM
Type RMG12-G606 Pressure class PN25
Material Q1 B V GG Temperature range -20/+120C

Colour specifications
Motor/Fanhood (800/801/802/832) RAL5002/9011 Pump casing (101) Stainless steel
Flanged taper piece (722) RAL5002 Baseplate (890) RAL9011
Motor stool (341) RAL5002

Material specifications
Part.nr. Description Material code Wetted part
10-6 Pump shroud 1.4404
45-4 Spacer -
101 Pump casing
Part of 101 (Loose plate) flange JS1030
108 Stage Casing 1.4404
Part of 108/171 Bearing Aluminium Oxide
131 Inletring 1.4408
160 Cover 1.4404
171 Diffuser 1.4404
210 Shaft 1.4460
230 Impeller 1.4404
341 Motor stool JS1030
412 Pump elastomers EPDM NSF
471 Seal cover 1.4408
503 Impeller wear ring 1.4404
511 Center ring 1,4308
525 Spacer sleeve 1.4404
529 Bearing sleeve Tungsten Carbide
722 Taper piece JL1040
723 Counter flange -
862 Coupling (up to 4 kW) Aluminium
862 Coupling (from 5.5 kW) JS1030
890 Base plate JL1040
903.01 Screwed plug (vent) 1.4404
903.02 Screwed plug (drain) 1.4404
905 Tie bolt 1.4057
920.01 Lock nut 1.4404
930 Safety device Nord-lock 1.4404
932 Circlip 1.4571
950 Wave spring -

26
Material conversion table
Material Description Code and material nr. Standard ASTM / AISI
JL1040 Cast iron GJL-250 EN 1561 A48:40B
JS1030 Cast iron GJS-400 EN 1563
1.4057 Chromium-nickel steel X17CrNi16-2--QT800 EN 10088-3 A276:431
1.4300 Chromium-nickel steel X12CrNi18-8 EN 10088 A276:302
1.4301 Chromium-nickel steel X5CrNi18-10 EN 10088 A276:304
1.4305 Chromium-nickel steel X8CrNiS 18-9 EN 10088 A276:303
1.4308 Chromium-nickel cast steel GX5CrNi 19-10 EN 10283 A743:CF8
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo 17-12-2 EN 10088 A276:316
1.4404 Chromium-nickel-molybdenum steel X2CrNiMo 17-12-2 EN 10088 A276:316L
1.4408 Chromium-nickel-molybdenum cast steel GX5CrNiMo 19-11-2 EN 10213 A743CF8M
1.4460 Chromium-nickel-molybdenum steel X3CrNiMoN 27 5 2 EN 10088 --:329
1.4571 Chromium-nickel-molybdenum steel X6CrNiMoTi17-12-2 EN 10088 A276:316Ti

27
 3.3 Inspection certificate (3.1)

Following certificates are standard, type and/or order

specific certificates which can by acquired by ordering
the certificate of your choice at DP-Pumps. The
certificates you will find in this document are
examples of the possibilities what can be ordered at
DP-Pumps. For prices of the required certificates
please contact DP-Pumps or your local contact/
supplier.

The following examples have been added to this

document:

Inspection certificate 3.1 Atex test report

Inspection certificate 3.1 Hydraulic performance
test
Inspection certificate 3.1 Hydraulic and
hydrostatic performance test
Inspection certificate 3.1 Hydrostatic
performance test
Inspection certificate 3.1 Unit test

28
3.3.1 Inspection certificate 3.1 Atex testreport

INSPECTION CERTIFICATE 3.1

ATEX
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pump, type:

DPVSF25/6 B 50Hz 2P
to which this certificate relates is in conformity with the following standard(s) or other
normative document(s):

ATEX testreport:
1012345
Filing nr.:
20110775 / 11 ATEX D048

according to the provisions of (when applicable):

