DESIGN OF THRUST COLLAR

Data
Internal water pressure P Mpa 1.3 1.3
Internal dia of penstock Di MM 2460 2460
Total Thrust force F Ton 629.8476 629.8476
No. of collars N Nos. 6 9
Spacing of collars S MM 500 500
Length of collar reach L MM 2500 4000
Ordinate at first collar C Ton 503.8781 314.9238
Force on first collar Ton 453.4902 295.241

Total Thrust force F Ton 629.8476 629.8476

Force on Thrust collar FC Ton 453.4902 295.241
Internal water pressure P Mpa 1.3 1.3
Internal dia of penstock Di MM 2460 2460
PenstockThk. TS MM 16 16
No. of collars N Nos. 6 9
Spacing of collars S MM 500 500
Collar height H MM 125 125
Collar thk. TC MM 16 16
Steel
(Same as Penstock)
Steel type 517 GR. F
Yield strength YP Mpa 415 415
UTS UTS Mpa 550 550
Allowable Bending Stress Sas Mpa 276.6667 276.6667
(2/3 of Yield)
Design
Length of collar reach L MM 2500 4000
Dia. up to collar end Do MM 2742 2742
Outer dia.of penstock D MM 2492 2492
Bearing stress in conc. Sbc Mpa 4.33 2.82
Fck of M15 conc. Mpa 15.00 15.00
Allowable Bearing stress in M15 Sba Mpa 4.5 4.5
Fck of M20 conc. Mpa 20 20
Allowable Bearing stress in M16 Sba Mpa 6 6

BM/per mm at collar base Mo N-mm/mm 23668 15409

Bending stress at collar base Sbs Mpa 555 361
Bending Moment in pipe shell M1 N-mm/mm 11834 7704
Long. Stress for full restraint S1 Mpa 357 261
Revise OK
Circum. Stress for full restraint S2 Mpa 198 169
OK OK
Equivalent Stress Se Mpa 310 229
(Hencky-Von Misses) Revise OK

Allowable punching shear Sp Mpa 0.62 0.62

Embedment length up to first collar MM 1274 1274

1.5m 1.5m
Data
Internal water pressure P Mpa 1.3
Internal dia of penstock Di MM 2460
Total Thrust force F N 6178805
No. of collars N Nos. 3
Spacing of collars S MM 500
PenstockThk. TS MM 16
Outer dia.of penstock D MM 2492
Shear Force on periphary V N/mm 789.6357
Shear Stress at the base of collar N/mm2 49.35223
Permissible Shear Stress N/mm2 166
O.K.
Assuming stiffener plates are
provided along the peiphery at
15 degree between the collars.
Distance between the two stiffener mm 326.202
Assuming Collar height mm 150
For using monograph no 27
a mm 163.101
b mm 150
a/b 1.08734
From monograph Coeff. For x dir 0.2613
From monograph Coeff. For y dir 0.2043

Dia up to outer edge of stiffener mm 2792

Pr. On plate N/mm2 4.962831
Mxmax Nmm 29177.73
Mymax Nmm 22812.89
Bending Stress on plate N/mm2 4.55902
Permissible Bending Stress 183.33
O.K.
 1.67
4000
2200
10
500
4500
977.7778
923.4568

2200
923.4568
1.67
4000
16
10
500
150
16

415
550
276.6667

4500
4332
4032
4.60
15.00
4.5
20
6

35745
838
17872
586
Revise
366
Revise
513
Revise

0.62
2749

1.5m