EN 13463-1:2009
EN 13463-5:2009
EN 60079-14:2003

DP Industries B.V.
Alphen aan den Rijn
10-3-2014

signature of the authorised person

29
Name:
Quality Control
 ATEX testreport:
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Test/production nr: Standard: Motor brand: Motor serial nr.:

DPVSF25/6 B 50Hz 2P Y WEG 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [ Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Testresults:
Max. test current: [A]

19,01
Checklist
not
ok applicable
Max. test current < Rated current
Grub-screws (3x) tightened with thread locker (Loctite 2400)
Coupling adjusted at right position
Coupling guard bolts (4x) correctly tightened with thread locker (Loctite 2400)
Pump performance
Visual and acoustic check
'Quick reference card' attached to pump (for pump without motor)
Only for Movitec: Change original manual for ATEX manual
TBH correctly mounted (not thread locked for pump without motor)

Determination of ATEX class: Ex de IIC T4

Data on ATEX typeshield (TPG 20111015) and pumpshield (only DPV and Movitec are allowed)
Torque filled in at 'Quick reference card' (for pump without motor)
In case of private label: Private label manual added i.o. DP or Movitec
ATEX documentation verified and packed with the pump
TBH documentation packed with the pump BE00000420 +..297 (DP EN)

Overall testresult

Notes:

Date of issue: Tested by: Approved by:

10-3-2014

30
3.3.2 ATEX certificate

31
 3.3.3 Inspection certificate 3.1 Hydraulic performance test

INSPECTION CERTIFICATE 3.1

according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pump, type:

DPVSF25/6 B 50Hz 2P
to which this certificate relates is in conformity with the following standard(s) or other
normative document(s):

Hydraulic performance test number

1012345
according to the provisions of (when applicable):
ISO 9906:2012 (Grade 3B)

DP Industries B.V.
Alphen aan den Rijn
0-1-1900

signature of the authorised person

32
Name:
Quality Control
 HYDRAULIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Guarantee point: Notes:

Requested Actual

25,20 27,80 [m/h]

95,0 94,8 [m H2O]

Testresults:

Setpoint Flow Flow P1 P2 P Current Speed Voltage Additional information

Nr. [m/h] [m/h] [l/s] [Bar] [Bar] [m H2O] [A] [rpm] [V]

1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397

Date of issue: Tested by: Approved by: Notified body:

Purchase order number:

33
Tested in conformity with standard ISO 9906:2012 (Grade 3B)
 DPVSF 25/6 B 50Hz 2P 1012345

140,0
H [m] Testresults

Guarantee point @
n(test)
Requested point

Poly. (Testresults)

120,0

100,0

80,0

60,0

40,0

20,0

34
0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
3.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test

INSPECTION CERTIFICATE 3.1

according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pump, type:

DPVSF25/6 B 50Hz 2P
to which this certificate relates is in conformity with the following standard(s) or other
normative document(s):

Hydraulic performance test number

1012345
according to the provisions of (when applicable):
ISO 9906:2012 (Grade 3B)

Hydrostatic test number

1012345
according to the provisions of (when applicable):
EN 809/A1:2009

DP Industries B.V.
Alphen aan den Rijn
0-1-1900

signature of the authorised person

35
Name:
Quality Control
 HYDRAULIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Guarantee point: Notes:

Requested Actual

25,20 27,80 [m/h]

95,0 94,8 [m H2O]

Testresults:

Setpoint Flow Flow P1 P2 P Current Speed Voltage Additional information

Nr. [m/h] [m/h] [l/s] [Bar] [Bar] [m H2O] [A] [rpm] [V]

1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397

Date of issue: Tested by: Approved by: Notified body:

Purchase order number:

36

Tested in conformity with standard ISO 9906:2012 (Grade 3B)

 DPVSF 25/6 B 50Hz 2P 1012345

140,0
H [m] Testresults

Guarantee point @
n(test)
Requested point

Poly. (Testresults)

120,0

100,0

80,0

60,0

40,0

20,0

37

0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
 HYDROSTATIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:

Nr. P*1.5 [Bar] [min]

1 PN25 37,5 10 Passed

Notes:

Date of issue: Tested by: Approved by: Notified body:

Purchase order number:

Tested in conformity with standard EN 809/A1:2009 and EN12162:2010

38
3.3.5 Inspection certificate 3.1 Hydrostatic performance test

INSPECTION CERTIFICATE 3.1

according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pump, type:

DPVSF25/6 B 50Hz 2P
to which this certificate relates is in conformity with the following standard(s) or other
normative document(s):

Hydrostatic test number

1012345
according to the provisions of (when applicable):
EN 809/A1:2009

DP Industries B.V.
Alphen aan den Rijn
0-1-1900

signature of the authorised person 39

Name:
Quality Control
 HYDROSTATIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:

Nr. P*1.5 [Bar] [min]

1 PN25 37,5 10 Passed

Notes:

Date of issue: Tested by: Approved by: Notified body:

Purchase order number:

Tested in conformity with standard EN 809/A1:2009 and EN12162:2010

40
3.3.6 Inspection certificate 3.1 Unit test

INSPECTION CERTIFICATE 3.1

Unit
according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

HU12345678
HU 2 DPVME4/3 B MS G 1 G 6/4 PN10 50Hz

to which this certificate relates is (are) in conformity with

the following standard(s) or normative document(s):
Test report nr.:

700012345 - 1112345
Factory acceptance test 123456
Drawing 20141324

according to the provisions of (when applicable):

ISO 9001:2008

DP Industries B.V.
Alphen aan den Rijn,
17-3-2014

Purchase order number: 41

signature of the authorised person 123456
Wil Ouwehand
Technical director
 Testreport Unit
Unit model: Article number: Tested by: Production week: Report nr.:

DP 700012345 - 1112345

Rated power: [kW] Rated voltage: [V] Phases: Main freq.: [Hz] MCB Current: [A] Rated speed: [rpm] Date of issue:

0 0 0-1-1900

Set point: [kPa] Inlet pressure [kPa] Run dry protection type: Standard unit: Controlled by:

1 0 0-1-1900

Testresults
1. Common data OK not OK n.a.
Wiring diagram present:
Operating instructions present:

2. Check OK not OK n.a.

Closed valve pressure, per pump, according to list:
Non return valve, per pump:
Check installation specific parameters (see attachement): 0
HRotating direction, per pump (motor), via all applicable powersupplies:
clockwise, seen from the fan hood
Values motor circuit breaker (MCB) according to motor data:
Activeate the MCB's, one bij one, and check if the correct alarm contact/light is active:
Pressure test during 5 minutes with systempressure 1,5 x set point (100 kPa min.):
When run dry protection becomes active, the installation must shut down at the pre-set run dry delay:
Level control
All of the following levels should be tested
- Low level alarm + reset - Valve open + closed
- 30% alarm + reset - High water alarm

Pressure test during 5 minutes with systempressure 1,5 x set point (100 kPa min.):

3.1 Pressure control OK not OK n.a.

Outlet-valve open: a pump is switched on immediately when reaching cut-in pressure;
another pump start when the start delay expired:
Outlet-valve closed: the pumps switches off when reaching the cut-out pressure and the
minimum running time is expired:

3.2 Frequency control (if applicable OK not OK n.a.

When, at an unspecified capacity an increase or decrease of 50% of the capacity is simulated,
the deviation of the desired value must stay within the required margin of 20 [kPa] within
3 seconds (considering the pump delay / ramp up with rarger pumps):

4. Remarks OK not OK n.a.

Pre-charge membrane tank should be raised to 50 kPa below setpoint after the unit is filled with
water and before operation.
Unit volgens tekening
Goedkeur ontvangstcontrole
Werking vlotterkraan
Pomp getest voor 3.1 testcertificaat
Unit afleveringsklaar gemaakt (installatie schoon en afgedopt)

42
3.4 Inspection report (3.2)

Following certificates are standard, type and/or order

specific certificates which can by acquired by ordering
the certificate of your choice at DP-Pumps. The
certificates you will find in this document are
examples of the possibilities what can be ordered at
DP-Pumps. For prices of the required certificates
please contact DP-Pumps or your local contact/
supplier.

List of notified bodies

American Bureau of Shipping (ABS)
Bureau Veritas (BV)
Certified Coding Specialist (CCS)
ClassNK
Customer
DNV GL Group
General
Lloyds Register of shipping (LR)
Registro Italiano Navale (RINA Services S.p.A.)
Russian Maritime Register of Shipping (RS)

The following example have been added to this

document:

Hydraulic and hydrostatic test witnessed by DNV

GL Group

43
 3.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group

INSPECTION REPORT 3.2

according to EN 10204:2004

We, the undersigned,

DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands

certify and declare under our sole responsibility that the following product:

Vertical multi-stage centrifugal pump, type:

DPVSF25/6 B 50Hz 2P
to which this certificate relates is in conformity with the following standard(s) or other
normative document(s):

Hydraulic performance test number

1012345
according to the provisions of (when applicable):
ISO 9906:2012 (Grade 3B)

Hydrostatic test number

1012345
according to the provisions of (when applicable):
EN 809/A1:2009

DP Industries B.V. DNV*/*URXS

Alphen aan den Rijn Alphen aan den Rijn
10-3-2014 10-3-2014

44 signature of the authorised person signature of the authorised person

Name: Name:
Quality Control Surveyor
 HYDRAULIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Guarantee point: Notes:

Requested Actual

25,20 27,80 [m/h]

95,0 94,8 [m H2O]

Testresults:
Setpoint Flow Flow P1 P2 P Current Speed Voltage Additional information
Nr. [m/h] [m/h] [l/s] [Bar] [Bar] [m H2O] [A] [rpm] [V]

1 (0,0) 0,00 0,00 0,040 12,65 128,80 12,27 2974 397

2 (9,0) 9,24 2,57 0,040 11,98 121,96 14,05 2968 397

3 (18,0) 17,92 4,98 0,030 10,80 110,00 15,21 2963 396

4 (24,0) 23,54 6,54 0,030 10,09 102,75 17,76 2961 396

5 (27,8) 27,35 7,60 0,020 9,23 94,07 18,58 2956 396

6 (31,5) 31,09 8,64 0,010 8,21 83,75 19,01 2961 397

7 (35,0) 34,67 9,63 0,010 7,03 71,70 18,99 2962 396

10

11 Q max 39,40 10,94 0,000 5,19 53,01 18,81 2962 397

Date of issue: Tested by: Approved by: Notified body:

10-3-2014
D19*/*URXS

Purchase order number:

45
Tested in conformity with standard ISO 9906:2012 (Grade 3B)
 DPVSF 25/6 B 50Hz 2P 1012345

140,0
H [m] Testresults

Guarantee point @
n(test)
Requested point

Poly. (Testresults)

120,0

100,0

80,0

60,0

40,0

20,0

46
0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
 HYDROSTATIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:

1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:

DPVSF 25/6 B 50Hz 2P Y Wonder 130406442

Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:

WE160M 1-2 11 19,47 400 2935 3

Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]

Water 18 0 1000 0.27

Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:

Nr. P*1.5 [Bar] [min]

1 PN25 37,5 10 Passed

Notes:

Date of issue: Tested by: Approved by: Notified body:

DNV GL Group

Purchase order number:

Tested in conformity with standard EN 809/A1:2009 and EN12162:2010

47
dp pumps
P.O. Box 28
2400 AA Alphen aan den Rijn
The Netherlands

t +31 172 48 83 25
f +31 172 46 89 30

dp@dp-pumps.com
www.dp-pumps.com

09/2014

97004432 E